Enclosure 1 - CPCS SS Ref Docs for GFE (Hagglunds-Manual).pdf

PDF 24 MB Posted

Attached to
Catfish Point Control Structure Federal contract opportunity
Solicitation number
W912P823R0053
Issued by
Department of the Army Corps of Engineers Engineering District New Orleans

About this file

This file is related to an enclosure for a solicitation regarding the Catfish Point Control Structure project. The U.S. Army Corps of Engineers Engineering District New Orleans is seeking proposals to provide goods and services for maintenance and repair of the Catfish Point Control Structure. Proposers should reference solicitation number W912P823R0053 and submit responses by the deadline specified in the solicitation document. The required goods and services include manuals for operating and maintaining Hagglunds equipment used at the control structure. The selected contractor will be responsible for providing replacement parts and technical support services over the term of the award.

View the file

Other files for this federal contract opportunity

Show all 11

On GovTribe

Work with this file on GovTribe

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

HYDRAULIC DRIVE SYSTEM

OPERATION AND INSTRUCTION

MANUAL

CUSTOMER INFORMATION

Name Native Engineers LLC

Purchase Order USACER0014

Reference Catf ish Point

Notes

BOSCH REXROTH INFORMATION

Project 2021 002

Sales Order 2797659

Notes

FOR REFERENCE ONLY

Pro jec t Spec i f i ca t ions B i l l o f Ma te r ia ls Genera l Ar rangement Hydrau l i c Schemat ic E lec t r i ca l Schemat ic Junc t ion Box Layout

Hydrau l i c Motor I&M Manua l Hydrau l i c Motor D imens ion Drawing Motor Accessor ies

Hydrau l i c Power Un i t I&M Manua l Power Un i t Se r ia l Number Tag Tes t Repor t

B o s c h R e x r o t h C o r p o r a t i o n 3 9 4 0 G a n t z R o a d , S u i t e F G r o v e C i t y , O h i o 4 3 1 2 3 U S A P h o n e : ( 6 1 4 ) 3 0 5 - 4 9 9 9 F a x : ( 6 1 4 ) 3 0 5 - 4 9 1 1

SE

C

TI

O

N

PROJECT SPECIFICATIONS

Project No.: Revision:

Date: ECN:

Equipment Type

Installation Location

DESIGN INFORMATION

Multiple Drive Unit Specify Drives

NEMA Classification Area Classification

Ambient Temp. Range °F to °F Cooling Design Temperature °F

Max Cooling Water Temp. °F Available Water Flow GPM

Elev. Above Sea Level Feet Water Type

Hydraulic Oil Hyd Oil ISO Weight

Drive Speed, Run RPM Nominal Torque Ft. Lbs.

Drive Speed, Max RPM Starting Torque Ft. Lbs.

Duty Cycle Flow Range: GPM

Motor Case Flushing: GPM Nominal Pressure: PSI

Setting of Pump Compensator Pressure*

Pump 1 PSI Pump 2 PSI

*For configurations outside the scope of the form, please explain in notes

Mechanical Max Volume Limitation: GPM(forward) GPM(reverse)

Uni / Uni with Jog Reverse / Bi-Directional Drive:

Direction of Rotation (viewed from motor shaft end)

D C

F R

-3

-0

_F

O R

_N _E

N _2

9-

-2

5.

B os ch

R ex ro th

C or p.

2797659

2021 002 A [ ] APPROVAL

[ ] CERTIFIED

[X] AS BUILT

[ ] PRELIMINARY

[ ] REFERENCE ONLY

[ ] FOR CONSTRUCTION

S. Reynolds DATE: 1/11/2022

11,500

18,000

Flood water from River

Catfish Point, LA

DOCUMENT SUBMITTAL STATUS

spwarren@nativeengineers.com

TR200090

USACER0014

2/12/2021

Civil Engineering Sector Gate & Dam -4730

102502

3450 3450

AAN 009 D20 4730-3

no

BY:

9/28/2021

Ashok Amin

Native Engineers LLC.

1042 Whitetail Dr. Mandeville, LA 70448

Sean Warren

985-778-4337

0.3-1.6

Catfish Point Sector Gate

6.15

Sector Gate pinion drive Hydraulic System

N/A

6.15

0-4.7

Requested Ship Date from Columbus

Previous Order Reference

Sales Person Quotation Number and Rev

Work Request #

Y N

Y N

Y N

Customer Specifications?

Engineering Spec Review?

Application/Code

Sales Person

Customer

Address

Contact Name

Phone Number

E-Mail

Project Name/Ref

Customer PO No.

Bosch Rexroth S.O. #

Units

Y N

Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 1 /6

Date: ECN:

MOTOR AND ACCESORIES

Hydraulic Motor

Torque Arm

Mounting Tool

Shaft Adaptor

Speed Encoder

Encoder Mounting Set

Axial Locking Set

Hydraulic Motor Valves

TYPE OF DRIVE

Type of Drive (1-4)

Type 1 = Single drive Type 2 = One common double drive, common motor shaft.

One pump driving one motor: Two pumps driving one motor.

Type 3 = One common double drive, Type 4 = Two separate drives one motor shaft per pump.

Two pumps driving two motors with Two pumps driving two motors with separate function.

common function. If one stops by a fault the other will also stop.

[ ] APPROVAL

[ ] CERTIFIED

[X] AS BUILT2/12/2021

S. Reynolds DATE:

A

DOCUMENT SUBMITTAL STATUS

102502

1/11/2022

CA-140-140-SBONHC-02, SP index 11 (Marine paint w ss wr),& 64 no primer +MDA-14+TA-21

Drive shaft per specification to fit pinion gear and CA-140 with TA and MDA-14

2021 002 [ ] PRELIMINARY

[ ] REFERENCE ONLY

[ ] FOR CONSTRUCTION

BY:

Y N

Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 2 /6

Date: ECN:

HYDRAULIC POWER UNIT

Order Code:

A B C1 C1T D1 D1T E F G H I J K L M N O P Q R S T U V W X

- 2 - / - / - 1 1 - 1 0 0 0 - 1 B 1 H B - 0 1 0 0 - 0 - /

A Tank size: liters (gallons)

B Number of Bays

PUMP TYPE

C1 Pump displacement (cm3/rev). Left hand side. Pump Control

C1 Tandem Pump displacement (cm3/rev) ELECTRIC MOTOR SELECTION Motor size (HP). Left hand side.

D1 Pump displacement (cm3/rev). Right hand side. E Motor size (HP). Right hand side.

D1 Tandem Pump displacement (cm3/rev) F

G Control System

H Control System Mounting

I Pressure Transmitter

J High Pressure Monitoring

K Cabinet Feet

L Filter

M Oil Heater

N Oil Heater Voltage

O Heat Exchanger

P Water Valve or Air CoolerE-Motor Voltage

Q Control Box Voltage

R Accumulator

S Inspection/Witness/Approvals

T High Pressure Piping (HPU)

U OPEN

V E-Motor Supplier

W E-Motor Voltage (3Ø)

X E-Motor Frequency (Hz)

1/11/2022

Inspection/Witness/Approval Details

007 11 7.5 7.5 460

[ ] APPROVAL

[ ] CERTIFIED

[X] AS BUILT

PHS6 60

QTY

BY: S. Reynolds DATE:

A

DOCUMENT SUBMITTAL STATUS

2/12/2021 102502

2021 002 [ ] PRELIMINARY

[ ] REFERENCE ONLY

[ ] FOR CONSTRUCTION

Single visit by customer to see our facility and see 1st unit assembled and see it turning at no load for short time for their confidence

Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 3 /6

Date: ECN:

ELECTRIC MOTOR OPTIONS

RTD or Thermistor sensor for Stator temperature.

RTD or Thermistor sensor for Bearing temperature.

Space Heater

When the electric motor is supplied by customer the following information must be supplied with order

Type & Brand. Must be specified.

Weight. Must be specified.

Certified Dimension drawing required for processing of order!

PRESSURE TRANSMITTER(S) Setting of High Pressure Monitoring

Pump 1 Pump 2 Pump 1 Pump 2

**High Pressure A/B-Port is V-port connection on Denison pump.

***High Pressure A/B-port is MAB-port connection on SP pump.

*Please clarify other in notes

DESCRIPTION OF OPERATION

BY: 1/11/2022

DOCUMENT SUBMITTAL STATUS

[ ] PRELIMINARY

[ ] REFERENCE ONLY

[ ] FOR CONSTRUCTION

2021 002 A

2/12/2021

[ ] APPROVAL

[ ] CERTIFIED

[X] AS BUILT102502

S. Reynolds DATE:

The units will operate the sector gates for the Catfish Point flood control structure.

A-Port

B-Port

**V-Port

A-Port

B-Port

**V-Port

***MAB ***MAB

*OTHER *OTHER

Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 4 /6

Date: ECN:

HYDRAULIC NOTES

ELECTRICAL NOTES

MECHANICAL NOTES

OTHER:

DOCUMENTATION NOTES

Drawings: 1 copy For Approval and 1 copy of For Construction by email. Please specify other requirements.

Drawing Due Date: Confirmed after receipt of Tech Clarified order

Manuals Due Date: 10 working days after the ship date

DOCUMENT SUBMITTAL STATUS

2/12/2021

[ ] PRELIMINARY

[ ] REFERENCE ONLY

[ ] FOR CONSTRUCTION

[ ] APPROVAL

[ ] CERTIFIED

[X] AS BUILT102502

BY: S. Reynolds DATE: 1/11/2022

2021 002 A

Hydraulic power unit, motor and brake to be prepared for long term storage. Unit could be stored for 6 months to 3 years.

Periodic PM work for checking the units and rotating if needed to be arranged by USACE & our service tech on a separate p.o.

Interconnecting hoses to be included and fitted with Motor assembly and HPU assembly using the position and location provided in the specification.

Qty. 2 hand pump to be supplied.

HPU should have extended legs to clear flood level and enclose HPU

Hagglunds factory items tobe assembled and shipped complete as follows;

CA-140-140-SBONHC-02 sp index 11& 64 Marine paint , no primer inside MDA-14-67-N-033, Marine paint , no primer inside +ta-21-02-1 (R939002266 Axial locking kit 478 -3629-804

Refer to section C of Supply Contract

Rexroth VT-MSPA driver cards, 1 for forward and 1 for reverse Pressure transmitter installed in the shuttle valve of the control manifold to show system pressure

Stainless steel 316L reservoir to include Hydrocraft magnetic tank trap

7.5 HP E-motor with a gear pump

Bladder to be installed in reservoir Hydraulic oil, ISO 100 Synthetic to be used for testing and long term storage and included with the scope of supply.

Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 5 /6

Date: ECN:

Horizontal

Motor_Orientation

A [ ] PRELIMINARY

[ ] REFERENCE ONLY

[ ] FOR CONSTRUCTION

[ ] APPROVAL

[ ] CERTIFIED

[X] AS BUILT

DATE: 1/11/2022

2/12/2021

2021 002

102502

BY: S. Reynolds

DOCUMENT SUBMITTAL STATUS

6 ft.

NA

NA

0 ft.

Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 6 /6

DC-HD/SAL3-NA Form Bill of Material Project Business

HB-2021 002 HS-2021 002

Created By: SAR 5/11/2021 Native Engineers Assembly Ref(s) : GA-2021 002

Checked By: TLD 1/11/2022 P.O. USACER0014 ES-2021 002

Approved By: HDR 1/11/2022 Latest Rev. : Revised By :

B SAR

Latest ECN : Rev. Date :

102502 7-Jan-2022

Item Bosch Rexroth Description No. Qty. Part No.

D 2 R978984003 HIGH PRESSURE HAND PUMP

C 6 * R939002632 ADAPTER FITTINGS, COMPACT CA

B 6 R78983984 HYDRUALIC MOTOR ASSEMBLY

A 6 R978983970 PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60

10 1 R978984012 FRAME ASSEMBLY

11 1 R978984013 MOTOR PLATE

12 1 R939060298 COVER PLATE FOR RESERVOIR

13 1 R978984019 STAND

14 1 R913018573 RUBBER FLANGE

20 1 R978984015 RESERVOIR ASSEMBLY, 70L

21 R978984058 RESERVOIR BAG

22 R978984059 RESERVOIR MAGNET

30 1 R978980205 GATE VALVE FOR RESERVOIR DRAIN, 1" NPT

40 1 R978984010 PANEL FRONT

41 1 R978984014 PANEL REAR

42 2 R939063692 PANEL SIDE

43 10 ft R913035614 1" INSULATION, FOR PAC S2 44 44 ft R913079586 PANEL TRIM, FOR DUc

45 2 R913061553 LATCH, FOR DUC

46 6 R913078889 HANDLE, FOR DUc

47 1 R978984018 TOP COVER

48 6 R978984008 SUPPORT, TOP COVER

50 2 R978984004 3/4" BSP X 3/4" JIC WITH 1MM ORIFICE

60 1 R901454180 FLUSHING CHECK VALVE, 3/4" SAE, 7.25 PSI

70 NOT USED

80 2 L R900961556 HYDRAULIC PUMP, 11cc

90 2 R978011298 HIGH PRESSURE BALL VALVE, LOCKING W/ LIMIT SWITCH

100 1 R978981085 PUMP/MOTOR ADPT., 254-256TC TO SAE-A 2 BOLT

110 COUPLING, CONSISTING OF 110, 111, 112, 113:

111 2 S R978980414 COUPLING, E.M. HALF, 213TC FRAME, 1-3/8" X 5/16" keyway

112 1 S R901333627 PUMP HALF: SAE-AA SPLINE

113 2 S R978980401 INSERT-Black Spider 120 2 L R978984007 ELECTRIC MOTOR, 7.5 HP, 1800 RPM, 460VAC/3 PHASE/60 Hz

213 TC, PREMIUM EFFICIENCY, TEFC, 1.25 S.F.

C-FACE, NEMA DESIGN, 40° C CLASS F INSULATION

130 1 R978980563 SINGLE FILTER ASSY', SIZE 160, 10 µm, W/ ELEMENT & 30°C THERMAL LOCKOUT TYPE INDICATOR 140 1 *M R939059245 FILTER REPLACEMENT CARTRIDGE, SIZE 160, 10 µm

150 1 R978984016 FILTER BRACKET

160 NOT USED

170 NOT USED

180 NOT USED

190 1 R978980527 OIL LEVEL/TEMPERATURE INDICATOR, 10", With Dial Thermometer

200 1 M R901377377 FILTER AIR BREATHER, 10 MICRON AND 3/4" NPT ADAPTER

210 1 M R978980580 FILTER AIR BREATHER/BREAKER, 3 PSI, 10 MICRON

220 1 S R978068232 2 SWITCH LEVEL SWITCH WITH PT100 RTD

230 NOT USED

240 1 R978981167 QUICK DISCONNECT COUPLING

250 NOT USED

260 NOT USED

270 1 *L R978981029 AIR COOLER, 1/3 HP, 460/60/3 3450 RPM

271 1 R978984011 COOLER BRACKET

280 1 R901454184 COOLER BYPASS CHECK VALVE, 3/4" SAE, 72.5 PSI

290 1 R901551089 PRESSURE RELIEF VALVE

291 2 S R978980520 PRESSURE GAUGE, 0-1000 PSI, 2-1/2" DIAL, CHARGE & SERVO PRESSURE

7/16-20 (SAE-4), LOWER MOUNT LIQUID FILLED

300 1 R901551008 PRESSURE REDUCING VALVE

310 1 R978980630 CHECK VALVE, BYPASS FOR BRAKE

311 1 ORIFICE FITTING, NPT MALE x NPT FEMALE, 0.02" ORIFICE 320 1 S R978980274 OIL IMMERSION HEATER 0.375 kW, 120 VAC, 1 PH, EXP. RESISTANT, BUILT IN THERMOSTAT

330 NOT USED

340 NOT USED

350 NOT USED

360 1 R978984005 CONTROL VALVE

370 1 R978984009 JUNCTION BOX, SINGLE ICp, NEMA 4 371 1 M R978980579 VpCI-105 EMITTER (USED IN ALL TERMINAL AND SPIDER BOXES)

380 2 R901439036 DRIVER CARD, VT-MSPA

390 NOT USED

400 NOT USED

420 1 R901454182 BACK PRESSURE CHECK VALVE, 3/4" SAE, 21.75 PSI

430 NOT USED

440 NOT USED

450 1 S R901342033 HIGH PRESSURE TRANSDUCER, 0-5800 PSI, IP 67, 16-36 VDC Input, 4-20 mA Output

451 1 R900779509 ELECTRICAL CONNECTOR, M12, 4POLE

452 1 R901376630 CONVERSION ADAPTER STAINLESS STEEL -06 SAE MALE TO -04 BSPP FEMALE

460 NOT USED

470 NOT USED

480 1 R978983944 S/N PLATE

Bill of Material

Model Code: PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60

C O D E

D C

F R

-3

-0

_F

R _N

_E N

_2

8-

-2

B os ch R ex ro th C or

Bosch Rexroth Corporation Editor: DC-HD/SAL3-NA DCFR 38215-001 Page 1 / 2

DC-HD/SAL3-NA Form Bill of Material Project Business

HB-2021 002 HS-2021 002

Created By: SAR 5/11/2021 Native Engineers Assembly Ref(s) : GA-2021 002

Checked By: TLD 1/11/2022 P.O. USACER0014 ES-2021 002

Approved By: HDR 1/11/2022 Latest Rev. : Revised By :

B SAR

Latest ECN : Rev. Date :

102502 7-Jan-2022

Item Bosch Rexroth Description No. Qty. Part No.

Bill of Material

Model Code: PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60

C O D E

500 0 M R913039221 OIL SAMPLE KIT

501 0 M PREVENTATIVE MAINTENANCE-CONTACT HAGGLUNDS SERVICE (614) 305-4999

DOCUMENT SUBMITTAL STATUS

[ ] PRELIMINARY [ ] APPROVAL

* - Indicates Items supplied loose to be installed by Customer [ ] REFERENCE ONLY [ ] CERTIFIED

M - Indicates Recommended Maintenance Spares [ ] FOR CONSTRUCTION [X] AS BUILT

S - Indicates Recommended Shelf Spares L - Indicates Recommended Long Term Spares CUSTOMER REFERENCE: P.O. USACER0014

T - Indicates Top Level Items Necessary for Power Unit Testing BOSCH REXROTH JOB NO: 2021 002

BY: S. Reynolds DATE: 1/11/2022

Bosch Rexroth Corporation Editor: DC-HD/SAL3-NA DCFR 38215-001 Page 2 / 2

HEATER

OIL IMMERSION

OIL FILL

CONNECTION

23 3/4" 603

27 3/4" 705

CUSTOMER CONNECTION BLOCK

DRIVE UNIT

PUMP PORTS 'A' & 'B' 3/4" JIC 37° MALE FLARE

DRAIN PORT 'D1' 3/4" JIC 37° MALE FLARE

DRAIN PORT 'D2' 3/4" JIC 37° MALE FLARE

BRAKE OPENING PORT 'BR' 3/4" JIC 37° MALE FLARE

OIL FILL CONNECTION 3/4" NPT FEMALE [QUICK DISCONNECT]

WASTE DRAIN 'WD' 1" NPT [PLUGGED]

TANK DRAIN 1" NPT [PLUGGED]

HYDRAULIC MOTOR

MAIN PORTS 'A1' 'A2' & 'C1''C2' 1 1/4" SAE J518C FLANGE CODE 62-6000 PSI

CASE DRAIN PORT 'D1' 3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]

DRAIN PORT 'D2' 3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]

HYDRAULIC MOTOR BRAKE

MAIN PORTS 'B1' & 'B2' 3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]

NOTES:

1. TOP COVER MUST BE REMOVED BEFORE LIFTING THE POWER UNIT AND/OR

PUMP/MOTOR ASSEMBLY

2. THREE (3) LIFTING POINTS MUST BE USED WHEN LIFTING THE POWER UNIT

3. RECOMMENDED ELECTRICAL CONNECTION POINTS

C

71 5/8" 1820

50820"

85233 9/16"

46018 1/8"

4X 0.59 15

OIL FILTER

WD

OIL/AIR COOLER

OIL LEVEL/TEMP

INDICATOR

JUNCTION BOX

TANK DRAIN

57 1/2" 1461

59" 1499

GA-2021002

PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60

A0

.X

431 2 5 6 7 8

A

2 3 54 76 8

B

C

D

E

F

A

B

C

D

E

F

Customer Reference

Drawing Description

ECN Number

Drawn By

Date Drawn

Revision

Sh t

O f

Designed

Checked

Approved

DATE DATEISSUED BY REV ISSUED BY REV

DO NOT SCALE DRAWING

THIRD ANGLE

.10"

ARE DECIMAL INCH

Material (unless noted)

Dimensional Tolerances

NOTED DIMENSIONS

BREAK SHARP CORNERS

GENERAL ARRANGEMENT

103717

SAR

1/10/2022

DRY WEIGHT

TOTAL WEIGHT

REMOVE ALL BURRS

UNLESS OTHERWISE1/4

.XX 3/17/2022.01"

ANGLES

Bosch Rexroth Corporation DC-HD/SAL3-NA DCFR 38215-005_N_EN_2018-04-18.dwg

1,650 LBS [748 KGS]

Model Code

CATFISH POINT

1/11/2022 3/16/2022

TLD

TLD

C

A

.005"

1/32"FRACTIONS

.XXX

R978983970

HDR

C

4/8/2021

TLD

TLD 4/8/2021

3/17/2022

THIS DRAWING CONTAINS PROPRIETARY AND

CONFIDENTIAL INFORMATION OF BOSCH

REXROTH CORPORATION. NEITHER DRAWING

NOR THE INFORMATION CONTAINED IN IT MAY

BE COPIED OR USED FOR ANY PURPOSE OTHER

THAN THAT FOR WHICH IT IS BEING PROVIDED,

MAY NOT BE DISCLOSED IN WHOLE OR IN PART

TO ANY PARTY OTHER THAN THE AUTHORIZED

RECIPIENT, AND MUST BE RETURNED UPON

REQUEST.

BR

BREATHER

MAGNET

PARTICLE

BREAKER

FILTER BREATHER/

B

TEMP RTD

LEVEL SWITCH/

AIR FILTER/

D2

A

D1

59 7/16" 1510

29 15/16" 760

FOR REFERENCE ONLY

rss1clb Stamp

THIS DRAWING CONTAINS PROPRIETARY AND

CONFIDENTIAL INFORMATION OF BOSCH

REXROTH CORPORATION. NEITHER DRAWING

NOR THE INFORMATION CONTAINED IN IT MAY

BE COPIED OR USED FOR ANY PURPOSE

OTHER THAN THAT FOR WHICH IT IS BEING

PROVIDED, MAY NOT BE DISCLOSED IN

WHOLE OR IN PART TO ANY PARTY OTHER

THAN THE AUTHORIZED RECIPIENT, AND

MUST BE RETURNED UPON REQUEST.

FOR REFERENCE ONLY

AutoCAD SHX Text M2

AutoCAD SHX Text

0.67 CIR

AutoCAD SHX Text M1

AutoCAD SHX Text

0.67 CIR

AutoCAD SHX Text a

AutoCAD SHX Text b

AutoCAD SHX Text T

AutoCAD SHX Text A

AutoCAD SHX Text P

AutoCAD SHX Text T

AutoCAD SHX Text B

AutoCAD SHX Text A

AutoCAD SHX Text P

AutoCAD SHX Text

REX_PORT_P

AutoCAD SHX Text T

AutoCAD SHX Text

REX_UNIT_CP

AutoCAD SHX Text T

AutoCAD SHX Text B

AutoCAD SHX Text A

AutoCAD SHX Text P

AutoCAD SHX Text P2

AutoCAD SHX Text T2

AutoCAD SHX Text B2

AutoCAD SHX Text A2

AutoCAD SHX Text P1

AutoCAD SHX Text B1

AutoCAD SHX Text

MA1

AutoCAD SHX Text

MB2

AutoCAD SHX Text

MB1

AutoCAD SHX Text

MA2

AutoCAD SHX Text A1

AutoCAD SHX Text T1

AutoCAD SHX Text

AutoCAD SHX Text

TS-1

AutoCAD SHX Text

70 L (18.5 GAL)

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text D2

AutoCAD SHX Text

AutoCAD SHX Text C1

AutoCAD SHX Text A1

AutoCAD SHX Text

SHAFT SIDE

AutoCAD SHX Text

ROTATION

AutoCAD SHX Text B

AutoCAD SHX Text D1

AutoCAD SHX Text

32 PSI

AutoCAD SHX Text

2.2 BAR

AutoCAD SHX Text

PS-1

AutoCAD SHX Text M3

AutoCAD SHX Text

72.5 PSI

AutoCAD SHX Text

5 BAR

AutoCAD SHX Text

1/2 HP, 1725RPM

AutoCAD SHX Text 460V/3/60Hz

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

21.75 PSI

AutoCAD SHX Text

1.5 BAR

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text B1

AutoCAD SHX Text

HS-1

AutoCAD SHX Text

HS-2

AutoCAD SHX Text

BOX

AutoCAD SHX Text

JUNCTION

AutoCAD SHX Text

AutoCAD SHX Text D1

AutoCAD SHX Text A

AutoCAD SHX Text B

AutoCAD SHX Text

BR

AutoCAD SHX Text D2

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text P

AutoCAD SHX Text A

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text B

AutoCAD SHX Text

AutoCAD SHX Text T

AutoCAD SHX Text

AutoCAD SHX Text P

AutoCAD SHX Text A

AutoCAD SHX Text B

AutoCAD SHX Text T

AutoCAD SHX Text T

AutoCAD SHX Text P

AutoCAD SHX Text A

AutoCAD SHX Text B

AutoCAD SHX Text b

AutoCAD SHX Text a

AutoCAD SHX Text P

AutoCAD SHX Text A

AutoCAD SHX Text B

AutoCAD SHX Text T

AutoCAD SHX Text X

AutoCAD SHX Text G1/4

AutoCAD SHX Text

2000 PSI

AutoCAD SHX Text

3/4" JIC 37° MALE FLARE

AutoCAD SHX Text

POWER UNIT

AutoCAD SHX Text

CUSTOMER CONNECTION POINTS

AutoCAD SHX Text

PUMP PORTS 'A' & 'B'

AutoCAD SHX Text

DRAIN PORT 'D1'

AutoCAD SHX Text

AutoCAD SHX Text P

AutoCAD SHX Text I

AutoCAD SHX Text

PT-1

AutoCAD SHX Text

WORKING PRESSURE

AutoCAD SHX Text

TRANSDUCER

AutoCAD SHX Text

AutoCAD SHX Text P

AutoCAD SHX Text P

AutoCAD SHX Text T

AutoCAD SHX Text

363 PSI

AutoCAD SHX Text

25 BAR

AutoCAD SHX Text

RTD-1

AutoCAD SHX Text

LS-2

AutoCAD SHX Text

LS-1

AutoCAD SHX Text

MIN OIL LEVEL

AutoCAD SHX Text

LOW OIL LEVEL

AutoCAD SHX Text

TEMPERATURE

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

OIL FILL

AutoCAD SHX Text

CONNECTION

AutoCAD SHX Text

AutoCAD SHX Text

SV-1

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

DRAIN PORT 'D2'

AutoCAD SHX Text

BRAKE RELEASE PORT 'BR'

AutoCAD SHX Text

WASTE DRAIN 'WD'

AutoCAD SHX Text

TANK DRAIN

AutoCAD SHX Text

3/4" NPT FEMALE [QUICK DISCONNECT]

AutoCAD SHX Text

OIL FILL CONNECTION

AutoCAD SHX Text

1" NPT [PLUGGED]

AutoCAD SHX Text

1" NPT [PLUGGED]

AutoCAD SHX Text

HYDRAULIC MOTOR

AutoCAD SHX Text

1 1/4" SAE J518C FLANGE CODE 62-6000 PSI

AutoCAD SHX Text

MAIN PORTS 'A1, A2' & 'C1, C2'

AutoCAD SHX Text

3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]

AutoCAD SHX Text

CASE DRAIN PORT 'D1'

AutoCAD SHX Text

DRAIN PORT 'D2'

AutoCAD SHX Text

3/4" JIC 37° MALE FLARE

AutoCAD SHX Text

3/4" JIC 37° MALE FLARE

AutoCAD SHX Text

3/4" JIC 37° MALE FLARE

AutoCAD SHX Text

WD

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

CUSTOMER CONNECTION POINTS.

AutoCAD SHX Text

BOSCH REXROTH RECOMMENDS AN

AutoCAD SHX Text

ISO 100 OIL FOR THIS EQUIPMENT.

AutoCAD SHX Text

MOTOR SHAFT ROTATION BASED ON

AutoCAD SHX Text

VIEWING MOTOR FROM MOTOR SHAFT SIDE.

AutoCAD SHX Text

NOTES

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text F3

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]

AutoCAD SHX Text

HYDRAULIC MOTOR BRAKE

AutoCAD SHX Text

MAIN PORTS 'B1'

AutoCAD SHX Text

3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]

AutoCAD SHX Text

DISPLACEMENT : %%U537 CU. IN/ REV (8,800 CU. CM/REV)

AutoCAD SHX Text

HAGGLUNDS HYDRAULIC MOTOR

AutoCAD SHX Text TORQUE : %%U7,119 Ft-Lbs./1000 PSI (140 Nm/bar)

AutoCAD SHX Text

MOTOR : %%UCOMPACT CA-140-140-SAONO0

AutoCAD SHX Text MAXIMUM PRESSURE : %%U5000 PSI (350 bar)

AutoCAD SHX Text

1/4" JIC 37° FLARE [ADAPTED FROM 1/4" BSP]

AutoCAD SHX Text

FLUSHING PORT 'F3'

AutoCAD SHX Text

319 PSI

AutoCAD SHX Text

22 BAR

AutoCAD SHX Text

SV-3

AutoCAD SHX Text

SV-2

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

E-MOTOR(S) MUST NOT BE TURNED ON

AutoCAD SHX Text

UNLESS SUCTION VALVE IS OPEN.

AutoCAD SHX Text

TO PREVENT DAMAGE TO THE PUMP,

AutoCAD SHX Text Revision

AutoCAD SHX Text Date Drawn

AutoCAD SHX Text Sht

AutoCAD SHX Text Of

AutoCAD SHX Text Drawn By

AutoCAD SHX Text Drawing Description

AutoCAD SHX Text Customer Reference

AutoCAD SHX Text ECN Number

AutoCAD SHX Text Designed

AutoCAD SHX Text Approved

AutoCAD SHX Text Checked

AutoCAD SHX Text

DATE

AutoCAD SHX Text

ISSUED BY

AutoCAD SHX Text

REV

AutoCAD SHX Text Model Code

AutoCAD SHX Text

[ ] FOR CONSTRUCTION

AutoCAD SHX Text

CUSTOMER REF:

AutoCAD SHX Text

DOCUMENT SUBMITTAL STATUS

AutoCAD SHX Text

[ ] PRELIMINARY

AutoCAD SHX Text

[ ] REFERENCE ONLY

AutoCAD SHX Text

BY:

AutoCAD SHX Text

BOSCH REXROTH JOB NO.:

AutoCAD SHX Text

DATE:

AutoCAD SHX Text

[ ] AS BUILT

AutoCAD SHX Text

[ ] CERTIFIED

AutoCAD SHX Text

[ ] APPROVAL

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text A

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text B

AutoCAD SHX Text C

AutoCAD SHX Text D

AutoCAD SHX Text E

AutoCAD SHX Text F

AutoCAD SHX Text A

AutoCAD SHX Text B

AutoCAD SHX Text C

AutoCAD SHX Text D

AutoCAD SHX Text E

AutoCAD SHX Text F

AutoCAD SHX Text Bosch Rexroth Corporation DC-HD/SAL3-NA DCFR 38215-005_N_EN_2018-04-18.dwg

AutoCAD SHX Text

DATE

AutoCAD SHX Text

REV

AutoCAD SHX Text

ISSUED BY

AutoCAD SHX Text

HS-2021 002

AutoCAD SHX Text

HYDRAULIC SCHEMATIC

AutoCAD SHX Text

PHS-0072-11/11-7.5-7.5

AutoCAD SHX Text A

AutoCAD SHX Text 102502

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

REYNOLDS

AutoCAD SHX Text 4/9/2021

AutoCAD SHX Text

P.O. USACER0014

AutoCAD SHX Text

SAR 4/9/2021

AutoCAD SHX Text

TLD 1/11/2022

AutoCAD SHX Text

HDR 1/11/2022

AutoCAD SHX Text

PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60

AutoCAD SHX Text A

AutoCAD SHX Text

SAR

AutoCAD SHX Text 1/7/2022

AutoCAD SHX Text X

AutoCAD SHX Text

P.O. USACER0014

AutoCAD SHX Text 2021 002

AutoCAD SHX Text S. Reynolds

AutoCAD SHX Text 1/11/2022

AutoCAD SHX Text A

AutoCAD SHX Text A

AutoCAD SHX Text A

AutoCAD SHX Text

24VDC

0V

24VDC

0V

1 1

2 2

3 3

SV-3

B1

W1

SV-2

B1

W1

SV-3

SV-2

THIS DRAWING CONTAINS PROPRIETARY AND

CONFIDENTIAL INFORMATION OF BOSCH

REXROTH CORPORATION. NEITHER DRAWING

NOR THE INFORMATION CONTAINED IN IT MAY

BE COPIED OR USED FOR ANY PURPOSE

OTHER THAN THAT FOR WHICH IT IS BEING

PROVIDED, MAY NOT BE DISCLOSED IN

WHOLE OR IN PART TO ANY PARTY OTHER

THAN THE AUTHORIZED RECIPIENT, AND

MUST BE RETURNED UPON REQUEST.

FOR REFERENCE ONLY

AutoCAD SHX Text "W" = WARNING; AN INDICATION THAT A PARAMETER IS APPROACHING ITS OPERATIONAL LIMIT. SHUTDOWN IS NOT REQUIRED.

AutoCAD SHX Text "A" = ALARM; AN ALARM INDICATION MEANS THAT A PARAMETER HAS PASSED IT'S OPERATIONAL LIMIT AND THE DRIVE MUST BE SHUTDOWN. FOLLOW THE ALARM SHUTDOWN PROCEDURE LISTED ABOVE.

AutoCAD SHX Text

EXTERNAL WIRES DRAWN = PRE-WIRED

AutoCAD SHX Text

EXTERNAL WIRES DRAWN = USERS WIRING

AutoCAD SHX Text

%%U(EXCLUDES MOTORS), SOME CABLES MAY NOT BE PRESENT FOR ALL APPLICATIONS

AutoCAD SHX Text

INTERNAL AC JUMPERS : 16 AWG, RED (MTW)

AutoCAD SHX Text

INTERNAL DC JUMPERS : 20 AWG, BLUE (MTW)

AutoCAD SHX Text AC POWER SUPPLY (120 VAC) : 3 x 14 AWG (600V SOOW)

AutoCAD SHX Text

AC CONNECTION CABLES : 16 AWG, SHIELDED, BLK/RED PAIRS (600V TC)

AutoCAD SHX Text

DC CONNECTION CABLES : 20 AWG, SHIELDED, BLK/WHT PAIRS (300V PLTC)

AutoCAD SHX Text

ENCODER CABLES : 22 AWG, SHIELDED, BLK/WHT PAIRS (300V PLTC)

AutoCAD SHX Text

AC POWER SUPPLY - TANK HEATER (120 VAC) : 14 AWG, BLK/WHT/GRN (SEW/SMRL)

AutoCAD SHX Text

AC POWER SUPPLY - HEAT TRACING (120 VAC) : 14 AWG, BLK/WHT/GRN (SEW/SMRL)

AutoCAD SHX Text

SPECIFICATION: CONNECTION CABLES AND INTERNAL WIRING

AutoCAD SHX Text

POWER SUPPLY PS1

AutoCAD SHX Text L

AutoCAD SHX Text N

AutoCAD SHX Text L1

AutoCAD SHX Text N

AutoCAD SHX Text

PE

AutoCAD SHX Text

DRIVE START FORWARD

AutoCAD SHX Text

+24 VDC

AutoCAD SHX Text

SPEED SETPOINT,FORWARD

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

DIRECTIONAL PROPORTIONAL VALVE

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

HYDRAULIC FLOW, REVERSE

AutoCAD SHX Text

HYDRAULIC FLOW, FORWARD

AutoCAD SHX Text

AutoCAD SHX Text

POWER UNIT

AutoCAD SHX Text

FROM CUSTOMER CONTROL SYSTEM

AutoCAD SHX Text

JUNCTION BOX

AutoCAD SHX Text

(MOUNTED INSIDE UNIT)

AutoCAD SHX Text 120VAC 60Hz

AutoCAD SHX Text

SUPPLY VOLTAGE

AutoCAD SHX Text NOTE: THE ELECTRIC MOTOR SHOULD NOT BE TURNED OFF UNTIL THE HYDRAULIC VALVE HAS RETURNED TO THE NEUTRAL POSITION AND THE DRIVE HAS STOPPED.

AutoCAD SHX Text TYPICAL STARTUP: START THE PUMP ELECTRIC MOTOR. WAIT A MINIMUM OF 5 : START THE PUMP ELECTRIC MOTOR. WAIT A MINIMUM OF 5 SECONDS TO ALLOW CHARGE PRESSURE TO BUILD. START THE DRIVE BY CLOSING A CONTACT BETWEEN TERMINALS 1 AND 2. DRIVE SPEED IS ADJUSTABLE VIA THE 4-20mA INPUT.

AutoCAD SHX Text TYPICAL SHUTDOWN: STOP THE HYDRAULIC MOTOR BY OPENING THE CONTACT : STOP THE HYDRAULIC MOTOR BY OPENING THE CONTACT BETWEEN TERMINALS 1 AND 2 OR BY REMOVING THE SPEED SETPOINT COMMAND SIGNAL TO ALLOW VALVE TO DE-STROKE. AFTER THE VALVE IS IN NEUTRAL AND THE DRIVE HAS STOPPED, THE ELECTRIC MOTOR MAY BE TURNED OFF.

AutoCAD SHX Text ALARM SHUTDOWN: FOR ALARM SHUTDOWN SITUATIONS, OPEN THE DRIVE START : FOR ALARM SHUTDOWN SITUATIONS, OPEN THE DRIVE START CONTACT BETWEEN TERMINALS 1 AND 2. 1 SECOND LATER SHUT OFF THE PUMP ELECTRIC MOTOR. ONCE THE DRIVE UNIT IS SHUTDOWN THE FAULT CAN BE CORRECTED.

AutoCAD SHX Text POWER FAILURE: SHOULD A PUMP ELECTRIC MOTOR BE TURNED OFF WITHOUT THE : SHOULD A PUMP ELECTRIC MOTOR BE TURNED OFF WITHOUT THE PUMP RETURNING TO NEUTRAL, OPEN THE DRIVE START INPUT AND REMOVE THE SPEED SETPOINT SIGNAL AND WAIT AT LEAST 10 SECONDS BEFORE APPLYING A SPEED SETPOINT ONCE POWER IS RESTORED TO THE ELECTRIC MOTOR.

AutoCAD SHX Text

%%UOPERATING INSTRUCTIONS

AutoCAD SHX Text DRIVE REVERSE: START THE PUMP ELECTRIC MOTOR ACCORDING TO THE TYPICAL : START THE PUMP ELECTRIC MOTOR ACCORDING TO THE TYPICAL STARTUP PROCEDURE. REVERSE THE DRIVE BY CLOSING A CONTACT BETWEEN TERMINALS 1 AND 3. THE 4-20mA INPUT.

AutoCAD SHX Text

HAS-11785

AutoCAD SHX Text QUICK SHUTDOWN: STOP THE HYDRAULIC MOTOR BY CLOSING THE CONTACT BETWEEN : STOP THE HYDRAULIC MOTOR BY CLOSING THE CONTACT BETWEEN TERMINALS 1 AND 2. THE COMMAND SIGNAL SHOULD BE REMOVED AND AFTER THE PUMP RETURNED TO NEUTRAL BEFORE RESTARTING THE DRIVE UNIT.

AutoCAD SHX Text

DRIVE START REVERSE

AutoCAD SHX Text

REXROTH AMPLIFIER CARD

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

VT-MSPA1

AutoCAD SHX Text

SWITCH = 0-1

AutoCAD SHX Text

REXROTH AMPLIFIER CARD

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

VT-MSPA1

AutoCAD SHX Text

SWITCH = 0-1

AutoCAD SHX Text

SPEED SETPOINT, REVERSE

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text 4-20mA = 0-100%%%

AutoCAD SHX Text 4-20mA = 0-100%%%

AutoCAD SHX Text Revision

AutoCAD SHX Text Date Drawn

AutoCAD SHX Text Sht

AutoCAD SHX Text Of

AutoCAD SHX Text Drawn By

AutoCAD SHX Text Drawing Description

AutoCAD SHX Text Customer Reference

AutoCAD SHX Text ECN Number

AutoCAD SHX Text Designed

AutoCAD SHX Text Approved

AutoCAD SHX Text Checked

AutoCAD SHX Text

DATE

AutoCAD SHX Text

ISSUED BY

AutoCAD SHX Text

REV

AutoCAD SHX Text Model Code

AutoCAD SHX Text

[ ] FOR CONSTRUCTION

AutoCAD SHX Text

CUSTOMER REF:

AutoCAD SHX Text

DOCUMENT SUBMITTAL STATUS

AutoCAD SHX Text

[ ] PRELIMINARY

AutoCAD SHX Text

[ ] REFERENCE ONLY

AutoCAD SHX Text

BY:

AutoCAD SHX Text

BOSCH REXROTH JOB NO.:

AutoCAD SHX Text

DATE:

AutoCAD SHX Text

[ ] AS BUILT

AutoCAD SHX Text

[ ] CERTIFIED

AutoCAD SHX Text

[ ] APPROVAL

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text A

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text B

AutoCAD SHX Text C

AutoCAD SHX Text D

AutoCAD SHX Text E

AutoCAD SHX Text F

AutoCAD SHX Text A

AutoCAD SHX Text B

AutoCAD SHX Text C

AutoCAD SHX Text D

AutoCAD SHX Text E

AutoCAD SHX Text F

AutoCAD SHX Text Bosch Rexroth Corporation DCUS/EPU6-Gvc FR 38215-005_N_EN_2016-06-24.dwg

AutoCAD SHX Text

DATE

AutoCAD SHX Text

REV

AutoCAD SHX Text

ISSUED BY

AutoCAD SHX Text

ES-2021 002

AutoCAD SHX Text

ELECTRICAL SCHEMATIC

AutoCAD SHX Text

PHS-0072-11/11-7.5-7.5

AutoCAD SHX Text A

AutoCAD SHX Text 102502

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

REYNOLDS

AutoCAD SHX Text 4/9/2021

AutoCAD SHX Text

P.O. USACER0014

AutoCAD SHX Text

SAR 4/9/2021

AutoCAD SHX Text

TLD 1/11/2022

AutoCAD SHX Text

HDR 1/11/2022

AutoCAD SHX Text

PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60

AutoCAD SHX Text A

AutoCAD SHX Text

SAR

AutoCAD SHX Text 1/7/2022

AutoCAD SHX Text X

AutoCAD SHX Text

P.O. USACER0014

AutoCAD SHX Text 2021 002

AutoCAD SHX Text S. Reynolds

AutoCAD SHX Text 1/11/2022

PS-1

B1

W1

PT-1

B1

W1

HS-1

B1

W1

HS-2

B1

W1

SV-1

B1

W1

G

Grn

Y

Br

P

LS-1,LS-2

W

RTD-1

SV-1

THIS DRAWING CONTAINS PROPRIETARY AND

CONFIDENTIAL INFORMATION OF BOSCH

REXROTH CORPORATION. NEITHER DRAWING

NOR THE INFORMATION CONTAINED IN IT MAY

BE COPIED OR USED FOR ANY PURPOSE

OTHER THAN THAT FOR WHICH IT IS BEING

PROVIDED, MAY NOT BE DISCLOSED IN

WHOLE OR IN PART TO ANY PARTY OTHER

THAN THE AUTHORIZED RECIPIENT, AND

MUST BE RETURNED UPON REQUEST.

FOR REFERENCE ONLY

AutoCAD SHX Text

POWER UNIT

AutoCAD SHX Text

PS-1

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

PT-1

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

+ 24 VDC SUPPLY

AutoCAD SHX Text P

AutoCAD SHX Text I

AutoCAD SHX Text

** RETURN FILTER BLOCKED 32 PSI (2 BAR) "W"

AutoCAD SHX Text WORKING PRESSURE, 4-20mA = 0-5800 PSI (0-400 BAR)

AutoCAD SHX Text

POWER UNIT INSTRUMENTS

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

CONTROL BOX

AutoCAD SHX Text

(MOUNTED INSIDE UNIT)

AutoCAD SHX Text

HAS-11785

AutoCAD SHX Text

TO CUSTOMER CONTROL SYSTEM FOR CONDITION MONITORING

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

IF SWITCH OPENS OIL LEVEL IS LOW. TANK SHOULD BE FILLED AS SOON AS POSSIBLE

AutoCAD SHX Text IF SWITCH OPENS OIL LEVEL IS TOO LOW TO CONTINUE TO RUN. BEGIN ALARM SHUTDOWN PROCEDURE

AutoCAD SHX Text IF SWITCH OPENS OIL FILTER IS CLOGGED. FILTER SHOULD BE CHANGED AS SOON AS POSSIBLE

AutoCAD SHX Text OIL TEMPERATURE MONITORING SHOULD BE PERFORMED BASED ON THE SET POINTS LISTED 4-20mA

AutoCAD SHX Text

WORKING PRESSURE MONITORING

AutoCAD SHX Text

SWITCH CLOSED DURING NORMAL OPERATION

AutoCAD SHX Text

HS-1

AutoCAD SHX Text

+ 24 VDC SUPPLY

AutoCAD SHX Text

*** PUMP 1 PRESSURE LINE BLOCKED "A"

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

IF SWITCH OPENS OIL FLOW IS SHUT OFF. BEGIN ALARM SHUTDOWN PROCEDURE

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

SWITCH CLOSED DURING NORMAL OPERATION

AutoCAD SHX Text

* = DRY CONTACT RATED FOR 250VAC, 24VDC, 0.8A ** = DRY CONTACT RATED FOR 250VAC, 24VDC, 2.5A *** = DRY CONTACT RATED FOR 250VAC, 24VDC, 4A

AutoCAD SHX Text

HS-2

AutoCAD SHX Text

+ 24 VDC SUPPLY

AutoCAD SHX Text

*** PUMP 2 PRESSURE LINE BLOCKED "A"

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

IF SWITCH OPENS OIL FLOW IS SHUT OFF. BEGIN ALARM SHUTDOWN PROCEDURE

AutoCAD SHX Text

AutoCAD SHX Text

SWITCH CLOSED DURING NORMAL OPERATION

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

HYDRAULIC MOTOR FREE WHEELING VALVE

AutoCAD SHX Text

ACTIVATE TO ALLOW HYDRAULIC MOTOR TO FREE WHEEL

AutoCAD SHX Text

+ 24 VDC SUPPLY

AutoCAD SHX Text

LOW OIL LEVEL "W"

AutoCAD SHX Text

MIN OIL LEVEL "A"

AutoCAD SHX Text

+ 24 VDC SUPPLY

AutoCAD SHX Text

AutoCAD SHX Text

LS-2

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

LS-1

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

MIN OIL TEMPERATURE ALARM 32%%D F (0%%D C)

AutoCAD SHX Text

OIL COOLER CONTROL 105%%D F (40%%D C)

AutoCAD SHX Text

HIGH OIL TEMPERATURE WARNING 131%%D F (55%%D C)

AutoCAD SHX Text

MAX OIL TEMPERATURE ALARM 140%%D F (60%%D C)

AutoCAD SHX Text

AutoCAD SHX Text

FORCE LOW

AutoCAD SHX Text

SENSE LOW

AutoCAD SHX Text

FORCE HIGH

AutoCAD SHX Text

AutoCAD SHX Text

RTD-1

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

RTD XMTR 1

AutoCAD SHX Text 3.2

AutoCAD SHX Text 5.2

AutoCAD SHX Text 3.1

AutoCAD SHX Text 5.1

AutoCAD SHX Text 4.1

AutoCAD SHX Text 4.2

AutoCAD SHX Text

+ 24 VDC SUPPLY

AutoCAD SHX Text

AutoCAD SHX Text A

AutoCAD SHX Text A

AutoCAD SHX Text Revision

AutoCAD SHX Text Date Drawn

AutoCAD SHX Text Sht

AutoCAD SHX Text Of

AutoCAD SHX Text Drawn By

AutoCAD SHX Text Drawing Description

AutoCAD SHX Text Customer Reference

AutoCAD SHX Text ECN Number

AutoCAD SHX Text Designed

AutoCAD SHX Text Approved

AutoCAD SHX Text Checked

AutoCAD SHX Text

DATE

AutoCAD SHX Text

ISSUED BY

AutoCAD SHX Text

REV

AutoCAD SHX Text Model Code

AutoCAD SHX Text

[ ] FOR CONSTRUCTION

AutoCAD SHX Text

CUSTOMER REF:

AutoCAD SHX Text

DOCUMENT SUBMITTAL STATUS

AutoCAD SHX Text

[ ] PRELIMINARY

AutoCAD SHX Text

[ ] REFERENCE ONLY

AutoCAD SHX Text

BY:

AutoCAD SHX Text

BOSCH REXROTH JOB NO.:

AutoCAD SHX Text

DATE:

AutoCAD SHX Text

[ ] AS BUILT

AutoCAD SHX Text

[ ] CERTIFIED

AutoCAD SHX Text

[ ] APPROVAL

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text A

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text B

AutoCAD SHX Text C

AutoCAD SHX Text D

AutoCAD SHX Text E

AutoCAD SHX Text F

AutoCAD SHX Text A

AutoCAD SHX Text B

AutoCAD SHX Text C

AutoCAD SHX Text D

AutoCAD SHX Text E

AutoCAD SHX Text F

AutoCAD SHX Text Bosch Rexroth Corporation DCUS/EPU6-Gvc FR 38215-005_N_EN_2016-06-24.dwg

AutoCAD SHX Text

DATE

AutoCAD SHX Text

REV

AutoCAD SHX Text

ISSUED BY

AutoCAD SHX Text

ES-2021 002

AutoCAD SHX Text

ELECTRICAL SCHEMATIC

AutoCAD SHX Text

PHS-0072-11/11-7.5-7.5

AutoCAD SHX Text A

AutoCAD SHX Text 102502

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

REYNOLDS

AutoCAD SHX Text 4/9/2021

AutoCAD SHX Text

P.O. USACER0014

AutoCAD SHX Text

SAR 4/9/2021

AutoCAD SHX Text

TLD 1/11/2022

AutoCAD SHX Text

HDR 1/11/2022

AutoCAD SHX Text

PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60

AutoCAD SHX Text A

AutoCAD SHX Text

SAR

AutoCAD SHX Text 1/7/2022

AutoCAD SHX Text X

AutoCAD SHX Text

P.O. USACER0014

AutoCAD SHX Text 2021 002

AutoCAD SHX Text S. Reynolds

REXROTH CORPORATION. NEITHER DRAWING

NOR THE INFORMATION CONTAINED IN IT MAY

BE COPIED OR USED FOR ANY PURPOSE

OTHER THAN THAT FOR WHICH IT IS BEING

PROVIDED, MAY NOT BE DISCLOSED IN

WHOLE OR IN PART TO ANY PARTY OTHER

THAN THE AUTHORIZED RECIPIENT, AND

MUST BE RETURNED UPON REQUEST.

FOR REFERENCE ONLY

AutoCAD SHX Text

POWER UNIT

AutoCAD SHX Text M1

AutoCAD SHX Text

3 PH

AutoCAD SHX Text

ELECTRIC MOTOR 1

AutoCAD SHX Text

7.5 HP/ 460 VAC/ 60 Hz

AutoCAD SHX Text

FLA 8.7 AMP, 1800 RPM, T.E.F.C.

AutoCAD SHX Text

AutoCAD SHX Text M2

AutoCAD SHX Text

3 PH

AutoCAD SHX Text

ELECTRIC MOTOR 2

AutoCAD SHX Text

7.5 HP/ 460 VAC/ 60 Hz

AutoCAD SHX Text

FLA 8.7 AMP, 1800 RPM, T.E.F.C.

AutoCAD SHX Text

AutoCAD SHX Text

AND OTHER REQUIRED EQUIPMENT

AutoCAD SHX Text 460 VAC/60Hz, MOTOR STARTERS, AutoCAD SHX Text

CUSTOMER TO SUPPLY

AutoCAD SHX Text

(120 VAC)

AutoCAD SHX Text

TS-1

AutoCAD SHX Text N

AutoCAD SHX Text L

AutoCAD SHX Text

375 WATT TANK HEATER WITH

AutoCAD SHX Text

INTERNAL THERMOSTAT SET AT 65°F (18°C)

AutoCAD SHX Text

PE

AutoCAD SHX Text

3.2 AMPS

AutoCAD SHX Text 120VAC 60Hz

AutoCAD SHX Text

SUPPLY VOLTAGE

AutoCAD SHX Text

AutoCAD SHX Text M3

AutoCAD SHX Text

3 PH

AutoCAD SHX Text

AIR COOLER ELECTRIC MOTOR

AutoCAD SHX Text 1/3 HP/ 460 VAC/ 60 Hz

AutoCAD SHX Text

FLA 0.38 AMP, 3450 RPM, T.E.F.C.

AutoCAD SHX Text

AutoCAD SHX Text

SH

AutoCAD SHX Text

120 VAC

AutoCAD SHX Text

SH

AutoCAD SHX Text

120 VAC

AutoCAD SHX Text A

AutoCAD SHX Text Revision

AutoCAD SHX Text Date Drawn

AutoCAD SHX Text Sht

AutoCAD SHX Text Of

AutoCAD SHX Text Drawn By

AutoCAD SHX Text Drawing Description

AutoCAD SHX Text Customer Reference

AutoCAD SHX Text ECN Number

AutoCAD SHX Text Designed

AutoCAD SHX Text Approved

AutoCAD SHX Text Checked

AutoCAD SHX Text

DATE

AutoCAD SHX Text

ISSUED BY

AutoCAD SHX Text

REV

AutoCAD SHX Text Model Code

AutoCAD SHX Text

[ ] FOR CONSTRUCTION

AutoCAD SHX Text

CUSTOMER REF:

AutoCAD SHX Text

DOCUMENT SUBMITTAL STATUS

AutoCAD SHX Text

[ ] PRELIMINARY

AutoCAD SHX Text

[ ] REFERENCE ONLY

AutoCAD SHX Text

BY:

AutoCAD SHX Text

BOSCH REXROTH JOB NO.:

AutoCAD SHX Text

DATE:

AutoCAD SHX Text

[ ] AS BUILT

AutoCAD SHX Text

[ ] CERTIFIED

AutoCAD SHX Text

[ ] APPROVAL

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text A

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text B

AutoCAD SHX Text C

AutoCAD SHX Text D

AutoCAD SHX Text E

AutoCAD SHX Text F

AutoCAD SHX Text A

AutoCAD SHX Text B

AutoCAD SHX Text C

AutoCAD SHX Text D

AutoCAD SHX Text E

AutoCAD SHX Text F

AutoCAD SHX Text Bosch Rexroth Corporation DCUS/EPU6-Gvc FR 38215-005_N_EN_2016-06-24.dwg

AutoCAD SHX Text

DATE

AutoCAD SHX Text

REV

AutoCAD SHX Text

ISSUED BY

AutoCAD SHX Text

ES-2021 002

AutoCAD SHX Text

ELECTRICAL SCHEMATIC

AutoCAD SHX Text

PHS-0072-11/11-7.5-7.5

AutoCAD SHX Text A

AutoCAD SHX Text 102502

AutoCAD SHX Text

AutoCAD SHX Text

AutoCAD SHX Text

REYNOLDS

AutoCAD SHX Text 4/9/2021

AutoCAD SHX Text

P.O. USACER0014

AutoCAD SHX Text

SAR 4/9/2021

AutoCAD SHX Text

TLD 1/11/2022

AutoCAD SHX Text

HDR 1/11/2022

AutoCAD SHX Text

PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60

AutoCAD SHX Text A

AutoCAD SHX Text

SAR

AutoCAD SHX Text 1/7/2022

AutoCAD SHX Text X

AutoCAD SHX Text

P.O. USACER0014

AutoCAD SHX Text 2021 002

AutoCAD SHX Text S. Reynolds

7.30 1.28 TYP (2)

13.47

9 27/32"

TYP (2)

.83

11 13/16"

9/32" THRU TYP (2)

ITEM QTY PART NO. DESCRIPTION MANUFACTURER MANUFACTURER

PART NO

1 1 H103-20525 ENCLOSURE 300MM X 250MM X 150MM SS HOFFMAN LHC302515

2 1 H103-20517 MOUNTING KIT ENCLOSURE INLINE SS HOFFMAN LMFKSS

3 1 H103-20528 PANEL 300MM X 250MM HOFFMAN LP3025

4 1 123-75047 MOUNTING RAIL, NS35/7.5 x 6.5" PHOENIX 0801681

5 1 123-75047 MOUNTING RAIL, NS35/7.5 x 4" PHOENIX 0801681

6 12 123-75144 DOUBLE LEVEL TERMINAL BLOCKS UKK 5 PHOENIX 2774017

7 4 H123-75420 END BRACKET E/UK-1 PHOENIX 1201413

8 1 H123-75476 END SPACER COVER DG-UKKB 3 PHOENIX 2770859

9 1 H123-75422 PARTITION PLATE ATP UKK 3/5 PHOENIX 778521

10 10 H123-75465 BRIDGE BAR ISOLATOR IS-K 4 PHOENIX 1307338

11 1 H123-75489 GROUNDING TERMINAL BLOCK UDK-4-PE PHOENIX 2775184

12 1 H123-75491 SPACER PLATE DP-UKK 3/5 PHOENIX 2770794

13 2 H123-75477 DOUBLE TERMINAL BLOCK UDK 4 PHOENIX 2775016

14 2 H123-75478 END COVER FOR DOUBLE TERMINAL BLOCK D-UDK 4 PHOENIX 2775113

15 1 H701-10038 MEASURING TRANSDUCER TEMPERATURE PT 100 TO 4-20MA PHOENIX 1145192

16 1 RU0000301 POWER SUPPLY SDN-5-24-100C SOLA SDN-5-24-100C

17 1 R0017352 GROUND BAR COPPER ILSCO N-174

18 8 R0017350 SET SCREW GROUND BAR 1/4-28 ILSCO E-153

19 2 123-75051 MARKER STRIP 1-10

22 2 123-75126 MARKER STRIP 301-310

23 2 123-75163 MARKER STRIP 311-320

24 2 H123-75427 MARKER STRIP L1-N-PE

25 2 RU0000529 AMPLIFIER PROPORTIONAL VALVE 1.5A MAX REXROTH R901439036B

B

B

B

JUNCTION BOX

HAS-11785

ICp SINGLE PUMP

A0

1/10/2022

431 2 5 6 7 8

A

2 3 54 76 8

B

C

D

E

F

A

B

C

D

E

F

Customer Reference

Drawing Description

ECN Number

Drawn By

Date Drawn

Revision

Sh t

O f

Designed

Checked

Approved

DATE DATEISSUED BY REV ISSUED BY REV

DO NOT SCALE DRAWING

THIRD ANGLE

5/6/2021

R978984009

ARE DECIMAL INCH

Material (unless noted)

Dimensional Tolerances

NOTED DIMENSIONS

BREAK SHARP CORNERS

REMOVE ALL BURRS

UNLESS OTHERWISE

HDR

SAR

TLD

.XXX

FRACTIONS

REQUEST.

TLD

5/6/2021

102052

6/2/2021

DRY WEIGHT

TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING

RECIPIENT, AND MUST BE RETURNED UPON

TO ANY PARTY OTHER THAN THE AUTHORIZED

CONFIDENTIAL INFORMATION OF BOSCH

MAY NOT BE DISCLOSED IN WHOLE OR IN PART

THAN THAT FOR WHICH IT IS BEING PROVIDED,

THIS DRAWING CONTAINS PROPRIETARY AND

BE COPIED OR USED FOR ANY PURPOSE OTHER

NOR THE INFORMATION CONTAINED IN IT MAY

11/30/2021

1/32"

.X .10"

.XX .01"

ANGLES 1/4

1/10/2022

SECTION A-A

B

5 29/32"

JUNCTION BOX

HAS-11785

ICp SINGLE PUMP

A0

1/10/2022

431 2 5 6 7 8

A

2 3 54 76 8

B

C

D

E

F

A

B

C

D

E

F

Customer Reference

Drawing Description

ECN Number

Drawn By

Date Drawn

Revision

Sh t

O f

Designed

Checked

Approved

DATE DATEISSUED BY REV ISSUED BY REV

DO NOT SCALE DRAWING

THIRD ANGLE

5/6/2021

R978984009

ARE DECIMAL INCH

Material (unless noted)

Dimensional Tolerances

NOTED DIMENSIONS

BREAK SHARP CORNERS

REMOVE ALL BURRS

UNLESS OTHERWISE

HDR

SAR

TLD

.XXX

FRACTIONS

REQUEST.

TLD

5/6/2021

102052

6/2/2021

DRY WEIGHT

TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING

RECIPIENT, AND MUST BE RETURNED UPON

TO ANY PARTY OTHER THAN THE AUTHORIZED

CONFIDENTIAL INFORMATION OF BOSCH

MAY NOT BE DISCLOSED IN WHOLE OR IN PART

THAN THAT FOR WHICH IT IS BEING PROVIDED,

THIS DRAWING CONTAINS PROPRIETARY AND

11/30/2021

1/32"

.X .10"

.XX .01"

ANGLES 1/4

1/10/2022

12 3

B

1 1/4"

3 23/32"

11 13/16"

A

48.00

74 11/16"

HAS-11781

ASSEMBLY

CA 140 SECTOR GATE, RIGHT

A0

R978983984

3/19/2021

431 2 5 6 7 8

A

2 3 54 76 8

B

C

D

E

F

A

B

C

D

E

F

Customer Reference

Drawing Description

ECN Number

Drawn By

Date Drawn

Revision

Sh t

O f

Designed

Checked

Approved

DATE DATEISSUED BY REV ISSUED BY REV

DO NOT SCALE DRAWING

JLA

TLD

FRACTIONS

ARE DECIMAL INCH

Material (unless noted)

NOTED DIMENSIONS

Dimensional Tolerances

THIRD ANGLE

3/17/2022

.XXX THAN THAT FOR WHICH IT IS BEING PROVIDED,

TOTAL WEIGHT

REQUEST.

JLA

103720

SAR

8/5/2021

DRY WEIGHT

UNLESS OTHERWISE

REXROTH CORPORATION. NEITHER DRAWING

RECIPIENT, AND MUST BE RETURNED UPON

REMOVE ALL BURRS

TO ANY PARTY OTHER THAN THE AUTHORIZED

CONFIDENTIAL INFORMATION OF BOSCH

BREAK SHARP CORNERS

MAY NOT BE DISCLOSED IN WHOLE OR IN PART

1/32"

3/19/2021

3860 LBS [1750 KGS]

8/28/2021 1

C

A

JLA

.005"

.X .10"

.XX .01"

ANGLES 1/4

3/17/2022

ITEM QTY RNo DESCRIPTION PART NO.

1 1 R939070231 BRAKE, MDA 14 67 N 0 74 178 2268-601-74

2 1 R939002266 TA 21 2 01 278 2339-606

3 1 R939054454 MOUNTING KIT CA 50-210 WITH TA5-21 478 3629-804

4 1 R939073944 HYDRAULIC MOTOR, CA 140 140 SB0NHC 02 95 178 1934-115-95

5 21 R987037797 HEX SCREW, M6S 20 X 80 - 10.9 2121 2037-678

6 1 R978983979 ADAPTER SHAFT CA 140 S SECTOR GATE PINION hde-34414

7 26 R913082879 HEX SCREW, 1" UNC X 2" LONG 316SS

8 1 R978983980 BELL HOUSING CA 140 SECTOR GATE MOTOR hde-34416

9 1 R978983983 BASE FRAME CA 140 SECTOR GATE, RIGHT hde-34419

10 12 R913082909 HEX SCREW, 1" UNC X 4 1/4" 316 SS

11 1 R913082899 SOLID BEARING SBL-150170100

12 12 R913082912 HEX NUT, 1" UNC 316SS

13 1 R978983982 PINION SECTOR GATE hde-34418

14 1 R978983981 BEARING HOUSING SECTOR GATE LOWER BEARING hde-34417

15 8 R913082905 FLAT WASHER, 1" UNC 316SS

16 2 R913083776 SET SCREW, 1/4"-20 X 1/2" 316 SS

ASSEMBLY INSTRUCTIONS:

USE COMPACT CA INSTALLATION AND MAINTENANCE MANUALS (IMM) WHEN 1.

LIFTING/HANDLING THE MOTOR AND CLEANING THE SHAFT

TOLERANCES ARE VALID AT ROOM TEMPERATURE OF 70°F2.

BEFORE INSTALLATION, CLEAN SHAFTS AND BORES FROM DIRT, GREASE, AND OIL USING 3.

ACETONE OR EQUIV. PER IMM

INSTALL BEARING HOUSING 14 ONTO BASE 9 USING BOLTS 7

26 AND WASHERS 15

8 . 4.

LUBRICATE THREADS WITH OIL AND TORQUE TO 254 LB-FT IN STAR PATTERN.

INSTALL BEARING 11 INTO BEARING HOUSING USING GREASE PROVIDED WITH BEARING5.

INSTALL SET SCREWS 16

2 VERTICALLY, APPROX. 180° APART PER BEARING 6.

MANUFACTURER'S RECOMMENDATIONS AS SEEN ON PAGE 2 OF THIS ASSEMBLY

DRAWING IN SECTION E-E.

BRING PINION GEAR 13 IN FROM THE SIDE. REST PINION IN FRAME. LOWER ADAPTER 7.

SHAFT 6 INTO PLACE FROM THE TOP.

INSTALL ADAPTER SHAFT 6 INTO THE PINION GEAR. LUBRICATE THREADS AND INSTALL 8.

BOLTS 10

12 AND NUTS 12

12 AND WITH OILED THREADS, TORQUE TO 254 LB-FT. TORQUE 4

BOLTS AT 12, 6, 3 AND 9 O'CLOCK POSITIONS AND THEN IN A CIRCULAR PATTERN.

POSITION SHAFT INTO BEARING.

INSTALL BELLHOUSING 8 ONTO BASE FRAME WITH ACCESS HOLE FACING 180° AS 9.

SHOWN. INSTALL BOLTS 7

26 , LUBRICATE THREADS WITH OIL AND TORQUE TO 254 LB-FT.

LUBRICATE AND INSTALL O-RING (NOT SHOWN, SUPPLIED WITH MOTOR) IN SHAFT 10.

GROOVE AT LEADING EDGE OF MOTOR PER IMM

INSTALL MOTOR 3 TO SHAFT ADAPTER AS SHOWN, FILL CAVITY OF MOTOR WITH LUBE 11.

OIL, MOBIL SHC 634 OR EQUIV THROUGH G1 PORT, LUBRICATE SCREWS 5

21 WITH OIL

AND TORQUE TO 400 LB-FT PER IMM AND INSTALL AXIAL LOCKING KIT 3 , TORQUE TO

280 FT-LBS

INSTALL TA 21 TANDEM KIT 2 ONTO MOTOR AND INSTALL MDA BRAKE 1 ONTO 12.

TANDEM KIT PER CA IMM.

FOR REFERENCE ONLY

TO PIT WALL

.125 GAP TO

7.40

PIT WALL

16.125 PINION CENTER

17.50 TOP

OF PIT

74 11/16"

30 1/8"

48"

22.23

B

B SECTION B-B

PIT WALL

6.083

AND BASE

BETWEEN SHAFT

47 1/16"

.188 GAP

48"

DRILL & TAP

FOR 1/4"-20

SET SCREWS

APPROX

180° APART

EE

SECTION E-E

MAKE SET SCREWS

FLUSH WITH SURFACE

HAS-11781

ASSEMBLY

CA 140 SECTOR GATE, RIGHT

A0

431 2 5 6 7 8

2 3 54 76 8

B

C

D

E

F

A

B

C

D

E

F

Customer Reference

Drawing Description

ECN Number

Drawn By

Date Drawn

Revision

Sh t

O f

Designed

Checked

Approved

DATE DATEISSUED BY REV ISSUED BY REV

DO NOT SCALE DRAWING

JLA 3/19/2021

FRACTIONS

ARE DECIMAL INCH

Material (unless noted)

NOTED DIMENSIONS

Dimensional Tolerances

THIRD ANGLE SAR

3/17/2022

.XXX THAN THAT FOR WHICH IT IS BEING PROVIDED,

C

TOTAL WEIGHT

REQUEST.

JLA

R978983984

3/19/2021

8/5/2021

DRY WEIGHT

UNLESS OTHERWISE

REXROTH CORPORATION. NEITHER DRAWING

RECIPIENT, AND MUST BE RETURNED UPON

REMOVE ALL BURRS

TO ANY PARTY OTHER THAN THE AUTHORIZED

CONFIDENTIAL INFORMATION OF BOSCH

BREAK SHARP CORNERS

MAY NOT BE DISCLOSED IN WHOLE OR IN PART

103720

8/28/2021

.005"

.X .10"

.XX .01"

ANGLES 1/4

SECTION G-G

H

12" TYP (3)

3 1/2"

20 1/2" TYP (2)

8"

27 1/2"

6 1/2"

ASSEMBLY

CA 140 SECTOR GATE, RIGHT

HAS-11781

A0

3/17/2022

431 2 5 6 7 8

A

2 3 54 76 8

B

C

D

E

F

A

B

C

D

E

F

Customer Reference

Drawing Description

ECN Number

Drawn By

Date Drawn

Revision

Sh t

O f

Designed

Checked

Approved

DATE DATEISSUED BY REV ISSUED BY REV

DO NOT SCALE DRAWING

THIRD ANGLE

A

SAR

ARE DECIMAL INCH

Material (unless noted)

Dimensional Tolerances

NOTED DIMENSIONS

BREAK SHARP CORNERS

REMOVE ALL BURRS

UNLESS OTHERWISE

TLD

JLA B

.XXX

FRACTIONS

REQUEST.

R978983984

8/5/2021

DRY WEIGHT

TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING

RECIPIENT, AND MUST BE RETURNED UPON

TO ANY PARTY OTHER THAN THE AUTHORIZED

CONFIDENTIAL INFORMATION OF BOSCH

MAY NOT BE DISCLOSED IN WHOLE OR IN PART

THAN THAT FOR WHICH IT IS BEING PROVIDED,

THIS DRAWING CONTAINS PROPRIETARY AND

8/28/2021

C

C

.005" 1/32"

.X .10"

.XX .01"

ANGLES 1/4

3/17/2022

C

TYP (12)

C

DETAIL H

1/4"

1 1/8"

C

GG

ASSEMBLY

HAS-11807

CA 140 SECTOR GATE, LEFT

A0

8/31/2021

431 2 5 6 7 8

A

2 3 54 76 8

B

C

D

E

F

A

B

C

D

E

F

Customer Reference

Drawing Description

ECN Number

Drawn By

Date Drawn

Revision

Sh t

O f

Designed

Checked

Approved

DATE DATEISSUED BY REV ISSUED BY REV

DO NOT SCALE DRAWING

THIRD ANGLE

8/27/2021

R978984088

ARE DECIMAL INCH

Material (unless noted)

Dimensional Tolerances

NOTED DIMENSIONS

BREAK SHARP CORNERS

REMOVE ALL BURRS

UNLESS OTHERWISE

SAR

TLD

JLA

.XXX

FRACTIONS

REQUEST.

JLA

8/27/2021

DRY WEIGHT

TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING

RECIPIENT, AND MUST BE RETURNED UPON

TO ANY PARTY OTHER THAN THE AUTHORIZED

CONFIDENTIAL INFORMATION OF BOSCH

MAY NOT BE DISCLOSED IN WHOLE OR IN PART

THAN THAT FOR WHICH IT IS BEING PROVIDED,

THIS DRAWING CONTAINS PROPRIETARY AND

1/32"

.X .10"

.XX .01"

ANGLES 1/4

8/31/2021

ITEM QTY RNo DESCRIPTION PART NO.

1 1 R939070231 BRAKE, MDA 14 67 N 0 74 178 2268-601-74

2 1 R939002266 TA 21 2 01 278 2339-606

3 1 R939054454 MOUNTING KIT CA 50-210 WITH TA5-21 478 3629-804

4 1 R939073944 HYDRAULIC MOTOR, CA 140 140 SB0NHC 02 95 178 1934-115-95

5 21 R987037797 HEX SCREW, M6S 20 X 80 - 10.9 2121 2037-678

6 1 R978983979 ADAPTER SHAFT CA 140 S SECTOR GATE PINION hde-34414

7 26 R913082879 HEX SCREW, 1" UNC X 2" LONG 316SS

8 1 R978983980 BELL HOUSING CA 140 SECTOR GATE MOTOR hde-34416

9 1 R978984087 BASE FRAME CA 140 SECTOR GATE, LEFT hde-34452

10 12 R913082909 HEX SCREW, 1" UNC X 4 1/4" 316 SS

11 1 R913082899 SOLID BEARING SBL-150170100

12 12 R913082912 HEX NUT, 1" UNC 316SS

13 1 R978983982 PINION SECTOR GATE hde-34418

14 1 R978983981 BEARING HOUSING SECTOR GATE LOWER BEARING hde-34417

15 8 R913082905 FLAT WASHER, 1" UNC 316SS

16 2 R913083776 SET SCREW, 1/4"-20 X 1/2" 316 SS

ASSEMBLY INSTRUCTIONS:

USE COMPACT CA INSTALLATION AND MAINTENANCE MANUALS (IMM) WHEN 1.

LIFTING/HANDLING THE MOTOR AND CLEANING THE SHAFT

TOLERANCES ARE VALID AT ROOM TEMPERATURE OF 70°F2.

BEFORE INSTALLATION, CLEAN SHAFTS AND BORES FROM DIRT, GREASE, AND OIL USING 3.

ACETONE OR EQUIV. PER IMM

INSTALL BEARING HOUSING 14 ONTO BASE 9 USING BOLTS 7

26 AND WASHERS 15

8 . 4.

LUBRICATE THREADS WITH OIL AND TORQUE TO 254 LB-FT IN STAR PATTERN.

INSTALL BEARING 11 INTO BEARING HOUSING USING GREASE PROVIDED WITH BEARING5.

INSTALL SET SCREWS 16

2 VERTICALLY, APPROX. 180° APART PER BEARING 6.

MANUFACTURER'S RECOMMENDATIONS AS SEEN ON PAGE 2 OF THIS ASSEMBLY

DRAWING IN SECTION E-E.

BRING PINION GEAR 13 IN FROM THE SIDE. REST PINION IN FRAME. LOWER ADAPTER 7.

SHAFT 6 INTO PLACE FROM THE TOP.

INSTALL ADAPTER SHAFT 6 INTO THE PINION GEAR. LUBRICATE THREADS AND INSTALL 8.

BOLTS 10

12 AND NUTS 12

12 AND WITH OILED THREADS, TORQUE TO 254 LB-FT. TORQUE 4

BOLTS AT 12, 6, 3 AND 9 O'CLOCK POSITIONS AND THEN IN A CIRCULAR PATTERN.

POSITION SHAFT INTO BEARING.

INSTALL BELLHOUSING 8 ONTO BASE FRAME WITH ACCESS HOLE FACING 180° AS 9.

SHOWN. INSTALL BOLTS 7

26 , LUBRICATE THREADS WITH OIL AND TORQUE TO 254 LB-FT.

LUBRICATE AND INSTALL O-RING (NOT SHOWN, SUPPLIED WITH MOTOR) IN SHAFT 10.

GROOVE AT LEADING EDGE OF MOTOR PER IMM

INSTALL MOTOR 3 TO SHAFT ADAPTER AS SHOWN, FILL CAVITY OF MOTOR WITH LUBE 11.

OIL, MOBIL SHC 634 OR EQUIV THROUGH G1 PORT, LUBRICATE SCREWS 5

21 WITH OIL

AND TORQUE TO 400 LB-FT PER IMM AND INSTALL AXIAL LOCKING KIT 3 , TORQUE TO

280 FT-LBS

INSTALL TA 21 TANDEM KIT 2 ONTO MOTOR AND INSTALL MDA BRAKE 1 ONTO 12.

TANDEM KIT PER CA IMM.

48.00

74 11/16"

7.40

16.125 PINION CENTER

TO PIT WALL

.125 GAP TO

PIT WALL

17.50 TOP

OF PIT

ASSEMBLY

HAS-11807

CA 140 SECTOR GATE, LEFT

A0

8/31/2021

431 2 5 6 7 8

A

2 3 54 76 8

B

C

D

E

F

A

B

C

D

E

F

Customer Reference

Drawing Description

ECN Number

Drawn By

Date Drawn

Revision

Sh t

O f

Designed

Checked

Approved

DATE DATEISSUED BY REV ISSUED BY REV

DO NOT SCALE DRAWING

THIRD ANGLE

8/27/2021

R978984088

ARE DECIMAL INCH

Material (unless noted)

Dimensional Tolerances

NOTED DIMENSIONS

BREAK SHARP CORNERS

REMOVE ALL BURRS

UNLESS OTHERWISE

SAR

TLD

JLA

.XXX

FRACTIONS

REQUEST.

JLA

8/27/2021

DRY WEIGHT

TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING

RECIPIENT, AND MUST BE RETURNED UPON

TO ANY PARTY OTHER THAN THE AUTHORIZED

CONFIDENTIAL INFORMATION OF BOSCH

MAY NOT BE DISCLOSED IN WHOLE OR IN PART

THAN THAT FOR WHICH IT IS BEING PROVIDED,

THIS DRAWING CONTAINS…

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated .