Attachment_4_Draeger_Fire_Training_Systems.pdf

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Preventative Maintenance and Minor Repair of Pacific Air Forces (PACAF) Live Fire Trainers
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FA521518Q7006
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Draeger/Fire Training System Structural Fire Trainer Inspection & Testing Requirements

INSPECT ID COMPONENT/S INSPECTED TEST INSPECTION CRITERIA FREQ

I PROPANE TANK INFRASTRUCTURE

a. Foundation, Cradle, and/or Saddle Pads: Visual: Cracks and corrosion S/A

b. Perimeter fencing (if applicable) Visual: Debris inside tank area S/A

c. Storage Tank Sensory:

Validate:

Corrosion, leaks, cracks, odors Comparison pressure differentials

S/A S/A

d. Tank Relief Valves Visual:

Validate:

Corrosion, gauge readability, leakage, cracks Test for proper activation at expected pressure

S/A S/A

e. System piping Sensory:

Validate:

Leakage, odors, corrosion.

Static pressure check (w/in piping)

S/A S/A

f. Main gas pressure Sensory:

Validate:

Leakage, odors Static pressure check (w/in piping)

S/A S/A

g. Exposed pipe work/painted Surfaces Visual: Damage, pealing, cracks, flaking S/A

h. Stenciling, Labeling, and Marking Visual: Readable, clean, clear S/A

II. ELECTRICAL CONTROL CABINET

a. Cabinet Visual:

Manual:

Validate:

Internal and external for damage, corrosion, loose/frayed wires.

Torque wires confirm connections.

Measure and record amperage readings.

Measure

S/A

S/A

b. Panel; Temperature readout indicator Visual: Confirm +/- 5% of actual temperature S/A

c. Panel; Thermocoupler (temperature sensing device) Visual:

Validate:

Indicators lamps illuminate Operational set-points trigger correctly;

1) 500 Degrees; ventilation/exhaust accelerate

2) 700 Degrees; emergency stop initiates

S/A S/A

d. Panel; Emergency Stop Button Visual:

Function:

Validate:

Damage, illuminates.

Depress, Reset Operational check; pilot lights off, ventilation

S/A S/A

e. Panel; Emergency Stop Reset Switch Visual:

Function:

Damage.

Turn, reset to normal

S/A S/A

f. Panel; Emergency Stop Active Visual: Damage. Light illuminates S/A

g. Panel; System Start-up Visual:

Function:

Damage, indicator lights illuminate.

Operational check IAW Ops Manual

S/A

h. Panel; Burner Visual:

Function:

Damage, indicator lights illuminate.

Operational check IAW Ops Manual

S/A S/A

i. Panel; Operator Handle w/Defeater Visual:

Function:

Damage.

Operational check IAW Ops Manual

S/A S/A

III. VALVE CABINET ASSEMBLY

a. Cabinet shell and interior Visual:

Manual:

Corrosion and damage.

Freely, opens, closes, and seals

S/A S/A

b. Air Filter Manual: Replace. A

c. Pilot Visual:

Validate:

Corrosion and damage.

Measure and record pilot air pressure.

Measure and record combustion air pressure.

S/A A A

d. Piping Visual:

Validate:

Corrosion and damage.

Pressure test gas piping.

A A

1V. VENTILATION /EXHAUST SYSTEM

a. Air Flow Switch Visual:

Manual:

Validate:

Corrosion and damage, illuminates.

Moves freely, clean and clear.

Operational check; activates, warnings and alarms

S/A S/A S/A

b. Exhaust Ducting Visual:

Manual:

Corrosion and damage, soot build-up.

Clean and clear

S/A S/A

c. Fan Belt Visual: Damage. S/A

d. Fan Sensory:

Validate:

Corrosion, damage, noise, vibration, loose .

Operational check;

1) E-Stop Button

2) 10% LEL

3) 25% LEL

4) Control Pendant activation, “Clear” posn.

5) 500Degree activation

6) 700 Degree activation

S/A S/A

V. THREE BUTTON PENADANT ASSEMBLY

a. Face switches Visual:

Validate:

Corrosion, damage.

Operational check. Of each button function

S/A S/A

b. Control Module (Hood) Visual: Leaks, cracks, corrosion, water-tight. S/A

c. Module Cable Visual: Leaks, cracks, damage. S/A

Manual: Mate 10 PIN Male with female receptacle S/A

VI. GAS DETECTION SYSTEM

a. Protective Cover Plate Visual:

Manual:

Damage and corrosion. Mounting secure.

Remove screws and cover.

S/A S/A

b. Gas Sensors Visual:

Function:

Validate:

Damage Calibrate IAW Ops Manual. Adjust sensors.

Record readings at Control Panel.

S/A S/A S/A

VII. TEMPERATURE SENSOR ASSEMBLY

a. Heat Shield Visual:

Manual:

Damage and corrosion. Mounting secure.

Remove screws and cover.

S/A S/A

b. Thermocouple, 6’ LG Visual. Damage and corrosion. S/A

VIII. TRAINER MOCK-UPS

a. Fire Pan Visual: Damage, warping, corrosion. S/A

b. Burner Sprague Visual: Damage, warping, corrosion, connection. S/A

c. Burner Elements Visual: Damage, warping, corrosion, outflow ports. S/A

d. Grate/s (when applicable) Visual: Damage, warping, corrosion, S/A

e. Members/posts/frames/supports (when applicable) Visual: Damage, warping, corrosion. S/A

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