Attachment_5_Helo_Trainer_Inspect_&_Test_Information.pdf

Fireblast 451 Falcon Ex Live Fire Trainer Simulator Inspection & Testing Requirements

REF ID COMPONENT/S INSPECTED TEST INSPECTION CRITERIA FREQ

I. MOCK-UP

Tail Engine Assembly Visual:

Manual:

Cracks, corrosion, and oxidation Lubricate shaft and bearings, raise and lower

S/A S/A

Floor Grates Visual:

Manual:

Cracks, corrosion, and oxidation Remove oxidation. Clear debris below grate.

Lubricate the mounting bolts/re-install

S/A S/A

Wing frames Visual:

Manual:

Cracks, corrosion, and oxidation Lubricate grease nipples, raise and lower

S/A S/A

Wing Engine Wheels Visual:

Manual:

Cracks, corrosion, and oxidation Lubricate grease nipples, raise and lower

S/A S/A

Landing Gear Visual:

Manual:

Cracks, corrosion, and oxidation Lubricate grease nipples, raise and lower

S/A S/A

Surface Areas Visual:

Manual:

Loose paint, oxidation, and corrosion.

Remove oxidation

S/A S/A

Drone Box Visual:

Manual:

Cracks, corrosion, and oxidation Lubricate hinges.

S/A S/A

Control Cart Visual: Cracks, corrosion, and oxidation S/A Communications Devices Visual:

Validate:

Cracks, corrosion, and oxidation Operations check

S/A S/A

Program Logic Code (PLC) Visual:

Validate:

Cracks, corrosion, and oxidation Operations check

S/A S/A

Communication Cable Visual:

Manual:

Damage, cracks, abrasions.

PIN connection for mating compatibility

A A

Deadman Pendant(Wireless)/E-stops Visual:

Manual:

Validate:

Damage.

Activation buttons depress/reset.

Operations check.

A A A

Pins, Clips, Lanyard Visual:

Manual:

Damage, corrosion.

Lubricate.

A A

Spill Fire Pan Visual:

Manual:

Damage, corrosion, oxidation.

Remove oxidation. Lubricate threads and seats

A A

Emergency Shutdown Valves Visual:

Manual:

Damage.

Activation buttons depress/reset.

A A

Validate: Operations check. A

II. SUPPORTING STRUCTURE

Propane Tanks Visual: Corrosion, cracks, damage, markings, relief valves, regulators. Remove oxidation, Lubricate hinges

A

Storage Compartment (Trailer) Visual:

Manual:

Corrosion, cracks, damage, markings, A A

Propane Liquid Pump Visual:

Validate:

Corrosion, cracks, damage.

Operate IAW Ops Manual

A A

ACME Fittings Visual:

Manual:

Validate:

Cracks, leakage, oxidation, and corrosion.

Replace defective gaskets. Remove oxidation.

Lubricate fittings and threads.

Check pressure seal.

A A

A Piping Visual: Cracks, leakage, free of debris, free-flowing A

Hoses & Cables Visual:

Validate:

Corrosion, cracks, damage, 10 pin electrical cords Operate IAW Ops Manual

A A

Propane Detection/Sensor Unit System Visual:

Manual:

Validate:

Damage, indicator lights illuminate.

Calibrate IAW Ops Manual Operational check to ensure detection

A S/A A

Main Gas Header Assembly Visual:

Manual:

Validate:

Damage, oxidation, corrosion.

Clean Strainer Operational check of regulator, Inlet device/s.

A A A

Solenoid Valves Visual:

Manual:

Inspect operation Clean

S/A S/A

Battery Compartment Visual:

Manual:

Inspect power cables, cracks, damage, wear, battery power

S/A S/A

Winch Assembly Visual:

Manual:

Validate:

Entire length for corrosion, fray/s.

Lubricate.

Operate

S/A S/A S/A

Falcon IG igniter system Visual:

Manual:

Validate:

Inspect, clean, corrosion, cracks, damage, functionality

S/A S/A S/A

Fire Props (Car, Helo) Visual:

Manual:

Corrosion, cracks, damage, check Prop casters, skids/rocket props inspect swivel

S/A

Validate: assembly Operate IAW Ops Manual

S/A

Transporter (Trailer Assembly) Visual:

Manual:

Validate:

Damage, corrosion, check indicator lights illuminate, brake lights, tire wear, corrosion, hitch assembly, (4) stabilizer jacks, Falcon 24 pan, Falcon controller, chains, T-handles

S/A S/A S/A

Falcon Controller Visual:

Manual:

Validate:

Inspect, damage, PLC Operations Check, S/A