Atch 2d) 201019010 Top Drawing.pdf

PDF 5 MB Posted

Attached to
BAK-12 AAS -- Draft RFP Federal contract opportunity
Solicitation number
FA521520R0006
Issued by
Department of the Air Force Pacific Air Forces

About this file

Written by GovTribe AI ·

This document contains engineering drawings and specifications for a BAK-12 Arresting Engine Assembly required by the U.S. Air Force. The drawings depict 42 line items and provide details for components of the arresting engine including the base finish machining assembly, rewind engine assembly, hydraulic control system assembly, and cam sprockets for various runway spans. The specifications require painting of components with polyurethane per military standards and provide installation and operational notes for electrical, hydraulic and mechanical components. Torque values and critical safety requirements are also included.

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Other files attached to BAK-12 AAS -- Draft RFP, newest first.
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Atch 3--Schedule_B_23Dec19.xlsx XLSX spreadsheet
Atch 4b) AFI20-106_Management_of_Aviation_Critical_Safey_Items.pdf PDF
Atch 2a) BAK-12 SOW.docx DOCX document
Atch 4c) JALC_AVIATION_CSI_MGMT_HDBK_16MAR2011.pdf PDF
Draft Solicitation FA521520R0006.docx DOCX document
Atch 4a) 2019-11-19 BAK-12 and MAAS CSI determination.pdf PDF
Atch 1 - BAK 12 - Clauses & Provisions.docx DOCX document
Atch 5--ITO_BOA_HTPR_27Dec19.docx DOCX document
Atch 2c) 201018919 Base Finish Macining Assy.pdf PDF

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B

A

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78 6 5

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A

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4 3 2 1

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E

F

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B

SYM

QUANTITY REQUIRED PER DASH NO.

MATERIAL/SPECIFICATIONNOMENCLATURE CAGE CODE

PARTS LIST

IDENTIFYING NO. FIND NO.UNIT WT ZONE

FRACTIONS

DIMENSIONS ARE IN INCHES-TOLERANCES ON:

UNLESS OTHERWISE SPECIFIED

CAGE CODE

CURRENT

APPLICATION

NEXT ASSEMBLY USED ON

CAGE CODE

98752

AIR FORCE AUTHENTICATION

AIR FORCE RELEASE

CHK

ENG

E

SCALE

SIZE

TITLE

DECIMALS ANGLES

DRAWING NO.

SHEET OF

ENGINEERING DRAWING LAYOUT E

APPROVEDDATEDESCRIPTIONLTR

REVISIONS

Exception to AF Form 1656 for CAD generation approved by HQ AFMC/ENP (AutoCAD/Au toDesk)

WR-ALC, ROBINS AFB, GA 31098

U.S. AIR FORCECONTRACT NO.

TREATMENT

SIMILAR TO

FINISH

SPECIAL MARKING SYM

TECH

DISTRIBUTION A: APPROVED FOR PUBLIC RELEASE.

DISTRIBUTION IS UNLIMITED.

.XXX �#

.XX �# �#

THIRD ANGLE PROJECTIONTHIS DRAWING HAS BEEN GENERATED AND IS

MAINTAINED BY A CAD SYSTEM. CHANGES

SHALL ONLY BE INCORPORATED AS DIRECTED

BY THE GOVERNMENT DESIGN ACTIVITY.

BAK-12

ARRESTING ENGINE

ASSEMBLY

201019010 1/10 1 3

F3QCDA025BG002

-40 BAK-12 ARRESTING ENGINE ASSY 98752 201019010-40 150-300 FT SPAN 28T CAM SPROCKET 4

-30 BAK-12 ARRESTING ENGINE ASSY 98752 201019010-30 300 FT SPAN 28T CAM SPROCKET 3

-20 BAK-12 ARRESTING ENGINE ASSY 98752 201019010-20 150-300 FT SPAN 32T CAM SPROCKET 2

-10 BAK-12 ARRESTING ENGINE ASSY 98752 201019010-10 300 FT SPAN 32T CAM SPROCKET 1

1 1 1 1 FUEL CAN BRACKET A-A-52513 41

1 1 1 1 FUEL CAN (SPARE) A-A-59592A 20 LITER CAPACITY 40

1 1 1 1 ROLLER CHAIN ANSI 35 10 39

1 1 1 1 ROLLER CHAIN ANSI 40-2 11 38

4 4 4 4 PAD ENGINE MOUNT 98752 201018970-1 37

2 2 2 2 PAD FUEL CAN 98752 201018968-1 36

1 1 1 1 SYNCHRONIZING ASSEMBLY 98752 201018947-10 35

1 1 1 1 AFT ENGINE MOUNT WELD ASSY 98752 201018918-10 34

1 1 1 1 FWD ENGINE MOUNT WELD ASSY 98752 201018917-10 33

1 1 1 1 DECAL CLUTCH PUMP 98752 201018777-1 32

1 1 1 1 DECAL GROUND 98752 2010188778-1 31

1 1 1 1 SYNCHRONIZER GUARD 98752 201018774-01 30

2 2 2 2 BATTERY HOLD DOWN 98752 201018780-01 29

2 2 2 2 BATTERY 98752 201018781-1 28

1 1 1 1 TAPE GUIDE UPPER RIGHT 98752 201018949-02 27

1 1 1 1 TAPE GUIDE UPPER LEFT 98752 201018949-01 26

1 1 1 1 TAPE GUIDE LOWER LEFT 98752 201018948-02 25

1 1 1 1 TAPE GUIDE LOWER RIGHT 98752 201018948-01 24

1 1 1 1 BASE NAMEPLATE 98752 201018950-10 23

1 1 1 1 BATTERY MID WIRE ASSEMBLY 98752 201018951-30 22

1 1 1 1 BATTERY GRND WIRE ASSEMBLY 98752 201018951-20 21

1 1 1 1 BATTERY POS WIRE ASSEMBLY 98752 201018951-10 20

1 1 1 1 CONTROL SYSTEM GUARD WELD ASSY 98752 201018779-10 19

1 1 1 1 TAPE REEL PUMP DRIVE SPROCKET 98752 201018776-1 18

1 1 1 1 TAPE REEL CAM DRIVE SPROCKET 98752 201018775-1 17

1 1 1 1 CLUTCH GUARD WELD ASSY 98752 201018977-10 16

1 1 1 1 ENGINE OUTPUT GUARD WELD ASSY 98752 201018978-10 15

1 - - - HYDRAULIC CONTROL SYS ASSY 98752 201018854-40 14

- 1 - - HYDRAULIC CONTROL SYS ASSY 98752 201018854-30 13

- - 1 - HYDRAULIC CONTROL SYS ASSY 98752 201018854-20 12

- - - 1 HYDRAULIC CONTROL SYS ASSY 98752 201018854-10 11

1 1 1 1 TAPE SHEAVE ASSY 98752 201018860-10 10

1 1 1 1 COOLING SYSTEM ASSY 98752 201018990-10 9

1 1 1 1 REWIND ENGINE ASSY 98752 201019009-10 8

1 1 1 1 REWIND CLUTCH ASSY 98752 201018875-10 7

1 1 1 1 TAPE REEL ASSY 98752 201018915-10 6

1 1 1 1 BASE FINISH MACHINING ASSY 98752 201018919-10 5

1 1 1 1 PUMP SUPPLY TUBE 2V507 89955K37 1.25 OD .049 WALL THK ASTM A519 72

4 4 4 4 CUSHIONED LOOP CLAMP 2V507 3177T51 300 CRES W/ NEOPRENE CUSHION 71

3 3 3 3 PAN HEAD SCREW 2V507 90272A242 10-24 X .5L ZN PLT STL 70

1 1 1 1 SNAP RING 89756 WS-150 69

4 4 4 4 POP RIVET 2V507 97447A130 .125 DIA X .510L ALUMINUM 68

14 14 14 14 BUTTON HEAD CAP SCREW 2V507 91306A416 .375-16X.75L STEEL ZN PLTD 67

4 4 4 4 THREADED ROD 2V507 95475A660 .375-16X10L STEEL ZN PLTD 66

2 2 2 2 BATTERY TERMINAL NEG 2V507 7738K2 MIL-A-52425-1/A-52425-2 65

2 2 2 2 BATTERY TERMINAL POS 2V507 7738K1 MIL-A-52425-1/A-52425-2 64

2 2 2 2 SQUARE HEAD SET SCREW 4J007 6739143 .625-11X3L CUP POINT 63

2 2 2 2 JAM NUT 2V507 91851A645 .625-11 18-8 SS 62

12 12 12 12 HEX NUT 2V507 94895A823 .500-13 GR8 ZN-CHRM PLTD 61

15 15 15 15 LOCK WASHER 2V507 91102A770 .500 ZN PLTD 60

4 4 4 4 FLAT WASHER 2V507 98023A033 .500 ZN-CHRM PLTD 59

6 6 6 6 HEX HEAD CAP SCREW 2V507 91257A723 .500-13X2.75L GR8 ZN-CHRM PLTD 58

2 2 2 2 HEX HEAD CAP SCREW 2V507 91257A721 .500-13X2.25L GR8 ZN-CHRM PLTD 57

4 4 4 4 HEX HEAD CAP SCREW 2V507 92620A720 .500-13X2L GR8 ZN-CHRM PLTD 56

2 2 2 2 HEX HEAD CAP SCREW 2V507 92620A716 .500-13X1.5L GR8 ZN-CHRM PLTD 55

1 1 1 1 HEX HEAD CAP SCREW 2V507 92620A709 .500-13X.75L GR8 ZN-CHRM PLTD 54

18 18 18 18 HEX NUT 2V507 94895A031 .375-16 GR8 ZN-CHRM PLTD 53

33 33 33 33 LOCK WASHER 2V507 91102A031 .375 ZN PLTD 52

30 30 30 30 FLAT WASHER 2V507 98026A031 .375 ZN-CHRM PLTD 51

8 8 8 8 HEX HEAD CAP SCREW 2V507 92620A632 .375-16X2L GR8 ZN-CHRM PLTD 50

1 1 1 1 HEX HEAD CAP SCREW 2V507 91257A630 .375-16X1.75L GR8 ZN-CHRM PLTD 49

2 2 2 2 HEX HEAD CAP SCREW 2V507 92620A628 .375-16X1.5L GR8 ZN-CHRM PLTD 48

3 3 3 3 HEX HEAD CAP SCREW 2V507 92620A626 .375-16X1.25L GR8 ZN-CHRM PLTD 47

1 1 1 1 HEX HEAD CAP SCREW 2V507 91257A637 .375-16X1.125L GR8 ZN-CHRM PLTD 46

10 10 10 10 HEX HEAD CAP SCREW 2V507 92620A637 .375-16X1L GR8 ZN-CHRM PLTD 45

8 8 8 8 SELF LOCKING NUT 2V507 97135A280 .750-10 GR8 ZN-CHRM PLTD 44

8 8 8 8 FLAT WASHER 2V507 98023A036 .750 ZN-CHRM PLTD 43

8 8 8 8 SOCKET HEAD CAP SCREW 2V507 90128A921 .750-10X3.5L GR8 ZN PLTD 42

BAK-12 AAS

NOTES:

1. DRAWING AND RELATED DOCUMENTATION PRACTICES PER ASME Y14.1-2005.

2. AFTER FINAL ASSEMBLY TOUCH UP PAINT AS REQUIRED WITH POLYURETHANE PER MIL-PRF-85285D, COLOR

GREEN, COLOR CODE: 24052, MANUFACTURER: DEFT.

3. TORQUE ALL THREADED FASTENERS IN ACCORDANCE WITH TABLE 9-2 AND 9-3 0F TO 35E8-2-5-3.

4. REWIND CLUTCH ASSEMBLY IS HELD ON TAPE REEL SHAFT BY RETAINING RING RS177. SEE DRAWING 201018875 FOR

INSTALLATION DETAILS.

5. COOLING SYSTEM CAN BE OPTIONALLY INSTALLED ON ANY BAK-12 ARRESTING ENGINE ASSEMBLY. SEE DRAWING 201018990

FOR INSTALLATION DETAILS.

6. TAPE SHEAVE ASSEMBLY 201018860-10 CAN BE INSTALLED WITH END PLATE 201018855-1 LOCATED ON EITHER SIDE OF BASE

WELDMENT.

7. FOR ELECTRICAL ROUTING AND CONNECTIONS INCLUDING ENGINE CONTROL PANEL 201019004-1, ENGINE WIRING HARNESS 201018996-1, REWIND ENGINE 201019008-1, COOLING SYSTEM ASSEMBLY 201018990-10, AND BATTERY WIRE ASSEMBLIES 201018951-10,-20,-30 SEE BAK-12 AAS ELECTRICAL INTERCONNECTION DIAGRAM DRAWING 201018994.

8. FOR HYDRAULIC HOSE IDENTIFICATION AND ROUTING SEE HYDRAULIC CONTROL SYSTEM ASSEMBLY DRAWING 201018860.

9. SYNCRONIZING ASSEMBLY IS SHOWN WITH DRIVE CHAINS INSTALLED FOR REFERENCE. DRIVE CHAINS ARE REMOVED DURING NORMAL OPERATIONS AND ONLY INSTALLED DURING SYNCHRONIZATION PROCEDURE IN ACCORDANCE WITH TO 35E8-2-5-1.

10.ROLLER CHAIN, F/N 39 SHALL BE ANSI NO. 35 PER ASME B29.1. F/N 39 SHALL CONTAIN 1 MASTER LINK MINIMUM.

11.ROLLER CHAIN, F/N 38 SHALL BE ANSI NO. 40-2 PER ASME B29.1. F/N 38 SHALL CONTAIN 1 MASTER LINK MINIMUM.

12.FUEL ASSEMBLY 2010189995-10 AND FUEL CAN A-A-59592A INCLUDED IN REWIND ENGINE ASSEMBLY 201019009-10 ARE NOT SHOWN. FOR FUEL ASSEMBLY CONNECTION TO REWIND ENGINE SEE DRAWING 201019009.

13.SYNCHRONIZING GUARD F/N 30 IS HELD IN PLACE USING OUTBOARD RESERVOIR MOUNTING SCREWS F/N 57 AND OUTBOARD SYNCHRONIZING RIGHT ANGLE GEAR BOX MOUNTING SCREWS F/N 17 SHOWN ON DRAWING 201018947.

98752

JNC

JD

JJK

JM

TLC

.010

.005 .5�$

THE ITEM SPECIFIED BY THIS DRAWING WILL BE USED AS PART OF

A SYSTEM SUPPORTING RECOVERY OF HIGH-PERFORMANCE TAIL HOOK

EQUIPPED FIGHTER AIRCRAFT. ANY DEPARTURE FROM THE REQUIREMENTS

SPECIFIED OR REFERENCED HEREIN COULD RESULT IN LOSS OF LIFE,

SERIOUS PERSONNEL INJURY, AND/OR DAMAGE OR LOSS OF AIRCRAFT. AS

SUCH, THE ITEM HAS BEEN DESIGNATED AS A CRITICAL SAFETY ITEM

(CSI). ANY DEVIATION FROM THIS SPECIFICATION WITHOUT WRITTEN

APPROVAL FROM THE SUPPORT EQUIPMENT AND VEHICLES

DIVISION (AFMC) AT ROBINS AIR FORCE BASE, GEORGIA, IS

STRICTLY PROHIBITED.

CRITICAL SAFETY ITEM

-10, 300 FOOT SPAN, 32 TOOTH CAM SPROCKET

-20, 150-200 FOOT SPAN, 32 TOOTH CAM SPROCKET

-30, 300 FOOT SPAN, 28 TOOTH CAM SPROCKET

-40, 150-200 FOOT SPAN, 28 TOOTH CAM SPROCKET

C

D

78 6 5

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E

F

H

A

C

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4 3 2 1

G

E

F

H

B

CAGE CODE

98752E

SCALE

SIZE DRAWING NO.

SHEET OF

ENGINEERING DRAWING LAYOUT E (Continuation Sheet)

APPROVEDDATEDESCRIPTIONLTR

REVISIONS

Exception to AF Form 1656A for CAD generation approved by HQ AFMC/ENP (AutoCAD/A utoDesk)

THIS DRAWING HAS BEEN GENERATED AND IS

MAINTAINED BY A CAD SYSTEM. CHANGES

SHALL ONLY BE INCORPORATED AS DIRECTED

BY THE GOVERNMENT DESIGN ACTIVITY.

CC

3X

8X

8X

4x 4x

4x

7 48 7 12

9 5

15 36

2X

4X

4X

ABOVE

BELOW

4X FOR

4X FOR

ABOVE

BELOW

INBOARD

OUTBOARD

2X

INBOARD

2X

OUTBOARD

201019010 2 3

2X

SEE DETAIL B

7 201019004-1 REF

SEE DETAIL C

4X

SECTION C-C

SEE DETAIL A

SECTION D-D

SEE DETAIL A

SEE DETAIL C

SEE DETAIL B

E

E

C

D

78 6 5

G

E

F

H

A

C

D

4 3 2 1

G

E

F

H

B

CAGE CODE

98752E

SCALE

SIZE DRAWING NO.

SHEET OF

ENGINEERING DRAWING LAYOUT E (Continuation Sheet)

APPROVEDDATEDESCRIPTIONLTR

REVISIONS

Exception to AF Form 1656A for CAD generation approved by HQ AFMC/ENP (AutoCAD/A utoDesk)

THIS DRAWING HAS BEEN GENERATED AND IS

MAINTAINED BY A CAD SYSTEM. CHANGES

SHALL ONLY BE INCORPORATED AS DIRECTED

BY THE GOVERNMENT DESIGN ACTIVITY.

1.00

4.00

.88

SHOWN

OPPOSITE SIDE

7X

7X OPPOSITE SIDE

SHOWN

OPPOSITE SIDE

2X

2X

8X

DETAIL A

DETAIL CDETAIL B

SECTION F-F

4X

201019010 3 3

201018959-20 REF

201018959-10 REF

201018959-20 REF

EXISTING HEX HEAD

CAP SCREW IN COVER

6823 38

SECTION E-E

Sheet 1
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Sheet 2
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right_10
top_13
top_14
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Sheet 3
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bottom_20
new_view_21
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