PWS2_AIRCRAFT LUBRICATION..pdf
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- Attached to
- Aircraft Wash and Lubrication Operations
- Solicitation number
- FA664826Q0008
About this file
This document is a maintenance and lubrication procedure manual for aircraft landing gear systems, containing detailed technical instructions and illustrated diagrams for three primary landing gear assemblies: nose landing gear, main landing gear, and speed brake systems.
The nose landing gear lubrication section specifies 11 lubrication points using grease (MIL-G-21164 or MIL-PRF-23827), including fittings for the drag brace fuselage attachment, drag pin assembly, steering collar assembly, steering actuator components, strut housing assembly, and beam assembly. The main landing gear lubrication section details 24 procedures across multiple component areas, requiring both grease and oil lubricants (MIL-G-21164, MIL-PRF-23827, and MIL-PRF-32033), with specific callouts for shock strut fittings, tension strut assemblies, drag brace components, door hinges, uplock mechanisms, and actuator piston rods. Additional procedures include lubrication of shock strut and tension strut bulkhead fittings using molybdenum disulfide grease or aircraft grease, and drag brace toggle assemblies and center link assemblies. The speed brake lubrication section comprises five procedures addressing upper and lower door hinge assemblies, link assemblies, upper seal and link assemblies, and fairing and rod assemblies using grease (MIL-G-21164 or MIL-PRF-23827) and oils (MIL-PRF-32033 or MIL-PRF-7808). Critical requirements include pre-lubrication inspection of all fittings for damage and serviceability, replacement of damaged grease fittings before lubrication, torque specifications of 10-20 inch-pounds for fitting installation, and procedures performed with aircraft on fuselage jacks before operational checkout for phased inspections.
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Other files
| File | Type | Posted |
|---|---|---|
| FA664826Q0008_Amendment3.1.pdf | ||
| Combo_Syn_Sol_Aircraft_Wash_Lub_Ops_R1.1.docx | DOCX document | |
| Attachment 3 - WD_SCA_2015-4543_Rev36.pdf | ||
| PWS3_F-16 Aircraft Wash Procedures.docx | DOCX document | |
| FA664826Q0008_Amendment3.pdf | ||
| Aircraft Wash Services PWS_R1.docx | DOCX document | |
| PWS1_AFRC164.pdf | ||
| Airpark Map.pdf | ||
| Combo_Syn_Sol_Aircraft_Wash_Lub_Ops_R1.docx | DOCX document | |
| Questions_Answers.xlsx | XLSX spreadsheet | |
| Attachment 1 - Solicitation_FA664826Q0008.pdf | ||
| Attachment 5 - BlankBaseAccessRequestFORM.pdf | ||
| Attachment 4 - DAF Regulation IAW Policy Memo 26-C-13.pdf | ||
| Combo_Syn_Sol_Aircraft_Wash_Lub_Ops.docx | DOCX document | |
| Attachment 2 - Aircraft Wash Services PWS_072126.docx | DOCX document | |
| Attachment 3 - WD_SCA 15-4543.txt | TXT text file |
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Text version
All landing gear component lubrication points shall be in-spected for damage, security, and serviceability prior to lubri-cation. Any damaged grease fittings shall be replaced prior to lubrication. Any grease fittings that cannot be replaced or secured during replacement will be cause for component replacement.
1. Inspect lubrication fittings for damage, security, and serviceability.
NOTE
• Lubrication performed to fulfill phased inspection require-ments shall be accomplished with aircraft on fuselage jacks and before landing gear operational checkout. Not applicable to aircraft authorized to be inspected under contingency phase criteria.
• Lubricant shall be forced from flanges of both forward and aft bushings in drag brace fuselage attachment fitting until new grease is evident at both locations.
NOSE LANDING GEAR LUBRICATION.
AM−12JG−00−2−7111X40
1. FITTING
2. Lubricate drag brace fuselage attachment fitting using grease (MIL- G-21164 or MIL-PRF-23827).
3. Lubricate drag pin assembly fitting using grease (MIL-G-21164 or
MIL-PRF-23827).
4. Lubricate two steering collar assembly fittings using grease (MIL- G-21164 or MIL-PRF-23827).
5. Lubricate two steering actuator mounting trunnion fittings using grease (MIL-G-21164 or MIL-PRF-23827).
6. Lubricate two strut housing assembly fittings using grease (MIL- G-21164 or MIL-PRF-23827).
7. Lubricate beam assembly fitting (right side) using grease (MIL-G- 21164 or MIL-PRF-23827).
8. Lubricate aft nose landing gear door hinge fitting using grease (MIL-G-21164 or MIL-PRF-23827).
9. Lubricate forward nose landing gear door hinge pin fitting using grease (MIL-G-21164 or MIL-PRF-23827).
10. Lubricate two steering actuator attachment pin fittings using grease (MIL-G-21164 or MIL-PRF-23827).
11. Lubricate steering actuator rod end fitting using grease (MIL-G- 21164 or MIL-PRF-23827).
FITTING
FORWARD HINGE PIN
FITTING
10.
DRAG BRACE
FITTING
2.
DRAG PIN
FITTING
3.
AFT HINGE
FITTING
9.
STEERING
ACTUATOR
PIN FITTING
11. STEERING ACTUATOR
ROD END FITTING
STRUT HOUSING
ASSEMBLY
BEAM
ASSEMBLY
(RIGHT SIDE)
8.
STEERING ACTUATOR
MOUNTING
5.
STEERING COLLAR4.
TRUNNION
STRUT HOUSING
ASSEMBLY
7.
FITTING
FITTING
ATTACHMENT
ASSEMBLY
FITTING
FITTING
6.
6.
A−12JG−00−2−7111X99
12. Lubricate four upper drag brace fittings using grease (MIL-G-21164 or MIL-PRF-23827).
13. Lubricate downlock toggle pivot fitting using grease (MIL-G-21164 or MIL-PRF-23827).
14. Lubricate four downlock link pivot pin fittings (two left side and two right side) using grease (MIL-G-21164 or MIL-PRF-23827).
15. Lubricate two lower drag brace attachment lugs using grease (MIL- G-21164 or MIL-PRF-23827).
16. Lubricate two lower drag brace fittings using grease (MIL-G-21164 or MIL-PRF-23827).
NOTE
Lubricant shall be forced from beam assembly bushing flange face.
17. Lubricate beam assembly fitting (left side) using grease (MIL-G- 21164 or MIL-PRF-23827).
18. Lubricate four upper torque arm fittings using grease (MIL-G- 21164 or MIL-PRF-23827).
19. Lubricate four lower torque arm fittings using grease (MIL-G- 21164 or MIL-PRF-23827).
20. Lubricate retract actuator piston rod using oil (MIL-PRF-32033).
21. Lubricate downlock actuator spring and piston using oil (MIL-PRF- 32033).
22. Lubricate door actuator piston rod using oil (MIL-PRF-32033).
23. Disconnect retract actuator rod end if required to access grease fitting (JG32-39-01).
24. Lubricate retract actuator fitting using grease (MIL-G-21164 or
MIL-PRF-23827).
25. Connect retract actuator rod end if disconnected (JG32-39-01).
RETRACT
ACTUATOR
DOWNLOCK
TOGGLE
PIVOT
DOOR ACTUATOR
PISTON ROD
DOWNLOCK LINK
PIVOT PIN
FITTING
RETRACT
ACTUATOR
LOWER
DRAG BRACE
UPPER TORQUE
ARM FITTING
LOWER TORQUE
ARM FITTING
PISTON ROD
ATTACHMENT
LUG
LOWER DRAG
14.
15.
16.
18.
19.
22.
24.20.
13.
FITTING
FITTING
ROTATED 180°
DOWNLOCK LINK14.
PIVOT PIN FITTING
BRACE FITTING
DOWNLOCK ACTUATOR
SPRING
21.
PISTON
A−12JG−00−2−7112X99
BEAM ASSEMBLY
(LEFT SIDE)
UPPER DRAG
BRACE FITTING
12.
17.
MAIN LANDING GEAR LUBRICATION.
• All landing gear component lube points shall be inspected for damage, security, and serviceability prior to lubrication.
Any damage to high-pressure fittings shall be cause for component replacement. Failure to comply may result in damage to landing gear components.
• Inspect all fittings for serviceability prior to lubrication.
Inspect all non-pressed low and high-pressure lubrication fitting (part number MS15001-1) for damage, security, and serviceability. Replace if necessary. Inspect the threaded bore for damage prior to installing fitting. Torque fitting 10-20 inch-pounds. Torque exceeding 20 inch-pounds may damage landing gear threaded bore requiring replacement of landing gear components.
1. Inspect lubrication fittings for damage, security, and serviceability.
FITTING1.
(TYPICAL)
AM−12JG−00−2−7112X40
NOTE
• Lubrication performed to fulfill phased inspection require-ments shall be accomplished with aircraft on fuselage jacks (JG07-10-01) and before landing gear operational checkout (JG32-00-01). Not applicable to aircraft authorized to be inspected under contingency phase criteria.
• Lubrication procedures for left and right main landing gears are identical; therefore, only right procedure is given.
• Shock strut fitting is located on shock strut aft surface on right side and located on forward surface on left side.
2. Lubricate fitting at upper end of main landing gear shock strut using grease (MIL-G-21164 or MIL-PRF-23827).
NOTE
Grease shall be forced from flanges of both forward and aft bushings in tension strut attachment pin.
3. Lubricate fitting at upper end of tension strut using grease (MIL- G-21164 or MIL-PRF-23827).
4. Lubricate retract actuator fitting using grease (MIL-G-21164 or
MIL-PRF-23827).
5. Lubricate retract actuator rod end fitting using grease (MIL-G- 21164 or MIL-PRF-23827).
6. Lubricate two drag pin bulkhead fittings using grease (MIL-G- 21164 or MIL-PRF-23827).
7. Lubricate four upper drag brace fittings and drag pin fitting using grease (MIL-G-21164 or MIL-PRF-23827).
8. Lubricate two lower drag brace (upper end) fittings using grease (MIL-G-21164 or MIL-PRF-23827).
9. Lubricate eight tension strut collar fittings using grease (MIL-G- 21164 or MIL-PRF-23827).
10. Lubricate four fittings at lower end of tension strut using grease (MIL-G-21164 or MIL-PRF-23827).
UPPER SHOCK
STRUT FITTING
2.
RETRACT
ACTUATOR
ROD END
FITTING
5.
LOWER END
TENSION
STRUT
10.
RETRACT ACTUATOR4. DRAG PIN
FITTING
7.
FITTING
FITTING
8. LOWER DRAG
BRACE FITTING
(UPPER END)
LOWER END
TENSION STRUT
FITTING
10. UPPER END
TENSION STRUT
FITTING
3.
UPPER DRAG
BRACE FITTING
7.
TENSION STRUT
COLLAR
9.
DRAG PIN
BULKHEAD
FITTING
6.
UPPER DRAG
BRACE FITTING
7.
A−12JG−00−2−7121X99
11. Lubricate lower shock strut (outboard fittings only) using grease
12. Lubricate connecting link assembly and connecting link pin fittings using grease (MIL-G-21164 or MIL-PRF-23827).
13. Lubricate downlock actuator spring and piston using oil (MIL-PRF- 32033).
11.
CONNECTING LINK
ASSEMBLY FITTING
12.
CONNECTING LINK
PIN FITTING
(OUTBOARD ONLY)
ACTUATOR
DOWNLOCK
SPRING
PISTON
13.
LOWER SHOCK STRUT FITTING
A−12JG−00−2−7122X99
14. Lubricate main landing gear door aft hinge fitting using grease
15. Lubricate main landing gear door middle hinge fitting using grease (MIL-G-21164 or MIL-PRF-23827).
16. Lubricate main landing gear door actuator support fitting using grease (MIL-G-21164 or MIL-PRF-23827).
17. Lubricate main landing gear door aft beam fitting using grease (MIL-G-21164 or MIL-PRF-23827).
18. Lubricate four main landing gear uplock lower link fittings using grease (MIL-G-21164 or MIL-PRF-23827).
19. Lubricate two main landing gear uplock upper link fittings using grease (MIL-G-21164 or MIL-PRF-23827).
20. Lubricate main landing gear uplock hook assembly fitting using grease (MIL-G-21164 or MIL-PRF-23827).
21. Lubricate four uplock bracket assembly fittings using grease (MIL- G-21164 or MIL-PRF-23827).
22. Lubricate retract actuator piston rod using oil (MIL-PRF-32033).
23. Lubricate door actuator piston rod using oil (MIL-PRF-32033).
VIEW LOOKING UP
AFT BEAM
FITTING
17.
UPLOCK LOWER
LINK FITTING
18.
UPLOCK
BRACKET
FITTING
21.
UPLOCK HOOK
ASSEMBLY
FITTING
20.
UPLOCK LOWER
LINK FITTING
18.
UPLOCK UPPER
LINK FITTING
19.
UPLOCK
BRACKET
FITTING
21.
DOOR
ACTUATOR
PISTON
ROD
23.
ACTUATOR
SUPPORT
FITTING
16.
MIDDLE
HINGE
FITTING
15.
AFT HINGE
FITTING
14.
ROTATED 180°
RETRACT
ACTUATOR
PISTON ROD
22.
A−12JG−00−2−7123X99
24. Lubricate JFS pump handle piston rod using preservative oil.
PISTON ROD24.
A−12JG−00−2−7124X99
25. Lubricate two shock strut bulkhead fittings using molybdenum disulfide grease or aircraft grease (MIL-G-21164 or MIL-PRF- 23827).
26. Lubricate two tension strut bulkhead fittings using molybdenum disulfide grease or aircraft grease (MIL-G-21164 or MIL-PRF- 23827).
27. Lubricate six drag brace upper toggle assembly fittings using mo-lybdenum disulfide grease or aircraft grease (MIL-G-21164 or
MIL-PRF-23827).
28. Lubricate five drag brace center link assembly fittings using molyb-denum disulfide grease or aircraft grease (MIL-G-21164 or MIL-
PRF-23827).
29. Lubricate four drag brace assembly fittings using molybdenum disulfide grease or aircraft grease (MIL-G-21164 or MIL-PRF- 23827).
VIEW LOOKING UP
SHOCK STRUT
FITTINGS
UPPER TOGGLE
ASSEMBLY
FITTINGCENTER
ASSEMBLY
FITTING
25.
DRAG BRACE
26. TENSION STRUT
FITTING
LINK
ASSEMBLY
FITTING
27.
28.
29.
AM−12JG−00−2−7125X40
NOTE
Lubrication procedures for left and right speedbrakes are iden-tical; therefore, only right procedure is given.
1. Lubricate two upper speedbrake door hinge assembly fittings using grease (MIL-G-21164 or MIL-PRF-23827).
2. Lubricate two lower speedbrake door hinge assembly fittings using grease (MIL-G-21164 or MIL-PRF-23827).
3. Lubricate four upper and four lower link assembly fittings using grease (MIL-G-21164 or MIL-PRF-23827).
4. Lubricate two upper seal and link assemblies (3 places each) using oil (MIL-PRF-32033 or MIL-PRF-7808).
5. Lubricate lower fairing assembly (2 places) and speedbrake rod assembly (2 places each end) using oil (MIL-PRF-32033 or MIL-
PRF-7808).
SPEED BRAKE LUBRICATION.
3.
UPPER HINGE
ASSEMBLY FITTING
1.
2.
3.
FAIRING ASSEMBLY5.
SEAL AND
LINK ASSEMBLY
4.
ROD ASSEMBLY
(2 PLACES EACH END)
5.
CJ−12JG−00−2−6140X99
LOWER
HINGE
ASSEMBLY
FITTING
LINK
ASSEMBLY
FITTING
UPPER
LINK
ASSEMBLY
LOWER
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