A9_-_1C-10(K)A-2-12.pdf

TECHNICAL MANUAL

MAINTENANCE MANUAL

ORGANIZATIONAL

SERVICING

USAF SERIES

KC-10A

AIRCRAFT

THE BOEING COMPANY

F34601-93-C-0448

FA8106-07-C-0001

BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION

DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released to another nation without specific authority of the Department of the Air Force of the United States, that it will be used for military purposes only, that individuals or corporate rights originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written approval of the originating United States agency.

DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and U.S. DoD contractors only, Administrative or Operational Use, 1 July 1988. Other requests shall be referred to AFLCMC/WKDBB, Tinker AFB, OK 73145-3018.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec. 2751 et seq.) or the Export Administration Act of 1979, as amended (Title 50, U.S.C., App 2401 et seq.). Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5320.25.

HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of contents or reconstruction of the document.

TO 1C-10(K)A-2-12

PUBLISHED UNDER AUTHORITY OF THE SECRETARY OF THE AIR FORCE

01 JULY 2015

CHANGE 1 01 AUGUST 2015

Aug 01/2015

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GOVERNMENT PURPOSE RIGHTS. Use or disclosure of this information is subject to the restriction(s) on the title page or on the first page of this document.

ITAR CONTROLLED INFORMATION

SPECIAL RIGHTS LEGEND

THESE DATA AND OR COMPUTER SOFTWARE, FURNISHED UNDER GOVERNMENT CONTRACT F33700-78-0001 SHALL BE USED ONLY FOR SATISFYING U.S. GOVERNMENT REQUIREMENTS ON U.S. GOVERNMENT OWNED DC-10 TYPE AIRCRAFT, AND SHALL NOT BE USED, RELEASED OR DISCLOSED, IN WHOLE OR IN PART, FOR ANY OTHER PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE AIRCRAFT MANUFACTURER.

SUCH DATA AND/OR COMPUTER SOFTWARE SHALL NOT BE USED FOR THE MANUFACTURE OF SPARE PARTS. THIS LEGEND SHALL HAVE PRECEDENCE OVER ALL OTHER BOEING AIRCRAFT COMPANY DATA

RIGHTS LEGENDS CONTAINED HEREIN.

All data disclosed herein are subject to the above SPECIAL RIGHTS LEGEND except the Government has UNLIMITED RIGHTS to a portion of those systems and components listed as indicated by the following symbols:

Indicates that the Government has UNLIMITED RIGHTS to a portion of that line-item.

Indicates that the Government has UNLIMITED RIGHTS to 100 percent of that line-item.

ATA Chapter Description of Systems to which the Government has UNLIMITED RIGHTS 21-00 Modifications to the Environmental Control System including:

21-24 Galley, lavatory, aerial refueling operators (ARO) ventilation, and ARO avionics rack 23-00 Modifications to the communications systems, including the addition of:

23-25 UHF communications system

23-25-3 UHF COMM/NAV-50

23-26 UHF satellite communications and AFSATCOM 23-51 Flight interphone 23-53 Secure voice

25-00 Modifications to the interior, including:

25-19 Environmental curtain and crew rest bunks 25-21 Seat pallets 25-52 Cargo handling system 25-58 ARO Compartment Equipment Racks 25-90 ARO station in lower aft fuselage 25-91 ARO seats

28-00 Modifications to the Fuel System, including:

28-21 Tank refueling and defueling system, forward and aft fuselage tanks, isolation valve, and transfer valve 28-22-5 Addition of forward and aft fuselage fuel supply tanks 28-22-6 Addition of wing tip fuel pumps for tip tank transfer 28-25 Fuel shroud drain 28-51 Hydraulic alternate supply - auxiliary system for aerial refueling 28-52 ARO viewing door actuation 28-60 Aerial refueling system 28-61 Fuel supply for aerial refueling 28-62 Fuel pressure control for aerial refueling 28-63 Aerial refueling pump low-pressure control 28-64 Aerial refueling offload fuel flow indicator 28-65 Refueling scavenging system 28-70 Aerial refueling boom installation, boom control system, and boom control unit 28-71 Boom mechanical system 28-72 Boom flight control and actuation systems 28-74 Boom telescopic control and actuation system 28-75 Boom position indicator 28-76 Aerial refueling signal and voice channel 28-77 AR Pilot's director display and boom marker lighting 28-78 Boom stowage and hoist system 28-79 Nozzle pneumatic disconnect and indicator system 28-81 Aerial refueling hose and drogue installation 28-85 Aerial refueling hose and drogue lighting 28-86 BOOM post FOT&E 28-91 Universal aerial refueling receptacle slipway installation (UARRSI) 28-95 Aerial refueling receiver lighting and UARRSI lighting

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ATA Chapter Description of Systems to which the Government has UNLIMITED RIGHTS 31-00 Modifications to instruments:

31-15 ARO compartment panels including boom operators instrument panel and overhead ARO instrument panel

33-00 Modifications to lighting system, including:

33-15 ARO refueling display and instrument panels lighting 33-45 Anticollision and rendezvous lights 33-49 Wing lights and fuselage lights 33-49-1 Formation lights 33-49-2 Aerial refueling underbody lights 33-61 ARO instrument and panel lights 33-62 ARO compartment lights

34-00 Modifications to navigation systems, including:

34-21-4 TACAN radio magnetic indicators 34-54 IFF transponder

34-56 TACAN

34-58 UHF ADF

34-59-1 I-Band beacon 34-59-2 J-Band beacon

35-00 Modifications to oxygen systems, including:

35-10 Crew oxygen supply system 35-20 Passenger oxygen system excluding chemical oxygen generator

36-00 Modifications to the pneumatics systems, including:

36-23 Manifold failure detection system

51-00 Structural modifications to the DC-10 to accommodate the above systems and stations, including:

xxx ARO Compartment xxx Forward/aft fuselage tanks xxx UARRSI xxx Attachments for barrier nets xxx Boom installation xxx Drogue installation xxx Aerial refueling system xxx Revised aft cg position

52-00 Doors 52-49 ARO sighting door 52-57 ARO compartment door 52-60 Crew exit/entry ladder and crew walkways

53-00 Fuselage 53-54 ARO and boom fairings

56-00 Windows 56-44 ARO scanning windows and mirrors

LEGEND:

Indicates that the line-item is not applicable.

Indicates that the Government has UNLIMITED RIGHTS to a portion of that line-item.

Indicates that the Government has UNLIMITED RIGHTS to 100 percent of that line-item.

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TOC

CHAPTER 12

SERVICING

SUBJECT

CHAPTER

SECTION

SUBJECT CONF PAGE EFFECT

GENERAL - DESCRIPTION AND OPERATION 12-00-00 1 KC ALL

GENERAL - MAINTENANCE PRACTICES 12-00-00 201 KC ALL

AIRCRAFT REPLENISHMENT - DESCRIPTION

AND OPERATION

12-10-00 1 KC ALL

FUEL SYSTEM - GENERAL- SERVICING 12-11-01 301 KC ALL

FUEL LOADING - SERVICING 12-11-02 301 KC ALL

FUEL LEVEL STICKS - SERVICING 12-11-03 301 KC ALL

PRESSURE REFUELING - SERVICING 12-11-04 301 KC ALL

DEFUELING - SERVICING 12-11-05 301 KC ALL

FUEL TANK SUMP DRAIN - SERVICING 12-11-06 301 KC ALL

FUEL LEVEL CHARTS - SERVICING 12-11-08 301 KC ALL

GROUND TO GROUND REFUELING/HOT

DEFUELING - SERVICING

12-11-09 301 KC ALL

CONCURRENT SERVICING - SERVICING 12-11-10 301 KC ALL

PORTABLE DRAIN TANK - MODEL PH-A610-J1

(100 GALLON) - MAINTENANCE PRACTICES

12-11-11 201 KC ALL

PORTABLE DRAIN TANK - MODEL PH-A610-J2

(500 GALLON) - MAINTENANCE PRACTICES

12-11-12 201 KC ALL

GENERAL - SERVICING 12-12-01 301 KC ALL

ENGINE OIL SYSTEM - SERVICING 12-12-02 301 KC ALL

AUXILIARY POWER UNIT (APU) - SERVICING 12-12-03 301 KC ALL

ENGINE PNEUMATIC STARTER - SERVICING 12-12-04 301 KC ALL

CONSTANT SPEED DRIVE (CSD)

TRANSMISSION - SERVICING

12-12-05 301 KC ALL

AC GENERATOR - SERVICING 12-12-06 301 KC ALL

GENERAL - SERVICING 12-13-01 301 KC ALL

HYDRAULIC RESERVOIRS - SERVICING 12-13-02 301 KC ALL

WATER/WASTE REPLENISHMENT CHART -

SERVICING

12-14-01 301 KC ALL

POTABLE WATER SYSTEM - SERVICING 12-14-02 301 KC ALL

WASTE DISPOSAL SYSTEM - SERVICING 12-14-03 301 KC ALL

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SUBJECT

CHAPTER

SECTION

SUBJECT CONF PAGE EFFECT

WASTE DISPOSAL SYSTEM - Z LAVATORY -

SERVICING

12-14-07 301 KC ALL

TOILET OVER-SERVICING - MAINTENANCE

PRACTICES

12-14-08 201 KC ALL

OXYGEN - SERVICING 12-15-01 301 KC ALL

LANDING GEAR TIRES - SERVICING 12-16-01 301 KC ALL

RAIN REPELLENT SYSTEM - SERVICING 12-17-01 301 KC ALL

SCHEDULED SERVICING - DESCRIPTION AND

OPERATION

12-20-00 1 KC ALL

LUBRICATION - DESCRIPTION AND OPERATION 12-21-00 1 KC ALL

LANDING GEAR - SERVICING 12-21-01 301 KC ALL

POWER PLANT AND ACCESSORIES -

SERVICING

12-21-02 301 KC ALL

FUSELAGE COMPARTMENTS - SERVICING 12-21-03 301 KC ALL

FLIGHT CONTROLS - SERVICING 12-21-04 301 KC ALL

DOORS AND EXITS - SERVICING 12-21-05 301 KC ALL

AERIAL REFUELING BOOM - SERVICING 12-21-06 301 KC ALL

DROGUE REFUELING SYSTEM - SERVICING 12-21-07 301 KC ALL

AIRPLANE CLEANING - CLEANING/PAINTING 12-22-00 701 KC ALL

INTERIOR CLEANING - CLEANING/PAINTING 12-22-01 701 KC ALL

EXTERIOR CLEANING - CLEANING/PAINTING 12-22-02 701 KC ALL

UNSCHEDULED SERVICING - DESCRIPTION

AND OPERATION

12-30-00 1 KC ALL

COLD WEATHER PROTECTION - SERVICING 12-31-01 301 KC ALL

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LOF

SERVICING

FIGURE TITLE PAGE

12-00-00-0 Figure 1. Aircraft Service Points 2

12-11-03-3 Figure 301. Fuel Level Stick - Reading (Wing Tanks) 700

12-11-03-3 Figure 302. Fuel Level Stick - Reading (Upper Auxiliary Tank) 701

12-11-03-3 Figure 303. Fuel Level Stick - Reading (Lower Auxiliary Tank) 702

12-11-03-3 Figure 304. Fuel Level Stick - Reading (Fuselage Tanks) 703

12-11-03-3 Figure 305. Fuel Quantity - Tank No. 1 or No. 3 704

12-11-03-3 Figure 306. Fuel Quantity - Center Wing Auxiliary Tanks 705

12-11-03-3 Figure 307. Leveling Plate 706

12-11-03-3 Figure 308. Leveling Brackets Location 707

12-11-03-3 Figure 309. Leveling Inclinometer Location 708

12-11-03-3 Figure 310. Fuel Level Stick -- Location and Identification 709

12-11-04-3 Figure 301. Static Ground Connections - Servicing 312

12-11-04-3 Figure 302. Flight Engineer's Fuel Control Panel - Servicing 313

12-11-04-3 Figure 303. Alternate Ground Refueling Station - Servicing 314

12-11-04-3 Figure 304. Right Wing Pressure Refuel/Defuel Control Panel - Servicing 315

12-11-04-3 Figure 305. Fuel Fill Shutoff Valve Controller - Manual Controls 316

12-11-04-3 Figure 306. Flight Engineer's Hydraulic Control Panel - Servicing 323

12-11-05-3 Figure 301. Static Ground Connections -- Servicing 323

12-11-05-3 Figure 302. Right Wing Pressure Refuel/Defuel Control Panel -- Servicing 324

12-11-05-3 Figure 303. Alternate Ground Refueling Station -- Servicing 325

12-11-05-3 Figure 304. Flight Engineer's Fuel Control Panel -- Servicing 326

12-11-05-3 Figure 305. Flight Engineer's Hydraulic Control Panel -- Servicing 327

12-11-06-3 Figure 301. Fuel Tank Sump Valve Location -- Servicing 302

12-11-10-3 Figure 301. Concurrent Servicing 305

12-11-11-2 Figure 201. Portable Drain Tank 204

12-11-11-2 Figure 202. Portable Drain Tank - Simplified Schematic 205

12-11-11-2 Figure 203. Aerial Refueling Boom - Test Equipment 208

12-11-11-2 Figure 204. Drogue Coupling Tester 209

12-11-11-2 Figure 205. Aerial Refueling Hose and Hose Reel Drain 210

12-11-11-2 Figure 206. Fuel Tank Sump Valve Location 212

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FIGURE TITLE PAGE

12-11-12-2 Figure 201. Portable Drain Tank 203

12-11-12-2 Figure 202. Portable Drain Tank - Simplified Schematic 204

12-11-12-2 Figure 203. Fuel Tank Sump Valve Location 206

12-12-02-3 Figure 301. Engine Oil System - Servicing 304

12-12-03-3 Figure 301. Auxiliary Power Unit (APU) - Servicing 303

12-12-04-3 Figure 301. Engine Pneumatic Starter Reservoir - Servicing 303

12-12-05-3 Figure 301. No. 1 and 3 Engines Constant Speed Drive Transmission - Servicing

12-12-05-3 Figure 302. No. 2 Engine Constant Speed Drive Transmission - Servicing 305

12-12-06-3 Figure 301. AC Generator - Servicing 302

12-13-02-3 Figure 301. Hydraulic Systems - Component Location - Left Main Gear Wheelwell

12-13-02-3 Figure 302. Hydraulic Systems - Component Location - Right Main Gear Wheelwell

12-13-02-3 Figure 303. Main Systems Hydraulic Reservoir - Fluid Level Indication 310

12-13-02-3 Figure 304. Main Systems Hydraulic Reservoir - Fill Provisions 311

12-13-02-3 Figure 305. Upper Cargo Door Hydraulic Reservoir - Fluid Level Indication 313

12-14-02-3 Figure 301. Potable Water Supply Systems - Service Panel 303

12-14-03-3 Figure 301. Waste Disposal System - Forward Waste Water Service Panel 304

12-14-03-3 Figure 302. Waste Disposal System - Forward Waste Water Service Panel 306

12-14-07-3 Figure 301. Waste Disposal System - Z Lavatory 304

12-14-08-2 Figure 201. Toilet Shroud - Removal/Installation 204

12-15-01-3 Figure 301. Crew Oxygen Cylinder - Servicing 305

12-16-01-3 Figure 301. Tire Inflation Chart - Main and Centerline Gear 303

12-16-01-3 Figure 302. Tire Inflation Chart - Nose Gear 305

12-17-01-3 Figure 301. Rain Repellent System - Servicing 303

12-21-00-0 Figure 1. Grease Lube Equipment and Accessories 6

12-21-01-3 Figure 301. Nose Landing Gear - Lubrication 306

12-21-01-3 Figure 302. Main Landing Gear - Strut - Lubrication 307

12-21-01-3 Figure 303. Main Landing Gear - Truck - Lubrication 309

12-21-01-3 Figure 304. Main Landing Gear Door - Lubrication 310

12-21-01-3 Figure 305. Centerline Landing Gear - Lubrication 311

12-21-02-3 Figure 301. Pylon - Lubrication 305

12-21-02-3 Figure 302. Fan Thrust Reverser System - Lubrication 306

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12-21-02-3 Figure 303. Thrust Reverser Feedback Mechanism - Lubrication 307

12-21-02-3 Figure 304. Aft Engine Fan Cowl Doors - Lubrication 309

12-21-02-3 Figure 305. Aft Engine Throttle Push - Pull Cable Rod End 309

12-21-03-3 Figure 301. Air Driven Generator - Lubrication 306

12-21-03-3 Figure 302. Cabin Pressure Outflow Valve - Lubrication 307

12-21-03-3 Figure 303. Flight Control Mechanism - Lubrication 308

12-21-03-3 Figure 304. Horizontal Stabilizer Constant Section - Lubrication 309

12-21-03-3 Figure 305. Tail Cone Actuator and Latch Mechanism - Lubrication 310

12-21-03-3 Figure 306. Motor Splines - Lubrication 311

12-21-03-3 Figure 307. Lateral Load/Unload System - Lubrication 312

12-21-04-3 Figure 301. Inboard Aileron - Lubrication 311

12-21-04-3 Figure 302. Outboard Aileron - Lubrication 312

12-21-04-3 Figure 303. Inboard Flap - Lubrication 313

12-21-04-3 Figure 304. Outboard Flap - Lubrication 314

12-21-04-3 Figure 305. Spoilers - Lubrication 315

12-21-04-3 Figure 306. Lateral Control Mixer - Lubrication 317

12-21-04-3 Figure 307. Slats - Lubrication 318

12-21-04-3 Figure 308. Vertical Stabilizer - Lubrication 319

12-21-04-3 Figure 309. Rudder - Lubrication 320

12-21-04-3 Figure 310. Elevator - Lubrication 321

12-21-04-3 Figure 311. Aileron Cable Tension Regulator - Lubrication 323

12-21-04-3 Figure 312. Aileron Control Mechanisms - Lubrication 324

12-21-04-3 Figure 313. Horizontal Stabilizer Actuator - Lubrication 330

12-21-05-3 Figure 301. Cargo Door - Lubrication 304

12-21-05-3 Figure 302. Center Accessory Compartment Door - Lubrication 305

12-21-05-3 Figure 303. Tail Cone Upper Door Mechanism - Lubrication 306

12-21-05-3 Figure 304. Passenger Doors - Lubrication 307

12-21-05-3 Figure 305. Engine Cowl Doors - Lubrication 308

12-21-06-3 Figure 301. Gimbal - Lubrication 304

12-21-06-3 Figure 302. Telescopic Drive Mechanism - Lubrication 305

12-21-06-3 Figure 303. Shock Absorber and Cable Attach Link - Lubrication 306

12-21-06-3 Figure 304. Nozzle and Recoil Mechanism - Lubrication 307

12-21-06-3 Figure 305. Rudder - Lubrication 308

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12-21-06-3 Figure 306. Elevator - Lubrication 309

12-21-07-3 Figure 301. Hose Reel - Lubrication 302

12-21-07-3 Figure 302. Drogue and Stowage Tube 303

12-22-02-7 Figure 701. Static Port Cover - Installation 718

12-31-01-3 Figure 301. Ice Location on No. 2 Engine 306

12-31-01-3 Figure 302. Extended Freeze Period - Water Tank/Pipes 313

12-31-01-3 Figure 303. Antifreeze Requirements 314

12-31-01-3 Figure 304. Guidelines for the Application of SAE Type I Fluid Mixtures (Minimum Concentrations) as a Function of Outside Air Temperature (OAT)

12-31-01-3 Figure 305. Guidelines for Application of SAE Type II and Type IV Fluid Mixtures (Minimum Concentrations) as a Function of Outside Air Temperature

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LOT

SERVICING

TABLE TITLE PAGE

12-11-01-3 Table 301. Fuel System -- Replenishment Chart 301

12-11-01-3 Table 302. Fuel System -- Replenishment Chart 301

12-11-01-3 Table 303. Fuel System -- Replenishment Chart 302

12-11-01-3 Table 304. Fuel System -- Replenishment Chart 302

12-11-01-3 Table 305. Fuel System -- Replenishment Chart 303

12-11-01-3 Table 306. Fuel System -- Replenishment Chart 304

12-11-03-3 Table 301. 304

12-11-03-3 Table 302. 306

12-11-03-3 Table 303. 308

12-11-03-3 Table 304. 310

12-11-03-3 Table 305. 312

12-11-03-3 Table 306. 314

12-11-03-3 Table 307. 316

12-11-03-3 Table 308. 318

12-11-03-3 Table 309. 320

12-11-03-3 Table 310. 323

12-11-03-3 Table 311. 326

12-11-03-3 Table 312. 329

12-11-03-3 Table 313. 331

12-11-03-3 Table 314. 334

12-11-03-3 Table 315. 337

12-11-03-3 Table 316. 340

12-11-03-3 Table 317. 343

12-11-03-3 Table 318. 346

12-11-03-3 Table 319. 349

12-11-03-3 Table 320. 352

12-11-03-3 Table 321. 355

12-11-03-3 Table 322. 359

12-11-03-3 Table 323. 363

12-11-03-3 Table 324. 368

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TABLE TITLE PAGE

12-11-03-3 Table 325. 373

12-11-03-3 Table 326. 378

12-11-03-3 Table 327. 383

12-11-03-3 Table 328. 388

12-11-03-3 Table 329. 392

12-11-03-3 Table 330. 395

12-11-03-3 Table 331. 397

12-11-03-3 Table 332. 400

12-11-03-3 Table 333. 402

12-11-03-3 Table 334. 404

12-11-03-3 Table 335. 407

12-11-03-3 Table 336. 409

12-11-03-3 Table 337. 411

12-11-03-3 Table 338. 414

12-11-03-3 Table 339. 416

12-11-03-3 Table 340. 418

12-11-03-3 Table 341. 421

12-11-03-3 Table 342. 423

12-11-03-3 Table 343. 425

12-11-03-3 Table 344. 431

12-11-03-3 Table 345. 437

12-11-03-3 Table 346. 443

12-11-03-3 Table 347. 449

12-11-03-3 Table 348. 455

12-11-03-3 Table 349. 461

12-11-03-3 Table 350. 467

12-11-03-3 Table 351. 471

12-11-03-3 Table 352. 475

12-11-03-3 Table 353. 479

12-11-03-3 Table 354. 483

12-11-03-3 Table 355. 487

12-11-03-3 Table 356. 491

12-11-03-3 Table 357. 495

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12-11-03-3 Table 358. 505

12-11-03-3 Table 359. 515

12-11-03-3 Table 360. 525

12-11-03-3 Table 361. 535

12-11-03-3 Table 362. 545

12-11-03-3 Table 363. 555

12-11-03-3 Table 364. 565

12-11-03-3 Table 365. 574

12-11-03-3 Table 366. 584

12-11-03-3 Table 367. 593

12-11-03-3 Table 368. 603

12-11-03-3 Table 369. 613

12-11-03-3 Table 370. 622

12-11-03-3 Table 371. 632

12-11-03-3 Table 372. 641

12-11-03-3 Table 373. 651

12-11-03-3 Table 374. 661

12-11-03-3 Table 375. 670

12-11-03-3 Table 376. 680

12-11-03-3 Table 377. 690

12-11-04-3 Table 301. Equipment and Materials 302

12-11-04-3 Table 302. Aircraft Separation Distance for Equipment or Ignition Sources 304

12-11-04-3 Table 303. Aircraft Separation Distance for Power of Equipment Transmitting Radar or Radio

12-11-05-3 Table 301. Equipment and Materials 301

12-11-05-3 Table 302. Defuel Tanks 308

12-11-05-3 Table 303. Defuel Tanks (Pressure) Transfer Pump Method 311

12-11-08-3 Table 301. Fuel Loading Chart for 6.0 Lbs/Gal 301

12-11-08-3 Table 302. Fuel Loading Chart for 6.1 Lbs/Gal 303

12-11-08-3 Table 303. Fuel Loading Chart for 6.2 Lbs/Gal 306

12-11-08-3 Table 304. Fuel Loading Chart for 6.3 Lbs/Gal 308

12-11-08-3 Table 305. Fuel Loading Chart for 6.4 Lbs/Gal 311

12-11-08-3 Table 306. Fuel Loading Chart for 6.5 Lbs/Gal 313

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12-11-08-3 Table 307. Fuel Loading Chart for 6.6 Lbs/Gal 315

12-11-08-3 Table 308. Fuel Loading Chart for 6.7 Lbs/Gal 318

12-11-08-3 Table 309. Fuel Loading Chart for 6.8 Lbs/Gal 320

12-11-08-3 Table 310. Fuel Loading Chart for 6.9 Lbs/Gal 323

12-11-08-3 Table 311. Fuel Loading Chart for 7.0 Lbs/Gal 325

12-11-08-3 Table 312. Fuel Loading Chart for 7.1 Lbs/Gal 328

12-11-09-3 Table 301. Equipment and Materials 301

12-11-10-3 Table 301. Abbreviations 301

12-11-10-3 Table 302. Personnel and Personnel Locations 301

12-11-11-2 Table 201. Equipment and Materials 201

12-11-11-2 Table 202. 205

12-11-12-2 Table 201. Equipment and Materials 201

12-12-01-3 Table 301. Replenishment Chart 301

12-12-01-3 Table 302. Replenishment Chart 302

12-12-02-3 Table 301. Equipment and Materials 301

12-12-03-3 Table 301. Equipment and Materials 301

12-12-05-3 Table 301. Equipment and Materials 301

12-12-06-3 Table 301. Equipment and Materials 303

12-13-01-3 Table 301. Hydraulic Systems Replenishment Chart 301

12-13-01-3 Table 302. Hydraulic Systems Replenishment Chart 302

12-13-02-3 Table 301. Hydraulic System Reservoir Access 301

12-13-02-3 Table 302. Equipment and Materials 302

12-14-01-3 Table 301. Water/Waste Systems - Replenishment Chart 301

12-14-01-3 Table 302. Water/Waste Systems -- Replenishment Chart 301

12-14-02-3 Table 301. Equipment and Materials 301

12-14-03-3 Table 301. Equipment and Materials 301

12-14-07-3 Table 301. Equipment and Materials 301

12-14-08-2 Table 201. Equipment and Materials 201

12-15-01-3 Table 301. Equipment and Materials 301

12-17-01-3 Table 301. 301

12-21-00-0 Table 1. Equipment and Materials 2

12-21-00-0 Table 2. Recommended Lubricants and Products 7

12-21-01-3 Table 301. Equipment and Materials 301

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12-21-01-3 Table 302. Nose Landing Gear - Lubrication 302

12-21-01-3 Table 303. Main Landing Gear - Strut - Lubrication 303

12-21-01-3 Table 304. Main Landing Gear - Truck - Lubrication 304

12-21-01-3 Table 305. Main Landing Gear Door - Lubrication 304

12-21-01-3 Table 306. Centerline Landing Gear - Lubrication 305

12-21-02-3 Table 301. Pylon - Lubrication 301

12-21-02-3 Table 302. Fan Thrust Reverser System - Lubrication 302

12-21-02-3 Table 303. Aft Engine Fan Cowl Doors - Lubrication 303

12-21-02-3 Table 304. Aft Engine Throttle Push - Pull Cable Rod End 304

12-21-03-3 Table 301. Equipment and Materials 301

12-21-03-3 Table 302. Air Driven Generator - Lubrication 302

12-21-03-3 Table 303. Cabin Pressure Outflow Valve - Lubrication 302

12-21-03-3 Table 304. Flight Control Mechanism - Lubrication 303

12-21-03-3 Table 305. Horizontal Stabilizer Constant Section - Lubrication 303

12-21-03-3 Table 306. Tail Cone Actuator and Latch Mechanism - Lubrication 304

12-21-03-3 Table 307. Motor Splines - Lubrication 305

12-21-03-3 Table 308. Lateral Load/Unload System - Lubrication 305

12-21-04-3 Table 301. Equipment and Materials 301

12-21-04-3 Table 302. Inboard Aileron - Lubrication 302

12-21-04-3 Table 303. Outboard Aileron - Lubrication 302

12-21-04-3 Table 304. Inboard Flap - Lubrication 303

12-21-04-3 Table 305. Outboard Flap - Lubrication 304

12-21-04-3 Table 306. Spoilers - Lubrication 304

12-21-04-3 Table 307. Lateral Control Mixer Bearings - Lubrication 305

12-21-04-3 Table 308. Slats - Lubrication 306

12-21-04-3 Table 309. Vertical Stabilizer - Lubrication 307

12-21-04-3 Table 310. Rudder - Lubrication 307

12-21-04-3 Table 311. Elevator - Lubrication 308

12-21-04-3 Table 312. Aileron Control Mechanisms - Lubrication 309

12-21-04-3 Table 313. Horizontal Stabilizer Actuator - Lubrication 310

12-21-04-3 Table 314. Horizontal Stabilizer Actuator Lubrication 327

12-21-05-3 Table 301. Cargo Door - Lubrication 302

12-21-05-3 Table 302. Center Accessory Compartment Door - Lubrication 302

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12-21-05-3 Table 303. Tail Cone Upper Door Mechanism - Lubrication 302

12-21-05-3 Table 304. Passenger Doors - Lubrication 303

12-21-05-3 Table 305. Engine Cowl Doors - Lubrication 303

12-21-06-3 Table 301. Gimbal - Lubrication 301

12-21-06-3 Table 302. Telescopic Drive Mechanism - Lubrication 301

12-21-06-3 Table 303. Shock Absorber - Lubrication 302

12-21-06-3 Table 304. Nozzle and Recoil Mechanism - Lubrication 302

12-21-06-3 Table 305. Rudder - Lubrication 302

12-21-06-3 Table 306. Elevator - Lubrication 302

12-21-07-3 Table 301. Hose Reel - Lubrication 301

12-21-07-3 Table 302. Drogue and Stowage Tube - Lubrication 301

12-22-01-7 Table 701. 701

12-22-02-7 Table 701. 703

12-22-02-7 Table 702. 703

12-22-02-7 Table 703. 703

12-22-02-7 Table 704. 704

12-22-02-7 Table 705. 704

12-22-02-7 Table 706. 704

12-22-02-7 Table 707. 704

12-31-01-3 Table 301. Equipment and Materials 302

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12-00-00

GENERAL - DESCRIPTION AND OPERATION

1. General A. The servicing chapter contains information concerning replenishment of the aircraft material requirements (fuel, oil, hydraulic fluid, etc.) together with scheduled and unscheduled basic services necessary to safeguard and properly prepare the aircraft for flight. Instructions for replacement of filters, inflation and refilling of shock struts, sterilization of the potable water system, and other similar service requirements are contained in related chapters of the maintenance manual.

B. Time limitations and ease of accomplishing aircraft service requirements are considered throughout the servicing procedures but are secondary to the safety of personnel and equipment. Adherence to instructions, warnings, and cautions is mandatory to avoid injury or death to personnel, and damage to the aircraft and associated equipment.

2. Replenishment A. Replenishment charts are provided, preceding applicable subject sections. The replenishment charts include tank and reservoir capacities, fill quantities, and approved specifications for the material requirements of the aircraft systems and components. The operational integrity of the aircraft systems can be seriously impaired if unapproved or contaminated fuels, oils, fluids, lubricants, and materials are used. Mixtures of various brands, kinds, and qualities of materials should be avoided.

3. Service Points A. Aircraft replenishment service points are shown in Figure 1. Ground servicing of the KC-10 aircraft is compatible with current servicing techniques and a majority of existingservice equipment. The various ground servicing points are located in areas that provide maximum accessibility from service vehicle platforms and optimum utilization of available ground ramp space.

4. Scheduled Servicing A. The scheduled servicing sections (PAGEBLOCK 12-20-00/001) of the servicing chapter include instructions for aircraft lubrication and cleaning that require periodic attention. Assembly and installation lubrication requirement instructions are contained in related chapters.

5. Unscheduled Servicing A. The unscheduled servicing section (PAGEBLOCK 12-30-00/001) contains instructions for conditional servicing required during inclement weather.

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Figure 1. Aircraft Service Points

12-00-00-990-801 (Sheet 1 of 1)

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12-00-00

GENERAL - MAINTENANCE PRACTICES

1. General Maintenance Features A. Maintenance Interphone System

(1) Communication between the flight compartment and the engine location where maintenance is being performed, is provided through the maintenance interphone system. A switch at the flight engineer's station is utilized to connect the maintenance jack outlets to the aircraft service interphone system.

(2) The interphone jack for each wing engine is located on the lower left aft section of the nose cowl.

(3) Two interphone jacks are accessible to personnel working on the aft engine. One interphone jack is located on the remote oil service panel, on the aft right side of the tail cone bulkhead. Access to the panel is gained through the tail cone lower access door 310GB. The second interphone jack is located on the right side of the lower vertical stabilizer lower section Zone 364, immediately forward of the right side work platform. Access to this interphone jack is from the aft engine right side work platform.

B. Engine Accessibility

(1) Accessibility is provided to all systems and components within the engine installation and nacelle.

Fan cowl doors, fan reverser halves, and core cowl doors provide access to all parts of the engine and accessories that require check maintenance, or servicing. (PAGEBLOCK 71-00-00/201)

2. Safety and Operating Precautions A. Circuit Breakers

(1) All circuit breakers opened during maintenance should be tagged to prevent inadvertent operation of affected system.

B. High Voltage System and Components

WARNING: DO NOT TRANSMIT HF WHILE MAINTENANCE IS BEING PERFORMED ON

THE AIRCRAFT. THE AN/ARC-190 RADIO DEVELOPS LETHAL VOLTAGES

AND HAZARDOUS RF LEVELS WHEN THE HF TRANSMITTER IS

OPERATED. OBSERVE MAINTENANCE SAFETY PRECAUTIONS DURING

ALL AIRCRAFT MAINTENANCE TO PREVENT HARM TO PERSONNEL,

WHEN THE HF TRANSMITTER IS OPERATED.

WARNING: A DANGEROUS RF VOLTAGE CAN BE INDUCED IN THE EXTERNAL

SURFACES OF THE REFUELING BOOM BY THE AN/ARC-190

TRANSMITTER. BEFORE PERFORMING MAINTENANCE ON THE BOOM

ASSURE AN/ARC-190 RADIOS ARE INOPERATIVE AND ANNOTATE IN

AIRCRAFT FORMS "DO NOT TRANSMIT ON HF RADIOS".

WARNING: DO NOT TRANSMIT ON THE AN/ARC-190 RADIO WHEN PERSONNEL ARE

WORKING ON THE EXTERNAL SKIN SURFACES OR THE BOOM. A HIGH

VOLTAGE MAY BUILD UP ON THESE SURFACES DUE TO HIGH POWER

BEING RADIATED BY THE ANTENNA. THIS VOLTAGE WILL SHOCK

ANYONE TOUCHING THESE SURFACES.

WARNING: GROUND OPERATION OF THE HF TRANSMITTER IS PROHIBITED UNLESS

THE AIRCRAFT IS AT LEAST 200 FEET FROM THE FOLLOWING:

• UNSHIELDED EXPLOSIVE ORDINANCE.

KC-10

AIRCRAFT MAINTENANCE MANUAL

EFFECTIVITY

12-00-00KC ALL

TP-KC10AMM-KC

Jul 01/2015 GOVERNMENT PURPOSE RIGHTS. Use or disclosure of this information is subject to the restriction(s) on the title page or on the first page of this document.

• UNLOADED WEAPONS OR WARHEADS.

• FUEL SYSTEM MAINTENANCE OR FUEL SERVICING OPERATIONS.

WARNING: DO NOT TRANSMIT DURING GROUND REFUELING OPERATIONS AS

ARCING CAN OCCUR.

WARNING: DO NOT TRANSMIT HF DURING GROUND REFUELING SERVICING

OPERATIONS AS ARCING CAN OCCUR.

WARNING: DO NOT TRANSMIT ON THE AN/ARC-190 WHEN PERSONNEL ARE WITHIN

100 FEET OF THE HF ANTENNA.

WARNING: HF TRANSMISSIONS CAN CAUSE IMPROPER OPERATION AND/OR

FAILURE OF THE FLIGHT DIRECTOR SYSTEM, IF CONDUCTING FLIGHT

DIRECTOR SYSTEM MAINTENANCE, CONCURRENTLY WITH AN/ARC-190

MAINTENANCE. THIS ELECTROMAGNETIC INTERFERENCE (EMI) CAN

OCCUR WHEN AN HF TRANSMITTER IS OPERATED AT CERTAIN

SUBHARMONICS OF THE VOR/ILS NAVIGATION FREQUENCY (3-100 MHZ,

15.000 MHZ, 23.800 MHZ, AND 29.999 MHZ, APPROXIMATELY 0.050 EACH)

AND CAUSE THE FOLLOWING TO OCCUR:

THE EMI CAN CAUSE THE FOLLOWING INDICATIONS ON THE ADI AND

HSI:

• NAVIGATION, GLIDESCOPE, AND COMPUTER FLAGS FLUCTUATE

DURING HF TRANSMISSIONS.

• MOVEMENT OF GLIDESCOPE POINTER.

• MOVEMENT OF COMMAND BAR OR BARS DRIVEN FROM VIEW.

(1) Prior to performing maintenance on high voltage system or components, make certain power to system or components has been shut off and all affected circuit breakers are open and tagged.

WARNING: INADVERTENT OPERATION OF AN AIRCRAFT SYSTEM COULD RESULT IN

DEATH OR SERIOUS INJURY TO PERSONNEL OR DAMAGE TO AIRCRAFT.

WARNING: ACTIVATION OF ANY SYSTEM, FUEL, ELECTRICAL, HYDRAULIC, OR

PNEUMATIC FOR MAINTENANCE PURPOSES CAN BE ACCOMPLISHED ONLY

AFTER ASSURING THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF

OPERATING PORTIONS OF AIRCRAFT.

C.…