EXHIBIT_4_4-3-6A Project Manual 15MAY26.pdf
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This is a Project Manual for the PIP-II Main Ring Crossing construction project at Fermi National Accelerator Laboratory, issued for proposal on May 15, 2026. The document serves as the primary specification and requirements document for the construction subcontract, establishing project-specific requirements supplementary to the Fermi Forward Discovery Group (FFDG) General Provisions and Terms and Conditions.
The subcontractor must provide all labor, materials, equipment, transportation, services, and supervision to construct the Main Ring Crossing facility according to the technical specifications and drawings. Base scope includes excavation and backfilling, utility relocations, subsurface bearing condition improvements, concrete foundations and floor slabs, retaining walls, electrical systems with temporary lighting, plumbing systems including floor piping and underdrains, architectural finishes and stairs, and site work including access roads, grading, and landscaping. The subcontractor must comply with 10 CFR 851 (Worker Safety and Health Program), maintain dedicated full-time positions for a Safety Representative, Quality Control Manager, and Project Manager (minimum 10 years experience), and implement a comprehensive Environment, Safety and Health (ES&H) program. Key requirements include maintaining cost-loaded construction schedules with specified milestones (Submittals Complete, Construction Start, Demolition Complete, Authorization for Use and Possession by day 330 from Notice to Proceed), providing quality control documentation and weekly progress reports, establishing erosion control measures under NPDES Permit ILR10AP48, and managing waste disposal and recycling. The subcontractor is responsible for providing temporary facilities (electrical power extension from F3 Main Ring Service Building, potable water, chemical toilets, temporary lighting and heating), escorting delivery trucks in non-public areas, mitigating asbestos-containing transite pipe, and protecting existing property and utilities. Critical submittals required pre-award include Construction Environmental Safety and Health Certification (CESHC), safety records, and ES&H program documentation; post-award submittals due within ten business days include insurance, bonds, detailed construction schedule, site-specific safety plans, and hazard analyses. The project is located in the Booster area of Fermilab adjacent to Batavia, Illinois, with construction access restricted to Wilson Street Gate (6:30 a.m. to 3:30 p.m., Monday-Friday) and Pine Street Gate for after-hours truck traffic.
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PROJECT
MANUAL
PIP-II
Main Ring Crossing
Fermi National Accelerator Laboratory Post Office Box 500
Batavia, Illinois 60510
Issued for Proposal
Date: 15 May 2026
Proton Improvement Plan II FESS/E Project Number: 4-3-6A
PIP-II Main Ring Crossing 15 MAY 2026
Table of Contents Project No. 4-3-6A
MRC TOC - 1
TABLE OF CONTENTS
PIP-II MAIN RING CROSSING
DIVISION 01 GENERAL REQUIREMENTS
SECTION 010010 GENERAL REQUIREMENTS 15 MAY 2026
SECTION 013100 ENVIRONMENT SAFETY AND HEALTH REQUIREMENTS 15 MAY 2026
SECTION 013300 SUBMITTALS 15 MAY 2026
SECTION 014100 QUALITY REQUIREMENTS 15 MAY 2026
DIVISION 03 CONCRETE
SECTION 031000 CONCRETE FORMING AND ACCESSORIES 15 MAY 2026
SECTION 032000 CONCRETE REINFORCING 15 MAY 2026
SECTION 033000 CAST-IN-PLACE CONCRETE 15 MAY 2026
DIVISION 04 MASONRY
SECTION 042000 UNIT MASONRY 15 MAY 2026
DIVISION 05 METALS
SECTION 051200 STRUCTURAL STEEL FRAMING 15 MAY 2026
SECTION 054300 SLOTTED CHANNEL FRAMING 15 MAY 2026
SECTION 055000 METAL FABRICATIONS 15 MAY 2026
SECTION 055100 METAL STAIRS 15 MAY 2026
SECTION 055213 PIPE AND TUBE RAILINGS 15 MAY 2026
DIVISION 07 THERMAL AND MOISTURE PROTECTION
SECTION 071113 BITUMINOUS DAMPPROOFING 15 MAY 2026
SECTION 078413 PENETRATION FIRESTOPPING 15 MAY 2026
SECTION 078443 JOINT FIRESTOPPING 15 MAY 2026
SECTION 079200 JOINT SEALANTS 15 MAY 2026
DIVISION 08 OPENINGS
SECTION 081113 HOLLOW METAL DOORS AND FRAMES 15 MAY 2026
SECTION 087100 DOOR HARDWARE 15 MAY 2026
SECTION 088000 GLAZING 15 MAY 2026
DIVISION 09 FINISHES
SECTION 099000 EXTERIOR CONCRETE SEALER 15 MAY 2026
SECTION 099123 INTERIOR PAINTING 15 MAY 2026
PIP-II Main Ring Crossing 15 MAY 2026
Table of Contents Project No. 4-3-6A
MRC TOC - 2
DIVISION 22 PLUMBING
SECTION 220500 BASIC PLUMBING REQUIREMENTS 15 MAY 2026
SECTION 220529 PLUMBING SUPPORTS AND ANCHORS 15 MAY 2026
SECTION 220553 PLUMBING IDENTIFICATION 15 MAY 2026
SECTION 221000 PLUMBING PIPING 15 MAY 2026
SECTION 221030 PLUMBING SPECIALTIES 15 MAY 2026
DIVISION 26 ELECTRICAL
SECTION 260500 BASIC ELECTRICAL REQUIREMENTS 15 MAY 2026
SECTION 260526 GROUNDING AND BONDING 15 MAY 2026
SECTION 260527 SUPPORTING DEVICES 15 MAY 2026
SECTION 260533 CONDUIT AND BOXES 15 MAY 2026
DIVISION 31 EARTHWORK
SECTION 310201 SUBSURFACE INVESTIGATION 15 MAY 2026
SECTION 310516 EXCAVATING FOR STRUCTURES AND PAVEMENTS 15 MAY 2026
SECTION 311000 BACKFILLING AND COMPACTING FOR STRUCTURES
AND PAVEMENTS
15 MAY 2026
SECTION 311100 EXCAVATING, BACKFILLING AND CMPACTING FOR
UTILITIES
15 MAY 2026
SECTION 312213 ROUGH GRADING 15 MAY 2026
SECTION 312319 DEWATERING 15 MAY 2026
SECTION 312500 EROSION AND SEDIMENTATION CONTROLS 15 MAY 2026
SECTION 315000 EXCAVATION SUPPORT AND PROTECTION 15 MAY 2026
SECTION 316329 DRILLED CONCRETE PIERS AND SHAFTS 15 MAY 2026
DIVISION 32 EXTERIOR IMPROVEMENTS
SECTION 321000 PAVEMENT AND AGGREGATE SURFACES 15 MAY 2026
SECTION 329119 TOPSOIL 15 MAY 2026
SECTION 329219 SEEDING 15 MAY 2026
DIVISION 33 UTILITIES
SECTION 331445 INDUSTRIAL COOLING WATER 15 MAY 2026
PIP-II Main Ring Crossing 15 May 2026
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 1
SECTION 010010 – GENERAL REQUIREMENTS
PIP-II Main Ring Crossing
PART 1 GENERAL
1.1 PURPOSE
1.2 SUMMARY
1.3 REFERENCES
1.4 SITE LOCATION
1.5 DESCRIPTION OF WORK
1.6 MATERIALS & EQUIPMENT FURNISHED BY FERMILAB
1.7 BUY AMERICAN ACT
1.8 SERVICES FURNISHED BY FERMILAB
1.9 ITEMS AFFECTING WORK PLANNING
1.10 ELECTRONIC PROJECT DRAWINGS
1.11 PARKING AND STAGING AREA
1.12 SITE ACCESS AND HAULING
1.13 TRANSPORTATION OF EQUIPMENT AND MATERIALS
1.14 TEMPORARY SERVICES AND FACILITIES
1.15 FERMILAB CLOSURE
1.16 MATERIAL SUBSTITUTIONS
1.17 DOCUMENTATION
1.18 SUBCONTRACTOR’S REQUESTS FOR INFORMATION (RFI)
PART 2 SPECIAL CONDITIONS
PART 3 EXECUTION
3.1 NOTICE TO PROCEED
3.2 CONSTRUCTION SCHEDULE
3.3 QUALITY CONTROL AND CONTROL OF INSTALLATION
3.4 ACCEPTANCE
ATTACHMENT A REQUEST FOR INFORMATION
ATTACHMENT B QA/QC PUNCHLIST ITEM STATUS
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 2
SECTION 010010 – GENERAL REQUIREMENTS
PIP-II Main Ring Crossing
PART 1 GENERAL
1.1 PURPOSE
The following specification provides the project-specific requirements that are supplementary to the requirements of the Fermi Forward Discovery Group, LLC (FFDG) Subcontract General Provisions and the FFDG General Terms and Conditions for Construction.
The Subcontractor is required to plan, control, and deliver the final project according to the project specifications. The project must possess complete functional systems and be assembled safely and in quality fashion following industry standards, regulatory requirements, and best practices.
1.2 SUMMARY
The Subcontractor will provide in the performance of the work under this subcontract all labor, materials, equipment, transportation, services, occupational exposure monitoring and supervision required to maintain work sites that meet the ES&H requirements found in Section 013100.
All major elements of the work are believed to be adequately described herein. The Subcontractor is expected, as a requirement of the Subcontractor’s qualifications, to utilize his or her knowledge and experience to anticipate, and include in the cost of the work any incidentals of work which may be required, but are not specifically expressed herein, in order to provide a complete and fully functional facility and/or system.
Definitions and roles and responsibilities can be found in Section 013100.
FFDG Construction Management Office:
Procurement Administrator: M. Reynolds, micheler@fnal.gov, 630.840.2448 PIP-II Level 2 Manager: S. Dixon, steveo@fnal.gov, 630.840.8501 Design Coordinator: E. Alcaraz, ealcaraz@fnal.gov, 630.840.2960 Construction Coordinator: D. Files, dflies@fnal.gov, 630.840.3116 ES&H Coordinator: D. Medina, djmedina@fnal.gov, 630.840.8081 Quality Assurance Coordinator, T. DiGrazia, digrazia@fnal.gov, 630.840.5451
E. Submittals Required with Proposal
The Subcontractor will submit with the proposal the following:
Preliminary Construction Schedule per specification 010010 (General Requirements), section 2.1.3 Submittals required per specification 013100 (ES&H Requirements), section 2.1 Submittals required per specification 014100 (Quality Requirements), section 1.3.A
F. Submittals Required Prior to Notice-to-Proceed:
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 3
Within ten (10) business days after subcontract award, the Subcontractor will submit the following to FFDG for acceptance. These items must be submitted and accepted by FFDG prior issuance of Notice-To-Proceed (NTP):
1. Insurance Certificates.
2. Payment and Performance Bonds.
3. Cost-loaded Construction Schedule per 010010 (General Requirements), section
2.1.4
4. Submittals required per specification 013100 (ES&H Requirements), section 2.2
5. 10CFR851 Flow Down Acknowledgment per 010010 (General Requirements), section E.1
6. Submittals required per specification 014100 (Quality Requirements), section 1.3.B
7. Soil Erosion and Sediment Control Plan signature per 010010 (General
Requirements), section 1.9.e
1.3 REFERENCES
In this specification, the construction subcontractor will be referred to as the Subcontractor.
In this specification, FermiForward Discovery Group, LLC will be referred to as FFDG.
The publications listed below form a part of this subcontract to the extent referenced.
FFDG General Terms and Conditions for Construction ISD/Engineering project 4-3-6A drawings and specifications included in the project manual.
1.4 SITE LOCATION
The Subcontractor will confine all operations (including storage of materials) on Fermilab premises to areas authorized or approved by FFDG. The Subcontractor will hold and save FFDG and the Government, its officers and agents, free and harmless from liability of any nature occasioned by the Subcontractor’s performance.
The project is located on the Fermi National Accelerator Laboratory (Fermilab) Site, adjacent to the city of Batavia, Illinois. The PIP-II Main Ring Crossing project is located in the Booster area of the Fermilab site situated primarily in Kane County, Illinois with minor portions in DuPage County, Illinois.
1.5 DESCRIPTION OF WORK
The Subcontractor will furnish all required supervision, labor, materials, tools, plant and appurtenances necessary to perform diligently and fully all work as described in the drawings and technical specifications. All work includes transportation, overhead, bonding costs, safety oversight, quality control oversight, and supervision as required to construct the project described in the drawings, technical specification and the detailed description contained herein.
The Subcontractor’s scope of work is not limited to the general work outline described below. The Subcontractor will perform all work required to complete the construction work in accordance with the drawings and/or specifications. The description and
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 4 quantities listed below are general in nature and are only intended to describe the range and complexity of this scope of work. The description and quantities provided below are not to be used as the basis for establishing a cost proposal. Specific quantities and definitions of the scope of work for providing a proposal will be based solely on estimates developed by the Offer from the drawings, specifications, and the information obtained from examining the project site.
Base Scope: The base scope of work includes:
Excavation and backfilling.
Utility relocations.
Subsurface bearing conditions improvement.
Concrete foundations, floor slabs, retaining walls and related work.
Electrical systems including temporary lighting and related work and connections.
Plumbing systems including floor piping, underdrains, clean outs, connections to existing systems and related work.
Architectural finishes and stairs.
Site work including access roads, grading, landscaping and related work.
Safety Requirements 10 CFR 851 Flow Down Acknowledgement
The Subcontractor will comply the Department of Energy requirements of Title 10, Code of Federal Regulations, Part 851, “Worker Safety and Health Program”. The prime Subcontractor may either flow down this requirement to each of its sub-tier subcontractors; or serve as a control and coordination point, requiring all sub-tier subcontractors’ activities to be conducted under the prime Subcontractor’s solitary Construction Environmental, Safety & Health Certification (CESHC).
Acknowledgement of this flow down is required to be submitted by the Subcontractor for each sub-tier subcontractor prior to commencing work on the Fermilab site.
Personal Protection Equipment – Hard Hats The Subcontractor will include in the base scope of work an allowance for a new hard hat for each worker assigned to the project site. In addition, the Subcontractor will provide five (5)) loaner hard hats available for visitors to the project site. The hard hat will comply with section 6.7.A.3 of specification 013100 (ES&H Requirements).
The hard hat will include 1) the Subcontractor name/logo, 2) the PIP-II logo and 3) the Fermilab name/logo. These hardhats will be turned over to FFDG at the completion of the subcontract.
Personal Protection Equipment – High Visibility Clothing The Subcontractor will include in the base scope of work an allowance for a new high visibility outer garment for each worker assigned to the project site. In addition, the Subcontractor will provide five (5) loaner safety vests available for visitors to the project site. The hard hat will comply with section 6.7.A.1 of specification 013100 (ES&H Requirements). The high visibility outer garment will include 1) the Subcontractor name/logo, 2) the PIP-II logo and 3) the Fermilab name/logo. These vests will be turned over to FFDG at the completion of the subcontract.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 5
1.6 MATERIALS & EQUIPMENT FURNISHED BY FFDG
The following materials and equipment will be furnished by FFDG and installed by the subcontractor:
Topsoil for loading, transportation and placing by the Subcontractor. The topsoil stockpile for this project is located within three (3) miles of the project site.
1.7 BUY AMERICAN ACT
FFDG maintains a preference for domestic construction material. In accordance with FFDG General Terms and Conditions for Construction, the following construction material or components are exempt from the Buy American Act.
No exemptions from the Buy American Act are anticipated for this subcontract.
1.8 SERVICES FURNISHED BY FFDG
FFDG will furnish the services as described below:
Electrical Power: 480V electrical power will be provided by FFDG at the F3 Main Ring
Service Building at no charge to the Subcontractor. The Subcontractor will be responsible for installing a temporary extension from the Fermilab connection point to the project site as well as switches, poles, conductors, transformers and related work.
Utility Locates: FFDG will provide locates of existing known utilities as defined in Section 013100 Articles 1.12 and 3.1. The Subcontractor will excavate electrical, fiber optics, and gas utilities, in accordance with Section 013100 Article 1.12, paragraph A, 4.
Location of existing below grade beamline enclosures including marking of “keep clear” zones.
Surveying of excavated soil and demolition debris for activation.
Transporting and unloading of impacted demolition debris.
Fermilab existing utility and building services will be coordinated with the FFDG Construction Coordinator:
FFDG will de-energize and re-energized the existing Domestic Water System (DWS), Industrial Cooling Water (ICW), Low Conductivity Water (LCW), fire protection suppression system, electrical services entering facilities, and fire detection in the building(s). These activities will be coordinated through the FFDG Construction Coordinator. The construction Coordinator will be notified a minimum of 48 hours prior to systems needing to be de-energized.
FFDG furnished services will be coordinated with the FFDG Construction Coordinator.
The FFDG Construction Coordinator coordinates issuance of permits, reference
Section 013100 for additional information.
The FFDG Construction Coordinator or designee requests for and provides disablement of existing systems; Availability and use of existing Fermilab utility services will comply with Section 013100, Article 1.12, paragraph B.
Electrical Power:
Article 1.8, paragraph A.1 above describes the electric power that will be furnished by
FFDG for the Subcontractor’s use.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 6
Installation of the Subcontractor’s electrical power distribution will include ground-fault circuit protection and will be subject to FFDG approval.
Any additional power required not specified will be furnished and paid for by the Subcontractor.
Drinking Water:
FFDG will not provide drinking water for this project.
Water will be adequate, clean and dispensed from a fully enclosed potable water container with individual paper drinking cups.
The Subcontractor will furnish and pay for any additional potable water required.
Toilet Facilities:
FFDG will not provide toilet facilities for this project.
The Subcontractor will provide an adequately serviced chemical toilet for every twenty
(20) personnel on the project.
The FFDG Construction Coordinator will approve location of the toilets.
Training: FFDG will provide Fermilab specific training at no cost to the Subcontractor.
See specification 013100 (ES&H Requirements) for details.
Excavation Extents Marking: FFDG will provide surveying services to establish a “No Dig Beyond This Location” markings that delineate the extents of allowable excavations.
See Section 2.3 for further information concerning the delineation required.
Soil Survey Marking: FFDG will provide surveying services to establish a “RPO Soil Survey Required” markings that delineate those areas of excavation that will require monitoring and surveying of the excavated material. See Section 2.3 for further information concerning the delineation required.
1.9 ITEMS AFFECTING WORK PLANNING
Safety Representative: A dedicated, full-time Subcontractor Safety Representative is required on the project. Reference Section 013100, Article 1.15 for further information.
Quality Representative: A dedicated, full-time Subcontractor Project Quality Control Manager is required on the project. Reference Section 014100, Article 1.4B for further information.
Project Manager: A dedicated, full-time Subcontractor Project Manager is required for this project. This individual will be responsible for overall management of the subcontractor’s work scope including planning, procuring, scheduling and execution. This individual will have a minimum of ten (10) years of project management experience in similar projects.
Additional Training: Additional training provided by FFDG other than the subcontractor’s orientation as specified in Section 013100, Article 1.17 for further information.
Radiological Worker Training is required for workers involved in excavation, demolition and construction activities in and adjacent to existing beamline enclosures.
This training will be provided at no cost to the Subcontractor and will be given at the Fermilab site on a bi-monthly basis.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 7
Escort Training is required for individuals who will escort delivery drivers in non-public areas of the Fermilab site (see section L below).
Erosion Control: Erosion Control is required on this project in accordance with Section 013100 Article 1.13. This project is covered under NPDES Permit ILR10AP48 issued on 3/1/2019. The Subcontractor will be responsible for installation, maintenance and inspection of the erosion control measures required to comply with the NPDES permit.
Metal Recycling: If needed, the FFDG Construction Coordinator will arrange for a FFDG provided metal recycle dumpster for the subcontractor. See Section 013100, Article 1.18, paragraph C for additional information.
Waste Disposal: FFDG will dispose of existing regulated waste or laboratory generated regulated waste. The Subcontractor is permitted to dispose of any regulated waste that is generated during the performance of this subcontract. However, the subcontractor is required to notify the FFDG Construction Coordinator prior to the commencement of any regulated waste generation and off-site shipments of any waste materials destined for disposal.
No regulated waste is anticipated for this project.
Reporting: Subcontractor will submit recycling data from vendor, reference Section 013100 Article 1.18, paragraph F for additional information.
Property Protection: The Subcontractor will protect existing property, utilities, roadways, enclosures from damage during the execution of this project. The Subcontractor will provide appropriate and adequate protective devices, markings and warnings to prevent damage.
Fermilab On-Going Operations: The Subcontractor will accommodate any on-going Fermilab operations.
Construction Software: FFDG will utilize Autodesk’s Build construction software for processing and tracking submittals and requests for information. The Subcontractor and Sub-tier subcontractors will be required to utilize this system.
Delivery Escorting: This project is located within restricted areas not open to the public.
Access to the non-public area is restricted to Fermilab badged individuals. Since delivery drivers are not normally badged, the Subcontractor will provide Fermilab badged individuals to escort delivery trucks, including concrete trucks, from the public access gates to the project site. Personnel with escorting duties will be required to successfully pass FFDG’s escort training.
Transite Cement Piping: There is existing transite cement pipe material within the project site that contains asbestos. The Subcontractor will be responsible for exposing the existing pipe and retaining a specialized remediation subcontractor to remove and properly dispose of the asbestos containing material from the Fermilab site in accordance with applicable federal, state and local regulations. The Subcontractor will coordinate mitigation activities with FFDG Construction Coordinator.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 8
1.10 ELECTRONIC PROJECT DRAWINGS
FFDG may, at the Subcontractor’s request and in accordance with technical specifications, release “electronic” project drawings for use in preparation of shop drawings by the Subcontractor or Sub-tier subcontractors or vendors.
These electronic drawings will be distributed to the Subcontractor utilizing FFDG’s current file and media format.
The project design drawings reflect the intent and scope of the project and general routing.
The routing of utilities and building/facility services indicated on the design drawings is for providing proposal only. The Subcontractor and/or Sub-subcontractors are expected to make site visit(s) and make allowances for all necessary adjustments for the actual system installation and to examine physical conditions which may be material to the performance of his or her work, and coordinate the actual routing as necessary to accommodate the existing conditions, obstructions, and the work of other trades.
1.11 SIGNAGE, PARKING AND STAGING AREA
The Subcontractor will provide signage at all entrances to the construction site. Signage requirements include the following:
Signage will be color printed on a material suitable for outdoor, all-weather locations.
Minimum signage size: 4 foot by 6 foot.
Project Information including project name, design team and rendering (provided by
FFDG).
Project Contact Information including with the name and contact information of the
FFDG Project Team (Construction Coordinator, Level 2 and Level 3 Managers) and Subcontractor’s Team (Superintendent, Project Manager and OSHA Competent Person).
Construction Site Safety information including Personnel Protective Equipment required for access to the site, visitor instructions and emergency contact information.
FFDG will provide a template and guidance for signage information and layout.
The Subcontractor will provide and maintain temporary barricades, fences, or other means to delineate the construction limits, as required for the protection of public and FFDG employees. Provide signage at all entrances to the construction site with the Subcontractor’s company’s name and contact information. Signage will include, as a minimum, the following: “DANGER: CONSTRUCTION AREA” and “AUTHORIZED
PERSONNEL ONLY”.
Parking of the Subcontractor’s and the Sub-tier subcontractor’s vehicles will be confined to the Subcontractor’s designated construction area or general public parking spaces.
Visitors will sign-in with the Subcontractor’s representative and must be aware of the current hazards and conditions and be escorted either by the Subcontractor or a representative of the Construction Management Office.
The Subcontractor’s parking and staging area is described in the subcontract documents.
No material will be stored beyond the construction limits unless prior written arrangements have been made through the FFDG Construction Coordinator.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 9
1.12 SITE ACCESS AND HAULING
The Subcontractor will, under regulations prescribed by FFDG, use only established roadways and use such temporary roadways constructed by the Subcontractor when and as may be authorized by FFDG. Where materials are transported during the course of the work, vehicles will not be loaded beyond the loading capacity recommended by the manufacturer of the vehicles or prescribed by any Federal, State or local law or regulation.
When it is necessary to cross curbing or sidewalks, the Subcontractor will protect them from damage. The Subcontractor will repair or pay for the repair of any damaged curbs, sidewalks or roads.
Construction equipment and deliveries to the site are restricted to the Wilson Street Gate Entrance. At the discretion of FFDG, the Kautz Road access point from Butterfield Road may be used on unique deliveries, such as concrete. Access must be arranged at a minimum of 48 hours prior to the use of this access point through the FFDG Construction Coordinator.
Site Entrance Hours:
Pine Street gate: Open 24 / 7 Batavia Road gate: 6:30 a.m. to 11 p.m., 7 days a week Wilson Street gate: 6:30 a.m. to 3:30 p.m., Monday through Friday Construction Entrance: Wilson Street gate. Please note that truck traffic entering or leaving the Fermilab site after hours will use the Pine Street gate.
Fermilab site access and hauling will be subject to the following conditions:
Electronic communication devices, such as cell phones, texting devices, laptops, etc.
must not be used while driving any motor vehicle on Fermilab’s site.
All roads will remain open to emergency traffic at all times.
All equipment and vehicles will be confined to operating along defined construction roads and approved access routes.
No overland hauling or off-road travel will be permitted without prior approval of the
FFDG Construction Coordinator.
Interruption of normal traffic patterns or temporary road closings necessitated by movement of equipment or delivery of materials or utility installations will require advance notice and will require proper barricades, signage and flag persons to divert normal traffic safely.
Traffic on paved roads will be restricted to rubber-tired vehicles. Where crawler mounted equipment is required to cross paved roads or areas, the pavement will be suitably protected from damage to the satisfaction of the FFDG Construction Coordinator.
Dust, debris mud, and litter on any Fermilab roads caused by the Subcontractor's operations will be removed by the Subcontractor in a manner as directed by the FFDG Construction Coordinator.
Illinois Rules of the Road will apply to the Subcontractor’s use of all existing roads.
1.13 TRANSPORTATION OF EQUIPMENT AND MATERIALS
Transportation of equipment and materials will be subject to the following conditions:
Transportation of equipment and materials used by the Subcontractor at the job site will be furnished by the Subcontractor at his/her own expense.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 10
The Subcontractor will be responsible for minimizing any interference with local traffic, other Subcontractors and Fermilab operations.
The Subcontractor will coordinate the anticipated schedule for major material deliveries and site hauling of excavated materials with the FFDG Construction Coordinator.
1.14 TEMPORARY SERVICES AND FACILITIES
Temporary services and facilities will be subject to the following conditions:
Temporary services and facilities required during the construction period will be furnished, installed, and paid for by the Subcontractor.
All installations will be subject to FFDG approval.
Temporary lighting will be installed throughout the project to provide safe access and exit conditions and adequate lighting for the various work operations. The installation will comply with the National Electrical Code (NFPA 70).
Telephone/Internet service for the project will be provided by and paid for by the Subcontractor.
Temporary fire protection will be in accordance with the OSHA (29 CFR 1926);
An approved fire extinguisher will be provided by the Subcontractor on all trucks and similar equipment, at all enclosures, and at on-site construction offices.
Each extinguisher will be inspected monthly and a date tag certifying adequacy of the charge and workability of the extinguisher will be affixed.
The Subcontractor will remove the temporary extinguishers at the conclusion of the job.
Temporary ventilation will be sufficient to provide a safe working environment for construction personnel, in accordance with OSHA 29 CFR 1926.57. Subcontractor will provide exhaust and supply air fans, ducting and other equipment as needed.
Temporary heating will include heating devices, protective coverings and temporary enclosures as necessary to protect the work and to provide a safe working environment for personnel.
Coal or kerosene type salamanders, pots or open fires will not be permitted.
Where permanent heating equipment has been installed and made operational prior to completion of the project, the Subcontractor may request temporary use of such equipment, at no cost, provided it is properly maintained by the Subcontractor and that all required warranties are extended to include the period of use by the Subcontractor prior to Final Acceptance of the project by FFDG. Such equipment will be turned over to FFDG in like-new condition, including new filters and similar consumables.
Temporary Drainage will be sufficient to remove standing water and prevent flooding.
Subcontractor will furnish pumping equipment and other dewatering equipment as required for proper operation.
Pump discharges from dewatering activities will be intercepted by silt removal or sedimentation basins before being directed to natural drainage courses and away from adjacent work limits of other subcontractors.
Temporary buildings (e.g., storage sheds, shops, offices) and utilities may be erected by the Subcontractor only with the FFDG approval and will be built with labor and materials furnished by the Subcontractor without expense to FFDG. The temporary buildings and
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 11 utilities will remain the property of the Subcontractor and will be removed by the Subcontractor at its expense upon completion of the work. With the written consent of FFDG, the buildings and utilities may be abandoned and need not be removed.
1.15 FERMILAB CLOSURE
The Fermilab site is closed for major holidays and no construction activities will occur, unless specifically approved by the FFDG Construction Coordinator, on these days:
New Year’s Day – January 1st Martin Luther King Jr. Day – 3rd Monday in January Memorial Day – Last Monday in May Juneteenth Day – June 19th Independence Day – July 4th Labor Day – 1st Monday in September Thanksgiving Day – 4th Thursday in November Day After Thanksgiving – Friday after Thanksgiving Christmas Eve (1/2 Day) – December 24th Christmas Day – December 25th New Year’s Eve (1/2 Day) – December 31st
If any of these holidays occur on a weekend day, a weekday will be used for the holiday.
1.16 MATERIAL SUBSTITUTIONS
In accordance with FFDG General Terms and Conditions for Construction, products or materials that are equivalent of those specified will be considered for approval by FFDG.
The submittal procedure described elsewhere will be followed, with the following additional conditions:
In addition to the required information for the proposed substitute material, the submittal will contain the same information pertaining to the original specified product for purposes of comparison.
The submittal will explain fully the differences, if any, between the original specified product and proposed substitute product.
Any change to the drawings or specifications for related work required for proper installation of the proposed substitute product will be indicated in the submittal.
If the proposed substitute product requires alterations of any kind to other equipment or construction or necessitates any engineering design changes for its proper installation, such alterations and engineering design changes will be accomplished at no cost to FFDG.
The substitute submittal must contain a statement detailing the cost and schedule impact of the proposed substitution.
FFDG is the sole judge of the acceptability of the proposed substitution.
1.17 DOCUMENTATION
The FFDG Construction Coordinator may prepare weekly progress meeting minutes including on-going punch list items, ESH issues, corrective actions, and status of these items. These minutes will become part of the FFDG project file. At the discretion of the FFDG Construction Management Office, the weekly progress meeting may be reduced or eliminated depending on safety, quality, and schedule of the project.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 12
Quality Control Documentation reference article 3.3.
On-going punch list: During the duration of the project, the FFDG Construction Coordinator will identify deficient items that do not adhere to the technical specifications/drawings. This list will be kept current through the duration of the project by the Subcontractor’s Field Superintendent and made part of the Weekly Progress Meeting Minutes. At a minimum, the subcontractor will, within five (5) working days, submit a proposed corrective action plan that details the mitigation method including a schedule for the correction of the noncompliance. Reference Attachment B.
Notification of punch list items: The FFDG Construction Coordinator will notify the Subcontractor of deficiencies and/or discrepancies in the quality of the construction.
These notifications will include:
Date Identified.
Identifier.
Location.
Description, including specification or drawing reference.
As-Builts (Record Documents):
The Subcontractor will maintain a set of prints of the Subcontract drawings in the construction office at the project site.
A daily record, in red, will be kept on these prints of the work installed with all modifications or changes thereon. This set of prints will be available to FFDG for inspection at all times and print copies provided upon request to FFDG within 24 hours of the request being made.
The FFDG Construction Management Office and the Subcontractor's Field Superintendent should review the as-built drawings prior to the Monthly Construction Schedule Updates described elsewhere, in order to determine if the as-built mark-up set is current and accurate. The processing of the monthly payment request is contingent of the up-to-date status of the as-built documentation.
Prior to Final Acceptance described elsewhere in article 3.4, the Subcontractor will transmit the complete set of marked-up prints to FFDG.
The Final Acceptance submittal will include a statement from the Subcontractor that indicates that the work was installed as shown thereon.
Final Acceptance of the work is contingent on the receipt and approval of the complete as-built documentation.
Final Acceptance Documentation: Final Acceptance of the work is contingent on the receipt and approval of the following documentation:
As-built documentation as described elsewhere in the subcontract documents.
Shop drawing record set as described in (Specifications and Drawings for
Construction) in accordance with FFDG General Terms and Conditions for Construction.
Warranty documentation.
Spare stock (material and consumables), if required by the technical specifications/drawings.
Operations and Maintenance manuals.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 13
1.18 SUBCONTRACTOR’S REQUESTS FOR INFORMATION (RFI)
FFDG will utilize Autodesk’s Build construction software for processing and tracking RFIs.
FFDG will establish a project within the software for this project. The Subcontractor and sub-tier subcontractors will be required to use this system for RFIs.
Subcontractor will carefully study the Subcontract to assure that the requested information is not available therein. The Subcontractor will field coordinate all items related to an RFI response with other RFI responses, as-built conditions and all code required clearances.
FFDG’s RFI response does not absolve the Subcontractor from field coordination.
The Subcontractor will submit to FFDG a Request For Information (RFI) when the following clarification is required:
When the exact material, process or system to be installed depicted in the Subcontract is unclear.
When the items of construction are required to occupy the same space (interference).
When an item of work is described differently at two places in the Subcontract
Documents.
When other clarification is required.
RFIs from Sub-tier subcontractors will be submitted through, reviewed by and signed by the Subcontractor prior to submittal to FFDG. RFIs submitted directly by Sub-tier subcontractors will be returned unanswered to the sender and the Subcontractor.
Subcontractor will be responsible for delays resulting from the need to resubmit an RFI.
In all cases where RFIs are issued to request clarification of coordination issues the Subcontractor will furnish with the RFI all information required for FFDG to analyze and/or understand the circumstances causing the RFI to prepare a clarification or direction as to how the Subcontractor will proceed.
RFIs will not be used for the following purposes:
To request approval of submittals.
To request approval of substitutions.
To request changes which entail additional cost or credit.
To request different methods of performing work than those indicated on the drawings and/or specified.
In the event the Subcontractor believes that a clarification by FFDG results in additional cost, Subcontractor will not proceed with the work indicated by the RFI until authorized by FFDG Procurement Administrator to proceed by an approved Subcontract Modification.
FFDG will return RFIs to the Subcontractor within ten (10) calendar days of receipt. RFIs received after 12:00 noon will be considered received on the next regular work day for the purpose of establishing the start of the 10-calendar day response period.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 14
PART 2 SPECIAL CONDITIONS
2.1 WEATHERTIGHT BULKHEADS
The Subcontractor will install weathertight bulkheads at the faces of the existing Main Ring tunnel that are exposed to the elements after the demolition of the precast sections is complete.
The Subcontractor will install a weathertight bulkhead at the north end of the new beam transfer line where it is exposed to the elements.
Construction:
The bulkheads will be constructed of fire-resistant materials, suitable for exposure to the weather.
A personnel door will be installed in each bulkhead to allow for emergency egress from inside the existing Main Ring tunnel and new beam transfer line.
A keyed entry to the personnel doors will be provided. The Subcontractor will install the lock and FFDG will provide and install the key core.
2.2 SPECIAL TRAINING
All workers of the Subcontractor that will be involved with the excavation, demolition and construction and adjacent to existing beamline enclosures will be required to successfully pass FFDG’s Radiological Worker Training. This training will be provided at no cost to the Subcontractor.
2.3 MARKING OF EXCAVATION ZONE
Prior to the start of excavation, FFDG will survey and mark the extents of the allowable excavation to adjacent beamline enclosures and install “No Dig” warning signs. The Subcontractor will install a plastic snow fence to further identify these zones and will not infringe on these extents and will protect the markings and warning signage during construction. These excavation extents will be identified and addressed in the hazard analysis for the excavation work.
2.4 SURVEY OF EXCAVATED AND DEMOLISHED MATERIALS
FFDG will survey all fencing, signage, communication ducts, excavated soil and demolition debris adjacent to the existing beamline enclosure for activation. This included material that is excavated utilizing hydro vacuum methods.
Soil that is identified as activated will be transported by the Subcontractor to the impacted materials stockpile.
Soil that is not activated will be transported by the Subcontractor to the normal stockpile area within three (3) miles of the project site.
The Subcontractor will submit an activity specific hazard analysis for the demolition of the existing Main Ring components including precast sections, slabs, piping and related materials. The hazard analysis will include appropriate radiological protections, ventilation systems, staging plans and hold points for FFDG inspections.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 15
The Subcontractor will take all reasonable measures to remove the existing Main Ring precast section in one piece. These precast sections and associated debris will be transported by the Subcontractor to the impacted material stockpile.
During core drilling and saw cutting operations, the Subcontractor will capture all slurry and waste material. Prior to being removed from the source location, FFDG will survey the material for activation. Activated material will be transported by the Subcontractor to the impacted material stockpile. Material that is not activated will be disposed of using conventional methods.
2.5 IMPACTED MATERIALS STOCKPILE
The Subcontractor will establish a separate impacted material stockpile area for soil and construction debris that is found to be activated.
Construction:
The Subcontractor will remove organic material from the surface area of the impacted materials stockpile location.
The Subcontractor will install two (2) layers of silt fence at the perimeter of the impacted materials stockpile area. Silt fence will be installed in accordance with Illinois Urban Manual.
The Subcontractor will construct a Stabilized Construction Entrance as defined by the Illinois Urban Manual.
Use:
Excavated soil adjacent to the existing beamline enclosures that has been identified as impacted will be transported to the impacted materials stockpile by the Subcontractor.
Demolition debris from the existing beamline enclosures that has been identified as impacted will be transported to the impacted material stockpile the subcontractor.
Demolition debris will be covered with a water-resistant tarp by the Subcontractor during the time the material is in the impacted materials stockpile.
Removal:
The Subcontractor will utilize impacted soil as backfill around the new beamline enclosures, taking care to relocate the material as close as possible to the original source. This “last out – first in” process will be monitored by FFDG.
Construction debris, including precast hoop sections, will be transported to the Railhead location on the Fermilab site. The Subcontractor will load the material on a trailer provided by FFDG. The material will be transported and unloaded at the Railhead by FFDG.
Restoration:
After impacted material has been removed, the Subcontractor will restore the impacted materials stockpile location including:
Removal of silt fencing.
Removal of stabilized construction entrance.
Restoration of existing grades.
Installation of 4” (minimum) topsoil. Topsoil is provided by FFDG at a stockpile within three (3) miles of the construction site.
Installation of seed mix as described in the subcontract documents.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 16
2.6 DELIVERY ESCORTING
See Section 1.9.L of this specification for information pertaining to the escorting of deliveries within non-public areas.
2.7 TRANSITE PIPE
See Section 1.9.M of this specification for information pertaining to the mitigation of asbestos containing transite pipe.
PART 3 EXECUTION
3.1 NOTICE TO PROCEED
The Notice To Proceed (NTP) represents the basis of the start of the project duration. The following describes the requirements for the NTP:
The NTP is issued by the FFDG Procurement Administrator The issuance of the NTP establishes the start of work on the Fermilab Site.
A project kickoff meeting may be required prior to the issuance of the NTP.
The milestones in red XX below indicate a pacing milestone that the Subcontractor will incorporate into the Preliminary Construction Schedule and Construction Schedule.
This duration of these milestones will be determined by the Subcontractor. The AUP, Substantial Completion and Project Complete milestones are shown in calendar days from NTP and are the latest date acceptable for this project. Earlier completion dates for these milestones are acceptable and encouraged.
3.2 CONSTRUCTION SCHEDULE
This project includes the following milestones:
Milestone MRC-01: 0 Calendar Days - Notice to Proceed (NTP). This milestone marks the point when the Subcontractor may begin material submittals, procurement activities and mobilization on site. This includes establishing lay down areas, staging areas and impacted material stockpile locations.
Milestone MRC-02: XX Calendar Days from NTP - Submittals Complete - This milestone marks the point when significant materials submittal reviews are complete for excavation plans, foundations, mechanical, electrical and plumbing systems.
Milestone MRC-03: XX Calendar Days from NTP - Construction Start - NTP–
This milestone marks the point when the Subcontractor will begin construction activities for the Main Ring Crossing that are within marked radiation areas.
Milestone MRC-04: XX Calendar Days from NTP - Demolition Complete – This milestone marks the point when the Subcontractor has installed impacted material stockpiles,, completed excavation, removed the existing Main Ring beamline enclosure (precast and base slabs) and installed the temporary weathertight bulkheads in the exposed section of the Main Ring beamline enclosures.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 17
Milestone MRC-05: XX Calendar Days from NTP - Authorization for Use and
Possession – This milestone marks the point when the Subcontractor has substantially completed the Main Ring Crossing work and is ready to turn the work over the FFDG. This includes concrete beamline enclosures complete, electrical, plumbing, architectural trades complete. The shielding berm will be installed to point where FFDG and its subcontractors can safely work in the new beamline enclosures .
Milestone MRC-06: 330 Calendar Days from NTP - Substantial Completion -
This milestone marks the point of completion of the project when the work is complete and in accordance with the terms of the Subcontract except only for completion of minor items which do not impair FFDG’s ability to occupy and fully and safely utilize the building for its intended purpose.
Milestone MRC-07: XX Calendar Days from NTP Project Complete – This milestone marks the point of completion of the project including final grading, seeding, punchlist, clean-up, acceptance testing, and operations & manual and as-built drawing submittals.
This Project Complete milestone marks the completion of the project including punch list items, clean-up and acceptance of as-built drawings and if required, submittals.
Weekly progress meetings will be held, unless the FFDG Construction Management Office reduces or eliminates the progress meetings, to coordinate the work with Subcontractor and FFDG. The roles and responsibilities of the participants are as follows:
FFDG Construction Coordinator:
Responsible for chairing the weekly progress meetings.
Responsible for meeting documentation.
Identification of the work completed since the previous progress meeting.
Identification of deficiencies in the quality of construction.
FFDG ES&H Safety Coordinator:
Responsible for discussion on corrective action and preventative actions on
ES&H items.
Can provide guidance on safe work practices and answer questions related to
ES&H by the subcontractor.
FFDG Design Coordinator or FFDG Construction Coordinator:
Submittal status.
Status of Request for Information.
FFDG Procurement Administrator Provide status on any sub-contractual changes.
Any administration concerns related to the subcontract.
Subcontractor’s Field Superintendent:
Prior to the weekly progress meeting, the Subcontractor will submit a “two week look ahead” schedule that will present the status of activities that are currently in progress or expected to begin within two (2) calendar weeks from the date of the weekly progress meeting.
Subcontractor’s Environment, Safety and Health observations.
Submit Quality Control documents (if required by article 3.3).
Status of deficiency list of those items of the work that do not conform to the subcontract documents.
GENERAL REQUIREMENTS Project No. 4-3-6A 010010 - 18
Providing a summary of the work-hours worked during the previous week.
Identification of any impact to the project cost or schedule due to the activities of
Fermilab operations.
Identification of any work activities commenced or expected to commence that are outside the scope of the subcontract.
Monthly construction schedule update meetings will accurately reflect the execution of the project. This is required for payment. The construction schedule update will include the following:
Actual start and completion dates for activities that finished during the update period.
Percent complete and predicted completion date for those activities that are in progress.
Any necessary changes to the schedule required to accurately reflect the actual sequence of work.
Clear identification of the critical path work activities and logic ties.
The FFDG Construction Coordinator and the Subcontractor will jointly review all construction schedule updates prior to formal submittal.
The date of the update will be selected by FFDG to coincide with accepted FFDG financial accounting periods.
The construction schedule will reflect all subcontract changes that have been issued via supplemental agreement.
A revision summary of the changes will be maintained on the schedule.
The Subcontractor will submit a Schedule Variance (SV) report when any of the projected FFDG specified milestones are behind schedule by more than 5% (SV=0.95 or less) of the total remaining project schedule. This report will identify those activities that are contributing to the schedule variance.
When the construction schedule indicates that an FFDG-specified milestone will be late by more than 5% of the total remaining schedule the Subcontractor will submit a recovery schedule that will mitigate the schedule variance. This recovery will identify those activities that are contributing to the schedule variance and the actions the Subcontractor is proposing to mitigate.
3.3 QUALITY CONTROL AND CONTROL OF INSTALLATION
The Subcontractor is responsible for all activities necessary to manage, control, and document that work complies with the Subcontract documents. The Subcontractor’s responsibility includes ensuring adequate Quality Control services are provided for work accomplished on- and off-site by his/her organization, suppliers, sub-tier contractors, technical laboratories, and consultants.
For critical projects, the Subcontractor will furnish a project specific Quality Control plan which identifies the personnel, procedures, controls, instructions, test, records, and forms to be used specific to this project at Fermilab.
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