554_RHS_HAZMAT_CONTAINER_REQUIREMENTS_PROSPECTUS_(As_of_15_Sep_14).docx
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554 RHS HAZMAT CONTAINER REQUIREMENTS PROSPECTUS
DISCUSSION: The container will be used to properly store and maintain the squadron’s hazardous material assets. IAW 10-209, para. 4.1.3.3.4, RED HORSE squadron will monitor hazardous materials in the MRSP while in-garrison and deployed and prepares for redeployment, (if applicable) IAW AFMAN 24-204, Preparing Hazardous Materials for Military Air Shipments. Additionally, para. 4.1.3.3.7, requires the squadron to develop program & accounts for and stores project/residue materials IAW AFI 32-7086, Hazardous Materials management. AFI 32-7086, para. 2.10.7.11, states that end-users will maintain an inventory listing of all HAZMAT used or stored in the work area and ensure that all HAZMAT containers have appropriate labeling.
PROSPECTUS LAYOUT: This prospectus is laid out in the following manner. It provides a basic structure description, a determination if the items are required, provides an opportunity for other optional and/or suitable substitutes which will meet the customer needs and the required safety and environmental standards. This prospectus also describes the minimal national safety storage requirements based on the chemical types as listed. This prospectus provides a basic chemical storage requirements list with basic quantities for the largest (by size/bulk) only. This prospectus provides standard definitions for the types of hazardous materials and the hazardous chemicals with basic handling and storage information that are currently housed within the unit. Finally, there is a very basic diagram of what the unit needs from the container.
| BASIC STRUCTURE DESCRIPTION |
| REQUIRED ITEMS |
| OPTIONAL/ SUITABLE SUBSTITUTES |
| REQUIRED STANDARDS |
| SIZE |
| MIN: L: 31ft, W: 9ft, H: 8ft |
| MAX: L: 67ft, W: 25ft, H: 11ft |
| Must meet the CFR, NFPA, EPA and IFC codes as they pertain to a container for hazardous storage. |
| INSTALLATION |
| Yes |
Turn-Key (Required)
| FABRICATION |
| Yes |
| Galvanized or Corrugated Steel |
| Pre-Fabricated (Required) |
| COLOR (Painted) |
| Yes Tan/Neutral (Preferred) |
| White, Brown, Green, or Red |
| None |
| DELIVERY |
| Yes |
| SETUP |
| Yes |
| WARRANTY |
| 1-5 yrs |
| >6 yrs or extended warranty available |
| DESIGN |
| Yes |
| MANUALS |
| Yes |
All required for operation.
| SERVICE SUPPORT |
| Yes |
At delivery, set-up, installation and technical support available throughout the warranty.
| UNIT TYPE |
| (1) Self-Contained, open bay concept within safety standards. |
| Multiple Compartments (See Diagram) |
| 2-4hr fire rated partition walls. |
| ANCHOR BOLTS |
| Yes |
Typhoon Rated
| HOLD DOWN ANGLES |
| Yes |
Number required based on size of container.
| CRANE LIFTING LUGS |
| Yes |
| Forklift Pockets |
| Number required based on size of container. |
| FIXED FIRE PROTECTION |
| Yes |
| Dry, Sprinkler, CO2 Fire Suppression Systems to extinguish Class A, B, and C Fires. |
| Requirements recommended based on types of chemicals. UL, ULC Listed, and FM Approved. All wiring MUST meet NFPA 70 standards. |
| FIRE DETECTION SYS |
| Yes |
NFPA 72 compliant
| VENTILATION |
| Yes |
Unit MUST be: Weatherproof enclosed box, Class A, B, C fire rated, UL listed, explosion proof, rated for Class 1 Group D, Division 1, Hazardous Locations, housed inside an exterior wall enclosure.
| AUDIBLE ALARM SYS |
| Yes |
| Bell, Horn, or Automated Voice etc… |
| NFPA 72 compliant |
| VISIBLE ALERT SYS |
| Yes |
| Strobe, flashing red light etc… |
| NFPA 72 compliant |
| ELECTRICAL |
| Yes |
All electrical systems shall be UL listed and designed for Class I, Division I, Group D atmosphere, per Article 500 of NFPA-70. All "exterior" boxes and devices MUST be weather-proof. Distribution panels MUST be properly labeled, and metal parts that would potentially become energized MUST be bonded. The electrical system shall be complete, including all necessary explosion proof and non-sparking equipment, rigid galvanized steel conduits and fittings, cast iron devices and threaded hubs, junction boxes and seal-offs.
| STATIC GROUNDING SYS |
| Yes |
| LIGHTS |
| Yes |
| Fluorescent 4-8ft tubes or Incandescent (120 Volts), wall or ceiling mounted |
| Lighting MUST Meet: Class I, Div. 1 & 2, Groups C and D Class I, Zones 1 & 2, Groups llB, llA, Class II, Div. 1 & 2, Groups E,F,G, Class III, Div. 1 & 2, NEMA 3, 4, 4X. Meet required UL classified standards and explosion-proof. |
| CLIMATE CONTROLLED (A/C ONLY) |
| Yes |
| Temps between 35°F to 70°F, wall or ceiling mounted, spill containment. |
| 40 CFR, NFPA 30, EPA Compliant, and UL classification standards. Leak-proof system, or ability to collect leaks, drips or A/C spills. |
| EXT PROTECTIVE COATING |
| Yes |
| Seacoast Protection or Similar Quality |
| 2-part epoxy coating inside and out. |
| RACKS |
| Yes |
| Galvanized or Corrugated Steel |
| 3-6 each. Provide simple loading/unloading, non-hydraulic system, steel construction, strong, durable, customizable, adjustable, vertical storage (cylinders), allow for ease of movement, and provide ease of inventory. |
| FLOORING (GRATING) |
| Yes |
| Stainless Steel or Fiberglass. Perforated buttons, debossed holes, planked, 10-13 inch with minimum weight rating of 250 pounds per square inch. |
| Light-weight, high-impact resistant, and/or slip-resistant, 1-2' in thickness, easy to clean, containment accessible, customizable/adjustable, corrosion and/or UV resistant |
| DOORS |
| Yes |
| Galvanized or Corrugated Steel. Commercial grade lock et, pad lock, key lock, with manual opening capability. |
| (2) minimum (4) doors maximum (based on number of entrances), swing type, double, UL classified, DOT and NFPA labeled, insulated, heavy-duty hardware and interior safety release level. |
| RAMPS |
| Yes |
| Aluminum, Fiberglass, Galvanized or Corrugated Steel. |
| (2) minimum (based on number of entrances), highly durable, slip-resistant, allow for easy, drum and cylinder loading and unloading, and lightweight. |
| SPILL CONTAINMENT |
| Yes |
| None |
| EPA, 40 CFR, NFPA 30, IFC and UFC applicable codes. Sufficiently impervious to contain leaks, spills and accumulated precipitation until the collected material is detected and removed. The base must be sloped or the containment system must be otherwise designed and operated to drain and remove liquids resulting from leaks, spills or precipitation, unless the containers are elevated or are otherwise protected from contact with accumulated liquids. The containment system must have sufficient capacity to contain 10% of the volume of containers or the volume of the largest container, whichever is greater. |
“MINIMUM” NATIONAL SAFETY STORAGE REQUIRMENTS (BY CHEM TYPE)
| NFPA Standards |
| Code 30 |
| Flammables, Combustibles, Solvents, Paints |
| Code 55 |
| Compressed Gasses |
| Code 58 |
| Liquefied Petroleum Gasses |
| Code 400 |
| All Hazardous Materials |
| Code 434 |
| Pesticides |
| All Applicable OSHA Standards |
| Flammables, Combustibles, Solvents, Paints |
Compressed Gasses
Liquefied Petroleum Gasses
All Hazardous Materials
Pesticides
All Applicable EPA Standards
Flammables, Combustibles, Solvents, Paints
Compressed Gasses
Liquefied Petroleum Gasses
All Hazardous Materials
Pesticides
BASIC CHEMICAL STORAGE REQUIREMENTS (Largest Items ONLY)
| NAME |
| MIN |
| MAX |
| NOTES |
| 55 Gal Drums (Oil) |
| 1 |
| 20 |
| Argon, Gas |
| 1 |
| 20 |
| Acetylene, Gas |
| 1 |
| 20 |
| Refrigerants |
| 1 |
| 20 |
| Helium, Compressed |
| 1 |
| 20 |
| Carbon Dioxide, Compressed |
| 1 |
| 20 |
| Oxygen, Compressed |
| 1 |
| 20 |
STANDARD DEFINITIONS
Flammables/Combustibles: Capable of being set on fire and of burning quickly or able to be burned easily. Specific/Average Temp Requirements:
Solvents: Substance, ordinarily a liquid, in which other materials dissolve to form a solution. Polar solvents (e.g., water) favor formation of ions; nonpolar ones (e.g., hydrocarbons) do not. Solvents may be predominantly acidic, predominantly basic, amphoteric (both), or aprotic (neither). Organic compounds used as solvents include aromatic compounds and other hydrocarbons, alcohols, ethers, ketones, amines, and nitrated and halogenated hydrocarbons. Their chief uses are as media for chemical syntheses, as industrial cleaners, in extractive processes, in pharmaceuticals, in inks, and in paints, varnishes, and lacquers.
Paints: A liquid that dries to form a thin colored layer when it is spread on a surface. Decorative and protective coating commonly applied to rigid surfaces as a liquid consisting of a pigment suspended in a vehicle, or binder. The vehicle, usually a resin dissolved in a solvent, dries to a tough film, binding the pigment to the surface.
Corrosives/Caustics: Causing damage to metal or other materials through a chemical process. Capable of destroying or eating away by chemical action: corrosive.
Gases: One of the three fundamental states of matter, in which matter has no definite shape, is very fluid, and has a density about 0.1% that of liquids. Gas is very compressible but tends to expand indefinitely, and it fills any container. A substance (such as oxygen or hydrogen) that is like air and has no fixed shape, a gas or mixture of gases that is burned as a fuel. Specific/Average Temp Requirements:
Pesticides: Any toxic substance used to kill animals or plants that damage crops or ornamental plants or that are hazardous to the health of domestic animals or humans. All pesticides act by interfering with the target species' normal metabolism. They are often classified by the type of organism they are intended to control (e.g., insecticide, herbicide, and Fungicide).
Poisons: Any substance (natural or synthetic) that, at a certain dosage, damages living tissues and injures or kills.
ABBREVIATIONS
CFR: Code of Federal Regulations DOT: Department of Transportation EPA: Environmental Protection Agency FM: Factory Mutual Insurance Company IFC: International Fire Codes NEMA: National Environmental Management Authority NFPA: National Fire Protection Association OSHA: Occupational Safety and Health Association UL/ULC: University of Limerick UV: Ultra-Violate
TYPICAL CHEMICALS CURRENTLY MAINTAINED WITHIN THE UNIT W/BASIC HANDLING & STORAGE REQUIREMENTS LISTED
FLAMMABLES
Brake Cleaner (Storage & Handling Requirement): Do not use near potential sources of ignition. Do not use on energized equipment. Use with adequate ventilation. Avoid contact with skin and eyes. Avoid inhaling vapors. Storage Procedures: Store in a cool dry area out of direct sunlight. Aerosol cans must be maintained below 120F to prevent cans from rupturing.
Battery Cleaner (Storage & Handling Requirement): Store in a cool, well-ventilated area. Do not store above 120F. Do not tamper with valve, do not incinerate.
Cleaner, Electrical Contacts (Storage & Handling Requirement): Store in a cool, well-ventilated area. Do not store above 120F. Do not tamper with valve, do not incinerate.
Epoxy Resin, Steel (Storage & Handling Requirement): Use good industrial hygiene practices in handling this material. Avoid contact with eyes, skin and clothing. Avoid prolonged or repeated skin contact with this material. Wash thoroughly after handling. Keep out of reach of children. Store in a closed container away from incompatible materials.
Aerosol, Spray Paint (Storage & Handling Requirement): Contents under pressure. Do not store when temperature exceed 120F. Avoid breathing spray and contact with eye, skin, etc.
Sealant, Plastic Urethane (Storage & Handling Requirement): Use good industrial hygiene practices in handling this material. Avoid contact with eyes, skin and clothing. Avoid prolonged or repeated skin contact with this material. Wash thoroughly after handling. Keep out of reach of children. Store in a closed container away from incompatible materials.
Sealant Corrosive Preventive Aerosol (Storage & Handling Requirement): Use good industrial hygiene practices in handling this material. Avoid contact with eyes, skin and clothing. Avoid prolonged or repeated skin contact with this material. Wash thoroughly after handling. Keep out of reach of children. Store in a closed container away from incompatible materials.
Adhesive, Plastic Epoxy, Multi-Purpose (Storage & Handling Requirement): Use good industrial hygiene practices in handling this material. Avoid contact with eyes, skin and clothing. Avoid prolonged or repeated skin contact with this material. Wash thoroughly after handling. Keep out of reach of children. Store in a closed container away from incompatible materials.
Polyurethane Foam, Aerosol (Storage & Handling Requirement): Avoid breathing vapor and contact with eyes, skin and clothing. Intentional misuse by deliberately concentrating and inhaling vapors may be harmful or fatal. Use only with adequate ventilation. Keep away from open flames, hot surfaces and sources of ignition. Persons allergic to isocyanates, and particularly those suffering from asthma or other respiratory conditions, should not work with isocyanates. Make sure nozzle is directed away from yourself prior to discharge. Keep away from heat and sources of ignition. Avoid excessive heat and freezing. Do not store at temperatures above 120 degrees F. Protect material from direct sunlight. Keep containers tightly closed in a dry, cool and well ventilated place. Store away from caustics and oxidizers.
Pipe Cleaner, PVC (Storage & Handling Requirement): All employees who handle this material should be trained to handle it safely. Containers of this product must be properly labeled. If this mixture is used in other types of containers, only use portable containers approved for flammable liquids. Post “NO SMOKING” signs, where appropriate in storage and use areas. Use non-sparking tools. Bond and ground during transfer of material. Store containers of the product in a cool, dry location, away from direct sunlight, sources of intense heat, or where freezing is possible. Material should be stored in secondary containers, or in a diked area, as appropriate. Store containers away from incompatible chemicals. Keep container tightly closed when not in use. Storage areas should be made of fire-resistant materials. Inspect all incoming containers before storage, to ensure containers are properly labeled and not damaged. Refer to NFPA 30, Flammable and Combustible Liquids Code for additional information on storage. Empty containers may contain residual flammable liquid or vapors. Therefore, empty containers should be handled with care. Do not expose “empty” containers to welding touches, or any other source of ignition.
Sealant, Caulk, Silicone, Interior/Exterior (Storage & Handling Requirement): Use only with adequate ventilation. Open all windows and doors or use other means to ensure cross-ventilation and fresh air entry during application and drying. Odor is not an adequate warning for hazardous conditions. Avoid breathing vapor and contact with eyes, skin and clothing. Wash thoroughly after handling. Close container after each use. Do not store at temperatures above 120 degrees F. Store containers away from excessive heat and freezing. Store away from caustics and oxidizers.
Adhesive, Insulation + Duct Liner, Aerosol (Storage & Handling Requirement): All 5 gallon pails and larger should be grounded and/or bonded during material transfer. Containers of this material may be hazardous when emptied, since containers retain product residues (vapor, liquid, and/or solid). All hazard precautions given must be observed. Do not flame cut, braze, or use welding torch on containers. Intentional misuse by deliberately concentrating and inhaling the vapors from this product may be harmful or fatal. It is recommended that this material be stored in a cool, dry, ventilated area.
Adhesive, Pipe, PVC (Storage & Handling Requirement): All employees who handle this material should be trained to handle it safely. Containers of this product must be properly labeled. If this mixture is used in other types of containers, only use portable containers approved for flammable liquids. Post “NO SMOKING” signs, where appropriate in storage and use areas. Use non-sparking tools. Bond and ground during transfer of material. Store containers of in a cool, dry location, away from direct sunlight, sources of intense heat, or where freezing is possible. Material should be stored in secondary containers, or in a diked area, as appropriate. Store containers away from incompatible chemicals. Keep container tightly closed when not in use. Storage areas should be made of fire-resistant materials. Inspect all incoming containers before storage, to ensure containers are properly labeled and not damaged. Refer to NFPA 30, Flammable and Combustible Liquids Code for additional information on storage. Empty containers may contain residual flammable liquid or vapors. Therefore, empty containers should be handled with care. Do not expose “empty” containers to welding touches, or any other source of ignition.
COMBUSTIBLES
Argon, Gas (Storage & Handling Requirement): Store away from sources of heat and ignition. Stored with adequate ventilation. Don’t ground cycluse equipment design to withstand pressure. Boiling point -185C/-302F.
Acetylene (Storage & Handling Requirement): Store in cool, dry, well-ventilated place. Stored upright and secured. Segregate full/empty cylinders, keep from sources of heat and ignition. Boiling point -118F/-83C.
Refrigerant R134A (Storage & Handling Requirement): Do not allow cylinders to slide or come into contact with sharp edges. R134A should be stacked vertically at all times, and should be firmly secured in order to prevent them from being knocked over. Boiling point -26,18C.
Helium, Compressed Gas (Storage & Handling Requirement): Do not drag, roll, or slide cylinder. Use a suitable hand truck designed for cylinder movement. Never attempt to lift a cylinder by its cap. Secure cylinders at all times while in use. Use a pressure reducing regulator or separate control valve to safely discharge gas from cylinder. Use a check valve to prevent reverse flow into cylinder. Do not overheat cylinder to increase pressure or discharge rate. If user experiences any difficulty operating cylinder valve, discontinue use and contact supplier. Use an adjustable strap wrench to remove over-tight or rusted caps. Helium is compatible with all common materials of construction. BOILING POINT (1 atm): -452.1 °F (-268.9 °C) Carbon Dioxide, Compressed (Storage & Handling Requirement): Cylinders should be stored upright in a well-ventilated, secure area, protected from the weather. Storage area temperatures should not exceed 125 °F (52 °C). Storage should be away from heavily traveled areas and emergency exits. Avoid areas where salt or other corrosive materials are present. Valve protection caps and valve outlet seals should remain on cylinders not connected for use. Separate full from empty cylinders. Avoid excessive inventory and storage time. Use a first-in first-out system. Keep good inventory records. HANDLING: Use a suitable hand truck for cylinder movement. Never attempt to lift a cylinder by its valve protection valve cap. Do not MSDS # 1005 Carbon Dioxide Page 3 of 6 Pub # 310-408 allow any part of the cylinder to exceed 125 °F (52 °C). If user experiences any difficulty operating cylinder valve discontinue use and contact supplier. Never insert an object (e.g., wrench, screwdriver, pry bar, etc.) into valve cap openings. Doing so may damage valve causing a leak to occur.
Oxygen, Compressed (Storage & Handling Requirement): Use a suitable hand truck for cylinder movement. Do not "crack" Oxygen cylinder valve before connecting it, since self-ignition may occur. Oxygen is the lightest gas known and may collect in the top of buildings without proper ventilation. Leak check system with leak detection solution, never with flame. If user experiences difficulty operating cylinder valve, discontinue use and contact supplier. Never insert an object (e.g., wrench, screwdriver, pry bar, etc.) into valve cap openings. Doing so may damage valve, causing a leak to occur. Use an adjustable strap wrench to remove over-tight or rusted caps. Never strike an arc on a compressed gas cylinder or make a cylinder a part of an electrical circuit. Non sparking tools should be used. STORAGE: Specific requirements are listed in NFPA 55. Compressed gas cylinders shall be separated from materials and conditions that present exposure hazards to or from each other. Cylinder storage locations should be well-protected, well-ventilated, dry, and separated from combustible materials. Cylinders should never knowingly be allowed to reach a temperature exceeding 125 of (52°C). Cylinders should be stored upright with valve protection cap in place and firmly secured to prevent falling or being knocked over. Protect cylinders from physical damage; do not drag, roll, slide or drop. Post "No Smoking or Open Flames" signs in the storage areas. There should be no sources of ignition. All electrical equipment should be explosion proof in the storage and use areas.
Anti-freeze/Coolant (Storage & Handling Requirement): Avoid contamination with reactive substances. After handling, always wash hands thoroughly with soap and water. Keep container dry. Keep container tightly closed. Keep in a cool, well-ventilated place.
CORROSIVES
Battery, Sealed Lead-Acid (Storage & Handling Requirement): Must be stored in ambient temperature. Never recharge batteries in an unventilated and closed space. Do not subject to open flam or fire, avoid conditions that could cause arcing between terminals.
Solvent Cleaner, Degreaser (Storage & Handling Requirement): Must be stored upright at ambient temperature. Keep dry and away from damp areas.
Additive, Diesel Fuel, Exhaust Fluid (Storage & Handling Requirement): Eating, drinking and smoking should be prohibited in areas where this material is handled, stored and processed. Workers should wash hands and face before eating, drinking and smoking. Remove contaminated clothing and protective equipment before entering eating areas. Do not ingest. Avoid contact with eyes, skin and clothing. Avoid breathing vapor or mist. Keep in the original container or an approved alternative made from a compatible material, kept tightly closed when not in use. Empty containers retain product residue and can be hazardous. Store in accordance with local regulations. Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see Section 10) and food and drink. Keep container tightly closed and sealed until ready for use. Containers that have been opened must be carefully resealed and kept upright to prevent leakage. Do not store in unlabeled containers. Use appropriate containment to avoid environmental contamination Gojo, Cleaning Compound (Storage & Handling Requirement): No special requirements, water cleanup and rinse. Store at normal room temperature Simple Green Cleaning Compound (Storage & Handling Requirement): Keep container tightly closed. Keep in cool dry area. Avoid prolonged exposure to sunlight. Do not store at temperatures above 109oF (42.7oC). If separation occurs, mix the product for reconstitution.
Absorbent, Cleaning Compound (Storage & Handling Requirement): No Special requirements. Keep in a dry and cool area.
Soad, Grit (Storage & Handling Requirement): No special requirements, water cleanup and rinse. Store at normal room temperature Lubricants (10W, 15W40, 90W, ATF, HYD FLUIDS, P/S FLUID, GREASE) (Storage & Handling Requirement): Eating, drinking and smoking should be prohibited in areas where this material is handled, stored and processed. Workers should wash hands and face before eating, drinking and smoking. Remove contaminated clothing and protective equipment before entering eating areas. Do not ingest. Avoid contact with eyes, skin and clothing. Avoid breathing vapor or mist. Keep in the original container or an approved alternative made from a compatible material, kept tightly closed when not in use. Empty containers retain product residue and can be hazardous. Store in accordance with local regulations. Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see Section 10) and food and drink. Keep container tightly closed and sealed until ready for use. Containers that have been opened must be carefully resealed and kept upright to prevent leakage. Do not store in unlabeled containers. Use appropriate containment to avoid environmental contamination.
BASIC CONTAINER DIAGRAM
FRONT VIEW (4) & (2) DOOR OPTIONS
1 | Page
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