Attachment_4_Draeger_Fire_Training_Systems.pdf
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- Preventative Maintenance and Minor Repair of Pacific Air Forces (PACAF) Live Fire Trainers
- Solicitation number
- FA521518Q7006
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Draeger/Fire Training System Structural Fire Trainer Inspection & Testing Requirements
INSPECT ID COMPONENT/S INSPECTED TEST INSPECTION CRITERIA FREQ
I PROPANE TANK INFRASTRUCTURE
a. Foundation, Cradle, and/or Saddle Pads: Visual: Cracks and corrosion S/A
b. Perimeter fencing (if applicable) Visual: Debris inside tank area S/A
c. Storage Tank Sensory:
Validate:
Corrosion, leaks, cracks, odors Comparison pressure differentials
S/A S/A
d. Tank Relief Valves Visual:
Validate:
Corrosion, gauge readability, leakage, cracks Test for proper activation at expected pressure
S/A S/A
e. System piping Sensory:
Validate:
Leakage, odors, corrosion.
Static pressure check (w/in piping)
S/A S/A
f. Main gas pressure Sensory:
Validate:
Leakage, odors Static pressure check (w/in piping)
S/A S/A
g. Exposed pipe work/painted Surfaces Visual: Damage, pealing, cracks, flaking S/A
h. Stenciling, Labeling, and Marking Visual: Readable, clean, clear S/A
II. ELECTRICAL CONTROL CABINET
a. Cabinet Visual:
Manual:
Validate:
Internal and external for damage, corrosion, loose/frayed wires.
Torque wires confirm connections.
Measure and record amperage readings.
Measure
S/A
S/A
b. Panel; Temperature readout indicator Visual: Confirm +/- 5% of actual temperature S/A
c. Panel; Thermocoupler (temperature sensing device) Visual:
Validate:
Indicators lamps illuminate Operational set-points trigger correctly;
1) 500 Degrees; ventilation/exhaust accelerate
2) 700 Degrees; emergency stop initiates
S/A S/A
d. Panel; Emergency Stop Button Visual:
Function:
Validate:
Damage, illuminates.
Depress, Reset Operational check; pilot lights off, ventilation
S/A S/A
e. Panel; Emergency Stop Reset Switch Visual:
Function:
Damage.
Turn, reset to normal
S/A S/A
f. Panel; Emergency Stop Active Visual: Damage. Light illuminates S/A
g. Panel; System Start-up Visual:
Function:
Damage, indicator lights illuminate.
Operational check IAW Ops Manual
S/A
h. Panel; Burner Visual:
Function:
Damage, indicator lights illuminate.
Operational check IAW Ops Manual
S/A S/A
i. Panel; Operator Handle w/Defeater Visual:
Function:
Damage.
Operational check IAW Ops Manual
S/A S/A
III. VALVE CABINET ASSEMBLY
a. Cabinet shell and interior Visual:
Manual:
Corrosion and damage.
Freely, opens, closes, and seals
S/A S/A
b. Air Filter Manual: Replace. A
c. Pilot Visual:
Validate:
Corrosion and damage.
Measure and record pilot air pressure.
Measure and record combustion air pressure.
S/A A A
d. Piping Visual:
Validate:
Corrosion and damage.
Pressure test gas piping.
A A
1V. VENTILATION /EXHAUST SYSTEM
a. Air Flow Switch Visual:
Manual:
Validate:
Corrosion and damage, illuminates.
Moves freely, clean and clear.
Operational check; activates, warnings and alarms
S/A S/A S/A
b. Exhaust Ducting Visual:
Manual:
Corrosion and damage, soot build-up.
Clean and clear
S/A S/A
c. Fan Belt Visual: Damage. S/A
d. Fan Sensory:
Validate:
Corrosion, damage, noise, vibration, loose .
Operational check;
1) E-Stop Button
2) 10% LEL
3) 25% LEL
4) Control Pendant activation, “Clear” posn.
5) 500Degree activation
6) 700 Degree activation
S/A S/A
V. THREE BUTTON PENADANT ASSEMBLY
a. Face switches Visual:
Validate:
Corrosion, damage.
Operational check. Of each button function
S/A S/A
b. Control Module (Hood) Visual: Leaks, cracks, corrosion, water-tight. S/A
c. Module Cable Visual: Leaks, cracks, damage. S/A
Manual: Mate 10 PIN Male with female receptacle S/A
VI. GAS DETECTION SYSTEM
a. Protective Cover Plate Visual:
Manual:
Damage and corrosion. Mounting secure.
Remove screws and cover.
S/A S/A
b. Gas Sensors Visual:
Function:
Validate:
Damage Calibrate IAW Ops Manual. Adjust sensors.
Record readings at Control Panel.
S/A S/A S/A
VII. TEMPERATURE SENSOR ASSEMBLY
a. Heat Shield Visual:
Manual:
Damage and corrosion. Mounting secure.
Remove screws and cover.
S/A S/A
b. Thermocouple, 6’ LG Visual. Damage and corrosion. S/A
VIII. TRAINER MOCK-UPS
a. Fire Pan Visual: Damage, warping, corrosion. S/A
b. Burner Sprague Visual: Damage, warping, corrosion, connection. S/A
c. Burner Elements Visual: Damage, warping, corrosion, outflow ports. S/A
d. Grate/s (when applicable) Visual: Damage, warping, corrosion, S/A
e. Members/posts/frames/supports (when applicable) Visual: Damage, warping, corrosion. S/A
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