Atch_2_DFAC_Kitchen_Equipment_v3.docx

Executive Summary For BPC, Cold Grab, Hot Grab, Independence & Manhattan Kitchen Equipment Replacement 379th Expeditionary Force Support Squadron Al Udeid Air Base, Qatar

1.0 Background

The Al Udeid Air Base in Qatar operates 5 Dining Facilities. The equipment is in constant use which causes extreme wear and tear on the equipment shelf life. The replacement of these items are critical to food operations and food safety.

Although items below list brand names, brand names are only listed for convenience and a salient characteristic to be included in the item description.

1.1 Summary of Equipment Requirements:

· (5) five- Ice Makers/dispensers: BPC, Manhattan, & Independence DFAC: required for meal preparations, serving lines and proper food cooling methods.

· Scotsman C1448SA‐6 or equivalent

· Ice Maker, cube style, air‐cooled, self‐contained condenser, production capacity up to 1553 lb/24 hours at 70°/50°, stainless steel finish, small cube size, 17.7 amps, CE

· Upright Ice Storage Bin, with top‐hinged front opening door, 1400lb application capacity, for top mounted ice makers, stainless steel exterior, 6" legs

· Bins must include adjustable bin top filler panels

· 6" adjustable leveling legs, standard

· (4) 230v/50hz/1‐ph and (1) 208‐230v/60hz/3‐ph

· (4) four- Convection Steamers, Electric: BPC & Independence DFAC: Support mass production of main vegetables, starches and related items.

· CONVECTION STEAMER, ELECTRIC

· Convection Steamer, electric, (2) compartments, (5) 12" x 20" x 2-1/2" pan capacity per compartment, manual controls, auto boiler blowdown , 316 stainless steel interior, includes two-probe warning system, auto-clean deliming, drain port, split water line, instant steam, 24" electric boiler base, CSD-1 standard, 6" adjustable legs, casters, UL, NSF

· 36.0 kW standard, Auto Boiler blowdown, standard

· Filtration System

· 220v/50hz/3-ph

· (7) seven- Tilting Kettles: BPC; Manhattan, & Independence DFAC: Increase capacity to hold mass quantities for bulk food preparation.

· KETTLE, ELECTRIC, TILTING

· (4) four Kettle, electric, tilting, 25‐gallon capacity, 2/3 steam jacket design, open tri‐leg base, stainless steel exterior finish, standard with flanged feet, 50 psi rating, cover & draw‐off optional (3) 415v/50hz/3‐ph and (1) 440/480v/60hz/3‐ph, Standard wattage 13.1kW, 15.7 amp, No draw‐off, standard

· (2) two Kettle, electric, tilting, 100‐gallon capacity, 2/3 steam jacket design, open tri‐leg base, stainless steel exterior finish, standard with flanged feet, 50 psi rating, cover & draw‐off optional 415v/50hz/3‐ph; Standard wattage 18.1kW, 25.1 amp, No draw‐off, standard

· (1) one Kettle, electric, tilting, 40‐gallon capacity, 2/3 steam jacket design, open tri‐leg base, stainless steel exterior finish, standard with flanged feet, 50 psi rating, cover & draw‐off optional; Standard wattage 19.6kW, 23.6 amp, No draw‐off, standard, 440/480v/60hz/3‐ph

· (8) eight- Convection Ovens: BPC, Hot Grab & Cold Grab: Support limiting factors for facility operations. Specific requirements for these facilities due to their unique support that requires equipment replacements.

· CONVECTION OVEN, ELECTRIC

· Convection Oven, electric, double‐deck, standard depth, capacity (5) 18" x 26" pans per compartment, solid state digital controls, 2‐ speed fan, interior light, simultaneous operated doors with glass, porcelain crumb tray, stainless steel front, sides & top, vent connector, 6" stainless steel legs, vent connector, 11.0 kW each,

· SSD Top Oven: Solid State digital and Cook & Hold, standard

· SSD Bottom Oven: Solid State digital and Cook & Hold, standard

· 6" plate casters (set), in lieu of legs

· 11.0 kW, 26.0 amps (per deck)

· 220/240v/50hz/3‐ph

· (8) eight- Titling Skillets Braising Pans: BPC & Independence DFAC: Increase preparation quantities for the main dining operations.

· TILTING SKILLET BRAISING PAN, ELECTRIC

· Tilting Skillet, electric, 40 gallon capacity, manual tilt, hinged cover, removable pour strainer, #4 finish10 gauge stainless steel construction, open leg frame, adjustable bullet feet front, adjustable flanged feet rear, 36" x 38 7/8" footprint, temperature range, permanent lubricated, self contained gear box tilt mechanism, power switch, thermostat with OFF position, thermostat indicator light, high temperature cut-off, 160-445 degrees Fahrenheit

· 18.0 kW, CSA, NSF

· 220v/50/60hz/3‐ph

· (9) nine- Pass-Thru Heated Cabinets; BPC, Manhattan, & Independence DFAC: Replacement of inoperable equipment; provide holding capabilities with proper temperatures.

· PASS‐THRU HEATED CABINET

· Spec‐Line Heated Cabinet, Pass‐thru, two‐section, stainless steel exterior and interior, standard depth cabinet, full‐height door or doors with Santoprene Easy Clean Gaskets, (3) clear coated adjustable shelves per section, microprocessor controls, 6" adjustable stainless steel legs, NSF, UL rated,

· Thermometer side door: hinged on right, standard

· Rear door: hinged on right, standard

· Rear: Left door hinged left/right hinged right, standard

· Casters, 6" high (set of 4)

· (5) 20v/50hz/1-ph & (4) 115/208v/60hz/1-ph

· (4) four -Reach In Heated Cabinets; BPC DFAC: Replacement of inoperable equipment; provide holding capabilities with proper temperatures.

· REACH‐IN HEATED CABINET

· Spec‐Line Heated Cabinet, Reach‐in, two‐section, stainless steel exterior, aluminum interior, standard depth cabinet, full‐height door or doors with Santoprene easy Clean Gaskets, ™ microprocessor controls, 6" adjustable stainless steel legs.

· Left door hinged left/right hinged right, standard

· Casters, 6" high (set of 4)

· (4) 20v/50hz/1-ph & (4) 115/208v/60hz/1-ph

· (see quantities below) Food Processors/Food Cutter: Hot Grab, Cold Grab, BPC & Independence DFAC: Allows facilities to reduce vegetable/salad preparation time and maintain customer demands.

· (3) Three-ELECTRIC FOOD CUTTER

· Food Cutter with #12 attachment hub, 18" diameter stainless steel bowl 20 RPM, double stainless steel knives 1725 RPM, bowl cover with safety interlock, push/pull on/off switch, one‐piece burnished aluminum housing, 3" legs, 1 HP

· 9” Vegetable Slicer for #12 attachment hub; includes back case, hopper front, & adjustable slicer plate

· Meat Grinder for #12 attachment hub; complete unit includes the tin plated cast iron chop cylinder, auger, & adjusting ring; 12” diameter x 1‐3/4” deep SST pan, alloy steel knife, & a 1/8” carbon steel grind plate

· (5) 230v/50hz/1‐ph

· (5) Five-FOOD PROCESSORS

· Food Processor ‐ Unit Only, angled continuous feed design, half‐size hopper, 11 lb per/min production cap., 420 rpm, stainless steel cutting surfaces, planetary gear transmission, triple safety interlocks, aluminum housing, rubber feet, 1/3 HP,

· (6) Plates & Storage Rack, consisting of: (1) SLICE‐1/16‐SS,(1) SLICE‐5/32‐SS, (1) SLICE‐7/32‐SS, (1) SLICE‐3/8‐SS, (1) SHRED‐3/16,(1) DICEGRD‐3/8 & (2) WALL‐RACK

· 220‐230v/50/60hz/1-ph

· (see quantities below) Refrigerator/Freezer, Reach Ins: Cold Grab, BPC & Independence DFAC: Provides more storage space inside of the facilities.

· (2) Two- REACH‐IN REFRIGERATOR

· Refrigerator, Reach‐in, three‐section, stainless steel doors, stainless steel front, aluminum sides, aluminum interior with stainless steel floor, (9) adjustable PVC‐coated wire shelves, interior lighting, 4" castors ,

· Self‐contained refrigeration standard, 4" Swivel castors, standard (adds 5" to OA height)

· Left door hinged left, center & right doors hinged right, standard

· 220v/50hz/1-ph

· (2) two- REACH‐IN FREEZER

· Freezer, Reach‐in, three‐section, stainless steel doors, stainless steel front, aluminum sides, aluminum interior with stainless steel floor, (9) adjustable PVC‐coated wire shelves, interior lighting, 4" castors,

· Self‐contained refrigeration standard, 4" Swivel castors, standard (adds 5" to OA height)

· Left door hinged left, center & right doors hinged right, standard

· 220v/50hz/1-ph

· (5) five- REACH‐IN FREEZER

· Refrigerator, Reach‐in, two‐section, stainless steel doors, stainless steel front, aluminum sides, aluminum interior with stainless steel floor, (6) adjustable PVC‐coated wire shelves, interior lighting, 4" castors

· Self‐contained refrigeration standard, 4" Swivel castors, standard (adds 5" to OA height)

· Left door hinged left, center & right doors hinged right, standard

· 220v/50hz/1-ph

· (See quantities below)Refrigerated Merchandisers: Cold Grab & Independence DFAC: Assist with Grab & Go Services. Provides additional space and replace existing.

· One (1) Refrigerated Merchandiser, one‐section, True standard look version01, (4) shelves, powder coated steel exterior, white aluminum interior with stainless steel floor, (1) thermal glass hinged door, LED interior lights,

· Self‐contained refrigeration standard

· Door hinged right standard Exterior: Black powder coated steel, standard Interior: White aluminum,

· 220v/50hz/1-ph

· Two (2) Refrigerated Merchandiser, three‐section, (12) shelves, powder coated steel exterior, white interior with stainless steel floor, (3) thermal glass sliding doors, LED interior lights, leg levelers, Self‐contained refrigeration standard Exterior: Black powder coated steel, standard Interior: White aluminum,

· Door hinged right standard Exterior: Black powder coated steel, standard Interior: White aluminum,

· 220v/50hz/1-ph

· (4) four- Coffee/Tea Brewer Urn: Manhattan, BPC, & Independence DFAC: Replace existing and provide better functionality for customer needs.

· COFFEE / TEA BREWER URN

· Needs to closely match the Bunn 20500.0016 U3 Coffee Urn, twin 3 gallon reservoirs, automatic, electric, single service, brews full or half batches & 16.3 gallons per hour, hot water faucet, stainless decor

· (3) 220/240v/50‐60hz/1-ph and (1) 115/208v/60hz/1‐ph

· (2) two- Panini Grill: Manhattan: Provide hot sandwich options

· SANDWICH / PANINI GRILL

· Multi Contact Grill, 20", double, grooved top & bottom plate, adjustable thermostat, patented heat distribution, easy clean system,

· 208v/60hz/1-ph

· (42) forty-two: Display Stands w/Casters, baskets, trays: Manhattan, BPC & Independence DFAC: replace existing and add more spaces for intended purposes.

· DISPLAY STAND,

· Pane Stand, 23‐1/2" x 14" x 64"H, rectangular, 5‐tier, tilted), powder covered iron, gray

· (170) Display Tray, Market

· Display Tray, rectangular, 18" x 12" x 4", (fits the requested display stands), bamboo

· (220) Baskets

· Pastry Basket, 18" x 12" x 4", (fits requested display stand and tray), wire, powder covered iron, gray

· (42) Casters

· Caster Set, includes: (4) 2" polyurethane casters (2) with breaks & (2) swivel stem (fits: requested display stand)

· (3) three- Custom Power Wash Sink System: Manhattan & BPC: Provide critical sanitation system for facilities. Must be built to fit facility.

· POWER WASH SINK SYSTEM

· Type 304 polished stainless steel construction, 14 gauge stainless tanks and drain boards

· 11" high x 2-1/2" deep back splash

· Twist handle drains

· Stainless steel legs and cross rails

· Stainless steel adjustable bullet feet

· Stainless steel pump and impeller

· Self-draining pump systems

· Stainless steel front skirting

· Rear discharge

· Removable strainer plates

· One 3 HP fully enclosed wash pump motor with permanently sealed bearings

· Inherent motor overload protection, manual reset

· Low water protection for wash pump motor

· 3,000 watt wash tank heater

· CUSTOM FEATURES:

· Overall length 99"

· DIRECTION OF OPERATION TBD

· 1.5" rolled rim on soiled end

· 24" soiled drain board to house controls, pump and heater

· 36" Wash sink w/maintenance heater

· 18" Rinse tank

· 18" Sanitizing tank

· 1.5" rolled rim on clean end

· (2) Mixing faucet

· (1) Pre‐Rinse sink w/removable basket

· (2) 220v/50hz/1-ph and (1) 110v/60hz/1-ph

· (2) two- Mixers: BPC and Independence DFAC: To enhance baker and related needs for food operations

· PLANETARY MIXER

· Mixer; with bowl, beater, “D” whip, & spiral dough arm;, 2.7 HP, 60 quart, (4) fixed speeds, gear‐driven transmission, 20‐Minute timer

· #12 attach hub, power bowl lift, stainless steel bowl, stainless steel bowl guard, "B" beater, "D" wire whip, "ED" dough hook

· 200‐240v/50/60hz/3/1-ph and 200‐240v/50/60hz/3-ph

· 1- Each Custom 3 Compartment Sink: BPC: Allow proper sanitation and function for salad area

· 3 COMPARTMNET SINK

· Fabricated Sink, 3-compartment, 24" right & left drain boards, bowl size 18' x 18" x 14" deep, 16 gauge 304 stainless steel, tile edge splash rolled edge, 8" OC faucet holes, stainless steel legs with 1" adjustable stainless steel bullet feet, overall 24" F/B x 102" L/R,

· (3ft) K-450 Extra Drain board, (per liner foot)- Left Drain board 60" to Fit SALVAJOR 500 SM (currently in the facility)

· Pot/Pan Scrap Master, scrapping, pre-flushing & disposing system with water recirculation, large top opening to accommodate pots & pans, 5 HP disposer, salvage basin & silverware trap, stainless steel construction, with control panel with patented operator sensor, water saving mode, safety line disconnect & LCD readout.

· 220v/50hz/1-ph

· 2- Each Ice cream cabinets: BPC & Independence DFAC: replace existing, allow more space for product and allow customers to view product.

· SCOOPED ICE CREAM MACHINE

· Size: L71" x D27" x H47"

· The chest must be equipped with 4 resistant castors for easy handling, it should have a round lid, automatic defrosting, neon indoor lighting, chilled storage space.

· 220v/50hz/1-ph

· (2) two- Griddles: BPC: Replace existing/increase space for production/customer through put.

· GRIDDLE, ELECTRIC, COUNTERTOP

· Heavy Duty Griddle, electric, countertop, 48" W x 24" D cooking surface, 1" thick polished griddle plate, 150°‐450°F snap‐action thermostat and 4350 watt element every 12", 5" tapered wrap‐around splash guard, 3‐1/2" front grease trough, 6 qt. stainless steel grease drawer, heavy‐duty metal knobs, welded steel frame with stainless steel exterior, 4" stainless steel legs with 1‐5/8" adjustment, cULus, UL EPH, 17.4 kW, field wired (Field convertible), standard

· 48" Stand, with casters, stainless steel construction, rated for 800 lbs

· 220v/50/60hz/1‐ph or 3‐ph

· (1) one- Mobile Heated Cabinets: Independence DFAC: additional warming unit.

· MOBILE HEATED CABINET

· Heated Holding Cabinet, mobile, full height, non‐insulated, clear polycarbonate door, removable bottom mount control module, thermostat to 190°F, lip load slides on 1‐1/2" centers (35) 18" x 26" pan capacity, 5" casters (2 with brakes), aluminum, 2000 watts, 16.7 amps, NEMA 5‐20P, cULus, NSF

· 220v/50hz/1‐ph

· (4) four-Toaster: Independence DFAC: Equipment requires constant replace due to the 24 hour usage.

· CONVEYOR TOASTER

· Conveyor Toaster, electric, 14‐1/2"W conveyor belt, 1‐1/2" to 3" adjustable product clearance, (950) slices or bun halves per hour, separate top & bottom heat controls, variable speed control, stand‐by mode, hi temperature limit switch, 1" adjustable legs, stainless steel & aluminized steel construction, 220v/60/1‐ph, 3.6kW, 16.4 amps, cULus, NSF

· 230v/50hz/1‐ph

· Tea Dispenser/Water Boiler: Independence DFAC: Provides additional beverage options for customers.

· 4- Each Iced Tea Dispenser, 5‐gallon capacity, 22‐3/8" H, 10‐3/8" W x 14‐7/8" D, round, 7" to 8" clearance no‐drip removable faucet, brew‐through plastic lid, with handles, stainless steel construction, portable design, NSF

· 6- Each WATER BOILER

· Stainless steel control system

· 10 Liter capacity boiler

· Round counter model

· Adjustable thermostat 0-97 deg C

· Manual filling

· No drip tap

· Supplied with gauge glass

· Extra strong element for quick heating

· Power 3.2 kW

· 220v/50/60hz/1-ph

· 6- Each Soup Kettles: Independence DFAC: Intended purposes

· KETTLE, ELECTRIC, TILTING

· Kettle, electric, tilting, 25‐gallon capacity, 2/3 steam jacket design, open tri‐leg base, stainless steel exterior finish, standard with flanged feet, 50 psi rating, cover & draw‐off optional

· Standard wattage 12.1kW, 16.7 amp, No draw‐off, standard

· 415v/50hz/3‐ph

· (8) eight- Mobile Plate Dispenser: Independence DFAC: Allows for transportation from Clipper to Line.

· MOBILE PLATE AND DISH DISPENSER

· Dish Dispenser, non‐heated, cabinet style, enclosed base, mobile, (2) self‐leveling dish dispensing tubes, Easy‐glide design, maximum dish size 11" diameter, stainless steel construction, 4" swivel casters (2) with brakes, corner bumpers, NSF

· 2- Each Pastry Display: Independence DFAC: Intended purposes

· REFRIGERATED PASTRY DISPLAY

· WITH TURNING PLATES

· Roller Grill 60 TI or equivalent

· Full Stainless Steel

· 5 Rotating Glass Shelves

· Volume : 360 Ltr

· Dimensions: 23.6"W x 25"D x73"H

· 0.69 kW

· 220v/ 50hz/1-ph

· (11) eleven- Tray Dispenser: Independence & Manhattan DFAC: Allows for more storage for trays and utensils. Replace existing.

· TRAY DISPENSER

· Stainless steel construction

· Designed for 16" x 22" trays

· 125 Tray

· Mobile unit

· Cantilever-type

· Dual self-elevating tray platforms

· Adjustable extension spring dispensing mechanism

· 27-1/8" of vertical storage (23" travel, 4-1/8" to top of upright)

· Capacity: 125 trays

· 250 lb load capacity

· 4" polyurethane casters with brakes on the 2 rear casters

· Protective corner bumper

· (4) four- Sandwich Bar Refrigerator: Independence & Manhattan DFAC: Intended purposes

· MEGA TOP SANDWICH / SALAD PREPARATION REFRIGERATOR

· Mighty Top Sandwich Unit with Hinged Glass Lid, 60"W, 17.0 cu ft capacity, two‐section, (24) 1/6 size x 4" deep pans with 8" cutting board, (2) field rehingable doors, stainless steel top, front & end panels, aluminum interior, digital display/control, 5" casters, rear mounted self‐contained refrigeration, 1/4 HP,

· INTEGRAL SINGLE OVERSHELF WITH LED LIGHTING AND SIDE VISION PANELS Integral Single Overshelf with LED Lighting and Side Vision Panels

· CUSTOM REAR SHELF Custom Rear s/s shelf

· Casters, 5" standard

· 220v/50h/1-ph and 110v/60h/1-ph

· 2- Each Custom Salad Bar: Independence DFAC: Allows for better flow and customer through put. Old one to be removed and new one installed by company.

· HOT & COLD SALAD BAR

· Size : 18’- 4” L x 68” D x 53½” H

· Includes stainless steel countertop, built-in sign track, clear end draft control panels, frameless tilt-up tempered glass sneeze guard, laminated stainless body and heavy duty protective bumper in colors of your choice, tempered glass divider panels between hot & cold, hot section has 8 standard 12” x 20” hot wells, can be used wet or dry, individual infinite controls on top and bottom heat for each well, cold section has 18 standard 12” x 20” pan openings with NSF7 airflow remote refrigeration system

· LED- LED lighting in lieu of florescent lighting on cold sections

· HR-Retractable hose reel for incoming water

· ISW-Upgrade to magnetic induction soup warming wells in lieu of standard wet/dry

· SMB-Soup Bar End – includes 2 each 11-qt standard wet/dry soup warming wells, insets, lids & ladles, 3 each cup dispensers, 1 each dry pan for lids, utensils, etc – adds 28” to length of bar

· CUSTOM - Deduct to eliminate cup dispensers and lid bin

· SC-Self-contained refrigeration system

· SSU-Upgrade from 18/16 gauge to all 14 gauge stainless steel

· TS-Stainless steel tubular tray slides (adds 14” to overall width

· UO-Entire body to be #4 satin finish stainless steel in lieu of steel with plastic Laminate covering

· Must not be built or put together until in the facility.

2. Conclusion

The procurement of all items will increase the food service operation significantly. It will allow for better food quality and reduce possibilities of food borne illness related to needed items. It will enhance food staff production time and morale while enabling maximum mission capabilities.