Exhibit C.pdf

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Attached to
Non-Destructive Ultrasonic Testing of Welds
Solicitation number
W912HZ24Q0051
Issued by

About this file

This document is an Exhibit C - Draft Inspection Form related to a federal contract opportunity for Non-Destructive Ultrasonic Testing of Welds, Solicitation Number W912HZ24Q0051.

The key details are:

  • The contract is for the Department of the Army Corps of Engineers Engineer Research and Development Center to have 8 Level II nondestructive testing (NDT) technicians conduct ultrasonic testing of 21 weld specimens totaling 15.1 linear feet, distributed among 20 specimens representing various butt joints, t-joints, and corner joints.
  • The testing will take place at the US Army Corps of Engineers Regional Rivers Repair Fleet (LR3F) Facility in Louisville, KY.
  • The Exhibit C - Draft Inspection Form provides details on the inspection process, including required techniques, scan progression, data recording, and a checklist for the technicians to complete.

View the file

Other files

File Type Posted
W912HZ24Q0051 AMENDMENT 0005.pdf PDF
W912HZ24Q0051 AMENDMENT 0004.pdf PDF
W912HZ24Q0051 AMENDMENT 0003.pdf PDF
W912HZ24Q0051 AMENDMENT 0001.pdf PDF
W912HZ24Q0051 AMENDMENT 0002.pdf PDF
W912HZ24Q0051-P00001.pdf PDF
W912HZ24Q0051.pdf PDF
Exhibit A.pdf PDF
Exhibit B.pdf PDF

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Text version

6"

PLAN

1'-0"

A

SECTION A

8"

FACE A1FACE A2

FACE A1

FACE B1

FACE A2

FACE B2

PERFORMANCE OF EXISTING HSS

EFFECTS OF WELDING ON RELIABILITY AND

NAVIGATION SYSTEMS & RESEARCH PROGRAM

ENGINEER RESEARCH & DEVELOPMENT CENTER

ERDC001

Y

+Y

+Z

+X

+X

DRAWING

SPECIMEN ERDC001

1/4

JOINT DETAILS

DESIGNATION

JOINT

THICKNESS

BASE METAL

PREPARATION

GROOVE

B-U2 a = 60° f = 0.125"

R = 0.125" 0.625"

TYPE

JOINT

BUTT JOINT

SINGLE-V-GROOVE WELD

SPECIMEN DETAILS

MATERIALSAMPLE ID

ASTM A36

WEIGHT

APPROX.

30 LBS

f

T

R α

BACKGOUGE

Exhibit C

In di ca tio n

N um be r

Te st in g M et ho d

Sc an ni ng

F ac e

Si de

Fl aw

T yp e*

De pt h to to p of fla w (Z

1)

Fl aw

H ei gh t

(Z ‐ Z

1)

He ig ht S izi ng

M et ho d

Di st an ce fr om

Y

(s ta rt

Di st an ce fr

Y to p)

Di st an ce fr

X ta rt

Di st an ce fr

X to p)

Fl aw

L en gt h

Le ng th S izi ng

M et ho d

Remarks

*At a minimum, technicians are required to characterize flaws as planar or volumetric.

Possible flaw types include:

Longitudinal/centerline crack Transverse crack Toe Crack Root Crack Base metal crack Incomplete joint penetration Lack of fusion Porosity Slag inclusion Base metal lamination

Engineer Research & Development Center Navigation System Research Program

Effects of Welding on Reliability and Performance of Existing HSS

SPECIMEN ID ________________________

Inspector Name/ID

NDT Technique

Date Start Time Stop Time

6"

1'-0"

FACE A1FACE A2

PERFORMANCE OF EXISTING HSS

EFFECTS OF WELDING ON RELIABILITY AND

NAVIGATION SYSTEMS & RESEARCH PROGRAM

ENGINEER RESEARCH & DEVELOPMENT CENTER

ERDC001

Y

+Y

+X

+Z

+X

INDICATION NO. __________

+Z

+X

INDICATION NO. __________

INSPECTION FORM

SPECIMEN ERDC001

PLAN

WELD DETAILS

+Z

+X

INDICATION NO. __________

+Z

+X

INDICATION NO. __________

+Z

+X

INDICATION NO. __________

+Z

+X

INDICATION NO. __________

FACE A1

FACE B1

FACE A1

FACE B1

FACE A1

FACE B1

FACE A1

FACE B1

FACE A1

FACE B1

FACE A1

FACE B1

+Z

+X

INDICATION NO. __________

FACE A1

FACE B1

INSPECTION TECHNIQUE: ______________

DATE:__________________

INSPECTOR NAME: ____________________

WELD DETAIL

THE PLAN VIEW AND

ALL INDICATIONS ON

SKETCH AND LABEL

DIMENSIONED)

TO SCALE, BUT SHOULD BE

(SKETCHES NEED NOT BE

Inspector Name/ID

NDT Technique

Specimen ID

Notes

Linearity

Density

Sensitivity

Weld geometry

Probe operability

10 db correction

TCG

Detection (find it)

Characterizing (what is it)

Sizing (length and height)

Lam scan

Raster scans

Transverse scan

Cover pass scan*

Scan all faces (A1, A2, B1, B2, C)

Complete form ‐ Table

Complete form ‐ Sketches

Digital record **

Results Form Accepted

Checklist

Digital record **

* 1/4‐3/8 in. conventional UT or miniature PAUT probe ** At ERDC's discretion, a photo of the screen and the marked up plate

Engineer Research & Development Center Navigation System Research Program

Effects of Welding on Reliability and Performance of Existing HSS

Test Checklist

Calibrate

Scanning Progression

Complete scans

Record data

Report (for use by USACE research team)

Task

Scope of Work. Field NDT at LR3F.06202024
Exhibit A - ERDC & AWS Specimens.REDUCED
Page 1 - Exhibit A
Exhibit A - ERDC & AWS Specimens
ERDC Specimens 2
Exhibit A1
ATTACHMENT 1_ERDC Specimens_FINAL_5-28-2020_no flaws
Specimen 1
Specimen 2
Specimen 3
Specimen 4
Specimen 5
Specimen 6
Specimen 7
Specimen 8
Specimen 9
Specimen 10
Specimen 11
Specimen 12

AWS Specimens_3

Exhibit B. Faces and Coordinates
Exhibit C - Draft_Inspection_Form

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