Academy_Draft__PWS-Dec_18.pdf
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- US Air Force Academy Industry Day Federal contract opportunity
- Solicitation number
- FA810614-R-0004
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Air Force Academy Draft PWS
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For Official Use Only
DRAFT
PERFORMANCE WORK STATEMENT
(PWS)
For
UNITED STATES AIR FORCE
ACADEMY (USAFA) CONTRACTOR LOGISTICS
SUPPORT (CLS)
RFP: FA810614-R-0004
PREPARATION DATE: 18 December 2014
REVISION NUMBER: DRAFT
PREPARING ORGANIZATION: AFLCMC/WLZWA TINKER AFB OK 73145
i
TABLE of CONTENTS
SECTION PARAGRAPH / TITLE PAGE
SECTION I – GENERAL INFORMATION 1
1.0 Description of Services 1
1.1 Types of Aircraft 1
1.2 Mission Capable Rates 2
1.3 General Aircraft Maintenance 2
1.4 General Aircraft Programs 2
1.5 Movement of Aircraft 3
1.6 Aircraft Inspections 3
1.7 Aircraft Petroleum, Oil, Lubricants, and Solvents (POL) and Oxygen Servicing 5
1.8 Corrosion Prevention and Control 5
1.9 Weight and Balance 6
1.10 Engine and Propeller Basic Requirements 6
1.11 Engine Hot Section Inspections (HSI) and Overhaul 6
1.12 Propeller Overhaul 6
1.13 Cross Country and Deployment Kits 6
1.14 Engine Preheaters 7
1.15 Aircraft Appearance Standards 7
1.16 Aircraft and Deployment Trailers 7
1.17 Daily Ramp Requirements 7
1.18 Contractor Operated & Maintained Base Supply (COMBS) 7
1.19 Technical Data Support 10
1.20 Contractor Personnel 11
1.21 Maintenance Debrief and Analysis 11
1.22 Normal Operations 15
1.23 Special Events and Static Displays 18
1.24 Deployments 18
1.25 OEM Agreements 19
1.26 Technical and Engineering Services 19
1.27 Tow Aircraft Services 20
1.28 Configuration Control 24
1.29 Contract Funds Status Report (CFSR) 25
1.30 Plans, Scheduling, and Documentation (PS&D) 25
1.31 Aircraft Reporting 26
1.32 Security Requirements 28
1.33 Safety Requirements 22
1.34 Environmental Requirements 29
1.35 Foreign Object Damage Prevention Program 29
1.36 Training Requirements 29
ii
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1.37 Meetings 30
1.38 Quality System and Quality Program Requirements 31
1.39 Phase In and Phase Out 32
1.40 Airworthiness Directives (ADs), Service Bulletins (SBs), Government Inspections, Engineering changes and Modifications 32
1.41 Contractor Flight Requirements 32
SECTION II – SERVICE SUMMARY 34
2.0 Service Summary (SS) Requirements 34
2.1 Performance Objectives and Thresholds 34
2.2 Surveillance Methods 34
2.3 Contractor Performance Evaluation 34
SECTION III–GOVERNMENT&CONTRACTOR FURNISHED PROPERTY AND
SERVICES 36
3.0 Facilities 36
3.1 Government Furnished Property, Material, & Equipment (GFP, GFM, & GFE) 37
3.2 Government Furnished Services 38
ATTACHMENT A - ACRONYMS 40
ATTACHMENT B - DEFINITIONS 44
ATTACHMENT C - APPLICABLE DOCUMENTS 46
ATTACHMENT D - WORKLOAD DATA ESTIMATES 52
ATTACHMENT E – REPORTS 53
SECTION I – GENERAL INFORMATION
1. DESCRIPTION OF SERVICES
The purpose of this Performance Work Statement (PWS) is to define the requirements for the tasks to be accomplished for Contractor Logistics Support (CLS) of USAF-owned aircraft located at the United States Air Force Academy (USAFA). Three squadrons require support for training aircraft: the 94 th
Flying Training Squadron (94 FTS), 98 th
Flying Training Squadron (98
FTS) and 557 th
Flying Training Squadron (557 FTS). All of these squadrons are assigned to the th
Flying Training Group (306 FTG). CLS includes all organizational, intermediate, and depot level maintenance, management, aircraft scheduling, supplies, services, aircraft trailer support, Contractor Operated and Maintained Base Supply (COMBS), Support Equipment (SE) and technical data for aircraft listed in Table 1-1. This also includes provisions for Contractor provided tow aircraft and pilots.
NOTE: 98 FTS aircraft are currently located at Peterson Air Force Base (AFB) but are simultaneously operated and maintained at Peterson AFB and the USAFA.
1.1 Types of Aircraft
The Contractor shall provide all CLS services for Government owned aircraft shown in Table 1-
1. For the towing service, the Contractor shall provide tow aircraft, maintenance of the tow aircraft, and tow pilots to support Air Force glider operations.
Table 1-1 - Types of Aircraft
Military
Designation
Manufacturer
Model
Year
Qty
Remarks
TG-16A Flugzeugbau DG1001 2010 14 Dual Basic Trainer
TG-16A Flugzeugbau DG1001 2010 5 Dual Aerobatics /
Spin Trainer
TG-15A Schempp-Hirth Duo Discus 2002 2 Discus (Two-Seat)
TG-15B Schempp-Hirth Discus 2B 2002 3 Discus (Solo)
T-41D Cessna CR172E 1968-69 4 Pilot Training
T-51A Cessna C150L 1972 1 USAFA Flying
Team
T-51A Cessna C150M 1977 2 USAFA Flying
Team
T-53A Cirrus SR20 2010-11 24 Powered Flight
Program
UV-18B DeHavilland DH 6-300 1977-82 3 Jump Aircraft
NOTE: Any changes in the quantity and type of USAFA aircraft will be negotiated by both parties, if necessary, to determine the impact of increasing or decreasing coverage of aircraft on this contract.
1.2 Mission Capable Rates
The Contractor shall maintain the Mission Capable (MC) rates listed in Table 1-2. The
Contractor shall ensure the MC rates are captured in accordance with (IAW) with Air Force
Instruction (AFI) 21-103 and applicable documents in Attachment C.
Table 1-2 - Monthly Mission Capable Rates
Aircraft MC Rate
TG-16A (Basic) 75%
TG-16A (Acro) 75%
TG-15A 50%
TG-15B 66%
T-41D 75%
T-51A 66%
T-53A 80%
UV-18B 66%
1.3 General Aircraft Maintenance
The Contractor shall perform all aircraft maintenance at Peterson AFB, USAFA, and at Bullseye, Colorado. The Contractor shall maintain all aircraft, power plants, and components IAW Federal
Aviation Administration (FAA) Federal Aviation Regulations (FAR) Parts 43, 65, 91, 145, specified AFIs, and Original Equipment Manufacturer (OEM) specifications to meet standards contained in Federal Regulations, Advisory Circulars, Air Education Training Command
(AETC) Instructions, AETC Sups and technical orders (TO) list in PWS. The Contractor shall obtain and maintain appropriate FAA repair station certificates IAW Title 14 Code of Federal
Regulations (CFR) Part 145 at the Academy and Peterson AFB. The Contractor shall comply with applicable instructions and supplements listed in Attachment C. The Contractor shall furnish annual certification letters confirming all USAFA aircraft have been maintained, inspected and repaired to FAA type certification and airworthiness standards. The Contractor shall include aircraft type, aircraft tail number, and statement of FAA airworthiness for each aircraft in an annual Aircraft Airworthiness Certification Report (Attachment E). Airworthiness certification report may be accomplished and submitted in conjunction with the annual inspection on each glider.
1.4 General Aircraft Programs
The Contractor shall develop and maintain the following programs IAW 306 FTG 21-101 and applicable documents in Attachment C: Tool and Equipment Management, Rag Control, Special
Tools, Calibration, Aircraft Impoundment & Mishap Reporting, Joint Oil Analysis Program
(JOAP), Engine Run and Taxi Training, One Time Inspection (OTI), Functional Check Flight
(FCF), Weight & Balance (W&B), Cannibalization (CANN), Hangar Queen Program, Foreign
Object Damage (FOD) and Dropped Object Prevention Program (DOPP), and Crash Damage or
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Disabled Aircraft Repair (CDDAR), and Aircraft De-icing. The Contractor shall develop and maintain a Tool and Equipment Management program IAW their quality control (QC) plan.
1.5 Movement of Aircraft
The Contractor shall comply with OEM requirements and applicable Air Force Instructions for all aircraft movements.
1.5.1 Taxiing
The Contractor shall use extreme caution while taxiing aircraft during inclement weather and when snow and ice are present. Due to limited clearances, each wing shall have a ground guide
(wing walker) when towing aircraft with less than 25’ clearance. Taxiing into or out of hangars is strictly prohibited.
1.5.2 Aircraft Engine Run
The Government will provide engine run and aircraft taxi certification training to a Contractor identified trainer for each type aircraft. The Contractor shall then be responsible to train contract maintenance personnel. The Contractor shall provide training documentation to the Government upon request. The Contractor shall perform engine runs IAW OEM manuals.
1.5.3 Aircraft Positioning
The Contractor shall move all aircraft to and from any maintenance facility to support maintenance and flying schedule requirements. The Contractor shall reposition aircraft in their normal parking location upon completion of all maintenance. The Contractor shall be responsible for chocking and mooring all aircraft left unattended on the flight-line. Due to limited clearances, each wing shall have a ground guide (wing walker) when towing aircraft with less than 25’ clearance. Aircraft, left outside unattended during the flying day, shall be chocked and tied down.
1.5.4 Aircraft Hangar
The Contractor shall hangar all aircraft during periods of inclement weather, i.e. rain, hail, thunderstorm, lightening, ice, snow and winds at 30 knots or above. Reference USAFAI 13-204, Para 1.10.3, “Lightning within 5 miles. All personnel will seek cover and flight line operations, landings, and takeoffs shall cease unless otherwise directed by the FTGA.”
The Contractor shall hangar aircraft at the end of each flying day.
1.6 Aircraft Inspections
The Contractor shall accomplish the following inspections:
1.6.1 Preflight, Thru-flight and Basic Post-flight Inspection Requirements
Preflight and Post Flight inspections shall be accomplished by FAA Certificated A&P Mechanics and IA’s utilizing Government approved inspection checklists. The inspections shall be annotated on the AFTO Form 781H by the person accomplishing the inspection requirement and any discrepancies discovered during the inspection documented on the AFTO Form 781A. All aircraft scheduled to fly (including spares) shall be pre-flight at least one hour prior to their
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scheduled take-off times. The Contractor shall perform post-flight inspection on all aircraft flown after the last flight of each day.
1.6.2 Foreign Object Damage Inspection
The Contractor shall perform FOD inspections on glider aircraft landing on non-paved surfaces at the end of each flying day IAW Basic Post-flight Operations (BPO) checklists. The
Contractor shall report FOD incidents in a Mishap and Incident Report (PWS 1.33 & Attachment
E) and include FOD data in the Monthly Status Report (PWS 1.31.2 1.33 and Attachment E #8 and #10).
1.6.3 UV-18 Equalized Maintenance for Maximum Availability (EMMA) Inspection
The Contractor shall utilize the OEMs inspection technique known as EMMA.
1.6.4 OEM Maintenance Inspections
The Contractor shall perform all maintenance inspections IAW OEM maintenance manual and
FAA FAR. All Contractor developed checklists shall be approved by the Government.
1.6.5 System Operational Checks and Functional Check Flight (FCF)
The Contractor shall perform operational checks on repaired or disturbed systems and document
AFTO 781A IAW TO 00-20-1. The Contractor shall support the Government established FCF program IAW TO 1-1-300, 306 FTG OI 21-101 and 306 FTG OI 21-101. The Contractor shall debrief each FCF and report status in the Monthly Status Report (PWS 1.31.2 & Attachment E).
1.6.6 Special Inspections
The Contractor shall accomplish inspections such as Government directed One Time Inspections, Conditional Inspections and Special Inspections, not required by OEM procedures as part of the flying hour program.
1.6.6.1 Other Maintenance
The contractor shall accomplish all maintenance required as a result of an “act of nature” such as: hail damage, lightning strikes, bird strikes, structural damage when directed by the PCO. The contractor shall accomplish all maintenance required as a result of government neglect or abuse, such as: Over-G, hard landing, engine over temp, engine over torque, over speed, propeller strike, and any other special inspections as required and described in the OEM maintenance manual or as requested by the PCO. The contractor shall submit an O&A request to the PCO for repair and replacement of items not covered by the flying hour program. The contactor shall coordinate the request through the DCMA QAR and Program Office.
1.6.7 Government Quality Assurance Evaluator (QAE) Follow-Up Inspections
The Contractor shall notify the QAE within 60 minutes of the completion of all major maintenance or scheduled and unscheduled inspections. Notification shall occur prior to re-paneling/closing of access panels. The QAE will inform the Contractor within 30 minutes whether or not they will perform a QAE follow-up inspection. If the QAE fails to respond within one hour, the Contractor shall proceed with closeout of maintenance or inspection.
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1.6.8 Calibration Requirements
The Contractor shall perform all calibration requirements IAW OEM maintenance manual and
FAA requirements. The Contractor shall perform all Government Furnished Equipment (GFE) calibrations at the USAFA Precision Measurement Equipment Laboratory (PMEL) IAW applicable documents in Attachment C. Contractor owned items shall be certified by a commercial calibration laboratory.
1.6.9 Deferred Discrepancies
The Contractor shall correct all minor non-safety discrepancies within 30 calendar days. The
Contractor shall inform QAE, and provide the rationale, for any delayed discrepancies exceeding
30 days.
1.7 Aircraft Petroleum, Oil, Lubricants, and Solvents (POL) and Oxygen Servicing
The Government will provide all aircraft fuel. The Contractor shall perform all aircraft POL and oxygen servicing IAW OEM, Occupation Safety and Health Administration (OSHA), TO 00-25-
172 and TO 42B5-1-2 in Attachment C. The Contractor shall provide all POL and oxygen with the exception of aircraft fuel. In the event Government provided fuel is not available for tow aircraft, the Contractor shall arrange for reimbursement directly with 306 FTG separate from this contract when tow aircraft fuel is obtained from an alternate source. The Contractor shall comply with procedures in TO 42B-1-23 in reclaiming all fuel removed from aircraft.
1.7.1 Oil Analysis Program (OAP)
The Contractor shall establish and maintain an Oil Analysis Program IAW 306 FTG OI 21-101 and report analysis data in the Monthly Status Report (PWS 1.31.2 & Attachment E). The
Contractor shall perform engine oil samples at the 50 and 100 hour inspection on T-53A, T-41D and T-51A aircraft. The UV-18 aircraft will be accomplished at the EMMA inspection interval.
The Contractor shall establish and maintain an account under the flying hour program with the oil analysis lab at Ft Carson, CO. The Contractor shall order JOAP sampling kits through
Customer Service under Federal Stock Number (FSN) 6695-01-045-9820 or FSN 6695-01-289-
0770. The Contractor shall retain oil analysis records a minimum of two years or at the end of the contract provide the records to the government.
1.7.2 Abnormal Oil Sample Results
In the event an engine is found to have abnormal oil sample results, the Contractor shall notify the Government QAE and begin an interval as determined by the laboratory for oil samples on that engine until the engine is repaired or replaced. The Contractor shall submit samples within four hours to the laboratory at Ft Carson, CO with a request for same day service. The
Contractor shall report abnormal oil sample data in the Monthly Status Report (PWS 1.31.2 &
PWS Attachment E).
1.8 Corrosion Prevention and Control
The Contractor shall establish and maintain a Government approved corrosion control program
IAW AC 43.13-1B and OEM instructions / service bulletins. The Contractor shall submit the corrosion plan 60 days after start of contract for QAE signature approval and submit any subsequent change(s) for QAE approval. The Contractor shall wash aircraft and engines; inspect
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for corrosion during each scheduled maintenance inspection and rework operations, and treat corrosion found IAW OEM or applicable maintenance procedures.
The Contractor shall develop and deliver a Corrosion Control Report (Attachment E) to include the following:
Report title, contract number, and date
Aircraft type and tail number
Location of corrosion
Extent of corrosion
Process used to treat corrosion
1.9 Weight and Balance
When aircraft are modified, overhauled, painted, as required per OEM, the Contractor shall re-compute weight and balance IAW OEM maintenance manual, AFTO 1-1B-50 and FAA regulations and provide data to the squadrons and program office for computation of load charts.
Additionally the gliders will be weighed annually. Weight and balance shall be reported quarterly on all aircraft and include the following information:
Report title, contract number, and date
Empty weights and CG listed by aircraft by S/N and MDS
OEM limits of empty weights and CG listed by aircraft S/N and MDS
1.10 Engine and Propeller Basic Requirements
The Contractor shall maintain all engines and propellers IAW OEM maintenance manuals and
FAA regulations. The Contractor shall report engine trend data in the Monthly Status Report
(PWS 1.31.2 & Attachment E).
1.11 Engine Hot Section Inspections (HSI) and Overhaul
The Contractor shall perform engine HSI and overhauls IAW OEM manuals and FAA regulations. UV-18B engine hot section inspections are performed “on condition” rather than on an hourly scheduled basis. When hot section repairs or inspections are required, costs will be submitted to the Procurement Contracting Officer (PCO) for approval and worked as an Over and Above event.
1.12 Propeller Overhaul
The Contractor shall perform propeller overhaul IAW OEM manuals and FAA regulations.
1.13 Cross Country and Deployment Kits
The Contractor shall prepare and maintain cross country and deployment kits for all aircraft as listed in Table 1-3:
Table 1-3 – Cross Country & Deployment Kits
T-41 T-51 T-53 UV-18
2 sets chocks
2 quarts oil
1 container anti-freeze
2 sets chocks
2 quarts oil
1 container anti-freeze
2 quarts oil
Handi-Wipes or equivalent
Window cleaner
2 quarts oil
Windshield cleaner
Handi-Wipes or equivalent
2 sets chocks
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1 box Handi-Wipes or equivalent
Window-cleaner
Tie-down straps
Rudder Lock
1 box Handi-Wipes or equivalent
Window-cleaner
Tie-down straps
Rudder Lock
Intake Cover Grounding Cable
Pitot Covers
Inlet Covers
Propeller Tie-Down Straps
Aircraft Tie-Down straps
UV-18 Maintenance Checklists
1.14 Engine Preheaters
When the temperature is forecasted to be below 40 degrees Fahrenheit, the Contractor shall plug-in electric engine pre-heaters on the T-41 and T-51 aircraft IAW OEM maintenance manuals.
1.15 Aircraft Appearance Standards
The Contractor shall maintain interior and exterior aircraft appearance IAW best commercial practices. The Contractor shall replace all equipment and material with an identical color and type. With the exception of gel-coat and paint cracks not propagating into the composite material, repairs shall be corrected before the aircraft is placed back in service. Gel-coat and paint cracks not propagating into the composite material shall be repaired at next available opportunity. The Contractor shall paint all exterior bare aircraft surfaces and shall replace any torn or faded decals. The Contractor shall replace fabrics if tears, holes, cracks or rips exceed two in number, or exceed two inches in measurement. The contractor shall perform bi-annual
“hard wax” polishes on all TG-15 and TG-16 gliders to remove oxidation and protect the exterior polyester gel-coat from decay and cracking. The Contractor shall perform a full strip and paint of aircraft with like scheme when directed by the PCO as an Over & Above.
1.16 Aircraft and Deployment Trailers
The Contractor shall maintain all aircraft and deployment trailers to include wiring, lights, tires, paint, shrink-wrap, lubrication and maintenance IAW with commercially accepted practices.
The Contractor shall ensure trailers are available to support aircraft mission requirements.
1.17 Daily Ramp Requirements
The Contractor shall ensure the maintenance operating areas are cleared of chocks and fire bottles at the end of the duty day and repositioned at the beginning of the next duty day. The
Contractor shall check fire bottles for serviceability and inform the fire department of fire bottles that require servicing.
NOTE: The aircraft maintenance operating area is defined as the aircraft parking ramp, hangars and equipment parking areas at both USAFA and Peterson AFB.
1.18 Contractor Operated & Maintained Base Supply (COMBS)
The Contractor shall establish COMBS to provide spares, consumables, peculiar (special) hand tools, and SE to support the aircraft, engines and propellers. The Contractor shall provide controls over the COMBS to preclude unauthorized access to Government information or material. The Contractor shall provide segregation of serviceable parts, repairable parts, and rejected parts. The contractor shall manage all spares/components for the aircraft, mission
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systems, engines, and SE. The contractor shall provide and maintain a range and quantity of both repairable and expendable, repair parts, peculiar (special) hand tools, and SE necessary to support the performance requirements listed in this PWS.
The contractor shall manage, repair, replace, and replenish government provided spares and support equipment listed in Appendix B. The contractor shall supplement the GFP with contractor furnished spares, repair parts; time-change items, bench stock consumables, hazardous items, tools, and support equipment necessary to meet logistics support requirements of this
PWS. The contractor shall ensure spares and repaired and overhauled items bear a FAA
Serviceable Tag or CoC.
1.18.1 Consumption Data
The Contractor shall track the rate of consumption and usage of spares and repair parts required for maintenance support of each aircraft series and SE. The OEM or parts manufacturer is the authoritative source of whether or not a part exceeds normal use. The Contractor shall inform the
Government of spares or components that require repair or replacement which exceed normal replacement cycles. The Contractor shall develop and deliver a Spare Part Usage Report
(Attachment E) to include the following:
Report title, contract number, and date
Parts on order
Part numbers (P/N) in sequence
Description, date ordered
Applicable aircraft tail number or SE
Parts awaiting authorization for repair
P/Ns in sequence
Part description
Applicable aircraft tail number or SE
Parts being repaired
P/Ns in sequence
Part description
Applicable aircraft tail number or SE
The Contractor shall submit a comprehensive parts usage history report to include the last two years of data upon request from the PCO.
1.18.2 Procurement and Stocking
The Contractor shall provide and manage all spares and components for the aircraft, engines, propellers, SE and tow ropes. The Contractor shall provide tow rope materials IAW 306 FTG instruction Sailplane Ground Training Plan listed in Attachment C. Tow ropes will be built up, maintained, and inspected by 306 th
FTG personnel.
Upon purchase of any additional items, the Contractor shall add them to the GFP spares inventory listing. The Contractor shall ensure all new, repaired, or overhauled parts are FAA certificated with a FAA serviceability tag or a Certificate of Conformity (COC) attached.
1.18.2.1 GFP Inventory
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The Contractor shall maintain an inventory data system that can be viewed by the Government for all GFP in COMBS and/or depot facility. The Contractor shall document a 100 percent inventory of GFP, and provide the results to the COR, service program offices, and the ACO annually.
1.18.3 Service Bulletin (SB) & Airworthiness Directive (AD) Incorporation
The Contractor shall ensure that affected parts, including spare parts, are updated during SB and
AD incorporation.
1.18.4 Support Equipment
The Contractor shall maintain all Government furnished SE IAW applicable documents in
Attachment C. The Contractor shall order repair parts on the QAE supply account.
Cessna 150 Service Manual
Cessna T-41 Service Manual
Cirrus SR20 Maintenance Manual
Flugzeugbau DG-1000S Maintenance Manual
Schempp-Hirth Discus 2B/Duo Discus Maintenance Manual
De Havilland DHC-6 Maintenance Manuals
1.18.5 Repair Program
The Contractor shall develop, maintain, and manage a repair program using commercial practices for parts considered economically repairable. The Contractor shall provide an FAA serviceability tag or COC for all repaired parts.
1.18.6 Beyond Economical Repair (BER)
The contractor shall replace all GFP covered by the flying hour program when determined BER
(75% of new part replacement value). The contractor shall submit over and above requests for repair and replacement items not covered by the flying hour program when BER.
1.18.7 Acquisition of Investment Material
The Contractor shall provide a written recommendation and rationale for purchase of additional assets such as spares, support equipment, and bench stock to the PCO for Government consideration. The Contractor shall procure assets approved by the PCO or Administrative
Contracting Officer (ACO). The Contractor shall, upon delivery, add assets to the COMBS inventory.
1.18.8 Inventory Management
The Contractor shall establish and maintain an inventory program that results in each repairable part number being physically inventoried once a year. The Contractor shall perform consumable inventory on a statistically selected sample basis. The Contractor shall develop and maintain a spares inventory listing, which provides the current status of inventoried spares. The Contractor shall have accountability of all Government furnished parts. The Contractor shall submit an
Annual Inventory Report (Attachment E) to include the following:
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Report title, contract number, and date
List of all parts and support equipment in inventory
P/N, description, serial number, & quantity
1.18.9 Packaging Handling, Storage & Transportation (PHS&T)
The Contractor shall provide packaging, handling, storage and transportation for all expendable, reparable, and support equipment items in the Contractor’s control. The Contractor shall be responsible for paperwork preparation, or documentation, to ensure parts are cleared through customs, in the event of overseas shipments.
1.19 Technical Data Support
The Contractor shall organize and maintain a technical library to sustain the tasks defined in this
PWS at each site. The Contractor shall comply with the requirements of all applicable directives within this PWS and as listed in PWS Attachment C. The Contractor shall ensure that the library provides commercial and Government publications for aircraft operations and maintenance. The
Contractor library shall also include checklists, bulletins, directives, catalogs, and drawings to support and operate the aircraft and associated support equipment. The Contractor shall develop and implement a technical library revision program that ensures timely delivery, updates, and accountability of technical data. The Contractor shall make the library accessible to Government personnel. The Contractor shall relinquish data to the Air Force upon request. If the required publications cannot be obtained via internet sources, the Contractor shall obtain an Air Force
Technical Order Distribution Account (TODA) and perform TODA responsibilities IAW AFI
21-303 and TO 00-5-1.
1.19.1 Commercial Data Requirements
The Contractor shall procure and maintain a subscription services for all commercial data to include ADs, SBs, and service instructions to maintain aircraft and support equipment to OEM standards and the requirements of this PWS. When an AD or SB is published, the Contractor shall notify in writing, within one work day from receipt, USAFA QAE, AFLCMC/WLZWA
Tinker AFB, OK Program Management and Engineering and provide recommendation via electronic mail to the same offices within five work days.
1.19.2 Specific Commercial Manuals
The Contractor shall procure and maintain subscription services for commercial aircraft manuals required to complete the PWS requirements of support for the USAFA fleets. The Contractor shall produce supplements to the foreign OEM manuals to document OEM and other authorized changes when OEM revisions are not produced. The Contractor shall maintain original copy of the authorization.
1.19.3 Software Support
Contractor shall procure all software updates including but not limited: Global Positioning
System (GPS) software subscriptions, Powered Flight Alarm (PFLARM), Electronic Flight
Information (EFIS) for UV-18, or as required and perform aircraft uploads for all USAFA aircraft. These subscriptions must be updated without the use of USAFA Local Area Network
(LAN) support. The Contractor shall perform Volkslogger calibration and certification prior to
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all competitions. The Volklogger data shall be downloaded during conditional inspections and made available to the program office upon request. Monthly, T-53A data stored in the Garmin G-
1000 shall be downloaded and maintained with the aircraft records and be made available to program office upon request. The Contractor shall procure additional data subscriptions upon direction from the PCO.
1.20 Contractor Personnel
All aspects concerning the hiring, assignment, and management of employees shall be at the discretion of the contractor. All Contractor employees shall be provided uniforms with name badges or patches that identify the company, employee name, and position title (for supervisory personnel). All employees shall be required to be able to read, write, and speak English.
Management, supply, and operations staff shall be well experienced in their specialty fields.
Individuals not involved in maintenance functions do not need to be FAA qualified. All
Contractor personnel who operate vehicles on the flight line shall be properly certified by airfield management and authorized IAW applicable base directives. The Contractor personnel shall receive appropriate training and orientation from the Academy Airfield and Motor personnel prior to operating Government owned vehicles.
1.20.1 Aircraft Mechanics
The Contractor shall provide qualified FAA certificated Airframe and Powerplant (A&P) and IA
IAW FAA FAR 65 to perform all organizational and depot level maintenance required in this
PWS. Maintenance and repair of the all-composite TG-15, TG-16 and T-53A aircraft requires specific environmental oversight, specialized mechanic training/experience. The Contractor shall ensure at least half of the UV-18 mechanics have a minimum of two years’ experience on
DeHavilland Turbo-prop airframe and engines.
1.20.2 Program Management Requirements
The Contractor shall establish and maintain a program management structure to effectively manage the Academy CLS Program. The Contractor’s program management structure shall identify an on-site single point of contact with aircraft maintenance management experience and meet the following requirements:
a. Proficient with Microsoft (MS) Office software applications.
b. Full authority to implement and execute contract provisions and act on all matters relating to daily operations of this contract.
c. Conduct program reviews and brief aircraft status and risk management status during program reviews.
d. Prepare briefing slides, as necessary for scheduling and maintenance meetings.
e. Identify, review, analyze, and forecast all budgetary and financial impacts to program.
f. Provide primary or alternate manager presence during normal duty hours (0700 – 1600)
g. Provide contact information for non-duty hours.
h. Manage all aspects of aircraft maintenance and towing operations.
i. Oversee daily operations of this contract.
j. Establish and maintain all programs IAW the requirements of this PWS.
k. Ensure Contractor personnel remain current IAW FAA and Government regulations.
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l. Maintain a current listing of employees to include name, social security number, FAA rating with license numbers and job title and provide to the Government upon request.
m. Confer on issues pertaining to the services provided and attend meetings requested by the
Government QAE.
n. Manage, forecast, order, stock, store, issue and dispose of all parts, consumables, tools, and equipment to maintain aircraft.
o. Organize and maintain a Contractor technical library to sustain the tasks defined in this
PWS.
p. Ensure all reports are in a Microsoft compatible format.
1.20.2.1 Contractor Manpower Reporting
The contractor shall report ALL contractor labor hours (including subcontractor labor hours) required for performance of services provided under this contract for the USAFA
CONTRACTOR LOGISTICS SUPPORT (CLS) via a secure data collection site. The contractor is required to completely fill in all required data fields at http://www.ecmra.mil.
Reporting inputs will be for the labor executed during the period of performance for each
Government fiscal year (FY), which runs 1 October through 30 September. While inputs may be reported any time during the FY, all data shall be reported no later than 31 October of each calendar year.
Reporting Period: Contractors are required to input data by 31 October of each year.
Uses and Safeguarding of Information: Information from the secure web site is considered to be proprietary in nature when the contract number and contractor identity are associated with the direct labor hours and direct labor dollars. At no time will any data be released to the public with the contractor name and contract number associated with the data.
User Manuals: Data for Air Force service requirements must be input at the Air Force CMRA link. However, user manuals for government personnel and contractors are available at the
Army CMRA link at http://www.ecmra.mil. Contractors may direct questions to the CMRA help desk.
1.20.3 Flight line Expeditor
The Contractor Flight line Expeditor shall have an A&P license and possess an overall knowledge of the primary assigned aircraft and systems and demonstrate the ability to control work, clarify procedures, and resolve conflicts. The Contractor flight line expeditor shall comply with the following:
a. Ensure strict adherence to technical data and management procedures.
b. Elevate concerns to OEM in the event OEM manual discrepancies are found and courtesy copy QAE, AFLCMC/WLZWA Program and Engineering personnel, and
AETC/A4MAT.
c. Comply with the appropriate USAF Material Deficiency Reporting (MDR) and FAA
Service Difficulty Reporting procedures.
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d. Ensure aerospace equipment forms and MMI data base documentation is complete and accurate.
e. Debrief all pilot reported discrepancies at landing that affect safety of flight, are mandatory impound items, after FCFs and when requested by the pilot. Expediters shall ensure completed AFTO 781-series forms are provided to the debrief function for previously mentioned occurrences by the end of the flying day for forms reconciliation and MMI data base inputs. The Contractor shall deliver, AFTO Forms 781 and 781H at the end of the flying day to the Squadron Aviation Resource Manager (SARM).
f. Coordinate aircraft MC status and aircraft configuration status to include discrepancy, Estimated Time of Completion (ETIC), and job completion with the contractor’s maintenance manager.
g. Follow established cannibalization (CANN) procedures and update status of CANN actions.
h. Ensure aircraft are ready for flight and notify Soaring Control Officer (SCO) when aircraft require maintenance prior to flight along with the estimated time for repair.
i. Maintain a current on-base disaster map with cordon overlay and appropriate check-sheets outlining duties during disasters or exercises.
j. Have a presence on the flight line when maintenance is being performed and during aircraft launches and recoveries.
k. Review the active aircraft forms following aircraft status change or pre-flight.
l. Ensure the Exceptional Release (ER) is signed off.
m. Maintain a current copy of the flying schedule, emergency action and procedural guides and a base grid map.
n. Ensure positioning of support and aerospace ground equipment.
o. Review Delayed discrepancies (DD) and coordinate with the responsible work center for completion.
p. Ensure purchase order document numbers are relayed to mechanics for entry into aircraft and equipment forms.
q. Be thoroughly familiar with base and Contractor crash recovery procedures and understand local procedures designed to protect personnel and prevent further damage to aircraft, equipment and other resources. At USAFA, crash recovery procedures and responsibilities are provided by USAFAI 21-101 and the contractor will provide assistance as required. At Peterson AFB, UV-18B aircraft removal is accomplished solely by Peterson AFB crash recovery personnel.
1.21 Maintenance Debrief and Analysis
The Contractor shall comply with the following debrief and analysis functions:
1.21.1 Checklists
The contractor shall use pre-developed, Government approved guides with procedures identifying responsibilities for dropped object reporting, air/ground aborts, impoundment actions, flight control or engine malfunctions, and In-Flight Emergencies (IFE). (PWS Attachment E, #12). The Contractor shall advise incident to QAE for approval.
1.21.2 Maintenance Indicators Database
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The Contractor shall develop and maintain a Monthly Maintenance Indicators (MMI) electronic database for the duration of the contract as a means to provide quick and accurate identification of areas requiring improvement as well as identifying support and resource problems that require
Major Command (MAJCOM) involvement. The Contractor shall analyze the data and recommend methods to the Government for improving downward trends or improving conditions. The Contractor shall use the MMI database to record flying schedule deviations, maintenance performance indicators (maintenance rates and attrition) and trend data to improve operations, measure the logistics processes that provide training capability to the unit and provide a historical data base for USAFA flying operations. The Contractor shall provide access to the Government during the term of the contract, back up data daily and provide this data to the
Government at contract termination.
1.21.2.1 Analysis
The Contractor shall analyze the flying schedule, deviations, daily maintenance status, sortie debriefs and other available data to populate the MMI database. Contractor shall develop
Government approved procedures that comply with the AETCI 21-104/ 21-105 or 306 FTG operating instruction 21-104 for deviation codes and definitions.
1.21.2.2 Data Entry
The Contractor shall develop Government approved procedures that comply with AFI 21-101, Table(s) 4.1 and 4.3. The Contractor shall input all applicable data into the MMI database. The
Contractor shall update database with previous day’s data no later than (NLT) 1400 hours.
Deviation codes and definitions contained in AETCI 21-104 and AETCI 21-105. This data shall also be sent electronically to flying squadrons, 306 FTG, and AFLCMC/WLZWA program managers as part of the Daily Status report.
1.21.2.3 Reporting
The Contractor shall review for trends and include the results in the MMI database. The
Contractor shall prepare and present a Monthly Trend Summary (Attachment E) as part of the slideshow during the first full week maintenance meeting of the next month.
1.21.2.4 Weekly Indicators
The Contractor shall, using formulas and definitions contained in AETCI 21-105 compute the following rates and obtain applicable data on a weekly basis, record data in the automated MMI database and record that data on the Weekly Indicators (Attachment E), deliver electronically the data for the weekly maintenance meeting NLT one hour prior to the meeting, and present the data in a slideshow at the weekly maintenance meeting.
CANN Rate
Delayed Discrepancy (or Deferred Discrepancy) (DD) Rate
Mission Capable (MC) Rate
Functional Check Flight (FCF) Release Rate
Not Mission Capable Maintenance Scheduled (NMCMS) Rate
Not Mission Capable Maintenance Unscheduled (NMCMU) Rate
Weather Attrition
1.21.2.4.1 Ground Abort Rate
The contractor shall compute the Ground Abort Rate as defined in the PWS. This rate shall not exceed 2.5% of the total cumulative flying time, by aircraft type, flown per month. Ground Abort narratives and corrective actions shall be added to the daily/weekly maintenance meeting slides for review at these meetings.
1.21.2.4.2 Air Abort Rate
The contractor shall compute the Air Abort Rate as defined in the PWS. This rate shall not exceed 2.5% of the total cumulative flying time by aircraft type flown per month. Air Abort narratives and corrective actions shall be added to the daily/weekly maintenance meeting slides for review at these meetings.
1.21.2.4.3 Attrition Factors
The contractor shall compute and develop logistics attrition factors as defined in AETCI 21-105 using available MMI data and provide these factors to maintenance/operations scheduling as required for the flying schedule planning process.
1.21.2.4.4 Repeat and Recurs
The contractor shall utilize the database to research repeat/recurring discrepancies, identify trends, and document them accordingly in the AFTO Form 781A. Record files shall be produced and arranged by aircraft tail number for each type aircraft. Sortie recaps for the most recent five sorties shall be used to help properly identify repeat/recur discrepancies/problems. All repeat/recurs problems shall be identified sortie recaps and in the AFTO Form 781A by red stamp, pen, or marker.
1.22 Normal Operations
The Contractor shall be required to develop Government approved procedures and have adequate personnel to launch and recover all aircraft IAW those procedures during normal and deployed operations within the Continental United States (CONUS).
NOTE: Various training time periods may require higher aircraft availability. Summer months will have the highest requirement.
Table 1-4 - Daily Operations & Deployment Schedule
Period Scheduled Operations
Reason/Notification Potential Operations
Spring Academic Semester @
Academy
Early January – Late May
All Aircraft
Tues-Sat
Approximately
Sunrise to
Sunset
Normal Operations
Monday As Scheduled IAW Para 1.22.2 &
Table 1-5
Spring Flying Team Deployment
Mid February th
Aircraft Only
All Days As Scheduled th
Region II
Competition
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Spring Break @ Academy
Mid-March – End of March
All Aircraft
Tues-Sat
Approximately
Sunrise to
Sunset
Spring Break
Monday As Scheduled IAW Para 1.22.2 &
Table 1-5
Spring Break @ Deployed Location
Mid-March to End of March
All Aircraft
All Days As Scheduled th
Aerobatic Camp th
Training th
NIFA Prep
Graduation Transition @ Academy
Late May – Early June
All Aircraft
Mon-Fri Approximately
Sunrise to
Sunset
Transition from
Academic Year to
Summer Ops
Saturday As Scheduled IAW Para 1.22.2 &
Table 1-5
Graduation Transition @ Deployed
Location
Late May – Early June th
& 557 th
Aircraft Only
All Days As Scheduled th
Cross-Country
Camp th
NIFA
Championship
Summer Operations @ Academy
Early June – Mid August
All Aircraft
Mon-Fri
Approximately
Sunrise to
Sunset
Normal Operations
Saturday As Scheduled IAW Para 1.22.2 &
Table 1-5
Period Scheduled Operations
Period Reason/Notification
Fall Academic Semester @
Academy
Mid-August – Mid December
All Aircraft
Tues-Sat
Approximately
Sunrise to
Sunset
Normal Operations
Monday As Scheduled IAW Para 1.22.2 &
Table 1-5
Fall National Aerobatic
Championship
Mid-September th
Aerobatic
Championship
Fall Flying Team Deployment
Mid October th
Region I
Competition
Regional Aerobatic Championship
Late October to Mid-November th
Aerobatic
Competition
Thanksgiving Break @ Academy
Late November
All Aircraft
Tues-Wed
Approximately
Sunrise to
Sunset
Normal Operations
Thur-Sat As Scheduled IAW Para 1.22.2 &
Table 1-5
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Thanksgiving Break @ Deployed
Location
Late November th
@ TBD
Winter Academic Break @
Academy
Mid December – Early January
All Aircraft
Tues-Sat Approximately
Sunrise to
Sunset
Normal Operations
Monday As Scheduled IAW Para 1.22.2 &
Table 1-5
Winter Academic Break @
Deployed Location
Mid December – Early January th
Aircraft only
Nationals
Annual Night Flying th
Aircraft Only
Approx.
36 sorties /
2 hours per sortie
As Scheduled
After sunset
@ Peterson AFB
1.22.1 Hours of Operation
All necessary management, quality control, COMBS, pilots, and maintenance personnel shall be available to provide for uninterrupted support for the daily flying schedule at USAFA identified in Table 1-5. A five or six day as required maintenance operation shall be provided to insure a fleet readiness rate necessary to meet daily training requirements, inspections, servicing and demand maintenance requirements.
Table 1-5 – Hours of Operation
Seasons Months of Operation Time Schedule
Fall Academic Oct-Mid Dec 6 days a week, Mon-Sat, sunrise to sunset
Winter Months Mid Dec-Mid Jan 5 days a week, Tues-Sat, sunrise to sunset
Spring
Academic
Mid Jan-Mid Apr 6 days a week, Mon-Sat, sunrise to sunset
Summer Mid Apr-Sep 6 days a week, Mon-Fri sunrise to sunset; Sat 0730-
2.
1.22.2 Extra Day of Full Operations
When notified by the Government at least 7 days in advance, the contractor shall provide the necessary personnel resources for full operational support of an extra day of full operations beyond that covered in Tables 1-4 and 1-5 of the PWS. The specifics of the request for support
(i.e. type and number of aircraft, tow pilots, etc.) shall normally come from the Weekly
Scheduling Meeting. An Over and Above cost proposal to the PCO for the cost of this support shall be provided. This proposal shall be submitted by the contractor to the PCO for approval in time to schedule necessary personnel and accomplish the required support effort.
1.22.3 Off-Station Recovery or Repair
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The Contractor shall recover any glider that lands off station within 100 miles. The Contractor shall repair any motorized aircraft that breaks off station. In the event the aircraft is beyond 100 miles from the Academy, it shall be considered O&A.
1.22.3.1 Off-Station Recovery – Gliders
Applicable portions of AFI 21-101, Attachment 7, MAINTENANCE RECOVERY TEAM
(MRT) TASKING CHECKLIST, shall be utilized in establishing off base recovery requirements for gliders and powered aircraft.
When a glider is forced to land off station (within 100 nautical miles) due to mechanical failure or deteriorating weather conditions, the contractor shall assemble a recovery crew, arrange for any required tools, the proper trailer, and transportation to the recovery location. Once at the location, maintenance recovery personnel shall remove the wings, properly stow the wings and fuselage in the trailer, and transport the glider to the home station. In the event the aircraft is located more than 100 nautical miles from the Academy, it shall be recovered under the Over &
Above contract line item. For the purposes of this PWS, deteriorating weather conditions are conditions that preclude the safe operation of the aircraft, e.g. thunderstorms, or prevent its return to the launch location, e.g. winds out of limits at the field. Recovery of gliders that land out because of loss of lift due to normal weather events or aircrew failure to maintain sufficient glide distance to make it to the launch location will be done by AF personnel.
1.22.3.2 Off-Station Recovery – Motorized Aircraft
If a motorized aircraft makes an emergency or precautionary landing off station, the contractor shall travel to the scene, evaluate the repair and recovery options, and recommend the proper method of recovery. The preferred alternative is if the aircraft landed at an airport and can be repaired on location and flown to the home station. If this is not an option, the contractor shall arrange for a recovery team, vehicles, slings, lifting device, tools, special equipment, and the highway clearances necessary to transport the aircraft to home station and offload it. In the event the aircraft is located more than 100 nautical miles from the Academy, it shall be recovered or repaired under the Over & Above contract line item.
1.23 Special Events and Static Displays
Static displays for special events such as open houses, graduation and air shows, occurring approximately 20 times per year will be coordinated by the 306 FTG through the contractor at least 15 days in advance of their occurrence. This coordination usually will happen during the monthly and weekly scheduling meetings. Prior to in-house scheduled events, the contractor shall coordinate with the Government to identify the aircraft that shall be participating. These aircraft shall be cleaned to insure they are presentable both prior to the event/display and at the conclusion of each day of the event/display.
NOTE: Events average one day in duration and will not interfere with normal flying activities.
1.24 Deployments
Pre-deployment/cross country planning shall always address projected inspection requirements to ensure minimum impact on TDY operations. This planning shall be based on the Government providing 30 days’ notice in advance of the deployment, and shall include scheduling of transportation and manpower, as well as pre-positioning required support equipment, assets, and
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supplies at the deployment location. A mission support kit shall be prepared by the contractor to ensure parts needed during deployment are available. Also see Cross Country and Deployment
Kits at PWS Paragraph 1.13.
For planning purposes, the contractor shall utilize the following annual historical data for determining number of personnel, equipment, transportation, and lodging requirements necessary to support deployments the following deployments averaging ten to fifteen days each:
Six (6) deployments for the Flying Team
Four (4) deployments for UV-18B parachuting team
Eight (8) deployments for the 94 FTS (includes 4 soaring Glider Aerobatic Team and 4
Glider Cross-Country Soaring Team deployments).
The assembly of glider aircraft at the deployment location(s) shall be conducted solely by
Government personnel. After deployment and return to home station, maintenance personnel shall reassemble all aircraft and, as a minimum, insure necessary repairs are affected and open discrepancies in the aircraft forms are cleared prior to releasing the aircraft for flight. After reassembly of the gliders at home station, glider trailers shall be returned to their designated locations. Maintenance personnel shall disassemble glider aircraft and place them in their deployment trailer prior to each deployment.
1.25 OEM Agreements
The Contractor shall establish and maintain technical support agreements or appropriate working relationship with OEMs or designated representatives necessary to…
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