B1725_Lead Filtration Device Tech Specs.pdf

DISCLAIMER

ACTION TARGET INC.

DISCLAIMER

A shooting range owner must be aware of the risks inherent in the use of firearms and participation in live fire programs. In addition to these inherent risks, is the risk of improper use of firearms in live-fire training which can lead to property damage, personal injury, and even death. These risks can be reduced by following appropriate safety policies and all manufacturers’ instructions when using firearms with any Action Target product.

Action Target products are intended for use only under the close supervision and direction of a qualified firearms instructor experienced in live-fire training. The risks associated with firearms training must be carefully considered and evaluated in the use of any Action Target product.

Further, every firearm user must fully understand and evaluate the destructive and penetrating potential of any ammunition selected. Prior to using Action Target products, the firearm user must be familiar with the performance characteristics of the ammunition in use and ensure that it cannot penetrate or damage the containment elements of the range (AR500 steel, AR500 steel and crushed rock, etc.). If in doubt, firearms users should consult the ammunition’s manufacturer for performance characteristics.

Armor Piercing (AP) or other penetrative ammunition MUST NOT be used in conjunction with any Action Target product. The use of penetrative ammunition could result in serious damage to the product, breaching the containment area, serious injury, or death.

Action Target Inc. disclaims any and all liability associated with the use of firearms in association with its products. While Action Target products are designed to reduce the risks associated with live fire training, failure to take proper care or to adhere to appropriate safety policies and procedures could result in damage to property, injury, or death to participants or bystanders. Action Target assumes no liability for the improper use of its products or the improper use of firearms or ammunition in conjunction with its products. Every firearms user uses the Action Target products at his or her own risk and assumes liability for his or her own actions.

Action Target will assume no responsibility for persons or organizations that use Action Target products in a manner which is unsafe and/or which poses a threat to property, the environment, or human life.

Action Target is not responsible for contamination, environmental damage, or any other consequences of range operation.

Questions may be directed to Action Target Technical Support:

Telephone: (801) 852-2418 Email: technicalsupport@actiontarget.com Address: Action Target Technical Support

3411 S. Mountain Vista Pkwy Provo, UT 84601

USA

mailto:technicalsupport@actiontarget.com

SAFETY

ACTION TARGET INC.

SAFETY

Action Target Inc. targets and bullet containment systems are designed to reduce, but cannot completely control, the amount of bullet splatter that may be returned to the shooting area. For this reason, it is important that appropriate eye protection and protective clothing be worn by shooters and bystanders when shooting at steel targets or targets that use a steel mounting frame or steel components.

Any activity using firearms has risks and should only be performed with care and attention. Action Target products are intended for responsible use under the supervision of qualified firearms training personnel.

ACTION TARGET STRONGLY RECOMMENDS THAT YOU FOLLOW YOUR RANGE SAFETY PROGRAM AND

STRICTLY ADHERE TO ITS RULES.

Standard Safety Guidelines For protection, all range personnel should follow these safety guidelines:

• Establish and follow a range safety plan.

• Keep hands and clothing clear of all moving parts, actuators, motors, etc.

• Use recommended armor in front of actuators, air lines, controllers, fixtures or other vulnerable parts.

• Never place a target in a location that can be seen from anywhere other than the designated firing area.

• Wear eye protection, ear protection, and appropriate protective clothing.

• Vary target placement whenever possible to distribute spent rounds more evenly over bullet trap surfaces.

• Watch for airborne fragments from fired rounds and back splatter from bullets impacting uneven surfaces. Stop all shooting activity and correct the cause of the uncontrolled splatter.

• Follow inspection and maintenance schedules for all Action Target products as directed in your O&M manual.

• Stop all shooting activity and inspect range if smoke and/or sparks are observed where bullets impact.

• Stop all shooting activity and inspect range if there are any changes in the appearance of the bullet trap or other range equipment.

Questions may be directed to Action Target Technical Support:

Telephone: (801) 852-2418 Email: technicalsupport@actiontarget.com Address: Action Target Technical Support

3411 S. Mountain Vista Pkwy Provo, UT 84601

USA

mailto:technicalsupport@actiontarget.com

OPERATION & MAINTENANCE MANUAL

REVISION 4.0

VORTEX

ACTION TARGET

3411 Mountain Vista Pkwy

Provo, UT 84606, USA

VORTEX

COPYRIGHT © 2019 Action Target

All Rights Reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise without the prior written permission of Action Target. For information or licensing, address correspondence to 3411 Mountain Vista

Parkway, Provo, Utah 84606, USA.

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REVISION RECORD

REV DATE WRITTEN BY SECTIONS REVISED SUMMARY

1.0 9/15/2016 Mikaela Hansen, Senior Technical

Writer §§ N/A §§ New product manual

2.0 7/18/2018 Mikaela Hansen, Senior Technical

Writer §§ Section 7.3 §§ Instructions for how to change a

BCS Deluxe 20 gallon drum

3.0 11/16/2018 Mikaela Hansen, Senior Technical

Writer §§ Section 4 §§ New section on ammunition ratings and usage for the TCT

4.0 3/14/2019 Mikaela Hansen, Senior Technical

Writer

§§ Section 5 §§ Section 8

§§ Included information about various Action Target bullet containment systems and updated information regarding secondary containment options

§§ Removed information about a passive indoor system

§§ Updated BCS Basic 3/Auto 55 evacuation port replacement instructions and images

§§ Added new replacement instructions and images for the BCS Deluxe 20 evacuation hopper

§§ Updated various part replacement instructions and images impacted by changes to the top mouth

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TABLE OF CONTENTS

SECTION 1: GENERAL INSTRUCTIONS

1.1 GETTING HELP

1.2 MANUAL CONVENTIONS

2.1 SYSTEM DESCRIPTION

2.2 SYSTEM COMPONENTS

SECTION 3: SAFETY & LIABILITY

3.1 LIABILITY

3.2 PERSONAL SAFETY

3.3 SHOOTER POSITION

3.4 PERSONAL PROTECTION EQUIPMENT DURING MAINTENANCE & REPAIR WORK

SECTION 4: AMMUNITION

4.1 TCT BALLISTIC RATINGS

4.2 TYPICAL AMMUNITION

4.3 AMMUNITION WARNINGS

4.4 USING .50 BMG WITH THE TCT

SECTION 5: LEAD CONTAINMENT

5.1 VORTEX CONTAINMENT

5.2 SECONDARY CONTAINMENT OPTIONS

5.3 DRAINAGE AND FILTRATION OF CONTAMINATED WATER

5.4 WET WASH DOWN OF LEAD PARTICULATES

SECTION 6: OPERATION

6.1 SEE SECONDARY CONTAINMENT SYSTEM MANUAL

SECTION 7: MAINTENANCE

7.1 RANGE MAINTENANCE SCHEDULE AND LOGS

7.2 CHANGING A BCS BASIC 3 LEAD COLLECTION CANISTER (3.5 GALLON)

7.3 CHANGING A BCS DELUXE 20 LEAD COLLECTION DRUM (20 GALLON)

7.4 TRANSFERRING A FULL BCS DELUXE 20 DRUM TO A PALLET

SECTION 8: PART REPLACEMENT

8.1 ORDERING REPLACEMENT PARTS

8.2 EVACUATION HOPPER/PORT REPLACEMENT

8.3 REAR SHELL REPLACEMENT

GENERAL INSTRUCTIONS

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SECTION 1: GENERAL INSTRUCTIONS

1.1 GETTING HELP

If you have questions or need assistance, please contact Action Target Customer Service at (877) 852- 2418.

1.2 MANUAL CONVENTIONS

You will find the following icons in this manual to highlight important information:

This is a safety tip to help you maintain the safety of yourself and others.

This is a warning to indicate potential danger or damage to equipment.

This is a note to draw your attention to helpful information.

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SECTION 2: PRODUCT INFORMATION

2.1 SYSTEM DESCRIPTION

Action Target's Total Containment Trap (TCT) with the Vortex deceleration chamber is one of the safest, most innovative and durable steel bullet traps on the market.

2.2 SYSTEM COMPONENTS

The hardened steel plates of the TCT are oriented at low angles of impact to direct projectiles through a small aperture and into the Vortex chamber (see Figure 1). Once inside the chamber, the bullet is broken up and decelerated by a series of impact areas oriented at consistent angles of incidence. The Vortex is a projectile containment system, which means that the trap not only stops bullets, but also collects them in a 55-gallon drum via screw conveyor system (BCS Auto 55), 3.5-gallon canisters (BCS Basic 3), or 20-gallon drums (BCS Deluxe 20). When these containers are full, they are removed for recycling.

The low impact angles and sealed chambers of the Vortex greatly reduce the emissions of lead particulates associated with traditional, open-frame steel traps. The Dust Collection Unit (DCU) virtually eliminates airborne particulates.

Figure 1. SIDE VIEW OF TCT PLATES, VORTEX CHAMBER AND SCREW CONVEYOR SYSTEM

SAFETY & LIABILITY

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SECTION 3: SAFETY & LIABILITY

3.1 LIABILITY

Action Target does not accept responsibility for damages due to bullet splatter, environmental contamination, or any other damage that arises through the use of the Vortex. Action Target makes no representation whatsoever that the Vortex or any other bullet-catching device will contain 100 percent of splatter or contaminants on a shooting range.

Action Target does not represent the cleanup procedures outlined in this operation and maintenance manual to be inherently safe nor 100 percent effective. These procedures are provided for reference only and outline the absolute minimum safety standards that should be considered. These procedures may need to be combined with other precautions such as respirators or other protective precautions to isolate the operator from lead and/or other contaminants.

3.2 PERSONAL SAFETY

The Vortex is designed to eliminate bullet splatter in the direction of the shooter. However, bullet splatter is not entirely predictable. Some rounds will break into fragments in a regular manner, while other rounds may splatter in unexpected directions. Bullet fragments may strike individuals near surfaces impacted by bullets. This may cause damage to eyes or other exposed areas of the body.

Eye and ear protection is mandatory in any shooting range. Long pants and shirt sleeves also help protect against bullet splatter.

3.3 SHOOTER POSITION

The shooter must not stand directly in front of the trap’s mouth when firing. The range should be designed to ensure the shooter may not stand closer than 10 feet from the trap’s front aperture. Impact from bullet splatter becomes less likely the further the shooter stands from the trap mouth.

Cross-directional shooting may reduce the effectiveness of the Vortex and extreme angles of impact on the trap can cause damage or injury. The potential for damage or injury is greater when using high velocity projectiles. In the case of rifle fire, the trap may be damaged or completely penetrated. The splatter from the round may also be dangerous to other shooters or observers.

It is recommended that the range is oriented so that the majority of projectiles enter the trap on a flat, horizontal trajectory. The closer the point of impact is to the opening of the containment chamber, the more likely it is that lead and other particulates will make it into the containment chamber.

3.4 PERSONAL PROTECTION EQUIPMENT DURING MAINTENANCE & REPAIR WORK

Wear protective clothing when replacing product parts, including:

§§ Tyvek suit and full face respirator: Wear when servicing the chamber or cleaning the trap.

§§ Metatarsal steel toe shoes: To help prevent a foot injury if a component is dropped.

§§ Gloves: To minimize injury associated with finger pinches when installing product components.

§§ Eye protection: Wear at all times.

§§ Hearing protection: Wear when noise exposure exceeds 85 decibels on the A scale (dBA).

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3.4.1 HEAVY LIFTING

When lifting heavy product components, practice proper lifting technique:

1. Your feet should be shoulder-width apart §§ Place one foot slightly in front of the other

2. Squat down §§ Bend at the hips and knees only

3. Maintain good posture §§ Look straight ahead and, keeping your back straight, push your chest out and your shoulders back (this helps keep your upper back straight while creating a slight arch in your lower back)

4. Lift slowly

§§ Tighten your stomach and straighten your hips and knees (not your back) §§ Keep your back straight and do not twist as you lift

§§ Keep your shoulders in line with your hips as you move

8. Squat with your knees and hips only when setting down the load

Avoid:

§§ Bending forward to pick up heavy objects §§ Lifting a heavy object above shoulder level §§ Twisting or turning your body while lifting or holding a heavy object

FURTHER INFORMATION

For more information about technique for proper lifting of heavy materials, visit the following page of the Occupational Safety & Health Administration (OSHA) website:

https://www.osha.gov/SLTC/etools/electricalcontractors/materials/heavy.

html

AMMUNITION

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SECTION 4: AMMUNITION

4.1 TCT BALLISTIC RATINGS

The TCT Vortex Chamber is rated for use with ATI Class 1 and Class 2 ammunition, as seen in Table 1.

Table 1. TCT VORTEX CHAMBER BALLISTIC RATINGS

RATING RANGE USE MAX. VELOCITY MAX. ENERGY COMPLIANCE

ATI Class 1 Pistol 1,485 fps 1,175 ft-lbs UL752 Level 3

ATI Class 2 Rifle* 3,388 fps 3,600 ft-lbs UL752 Level 5, 6, 7, 8, 10 *Not rated for armor piercing rounds

4.2 TYPICAL AMMUNITION

The maximum velocity and maximum energy for typical ammunition type is outlined in Table 2 and Table 3.

The maximum velocity and energy values for the pistol and rifle ammunition outlined in Table 2 and Table 3 are provided for example purposes only and are not all inclusive. To find the maximum velocity and energy of different ammunition calibers/projectile types, refer to the ammunition manufacturer.

Table 2. TYPICAL PISTOL AMMUNITION

AMMUNITION CALIBER PROJECTILE MAX. VELOCITY MAX. ENERGY

.22LR 40gr HP 1,060 fps 100 ft/lbs

9mm Luger 124gr FMJ 1,293 fps 460 ft/lbs

.357 Mag 158gr JSP 1,375 fps 663 ft/lbs

.40 S&W 180gr TMJ 1,000 fps 400 ft/lbs

.45 ACP 230gr TMJ 845 fps 365 ft/lbs

.44 Mag 240gr SWC 1,485 fps 1,175 ft/lbs

Table 3. TYPICAL RIFLE AMMUNITION

AMMUNITION CALIBER PROJECTILE MAX. VELOCITY MAX. ENERGY

.22LR 40gr HP 1,260 fps 141 ft/lbs

5.56x45mm NATO 55gr FMJ 3,388 fps 1,402 ft/lbs

7.62x51mm NATO 150gr FMJ 3,025 fps 3,048 ft/lbs

.308 Win 150gr SPTZ 2,900 fps 2,800 ft/lbs

30-06 180gr SPTZ 2,900 fps 3,360 ft/lbs

300 Win Mag 190gr BTHP 2,900 fps 3,548 ft/lbs

4.3 AMMUNITION WARNINGS

Armor Piercing (AP) or other penetrative rounds MUST NOT be used in conjunction with any Action Target products. The use of penetrative ammunition could result in serious damage to the product, breaching the containment area, serious injury or death.

Ammunition with steel core or atypical ammunition can cause damage to the TCT trap components and may cause a breach resulting in serious injury or death. Reloaded ammunition may contain steel core projectiles even if not marked as such.

Tracer or incendiary ammunition should not be used on the TCT trap. Incendiary ammunition can ignite trace amounts of powder present on a range and cause equipment damage, serious injury or death.

AMMUNITION

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4.4 USING .50 BMG WITH THE TCT

Although not rated for use on the TCT, Action Target has determined that a LIMITED quantity of .50 BMG ammunition may be used with the TCT.

IMPORTANT! .50 BMG is a high energy ammunition (approximately 11,070 foot-pounds). Use of .50 BMG rounds on the TCT will shorten the life expectancy of trap components and may void the warranty. If .50 BMG rounds are fired onto a concentrated area, damage to the TCT may occur after as few as 50 rounds.

4.4.1 DAMAGE FROM .50 BMG

§§ Damage to or significant lifetime reduction of the deceleration chamber’s mouths (top and bottom).

§§ Breaking of the welds on the deceleration chamber’s mouths and/or ribs.

§§ Significant lifetime reduction of the deceleration chamber’s rear shell.

IMPORTANT! In concentrated areas of fired rounds, failure of the rear shell may occur, resulting in rounds escaping the deceleration chamber.

§§ Loosening of cams due to impact shock forces.

§§ Damage to or significant lifetime reduction of side impact plates.

4.4.2 RESTRICTIONS FOR SHOOTING .50 BMG ON THE TCT:

§§ DO NOT shoot .50 BMG rounds into the TCT from a fixed position. This includes any firing apparatus or position that will place multiple rounds in a very small area.

§§ DO NOT shoot .50 BMG rounds in automatic fire or short burst rounds.

§§ DO NOT shoot .50 BMG rounds that have a steel or solid brass core into the TCT (use of any solid core or “armor piercing” rounds will void the TCT warranty).

§§ DO NOT shoot tracer, incendiary, or armor piercing rounds into the TCT.

§§ DO NOT shoot .50 BMG less than 25 yards away from the TCT.

4.4.3 .50 BMG AMMUNITION RECOMMENDATIONS

§§ Hornady A-Max® Match™ .50 BMG ammunition: match grade, low yaw round.

§§ Engel Ballistic Research .50 BMG frangible ammunition: reduced velocity, low ricochet frangible round.

§§ Alchemist Frangible C3 ammunition: low ricochet, frangible round.

4.4.4 GUIDELINES FOR SHOOTING .50 BMG

§§ Vary the placement of .50 BMG rounds so they are not fired onto a concentrated area of the TCT.

§§ Try to ensure .50 BMG rounds contact the impact plates of the TCT. This will allow for maximum deceleration of the rounds with minimal damage to the impact surfaces.

§§ Designate specific lanes for use with .50 BMG ammunition.

4.4.5 INCREASED INSPECTION CRITERIA FOR TCT TRAPS WHEN SHOOTING .50 BMG:

§§ For .50 BMG range lanes, inspect key TCT components DAILY, including:

between 1” and 1-3/8”.

§§ If any damage is found, DO NOT shoot .50 BMG rounds in that lane.

§§ Replacement parts can be purchased from Action Target.

LEAD CONTAINMENT

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SECTION 5: LEAD CONTAINMENT

5.1 VORTEX CONTAINMENT

Bullets break into fragments as they decelerate within the Vortex chamber. These fragments range from large and heavy projectile materials to micron-sized lead dust. The majority of these fragments are collected in the bullet containment system at the base of the chambers.

5.1.1 BULLET CONTAINMENT SYSTEMS

Action Target provides various bullet containment systems (BCS) for easy collection and containment of projectile materials. These systems include:

§§ BCS Basic 3 (3.5-gallon canister system) The BCS Basic 3 is comprised of 3.5-gallon canisters that connect to the base of the TCT Vortex chamber to collect and contain projectile materials. The fill level is visible through the semi-translucent plastic canisters. An integrated air manifold connects to a Dust Collection Unit to generate a negative pressure in the chamber and collect the lead dust created during bullet deceleration.

§§ BCS Deluxe 20 (20-gallon drum system) The BCS Deluxe 20 is comprised of 20-gallon drums that connect to the base of the TCT Vortex chamber to collect and contain projectile materials. An integrated air manifold connects to a Dust Collection Unit to generate a negative pressure in the chamber and collect the lead dust created during bullet deceleration. The drum fill level may be viewed through an acrylic sight window integrated with the drum lid. Each drum is situated on a reusable dolly for easy maneuvering during drum replacement. The BCS Deluxe 20 is only compatible with a 3x5 trap configuration.

§§ BCS Auto 55 (screw conveyor with 55-gallon drum system) The BCS Auto 55 utilizes a U-shaped trough and a powerful helicoid screw conveyor system to collect and move projectile materials away from the trap for safe desposit into a capped 55-gallon drum. An integrated air manifold connects to a Dust Collection Unit to generate a negative pressure in the chamber and collect the lead dust created during bullet deceleration.

The BCS Auto 55 includes a smart monitoring system that monitors the drum fill level and rotation of the screw. This system informs range staff when maintenance is required and shuts down screw operation in the event of a failure.

5.2 SECONDARY CONTAINMENT OPTIONS

The Vortex is a primary containment system only. Not all lead and projectiles reach the chamber as a result of:

§§ Projectiles striking the walls, ground, or other solid objects prior to coming into contact with the bullet trap.

§§ Slight deformation of projectiles upon initial contact with the bullet trap deflector plates.

§§ Ammunition expelling lead particulates and other contaminants directly from the barrel of the gun.

The portion of particulates that do not reach the Vortex chamber eventually settle on the lower deflector plates or on the ground in the surrounding area. Secondary containment is generally required to assure operation is compliant with local, federal, or other environmental standards. Lead emissions into the surrounding environment are prohibited. For outdoor ranges where a large volume of high velocity rounds is fired, a secondary containment system is highly recommended.

5.2.1 DUST COLLECTION UNIT

Action Target provides a Dust Collection Unit (DCU) for minimizing lead emissions. The DCU is a high volume, high pressure vacuum system that evacuates air and particulates from the bullet containment area where the majority of lead particulates are created. This system creates a "net negative pressure" inside the containment chamber, which causes air to flow into the chamber entrance, carrying lead and other particulates as it goes. The DCU then filters the particulates from the air, depositing the

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collected matter into a canister for recycling or disposal. The clean, filtered air is then released into the atmosphere. See Action Target's DCU operation and maintenance manual for more information.

5.3 DRAINAGE AND FILTRATION OF CONTAMINATED WATER

Particularly in the instance of outdoor traps, make sure that rainwater runoff from other parts of the range does not drain toward the trap because lead and other particulates may be picked up by the water and carried into the surrounding environment.

New ranges should be designed so that any water present on the ground in the trap area is contained and then evaporated or filtered prior to being released into the environment. Water present on the ground in other areas of the range should run off the range without passing through the trap area.

Furthermore, rainwater must be prevented from entering the trap chamber. In ranges that use the DCU, any significant volume of water that enters the system can solidify the particulates accumulated on the filters, rendering the filters ineffective. A replacement of filters in the system would also be required.

5.4 WET WASH DOWN OF LEAD PARTICULATES

Some ranges successfully utilize a wet wash down procedure to remove lead and other particulates.

However, the range must be equipped with a catch basin or reservoir to contain the runoff water.

Water must not be released into the environment until it is purified by evaporation, filtration, or settling.

A wet wash down procedure is not recommended on ranges equipped with a DCU because direct introduction of water into the DCU will damage the filters.

OPERATION

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SECTION 6: OPERATION

6.1 SEE SECONDARY CONTAINMENT SYSTEM MANUAL

The Vortex is a passive product and does not require any power to operate. However, if the BCS Auto 55 (screw conveyor system) or Dust Collection Unit (DCU) is used, they must be turned on before using the range. Refer to the BCS Auto 55 or DCU manual for specific operational details.

MAINTENANCE

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SECTION 7: MAINTENANCE

Airborne lead is generally present in the area surrounding the bullet trap. Always wait a minimum of 15 minutes after rounds have been fired and collection or ventilation systems have been turned off before entering the trap area. This allows lead dust to settle on the ground where it is easier to collect. Please see section 3.4 for personal protection equipment information.

When in contact with lead fragments and dust, it is recommended that personal protection equipment (PPE) designed for lead protection is worn (e.g. Tyvek suits, full face respirators, eye protection, and foot/hand/head coverings). If entering the trap area, do not kneel or otherwise contact the ground with areas other than the bottom of your shoes. Before leaving the range, always wash hands with soap and water. Shower if possible. Launder clothing as soon as possible.

7.1 RANGE MAINTENANCE SCHEDULE AND LOGS

Perform the maintenance procedures listed in following sections of Action Target's Range Maintenance Schedule (check off performed maintenance on your Action Target Range Maintenance Log sheet):

§§ Deceleration Chamber §§ TCT Lead Collection Canisters (if applicable)

Maintenance procedures listed in the Range Maintenance Schedule that require supplementary information are included in this section. For systems with a screw conveyor system, see the BCS Auto 55 operation and maintenance manual.

The maintenance schedule (high or standard) that a range should follow is ascertained by the number of days it takes to fill the lead collection containers (drums or canisters) as outlined in Table 4 below.

Table 4. MAINTENANCE SCHEDULES DETERMINED BY NO. OF DAYS TO FILL THE LEAD CONTAINMENT UNIT

Ranges with a BCS Auto 55 (screw conveyor system): Average time to change a 55 gallon lead collection drum (change when 2/3 full): 1-10 days 11+ days

Ranges with a BCS Basic 03 (“bucket” system): Average time to change a 3.5 gallon lead collection canister (change when filled to 2-gallon mark): 1-20 days 21+ days

Ranges with a BCS Deluxe 20 (20-gallon drum): Average time to change ALL 20-gallon lead collection drums (change when 80% full or when lead is at a depth of 16 inches): 1-90 days 90+ days

Follow maintenance schedule: HIGH STANDARD

Adjust maintenance schedule if range use varies. New ranges should follow the high maintenance schedule until use is determined.

stevet Highlight

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7.2 CHANGING A BCS BASIC 3 LEAD COLLECTION CANISTER (3.5 GALLON)

Containment canisters are semi-translucent, allowing you to easily monitor the accumulation of lead in each canister. Change canisters individually as they reach capacity, or change all canisters when the first canister reaches capacity.

Despite the small canister size, the canister will be heavy when filled with lead. Use a lifting belt, hand truck, or some other lifting device when removing canisters.

You will need:

§§ Canister lid §§ Hammer

Instructions:

1. Slide a pallet or similar support underneath the canister ensuring there is a slight gap (approx. 1/4”) between the support and the bottom of the canister.

2. Loosen the two nuts on the canister clamps (the nuts are visible from the access area). Do not loosen the nuts on the opposite (front) side of the chamber. Pull the canister clamp towards you until the nut and washer clear the evacution port. The bucket will tilt down towards the support underneath.

3. Slide the canister away from the trap and immediately place the lid on the canister. Use a hammer to pound the lid into place until it is tightly sealed.

Do not attempt to carry or transport the canister without the lid in place.

handle attaches to the canister) as seen in Figure 2.

6. Tighten the clamps to draw the new canister up tightly against the flange.

If the clamps are not tight, the seal will not be maintained as the canister becomes heavy with the weight of the lead.

Figure 2. CORRECT AND INCORRECT CANISTER ATTACHMENT (NOTE POSITION OF HANDLE) stevet Line

Line

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7.3 CHANGING A BCS DELUXE 20 LEAD COLLECTION DRUM (20 GALLON)

BCS Econo 20 systems are equipped with a sight glass in the evacuation hopper lid. This allows range users to monitor the accumulation of lead in the drum. Change drums individually as they reach capacity (80% full or a lead depth of 16 inches) or change all drums when the first drum reaches capacity.

You will need:

§§ 20-gallon DOT drum lid and ring - one (1) per drum §§ Standard size pallet (48” x 42” minimum) - one (1) for every 4 drums §§ Drum transfer equipment (see below)

Instructions:

1. Referring to Figure 3, undo the latch on the lid clamp, remove the rear half of the lid clamp and set aside. Pull drum out from underneath chamber.

Figure 3. LID CLAMP DISCONNECTED FROM DRUM

Never move a full drum without drum lid and clamp ring installed. The 20-gallon drums weigh approximately 500 lbs when 80% full. Use caution when moving drums on the dolly to avoid tipping the drum, which could damage the drum or dolly and result in lead contamination.

REAR HALF

OF LID CLAMP

stevet Line

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7.4 TRANSFERRING A FULL BCS DELUXE 20 DRUM TO A PALLET

The 20-gallon drums need to be transferred from the dolly to standard pallets for recycling. There are many types of handling equipment available to perform this transfer. Action Target offers the three types of equipment for this purpose (operation instructions are below):

To purchase equipment online, visit the Action Target online store at https://shop.actiontarget.com/.

Rotate the dolly to ensure that a wheel of the dolly does not interfere with the lower arm of the Barrel Hawk.

Figure 4. DRUM POSITIONED IN ARMS OF BARREL HAWK

2. Referring to Figure 5, wrap the Barrel Hawk straps around the drum and tighten securely, ensuring the straps are level and free of twists.

Figure 5. DRUM STRAPPED TO BARREL HAWK stevet Line

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3. Raise the drum off the dolly using the Barrel Hawk. Move the Barrel Hawk to position the drum over the pallet. Lower the drum (see Figure 6).

Figure 6. DRUM PLACED ON PALLET FOR RECYCLING

4. Repeat this process for remaining drums to be recycled, placing up to 4 drums on each pallet.

7.4.2 TRANSFERRING THE DRUM TO A PALLET WITH A GANTRY CRANE SYSTEM

1. Referring to Figure 7, position a pallet to one side pallet beneath the gantry crane

Figure 7. PALLET POSITIONED BENEATH GANTRY CRANE stevet Line

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2. Referring to Figure 8, position the drum atop the dolly beneath the gantry crane.

Figure 8. DRUM NEXT TO PALLET BENEATH GANTRY CRANE

3. Position the hoist over the drum and lower until the drum sling can be placed on drum lip. Ensure that the two hoist hooks are directly across from each other (see Figure 9).

Figure 9. GANTRY CRANE HOIST HOOKS CONNECTED TO DRUM LID stevet Line

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4. Referring to Figure 10, pull the chain of the hoist to lift the drum off the dolly

Figure 10. LIFING DRUM OFF DOLLY WITH GANTRY CRANE HOIST CHAIN

5. Referring to Figure 11, move trolley and position drum over the far corner of pallet. Then lower the drum onto pallet using hoist.

Figure 11. DRUM LOWERED ONTO PALLET USING GANTRY CHAIN HOIST

stevet Line

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7.4.3 TRANSFERRING THE DRUM TO A PALLET WITH A FORK-MOUNTED DRUM GRABBER

Figure 12. FORK-MOUNTED DRUM GRABBER (FORKLIFT NOT DISPLAYED)

3. Referring to Figure 13, slowly lower the drum grabber over the drum. The grabber arms will drag upward slightly as they pass over the drum. Stop when the grabber arms are between the ribs of the drum.

Figure 13. DRUM GRABBER ARMS BETWEEN DRUM RIBS stevet Line

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4. Raise the forks slowly. The grabber arms will grip around the drum, grabbing it under the upper rib of the drum (see Figure 14).

Figure 14. DRUM GRABBER ARMS GRIPPING THE DRUM

pallet. Once on the pallet, slowly pull the drum grabber away from the drum.

7. Repeat this process for remaining drums to be recycled, placing up to 4 drums on each pallet.

stevet Line

PART REPLACEMENT

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SECTION 8: PART REPLACEMENT

8.1 ORDERING REPLACEMENT PARTS

The replacement parts and their part numbers (PN) are listed in the “Parts” tables included with the instructions below. Place orders through Action Target at (877) 852-2418.

8.2 EVACUATION HOPPER/PORT REPLACEMENT

8.2.1 REMOVE LEAD COLLECTION SYSTEMS, DCU MANIFOLD & EVACUATION HOPPER/PORT

Tools §§ Impact wrench + socket w/ swivel attachment, 9/16” §§ Ratchet straps, 2” §§ Jack or other lifting device

Instructions

1. BCS Auto 55 (Screw Conveyor System): If the Vortex is equipped with a BCS Auto 55, remove the screw conveyor trough, auger, and hangers beneath the chambers (see the BCS Auto 55 operation and maintenance manual).

BCS Basic 3 (3.5 gallon canisters)/BCS Deluxe 20 (20 gallon barrels): If the Vortex is equipped with a BCS Basic 3 or BCS Deluxe 20 lead containment system, remove the canisters/drums.

2. Using an impact wrench and socket with swivel attachment for the hardware, remove the DCU manifold (see Figure 15).

Figure 15. REMOVE THE DCU MANIFOLD

DCU MANIFOLD

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3. Use ratchet straps around the chamber to secure the evacuation hopper/port prior to removing hardware (see Figure 16).

remove the evacuation hopper/port (see Figure 17).

If there are spacers between the evacuation hopper/port and the chamber rib, set them aside and reinstall with the new evacuation hopper/port.

Figure 16. SUPPORT EVACUATION PORT WITH RATCHET STRAPS

Figure 17. JACK SUPPORTS EVACUATION PORT DURING REMOVAL

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

FINISH BLOCK

UNFINISHED P/N FINISHED P/N

N/A N/A ---0

DC LEVEL:REV:

SHEET:

27/320

SCALE:

B

SIZE:

SEP 12 2018IMDAPPROVED BY:

SEP 13 2018JSSCHECKED BY:

JUN 14 2018DDWDRAWN BY:

JUN 14 2018DDWMODELED BY:

REVISION HISTORY

CHK. BYDATEDESCRIPTIONREV. BYECN #DC LEVEL:REV. #

------INITIAL RELEASE------0

UNLESS OTHERWISE SPECIFIED:

INTERPRET DIMENSIONS PER ASME Y14.5-2009

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

.X .125 FILLETS: R.015 MAX

.XX .063

.XXX .031 BREAK ALL SHARP EDGES:

.005 - .015ANGLES: 1

THIRD ANGLE

PROJECTION

FEATURES ON COMMON AXIS:

DO NOT SCALE DRAWING

COMPANY CONFIDENTIAL - UNAUTHORIZED USE OR DISTRIBUTION PROHIBITED.

© 2019 ACTION TARGET, INC. ALL RIGHTS RESERVED

.020

TCT 5.1 CHAMBER

ASSEMBLY - CENTER

5FT.

DESCRIPTION:

N/ABASENAME:

N/AMATERIAL:

33259PART NO.:

NOTES:

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

FINISH BLOCK

UNFINISHED P/N FINISHED P/N

N/A N/A ---0

DC LEVEL:REV:

SHEET:

27/320

SCALE:

B

SIZE:

SEP 12 2018IMDAPPROVED BY:

SEP 13 2018JSSCHECKED BY:

JUN 14 2018DDWDRAWN BY:

JUN 14 2018DDWMODELED BY:

REVISION HISTORY

CHK. BYDATEDESCRIPTIONREV. BYECN #DC LEVEL:REV. #

------INITIAL RELEASE------0

UNLESS OTHERWISE SPECIFIED:

INTERPRET DIMENSIONS PER ASME Y14.5-2009

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

.X .125 FILLETS: R.015 MAX

.XX .063

.XXX .031 BREAK ALL SHARP EDGES:

.005 - .015ANGLES: 1

THIRD ANGLE

PROJECTION

FEATURES ON COMMON AXIS:

DO NOT SCALE DRAWING

COMPANY CONFIDENTIAL - UNAUTHORIZED USE OR DISTRIBUTION PROHIBITED.

© 2019 ACTION TARGET, INC. ALL RIGHTS RESERVED

.020

TCT 5.1 CHAMBER

ASSEMBLY - CENTER

5FT.

DESCRIPTION:

N/ABASENAME:

N/AMATERIAL:

33259PART NO.:

NOTES:

Company Confidential – Unauthorized use or distribution prohibited. © 2019 Action Target. All Rights Reserved.

8.2.2 INSTALL THE NEW EVACUATION HOPPER FOR THE BCS DELUXE 20 (20 GALLON DRUMS)

For traps fitted with a BSC Auto 55 (screw conveyor system) or BSC Basic 3 (3.5 gallon canisters), continue to section 8.2.3 on page 27.

Parts

ITEM DESCRIPTION ACTION TARGET PART NO. QTY.

A Evacuation hopper 3' - 25809 / 4' - 25808 / 5' - 25807 1 ea.

B Evacuation hopper gaskets 3' - 15946 / 4' - 15947 / 5' - 15948 2 ea.

C Black silicone 20593 As needed

D Hex bolt, 3/8"-16 x 1-3/4" 1161 8 ea.

E Flat washer, 3/8" 1032 16 ea.

F Stover nut, 3/8"-16 1057 8 ea.

Tools §§ Caulking gun §§ Impact wrench and socket (9/16") with swivel attachement §§ Drift pins §§ Denatured alcohol

Instructions

Use a forklift or team lift when installing the evacuation port.

Secure evacuation ports to adjacent chambers before installing hardware.

A bottle jack or pallet jack with 4x4 blocks may be used to compress the gaskets and push the evacuation port into place. Be careful not to bend the evacuation port bottom ring.

1. Referring to Figure 18, use denatured alcohol to clean the surface of the evacuation hopper (A) where the evacuation hopper gaskets (B) and silicone will be adhered. Allow to dry.

2. Remove the backing from evacuation hopper gaskets (B) and adhere to evacuation hopper.

Figure 18. INSTALL EVACUATION HOPPER GASKETS TO EVACUATION HOPPER

A

B

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3. Referring to Figure 19, apply a 3/4" thick bead of silicone to the sides of the evacuation hopper.

Figure 19. APPLY 3/4" BEAD OF BLACK SILICONE TO SIDE OF EVACUATION HOPPER

4. Referring Figure 20, secure the evacuation hopper to the chamber with hardware (D), (E) & (F).

If there were spacers between the evacuation hopper and the chamber rib when you removed the old evacuation hopper, reinstall them with the new evacuation hopper.

Figure 20. INSTALL EVACUATION HOPPER TO CHAMBER

S = Silicone

S

S

S S

S S

SS

S

CAMS NOT SHOWN

DE

EF

F E

DE

stevet Line

Company Confidential – Unauthorized use or distribution prohibited. © 2019 Action Target. All Rights Reserved.

8.2.3 INSTALL THE NEW EVACUATION PORT FOR THE BCS AUTO 55 (SCREW CONVEYOR SYSTEM) OR BCS BASIC 3

(3.5 GALLON CANISTERS)

For traps fitted with a BSC Deluxe 20 (20-gallon drums), see section 8.2.2 on page 25.

Parts

ITEM DESCRIPTION ACTION TARGET PART NO. QTY.

A Evacuation port 3' - 15782 / 4' - 15780 / 5' - 15779 1 ea.

B Evacuation port gaskets 3' - 15946 / 4' - 15947 / 5' - 15948 2 ea.

C Black silicone 20593 As needed

D Hex bolt, 3/8"-16 x 1-3/4" 1161 8 ea.

E Flat washer, 3/8" 1032 16 ea.

F Stover nut, 3/8"-16 1057 8 ea.

Tools §§ Caulking gun §§ Impact wrench and socket (9/16") with swivel attachement §§ Drift pins §§ Denatured alcohol

Instructions

Use a forklift or team lift when installing the evacuation port.

Secure new evacuation ports to adjacent chambers before installing hardware.

If the range has a BCS Auto 55 (screw conveyor system), install the bolts for mounting the screw conveyor hanger brackets BEFORE installing the lower evacuation port hardware. See Figure 24.

A bottle jack or pallet jack with 4x4 blocks may be used to compress the gaskets and push the evacuation port into place. Be careful not to bend the evacuation port bottom ring.

1. Referring to Figure 21, use denatured alcohol to clean the surface of the evacuation port (A) where the evacuation port gaskets (B) and silicone will be adhered. Allow to dry.

2. Remove the backing from evacuation port gaskets (B) and adhere to evacuation port (Figure 21).

Figure 21. INSTALL EVACUATION PORT GASKETS

D

D 2X 3/16

3/16

1/41/4

SEE DETAIL A

SECTION D-D

SCALE 3/8

DETAIL A

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3. Apply a 3/4" thick bead of silicone to the sides of the evacuation port as seen in Figure 22.

Figure 22. APPLY 3/4" BEAD OF BLACK SILICONE TO SIDE OF EVACUATION PORT

4. Referring to Figure 23, secure the evacuation port to the chamber with hardware (D), (E) & (F).

If there were spacers between the evacuation port and the chamber rib when you removed the old evacuation port, reinstall them with the new evacuation port.

Figure 23. INSTALL EVACUATION PORT

S = Silicone

S

S

S S

S S

SS

S

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

---0

DC LEVEL:REV:

SHEET:

1/10

SCALE:

B

SIZE:

TCT 5.1 CHAMBER

ASSEMBLY - CENTER

5FT.

DESCRIPTION:

N/ABASENAME:

N/AMATERIAL:

33259PART NO.:

COMPANY CONFIDENTIAL - UNAUTHORIZED USE OR DISTRIBUTION PROHIBITED.

© Jan-30-19 ACTION TARGET, INC. ALL RIGHTS RESERVED

SCALE 53/320

DEEF

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Figure 24. INSTALL SCS HANGER BRACKET BOLT PRIOR TO INSTALLING EVACUATION PORT HARDWARE

INSTALL CARRIAGE

BOLT FOR MOUNTING

SCS HANGER BRACKET

BEFORE INSTALLING

EVACUATION PORT

HARDWARE

EVACUATION PORT

HARDWARE

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8.3 REAR SHELL REPLACEMENT

8.3.1 REMOVE SHELL CLAMP ANGLE, REAR CAMS & REAR SHELL

Parts

ITEM DESCRIPTION ACTION TARGET PART NO. QTY.

A Cam wrench 22082 1 ea.

Tools §§ Impact wrench and socket, 3/4”, 15/16” §§ Allen wrench, 3/8” w/ breaker bar attachment §§ Lifting (ratchet) straps, 2” (2 ea.)

Instructions

1. Remove the lead collection parts (screw conveyer system/3.5-gallon canisters/20-gallon drums), DCU manifold, and evacution port as seen in section 8.2.1.

2. Using an impact wrench and socket, remove the hardware from the shell clamp angle (see Figure

25) and then remove the shell clamp angle.

shell.

Figure 25. VORTEX CHAMBER

SHELL CLAMP ANGLE

CAM

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5. Attach a lifting strap from the lifting hole in the top mouth angle to the front side of the evacuation hopper/port (see Figure 26).

A minimum of two people should lower the shell.

Figure 26. ATTACHING A LIFTING STRAP TO THE VORTEX CHAMBER

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

---0

DC LEVEL:REV:

SHEET:

27/320

SCALE:

B

SIZE:

TCT 5.1 CHAMBER

ASSEMBLY - CENTER

5FT.

DESCRIPTION:

N/ABASENAME:

N/AMATERIAL:

33259PART NO.:

COMPANY CONFIDENTIAL - UNAUTHORIZED USE OR DISTRIBUTION PROHIBITED.

© Jan-30-19 ACTION TARGET, INC. ALL RIGHTS RESERVED

ATTACH TOP OF LIFTING STRAP

ATTACH BOTTOM END OF STRAP

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

---0

DC LEVEL:REV:

SHEET:

27/320

SCALE:

B

SIZE:

TCT 5.1 CHAMBER

ASSEMBLY - CENTER

5FT.

DESCRIPTION:

N/ABASENAME:

N/AMATERIAL:

33259PART NO.:

COMPANY CONFIDENTIAL - UNAUTHORIZED USE OR DISTRIBUTION PROHIBITED.

© Jan-30-19 ACTION TARGET, INC. ALL RIGHTS RESERVED

ATTACH TOP OF LIFTING STRAP

ATTACH BOTTOM END OF STRAP

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8.3.2 INSTALL SHELL EDGE GASKETS, TOP MOUTH GASKET GUARD & GASKET AND SHELL CLAMP ANGLE

Parts

ITEM DESCRIPTION PART NO. QTY.

A Shell edge gasket 15853 2 ea.

B Gasket guard 3' - 20070 / 4' - 20071 / 5' - 20072 1 ea.

C Black silicone 20593 As needed

D Top mouth gasket 3' - 15976 / 4' - 15977 / 5' - 15978 1 ea.

Tools §§ Denatured alcohol §§ Caulking gun §§ Impact wrench and socket, 15/16”

Instructions

gaskets are flush with the ribs (see Figure 27).

removed in section 8.3.1 (see Figure 27).

5. Remove the backing tape from the top mouth gasket (D) and adhere the gasket to the gasket guard

(B) (see Figure 27).

6. Reinstall the shell clamp angle removed in section 8.3.1.

Company Confidential – Unauthorized use or distribution prohibited. © 2019 Action Target. All Rights Reserved.

Figure 27. INSTALL SHELL EDGE GASKETS, GASKET GUARD & TOP MOUTH GASKET

S = Silicone

S

S

S

Figure 28. APPLY 3/4" BEAD SILICONE TO BACK OF GASKET GUARD

INSERT SHELL CLAMP

ANGLE HARDWARE INTO

ONE ATTACHMENT POINT

TOP MOUTH ANGLE

D

B

RIB BATTEN

Company Confidential – Unauthorized use or distribution prohibited. © 2019 Action Target. All Rights Reserved.

8.3.3 INSTALL REAR SHELL & CAMS

Parts

ITEM DESCRIPTION PART NO. QTY.

A Rear chamber shell 3' - 24849 / 4' - 24850 / 5' - 24851 1 ea.

B Wire pull lubricant 31606 As needed

C Cam kit, center rib 17862 10 ea.

D Cam kit, left end rib 17861 5 ea.

E Cam kit, right end rib 17863 5 ea.

F Cam wrench 22082 1 ea.

Tools §§ Ratchet straps, 2” §§ 600 ft/lbs torque wrench §§ Allen wrench, 3/8” with breaker bar attachment §§ Ratchet wrench, 15/16" socket §§ Lifting (ratchet) straps, 2” (2 ea.)

Instructions

Use a forklift or lifting device to install the shells.

1. Apply a 1/4" layer of wire pull lubricant over the surface of the shell edge gaskets and top mouth gasket to assist with sliding the shell in place.

2. With the notched/hole side of the rear shell (A) facing upward, use a forklift or other lifting device to install the shell (see Figure 29). Make sure the bottom of the shell is settled against the stop welds at the base of the rib battens.

3. Secure shell to the chamber with lifting straps.

Figure 29. INSTALL REAR SHELL

NOTCHED/HOLE SIDE OF

SHELL FACES UPWARD

A

L

L = Wire pull lubricant

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Install the rear shells onto adjacent chambers (secure with ratchet straps) before installing cams.

The very lowest cam should only be installed after installing the evacuation hopper/port in section 8.2.2/8.2.3.

HOW TO IDENTIFY THE LEFT VS RIGHT CAM

Left Cam From the front (hexagon) side of the cam, the flat edge of the left cam faces counterclockwise (see Figure 30).

Right Cam From the front (hexagon) side of the cam, the flat edge of the right cam faces clockwise (see Figure 31).

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

---1

DC LEVEL:REV:

SHEET:

1/2

SCALE:

B

SIZE:

COMPANY CONFIDENTIAL - UNAUTHORIZED USE OR DISTRIBUTION PROHIBITED.

© 2014 ACTION TARGET, INC. ALL RIGHTS RESERVED

TCT 5 CAM KIT, LEFT ENDDESCRIPTION:

a:tc5_ckBASENAME:

N/AFINISH:

N/AMATERIAL:

17861PART NO.:

FLAT EDGE OF CAM FACES

COUNTERCLOCKWISE

FRONT (HEXAGON)

SIDE OF CAM

Figure 30. LEFT SIDE OF CAM

2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9

A

B

C

D

E

F

A

B

C

D

E

F

---1

DC LEVEL:REV:

SHEET:

1/2

SCALE:

B

SIZE:

COMPANY CONFIDENTIAL - UNAUTHORIZED USE OR DISTRIBUTION PROHIBITED.

© 2014 ACTION TARGET, INC. ALL RIGHTS RESERVED

TCT 5 CAM KIT, LEFT ENDDESCRIPTION:

a:tc5_ckBASENAME:

N/AFINISH:

N/AMATERIAL:

17861PART NO.:

FLAT EDGE OF CAM FACES

COUNTERCLOCKWISE

FRONT (HEXAGON)

SIDE OF CAM

Figure 31. RIGHT SIDE OF CAM

4. Referring to Figure 32, install the cams on the rear shell, working from low to high (but do not install the very lowest cam yet). The left cam of the cam kit should be on the shooter's right side of the chamber rib and the right cam of the cam kit should be on the shooter's left side of the rib (see "How to Identify the Left vs Right Cam" above). Tighten the shoulder bolt to the nut so that the assembly is snug, but don't torque the shoulder bolt.

5. Using the cam wrench and torque wrench, torque cams to 600 ft/lbs. Line up the bend lines as you go.

The cams rotate downward when tightened. The only exception is the lowest cam (to be installed after the evacuation hopper/port has…