Atch 2b) 201018916 Base Weld Assy.pdf

PDF 376 KB Posted Jan 7, 2020

Attached to: BAK-12 AAS -- RFP Federal contract opportunity
Solicitation number: FA5215-20-R-0006
Issued by: Department of the Air Force Pacific Air Forces

About this file

Written by GovTribe AI · Dec 28, 2023

This document contains engineering drawings for a Base Weld Assembly required under Solicitation Number FA5215-20-R-0006 issued by the Department of the Air Force Pacific Air Forces. The drawings specify the materials, dimensions, and other technical requirements for over 100 individual parts that comprise the assembly. Key components include I-beams, cross members, mounting plates, stiffeners, and other structural elements. Welding and inspection are to be performed according to AWS D1.1 standards for cyclically loaded structures using certified welders and inspectors. The solicitation seeks offers for the assembly due by an unspecified date, with award planned for an unspecified future date.

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Atch 2a) BAK-12 SOW - amendment 1 - 31 Jan 2020.docx	DOCX document	Jan 31, 2020
Atch 5--ITO 31 Jan 2020.docx	DOCX document	Jan 31, 2020
Atch 2a) BAK-12 SOW.docx	DOCX document	Jan 7, 2020
Atch 4c) JALC_AVIATION_CSI_MGMT_HDBK_16MAR2011.pdf	PDF	Jan 7, 2020
Atch 1 - BAK 12 - Clauses & Provisions.docx	DOCX document	Jan 7, 2020
Atch 2c) 201018919 Base Finish Macining Assy.pdf	PDF	Jan 7, 2020
Atch 4b) AFI20-106_Management_of_Aviation_Critical_Safey_Items.pdf	PDF	Jan 7, 2020
Final Solicitation FA521520R0006.docx	DOCX document	Jan 7, 2020
Atch 5--ITO 7 Jan 2020.docx	DOCX document	Jan 7, 2020
Atch 4a) 2019-11-19 BAK-12 and MAAS CSI determination.pdf	PDF	Jan 7, 2020
Atch 2d) 201019010 Top Drawing.pdf	PDF	Jan 7, 2020
Atch 3--Schedule_B_7 Jan 2020.xlsx	XLSX spreadsheet	Jan 7, 2020

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78 6 5

4 3 2 1

SYM

QUANTITY REQUIRED PER DASH NO.

MATERIAL/SPECIFICATIONNOMENCLATURE CAGE CODE

PARTS LIST

IDENTIFYING NO. FIND NO.UNIT WT ZONE

FRACTIONS

DIMENSIONS ARE IN INCHES-TOLERANCES ON:

UNLESS OTHERWISE SPECIFIED

CAGE CODE

CURRENT

APPLICATION

NEXT ASSEMBLY USED ON

CAGE CODE

98752

AIR FORCE AUTHENTICATION

AIR FORCE RELEASE

CHK

ENG

SCALE

SIZE

TITLE

DECIMALS ANGLES

DRAWING NO.

SHEET OF

ENGINEERING DRAWING LAYOUT E

APPROVEDDATEDESCRIPTIONLTR

REVISIONS

Exception to AF Form 1656 for CAD generation approved by HQ AFMC/ENP (AutoCAD/Au toDesk)

WR-ALC, ROBINS AFB, GA 31098

U.S. AIR FORCECONTRACT NO.

TREATMENT

SIMILAR TO

FINISH

SPECIAL MARKING SYM

TECH

DISTRIBUTION A: APPROVED FOR PUBLIC RELEASE.

DISTRIBUTION IS UNLIMITED.

.XXX �#

.XX �# �#

THIRD ANGLE PROJECTIONTHIS DRAWING HAS BEEN GENERATED AND IS

MAINTAINED BY A CAD SYSTEM. CHANGES

SHALL ONLY BE INCORPORATED AS DIRECTED

BY THE GOVERNMENT DESIGN ACTIVITY.

22.00

2.50 TYP

62.88

61.19

10.38

6.25

.110

9.13

67.69

11.00

29.00

2.88

3.81

81.75

.12 TYP 4X

2.75 TYP 4-PLACES

14.00

5.50

.06

12.0

24.0

4.75

3.5 TYP 2X

2.50 TYP 2X

28.38

9.50

.38 TYP

3.63

TYP 2X

2.00 TYP 2X

6.00 TYP 2X

5.14 TYP 4X 29.76

29.75

84.50

11.25

6.13

BASE WELD ASSEMBLY

201018916 1/8 1 3

F3QCDA025BG002

2 PAD EYE 94658 F187-6 37

4 SUPPORT RING MOUNT 98752 201018916-81 3.5 X 3 X .5 ASTM A36 36

2 SHEAVE MOUNT STIFFENER 98752 201018916-77 ASTM A36 35

2 SHEAVE MOUNT STIFFENER TOP 98752 201018916-75 ASTM A36 34

2 ANCHOR LUG BACK PLATE 98752 201018916-73 6.0 X 5.75 X 0.5 ASTM A36 33

2 FWD STAKE TUBE 98752 201018916-71 4.5 OD X.5 WALL X 15.25L ASTM A519 32

4 FWD STAKE TUBE FLANGE 98752 201018916-67 ASTM A36 31

2 STAKE TUBE STIFFENER 98752 201018916-65 ASTM A36 30

2 ANCHOR LUG 98752 201018916-63 14.25 X 6 X 1.63 ASTM A36 29

1 SHEAVE MOUNT 98752 201018916-62 CHANNEL MC13 X 31.8 X 15.88L ASTM A36 28

1 SHEAVE MOUNT 98752 201018916-61 CHANNEL MC13 X 31.8 X 15.88L ASTM A36 27

2 SHEAVE REINFORCEMENT 98752 201018916-57 6 X 6 X .63 ASTM A36 26

1 FWD LOWER CROSSMEMBER 98752 201018916-55 ANGLE 8 X 8 X.75 28.69L ASTM A36 25

1 AFT LOWER CROSSMEMBER 98752 201018916-53 ANGLE 4 X 4 X.75 28.69L ASTM A36 24

1 TOP CROSSMEMBER 98752 201018916-51 ANGLE 8 X 4 X.5 28.69L ASTM A36 23

1 HYD CONTROL MOUNT 98752 201018916-47 9.25 X 8.0 X .88 ASTM A36 22

1 RESERVOIR MOUNT 98752 201018916-45 5.0 X 7.75 X .5 ASTM A36 21

1 CONTROL PANEL MOUNT 98752 201018916-43 4.5 X 8.5 X .25 ASTM A36 20

1 CHAIN TENSIONER MOUNT 98752 201018916-41 1.75 X 5 X 5 ASTM A36 19

1 CLUTCH PUMP MOUNT 98752 201018916-37 2.5 X 5.00 X 1.0 ASTM A36 18

1 SYNCRO GEAR MOUNT 98752 201018916-35 8.88 X 8.00 X 1.0 ASTM A36 17

1 GEAR BOX STIFFENER 98752 201018916-33 15.56 X 15.56 X .50 ASTM A36 16

1 GEAR BOX BASE 98752 201018916-31 25 X 5.5X .75 ASTM A36 15

2 REEL MOUNT BASE 98752 201018916-27 ASTM A36 14

8 REEL MOUNT STIFFENER 98752 201018916-25 5.63 X 2.13 X .75 ASTM A36 13

2 REEL MOUNT WEB 98752 201018916-23 30 X 5.63 X .75 ASTM A36 12

2 AFT STAKE TUBE 98752 201018916-21 4.5 OD X .5 WALL X 15.5L ASTM A519 11

4 AFT STAKE FLANGE 98752 201018916-17 ASTM A36 10

1 AFT BASE PLATE 98752 201018916-15 22.88" X 22" X .50 ASTM A36 9

1 MID BASE PLATE 98752 201018916-13 22 X 28 X .44 ASTM A36 8

1 FORWARD BASE PLATE 98752 201018916-11 8.63 X 22 X .50 ASTM A36 7

4 OUTER STIFFENER 98752 201018916-07 ASTM A36 6

4 INNER STIFFENER 98752 201018916-05 ASTM A36 5

1 TAPE GUIDE PLATE 98752 201018916-03 ASTM A36 4

1 I-BEAM 98752 201018916-02 W16 X 36 ASTM A36 3

1 I-BEAM 98752 201018916-01 W16 X 36 ASTM A36 2

BASE WELD ASSY 98752 201018916-10 1

NOTES:

1. DIMENSIONS AND TOLERANCES PER ASME Y14.5-1994.

DRAWING AND RELATED DOCUMENTATION PRACTICES PER ASME Y14.1-2005.

2. WELDING AND INSPECTION PROCESS SHALL BE IN ACCORDANCE

WITH AWS D1.1 FOR CYCLICALLY LOADED STRUCTURES.ALL WELDERS

AND INSPECTORS SHALL BE CERTIFIED IN ACCORANCE WITH

AWS D1.1.

3. ESTABLISH CENTERLINE USING THE TWO .13 HOLES IN F/N 4 & F/N 23.

4. FOR F/N 3 OMIT THESE FEATURES.

5. GRIND FLUSH THIS SURFACE.

6. STRESS RELIEF PER PARA 3.20.2 ANNEALING PROCEDURE MIL-2-21157A, EXCEPT

PARA (C), WHERE THE TEMPERATURE OF THE FURNACE SHALL NOT EXCEED 600 �$F AT TIME

THE CHARGE IS LOADED.

JNC

JJK

TLC

BAK-1298752

-10

8X 2X

2X 2X

4X (.25)

2X TYP

2X 2X

(.25)

2X TYP

(.38) 4X

2X TYP

(.25) (.25)

.25 (.38)

TYP 2X

(REF)

201018919-10

.25

2X TYP

.03

TYP 4X

.25

TYP 4X

.25

F/N 3 MADE TRANSPARENT

FOR CLARITY

.25

.1915

.25

.5" R MIN.

36 36

.25

WRAP

.25

.25TYP

TYP

(.25)

SECTION C-C

.25

TYP 6-PLACES

.25 (.38)

SECTION G-G

.25

TYP 2X

.13

.31

TYP 2X

.25

F F

78 6 5

4 3 2 1

CAGE CODE

98752E

SCALE

SIZE DRAWING NO.

SHEET OF

ENGINEERING DRAWING LAYOUT E (Continuation Sheet)

APPROVEDDATEDESCRIPTIONLTR

REVISIONS

Exception to AF Form 1656A for CAD generation approved by HQ AFMC/ENP (AutoCAD/A utoDesk)

THIS DRAWING HAS BEEN GENERATED AND IS

MAINTAINED BY A CAD SYSTEM. CHANGES

SHALL ONLY BE INCORPORATED AS DIRECTED

BY THE GOVERNMENT DESIGN ACTIVITY.

2.88

2.75

.50

15.75

36.00

4.00

9.50

TYP1.56

13.25

3.75

2.50 TYP

2.50

7.00 TYP

7.00

2.00

7.50

.25

.25.125 +.006 -.001

.25

1.00

15.00

3.38

X 45�$ TYP.75

28.69

8.00 REF

27.75

2.13 TYP

TYP45�$

28.69

4.00 REF

27.75

1.65

.38

1.00

8.50

1.00

8.50

5.00

10.75

.50

8.00

7.75

R TYP1.0

6.00

1.63

4.69

7.0�$ 9.50

4.00

1.62

.97 6.50

201018916 2 3

.25

TYP 8X

.25

TYP 2X

(REF)

8X .812 +.008/-.001 THRU

SECTION A-A

.31

TYP 2-PLACES .25

TYP 2X

.31

.25

AVOID WELDING ALONG

TAPE SLOT TYP 2X

.31

TYP 2X

TYP 4X

TYP 2X

2X TYP

.25

2X TYP .252X

SECTION B-B

.31

TYP 4X

.38 (.41)

TYP 2X

.38

TYP 2X

SECTION D-D

.38 .31

GRIND FLUSH

SECTION F-F

.25

.31

.25

.38

TYP 2X

.25

.5 X 45�$ CHAMFER TYP

78 6 5

4 3 2 1

CAGE CODE

98752E

SCALE

SIZE DRAWING NO.

SHEET OF

ENGINEERING DRAWING LAYOUT E (Continuation Sheet)

APPROVEDDATEDESCRIPTIONLTR

REVISIONS

Exception to AF Form 1656A for CAD generation approved by HQ AFMC/ENP (AutoCAD/A utoDesk)

THIS DRAWING HAS BEEN GENERATED AND IS

MAINTAINED BY A CAD SYSTEM. CHANGES

SHALL ONLY BE INCORPORATED AS DIRECTED

BY THE GOVERNMENT DESIGN ACTIVITY.

119.50

9.63

25.25

48.50

65.50

7.93

TYP 4X7.00

2.52 TYP 2X

2.88

R TYP1.00

7.57

4.56

3.00

67.134.13

2.95

8.13 8.56

9.00

2.50

74.639.00

6.00

2.75

15.86 (REF)

6.99 (REF)

4.50

TYP 2X7.00

.50

5.25

15.00

3.25 X 45�$ TYP.75

.50

2.50

R3.25

4.50

4.56

3.19

.8125

8.00

2.00

1.00

5.00

30.00

1.75

11.008.00

TYP45�$

15.88 REF

13.00 REF

THRU3.00

7.13

.50

6.50

2.50

1.25

.375

.125 1.00

4.56 .38

9.38

3.44

8.00

1.06.75

15.00

3.25

45�$ X CHAMFER TYP.50

28.69

4.00 REF

8.00 REF

.50

R.75

21.25

.45

1.00 TYP

.25.125 +.006 -.001.38

13.35

.25

4.50

8.50

R TYP.25

SHOWN (REF)

OPPOSITE HAND (REF)

(REF)

201018916 3 3

(REF)

SHOWN (REF)

OPPOSITE HAND WITH OMISSIONS (REF) 4

45�$ X .50 CHAMFER TYP

Sheet 1

Views

new_view_1

top_2

right_3

bottom_4

new_view_30

left_40

new_view_67

Sheet 2

Views

right_76

new_view_12

top_13

new_view_14

right_15

new_view_34

new_view_35

new_view_36

new_view_39

top_43

bottom_45

new_view_51

right_52

new_view_68

left_69

new_view_73

right_74

new_view_75

Sheet 3

Views

new_view_6

right_7

bottom_8

top_9

new_view_19

right_20

new_view_23

right_24

new_view_32

right_33

bottom_47

right_48

bottom_49

new_view_61

right_62

new_view_63

right_64

new_view_65

right_66

new_view_71

right_72

new_view_77

right_78

File details come from the government source that posted it. Updated Jan 8, 2020.