Enclosure 1 - CPCS SS Ref Docs for GFE (Hagglunds-Manual).pdf
PDF 24 MB Posted
- Attached to
- Catfish Point Control Structure Federal contract opportunity
- Solicitation number
- W912P823R0053
About this file
This file is related to an enclosure for a solicitation regarding the Catfish Point Control Structure project. The U.S. Army Corps of Engineers Engineering District New Orleans is seeking proposals to provide goods and services for maintenance and repair of the Catfish Point Control Structure. Proposers should reference solicitation number W912P823R0053 and submit responses by the deadline specified in the solicitation document. The required goods and services include manuals for operating and maintaining Hagglunds equipment used at the control structure. The selected contractor will be responsible for providing replacement parts and technical support services over the term of the award.
View the file
Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| W912P823R0053 AM0003.pdf | ||
| W912P823R00530003 FINAL SF30 Catfish Point.pdf | ||
| W912P823R00530002 FINAL SF30 8-28.pdf | ||
| W912P823R00530001 FINAL SPS Catfish Point CS.pdf | ||
| Enclosure 2 - CPCS Technical Specifications.pdf | ||
| Enclosure 1 - CPCS SS Ref Docs for GF Sector Gates.pdf | ||
| W912P823R0053 FINAL SPS Solicitation CPCS 7-31.pdf | ||
| Enclosure 5 - CPCS Machinery Pit and Anchorage Details.pdf | ||
| Enclosure 1 - CPCS SS Ref Docs for GFE (Hagglunds-Instructions).pdf | ||
| Enclosure 4 - CPCS Gantt Chart (Rev 2023-05-24).pdf | ||
| Enclosure 3 - CPCS Plans.pdf |
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Text version
HYDRAULIC DRIVE SYSTEM
OPERATION AND INSTRUCTION
MANUAL
CUSTOMER INFORMATION
Name Native Engineers LLC
Purchase Order USACER0014
Reference Catf ish Point
Notes
BOSCH REXROTH INFORMATION
Project 2021 002
Sales Order 2797659
Notes
FOR REFERENCE ONLY
Pro jec t Spec i f i ca t ions B i l l o f Ma te r ia ls Genera l Ar rangement Hydrau l i c Schemat ic E lec t r i ca l Schemat ic Junc t ion Box Layout
Hydrau l i c Motor I&M Manua l Hydrau l i c Motor D imens ion Drawing Motor Accessor ies
Hydrau l i c Power Un i t I&M Manua l Power Un i t Se r ia l Number Tag Tes t Repor t
B o s c h R e x r o t h C o r p o r a t i o n 3 9 4 0 G a n t z R o a d , S u i t e F G r o v e C i t y , O h i o 4 3 1 2 3 U S A P h o n e : ( 6 1 4 ) 3 0 5 - 4 9 9 9 F a x : ( 6 1 4 ) 3 0 5 - 4 9 1 1
SE
C
TI
O
N
PROJECT SPECIFICATIONS
Project No.: Revision:
Date: ECN:
Equipment Type
Installation Location
DESIGN INFORMATION
Multiple Drive Unit Specify Drives
NEMA Classification Area Classification
Ambient Temp. Range °F to °F Cooling Design Temperature °F
Max Cooling Water Temp. °F Available Water Flow GPM
Elev. Above Sea Level Feet Water Type
Hydraulic Oil Hyd Oil ISO Weight
Drive Speed, Run RPM Nominal Torque Ft. Lbs.
Drive Speed, Max RPM Starting Torque Ft. Lbs.
Duty Cycle Flow Range: GPM
Motor Case Flushing: GPM Nominal Pressure: PSI
Setting of Pump Compensator Pressure*
Pump 1 PSI Pump 2 PSI
*For configurations outside the scope of the form, please explain in notes
Mechanical Max Volume Limitation: GPM(forward) GPM(reverse)
Uni / Uni with Jog Reverse / Bi-Directional Drive:
Direction of Rotation (viewed from motor shaft end)
D C
F R
-3
-0
_F
O R
_N _E
N _2
9-
-2
5.
B os ch
R ex ro th
C or p.
2797659
2021 002 A [ ] APPROVAL
[ ] CERTIFIED
[X] AS BUILT
[ ] PRELIMINARY
[ ] REFERENCE ONLY
[ ] FOR CONSTRUCTION
S. Reynolds DATE: 1/11/2022
11,500
18,000
Flood water from River
Catfish Point, LA
DOCUMENT SUBMITTAL STATUS
spwarren@nativeengineers.com
TR200090
USACER0014
2/12/2021
Civil Engineering Sector Gate & Dam -4730
102502
3450 3450
AAN 009 D20 4730-3
no
BY:
9/28/2021
Ashok Amin
Native Engineers LLC.
1042 Whitetail Dr. Mandeville, LA 70448
Sean Warren
985-778-4337
0.3-1.6
Catfish Point Sector Gate
6.15
Sector Gate pinion drive Hydraulic System
N/A
6.15
0-4.7
Requested Ship Date from Columbus
Previous Order Reference
Sales Person Quotation Number and Rev
Work Request #
Y N
Y N
Y N
Customer Specifications?
Engineering Spec Review?
Application/Code
Sales Person
Customer
Address
Contact Name
Phone Number
Project Name/Ref
Customer PO No.
Bosch Rexroth S.O. #
Units
Y N
Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 1 /6
Date: ECN:
MOTOR AND ACCESORIES
Hydraulic Motor
Torque Arm
Mounting Tool
Shaft Adaptor
Speed Encoder
Encoder Mounting Set
Axial Locking Set
Hydraulic Motor Valves
TYPE OF DRIVE
Type of Drive (1-4)
Type 1 = Single drive Type 2 = One common double drive, common motor shaft.
One pump driving one motor: Two pumps driving one motor.
Type 3 = One common double drive, Type 4 = Two separate drives one motor shaft per pump.
Two pumps driving two motors with Two pumps driving two motors with separate function.
common function. If one stops by a fault the other will also stop.
[ ] APPROVAL
[ ] CERTIFIED
[X] AS BUILT2/12/2021
S. Reynolds DATE:
A
DOCUMENT SUBMITTAL STATUS
102502
1/11/2022
CA-140-140-SBONHC-02, SP index 11 (Marine paint w ss wr),& 64 no primer +MDA-14+TA-21
Drive shaft per specification to fit pinion gear and CA-140 with TA and MDA-14
2021 002 [ ] PRELIMINARY
[ ] REFERENCE ONLY
[ ] FOR CONSTRUCTION
BY:
Y N
Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 2 /6
Date: ECN:
HYDRAULIC POWER UNIT
Order Code:
A B C1 C1T D1 D1T E F G H I J K L M N O P Q R S T U V W X
- 2 - / - / - 1 1 - 1 0 0 0 - 1 B 1 H B - 0 1 0 0 - 0 - /
A Tank size: liters (gallons)
B Number of Bays
PUMP TYPE
C1 Pump displacement (cm3/rev). Left hand side. Pump Control
C1 Tandem Pump displacement (cm3/rev) ELECTRIC MOTOR SELECTION Motor size (HP). Left hand side.
D1 Pump displacement (cm3/rev). Right hand side. E Motor size (HP). Right hand side.
D1 Tandem Pump displacement (cm3/rev) F
G Control System
H Control System Mounting
I Pressure Transmitter
J High Pressure Monitoring
K Cabinet Feet
L Filter
M Oil Heater
N Oil Heater Voltage
O Heat Exchanger
P Water Valve or Air CoolerE-Motor Voltage
Q Control Box Voltage
R Accumulator
S Inspection/Witness/Approvals
T High Pressure Piping (HPU)
U OPEN
V E-Motor Supplier
W E-Motor Voltage (3Ø)
X E-Motor Frequency (Hz)
1/11/2022
Inspection/Witness/Approval Details
007 11 7.5 7.5 460
[ ] APPROVAL
[ ] CERTIFIED
[X] AS BUILT
PHS6 60
QTY
BY: S. Reynolds DATE:
A
DOCUMENT SUBMITTAL STATUS
2/12/2021 102502
2021 002 [ ] PRELIMINARY
[ ] REFERENCE ONLY
[ ] FOR CONSTRUCTION
Single visit by customer to see our facility and see 1st unit assembled and see it turning at no load for short time for their confidence
Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 3 /6
Date: ECN:
ELECTRIC MOTOR OPTIONS
RTD or Thermistor sensor for Stator temperature.
RTD or Thermistor sensor for Bearing temperature.
Space Heater
When the electric motor is supplied by customer the following information must be supplied with order
Type & Brand. Must be specified.
Weight. Must be specified.
Certified Dimension drawing required for processing of order!
PRESSURE TRANSMITTER(S) Setting of High Pressure Monitoring
Pump 1 Pump 2 Pump 1 Pump 2
**High Pressure A/B-Port is V-port connection on Denison pump.
***High Pressure A/B-port is MAB-port connection on SP pump.
*Please clarify other in notes
DESCRIPTION OF OPERATION
BY: 1/11/2022
DOCUMENT SUBMITTAL STATUS
[ ] PRELIMINARY
[ ] REFERENCE ONLY
[ ] FOR CONSTRUCTION
2021 002 A
2/12/2021
[ ] APPROVAL
[ ] CERTIFIED
[X] AS BUILT102502
S. Reynolds DATE:
The units will operate the sector gates for the Catfish Point flood control structure.
A-Port
B-Port
**V-Port
A-Port
B-Port
**V-Port
***MAB ***MAB
*OTHER *OTHER
Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 4 /6
Date: ECN:
HYDRAULIC NOTES
ELECTRICAL NOTES
MECHANICAL NOTES
OTHER:
DOCUMENTATION NOTES
Drawings: 1 copy For Approval and 1 copy of For Construction by email. Please specify other requirements.
Drawing Due Date: Confirmed after receipt of Tech Clarified order
Manuals Due Date: 10 working days after the ship date
DOCUMENT SUBMITTAL STATUS
2/12/2021
[ ] PRELIMINARY
[ ] REFERENCE ONLY
[ ] FOR CONSTRUCTION
[ ] APPROVAL
[ ] CERTIFIED
[X] AS BUILT102502
BY: S. Reynolds DATE: 1/11/2022
2021 002 A
Hydraulic power unit, motor and brake to be prepared for long term storage. Unit could be stored for 6 months to 3 years.
Periodic PM work for checking the units and rotating if needed to be arranged by USACE & our service tech on a separate p.o.
Interconnecting hoses to be included and fitted with Motor assembly and HPU assembly using the position and location provided in the specification.
Qty. 2 hand pump to be supplied.
HPU should have extended legs to clear flood level and enclose HPU
Hagglunds factory items tobe assembled and shipped complete as follows;
CA-140-140-SBONHC-02 sp index 11& 64 Marine paint , no primer inside MDA-14-67-N-033, Marine paint , no primer inside +ta-21-02-1 (R939002266 Axial locking kit 478 -3629-804
Refer to section C of Supply Contract
Rexroth VT-MSPA driver cards, 1 for forward and 1 for reverse Pressure transmitter installed in the shuttle valve of the control manifold to show system pressure
Stainless steel 316L reservoir to include Hydrocraft magnetic tank trap
7.5 HP E-motor with a gear pump
Bladder to be installed in reservoir Hydraulic oil, ISO 100 Synthetic to be used for testing and long term storage and included with the scope of supply.
Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 5 /6
Date: ECN:
Horizontal
Motor_Orientation
A [ ] PRELIMINARY
[ ] REFERENCE ONLY
[ ] FOR CONSTRUCTION
[ ] APPROVAL
[ ] CERTIFIED
[X] AS BUILT
DATE: 1/11/2022
2/12/2021
2021 002
102502
BY: S. Reynolds
DOCUMENT SUBMITTAL STATUS
6 ft.
NA
NA
0 ft.
Bosch Rexroth Corporation Editor: DCUS/SEL-Gvc DCFR-38205-001 Page 6 /6
DC-HD/SAL3-NA Form Bill of Material Project Business
HB-2021 002 HS-2021 002
Created By: SAR 5/11/2021 Native Engineers Assembly Ref(s) : GA-2021 002
Checked By: TLD 1/11/2022 P.O. USACER0014 ES-2021 002
Approved By: HDR 1/11/2022 Latest Rev. : Revised By :
B SAR
Latest ECN : Rev. Date :
102502 7-Jan-2022
Item Bosch Rexroth Description No. Qty. Part No.
D 2 R978984003 HIGH PRESSURE HAND PUMP
C 6 * R939002632 ADAPTER FITTINGS, COMPACT CA
B 6 R78983984 HYDRUALIC MOTOR ASSEMBLY
A 6 R978983970 PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60
10 1 R978984012 FRAME ASSEMBLY
11 1 R978984013 MOTOR PLATE
12 1 R939060298 COVER PLATE FOR RESERVOIR
13 1 R978984019 STAND
14 1 R913018573 RUBBER FLANGE
20 1 R978984015 RESERVOIR ASSEMBLY, 70L
21 R978984058 RESERVOIR BAG
22 R978984059 RESERVOIR MAGNET
30 1 R978980205 GATE VALVE FOR RESERVOIR DRAIN, 1" NPT
40 1 R978984010 PANEL FRONT
41 1 R978984014 PANEL REAR
42 2 R939063692 PANEL SIDE
43 10 ft R913035614 1" INSULATION, FOR PAC S2 44 44 ft R913079586 PANEL TRIM, FOR DUc
45 2 R913061553 LATCH, FOR DUC
46 6 R913078889 HANDLE, FOR DUc
47 1 R978984018 TOP COVER
48 6 R978984008 SUPPORT, TOP COVER
50 2 R978984004 3/4" BSP X 3/4" JIC WITH 1MM ORIFICE
60 1 R901454180 FLUSHING CHECK VALVE, 3/4" SAE, 7.25 PSI
70 NOT USED
80 2 L R900961556 HYDRAULIC PUMP, 11cc
90 2 R978011298 HIGH PRESSURE BALL VALVE, LOCKING W/ LIMIT SWITCH
100 1 R978981085 PUMP/MOTOR ADPT., 254-256TC TO SAE-A 2 BOLT
110 COUPLING, CONSISTING OF 110, 111, 112, 113:
111 2 S R978980414 COUPLING, E.M. HALF, 213TC FRAME, 1-3/8" X 5/16" keyway
112 1 S R901333627 PUMP HALF: SAE-AA SPLINE
113 2 S R978980401 INSERT-Black Spider 120 2 L R978984007 ELECTRIC MOTOR, 7.5 HP, 1800 RPM, 460VAC/3 PHASE/60 Hz
213 TC, PREMIUM EFFICIENCY, TEFC, 1.25 S.F.
C-FACE, NEMA DESIGN, 40° C CLASS F INSULATION
130 1 R978980563 SINGLE FILTER ASSY', SIZE 160, 10 µm, W/ ELEMENT & 30°C THERMAL LOCKOUT TYPE INDICATOR 140 1 *M R939059245 FILTER REPLACEMENT CARTRIDGE, SIZE 160, 10 µm
150 1 R978984016 FILTER BRACKET
160 NOT USED
170 NOT USED
180 NOT USED
190 1 R978980527 OIL LEVEL/TEMPERATURE INDICATOR, 10", With Dial Thermometer
200 1 M R901377377 FILTER AIR BREATHER, 10 MICRON AND 3/4" NPT ADAPTER
210 1 M R978980580 FILTER AIR BREATHER/BREAKER, 3 PSI, 10 MICRON
220 1 S R978068232 2 SWITCH LEVEL SWITCH WITH PT100 RTD
230 NOT USED
240 1 R978981167 QUICK DISCONNECT COUPLING
250 NOT USED
260 NOT USED
270 1 *L R978981029 AIR COOLER, 1/3 HP, 460/60/3 3450 RPM
271 1 R978984011 COOLER BRACKET
280 1 R901454184 COOLER BYPASS CHECK VALVE, 3/4" SAE, 72.5 PSI
290 1 R901551089 PRESSURE RELIEF VALVE
291 2 S R978980520 PRESSURE GAUGE, 0-1000 PSI, 2-1/2" DIAL, CHARGE & SERVO PRESSURE
7/16-20 (SAE-4), LOWER MOUNT LIQUID FILLED
300 1 R901551008 PRESSURE REDUCING VALVE
310 1 R978980630 CHECK VALVE, BYPASS FOR BRAKE
311 1 ORIFICE FITTING, NPT MALE x NPT FEMALE, 0.02" ORIFICE 320 1 S R978980274 OIL IMMERSION HEATER 0.375 kW, 120 VAC, 1 PH, EXP. RESISTANT, BUILT IN THERMOSTAT
330 NOT USED
340 NOT USED
350 NOT USED
360 1 R978984005 CONTROL VALVE
370 1 R978984009 JUNCTION BOX, SINGLE ICp, NEMA 4 371 1 M R978980579 VpCI-105 EMITTER (USED IN ALL TERMINAL AND SPIDER BOXES)
380 2 R901439036 DRIVER CARD, VT-MSPA
390 NOT USED
400 NOT USED
420 1 R901454182 BACK PRESSURE CHECK VALVE, 3/4" SAE, 21.75 PSI
430 NOT USED
440 NOT USED
450 1 S R901342033 HIGH PRESSURE TRANSDUCER, 0-5800 PSI, IP 67, 16-36 VDC Input, 4-20 mA Output
451 1 R900779509 ELECTRICAL CONNECTOR, M12, 4POLE
452 1 R901376630 CONVERSION ADAPTER STAINLESS STEEL -06 SAE MALE TO -04 BSPP FEMALE
460 NOT USED
470 NOT USED
480 1 R978983944 S/N PLATE
Bill of Material
Model Code: PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60
C O D E
D C
F R
-3
-0
_F
R _N
_E N
_2
8-
-2
B os ch R ex ro th C or
Bosch Rexroth Corporation Editor: DC-HD/SAL3-NA DCFR 38215-001 Page 1 / 2
DC-HD/SAL3-NA Form Bill of Material Project Business
HB-2021 002 HS-2021 002
Created By: SAR 5/11/2021 Native Engineers Assembly Ref(s) : GA-2021 002
Checked By: TLD 1/11/2022 P.O. USACER0014 ES-2021 002
Approved By: HDR 1/11/2022 Latest Rev. : Revised By :
B SAR
Latest ECN : Rev. Date :
102502 7-Jan-2022
Item Bosch Rexroth Description No. Qty. Part No.
Bill of Material
Model Code: PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60
C O D E
500 0 M R913039221 OIL SAMPLE KIT
501 0 M PREVENTATIVE MAINTENANCE-CONTACT HAGGLUNDS SERVICE (614) 305-4999
DOCUMENT SUBMITTAL STATUS
[ ] PRELIMINARY [ ] APPROVAL
* - Indicates Items supplied loose to be installed by Customer [ ] REFERENCE ONLY [ ] CERTIFIED
M - Indicates Recommended Maintenance Spares [ ] FOR CONSTRUCTION [X] AS BUILT
S - Indicates Recommended Shelf Spares L - Indicates Recommended Long Term Spares CUSTOMER REFERENCE: P.O. USACER0014
T - Indicates Top Level Items Necessary for Power Unit Testing BOSCH REXROTH JOB NO: 2021 002
BY: S. Reynolds DATE: 1/11/2022
Bosch Rexroth Corporation Editor: DC-HD/SAL3-NA DCFR 38215-001 Page 2 / 2
HEATER
OIL IMMERSION
OIL FILL
CONNECTION
23 3/4" 603
27 3/4" 705
CUSTOMER CONNECTION BLOCK
DRIVE UNIT
PUMP PORTS 'A' & 'B' 3/4" JIC 37° MALE FLARE
DRAIN PORT 'D1' 3/4" JIC 37° MALE FLARE
DRAIN PORT 'D2' 3/4" JIC 37° MALE FLARE
BRAKE OPENING PORT 'BR' 3/4" JIC 37° MALE FLARE
OIL FILL CONNECTION 3/4" NPT FEMALE [QUICK DISCONNECT]
WASTE DRAIN 'WD' 1" NPT [PLUGGED]
TANK DRAIN 1" NPT [PLUGGED]
HYDRAULIC MOTOR
MAIN PORTS 'A1' 'A2' & 'C1''C2' 1 1/4" SAE J518C FLANGE CODE 62-6000 PSI
CASE DRAIN PORT 'D1' 3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]
DRAIN PORT 'D2' 3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]
HYDRAULIC MOTOR BRAKE
MAIN PORTS 'B1' & 'B2' 3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]
NOTES:
1. TOP COVER MUST BE REMOVED BEFORE LIFTING THE POWER UNIT AND/OR
PUMP/MOTOR ASSEMBLY
2. THREE (3) LIFTING POINTS MUST BE USED WHEN LIFTING THE POWER UNIT
3. RECOMMENDED ELECTRICAL CONNECTION POINTS
C
71 5/8" 1820
50820"
85233 9/16"
46018 1/8"
4X 0.59 15
OIL FILTER
WD
OIL/AIR COOLER
OIL LEVEL/TEMP
INDICATOR
JUNCTION BOX
TANK DRAIN
57 1/2" 1461
59" 1499
GA-2021002
PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60
A0
.X
431 2 5 6 7 8
A
2 3 54 76 8
B
C
D
E
F
A
B
C
D
E
F
Customer Reference
Drawing Description
ECN Number
Drawn By
Date Drawn
Revision
Sh t
O f
Designed
Checked
Approved
DATE DATEISSUED BY REV ISSUED BY REV
DO NOT SCALE DRAWING
THIRD ANGLE
.10"
ARE DECIMAL INCH
Material (unless noted)
Dimensional Tolerances
NOTED DIMENSIONS
BREAK SHARP CORNERS
GENERAL ARRANGEMENT
103717
SAR
1/10/2022
DRY WEIGHT
TOTAL WEIGHT
REMOVE ALL BURRS
UNLESS OTHERWISE1/4
.XX 3/17/2022.01"
ANGLES
Bosch Rexroth Corporation DC-HD/SAL3-NA DCFR 38215-005_N_EN_2018-04-18.dwg
1,650 LBS [748 KGS]
Model Code
CATFISH POINT
1/11/2022 3/16/2022
TLD
TLD
C
A
.005"
1/32"FRACTIONS
.XXX
R978983970
HDR
C
4/8/2021
TLD
TLD 4/8/2021
3/17/2022
THIS DRAWING CONTAINS PROPRIETARY AND
CONFIDENTIAL INFORMATION OF BOSCH
REXROTH CORPORATION. NEITHER DRAWING
NOR THE INFORMATION CONTAINED IN IT MAY
BE COPIED OR USED FOR ANY PURPOSE OTHER
THAN THAT FOR WHICH IT IS BEING PROVIDED,
MAY NOT BE DISCLOSED IN WHOLE OR IN PART
TO ANY PARTY OTHER THAN THE AUTHORIZED
RECIPIENT, AND MUST BE RETURNED UPON
REQUEST.
BR
BREATHER
MAGNET
PARTICLE
BREAKER
FILTER BREATHER/
B
TEMP RTD
LEVEL SWITCH/
AIR FILTER/
D2
A
D1
59 7/16" 1510
29 15/16" 760
FOR REFERENCE ONLY
rss1clb Stamp
THIS DRAWING CONTAINS PROPRIETARY AND
CONFIDENTIAL INFORMATION OF BOSCH
REXROTH CORPORATION. NEITHER DRAWING
NOR THE INFORMATION CONTAINED IN IT MAY
BE COPIED OR USED FOR ANY PURPOSE
OTHER THAN THAT FOR WHICH IT IS BEING
PROVIDED, MAY NOT BE DISCLOSED IN
WHOLE OR IN PART TO ANY PARTY OTHER
THAN THE AUTHORIZED RECIPIENT, AND
MUST BE RETURNED UPON REQUEST.
FOR REFERENCE ONLY
AutoCAD SHX Text M2
AutoCAD SHX Text
0.67 CIR
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0.67 CIR
AutoCAD SHX Text a
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TS-1
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70 L (18.5 GAL)
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21.75 PSI
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2000 PSI
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3/4" JIC 37° MALE FLARE
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POWER UNIT
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DRAIN PORT 'D1'
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PT-1
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WORKING PRESSURE
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TRANSDUCER
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AutoCAD SHX Text T
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363 PSI
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25 BAR
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RTD-1
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LS-2
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LS-1
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MIN OIL LEVEL
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LOW OIL LEVEL
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TEMPERATURE
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OIL FILL
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CONNECTION
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SV-1
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DRAIN PORT 'D2'
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BRAKE RELEASE PORT 'BR'
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WASTE DRAIN 'WD'
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TANK DRAIN
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3/4" NPT FEMALE [QUICK DISCONNECT]
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OIL FILL CONNECTION
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1" NPT [PLUGGED]
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1" NPT [PLUGGED]
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HYDRAULIC MOTOR
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1 1/4" SAE J518C FLANGE CODE 62-6000 PSI
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MAIN PORTS 'A1, A2' & 'C1, C2'
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3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]
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CASE DRAIN PORT 'D1'
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DRAIN PORT 'D2'
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3/4" JIC 37° MALE FLARE
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3/4" JIC 37° MALE FLARE
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3/4" JIC 37° MALE FLARE
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WD
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CUSTOMER CONNECTION POINTS.
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BOSCH REXROTH RECOMMENDS AN
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ISO 100 OIL FOR THIS EQUIPMENT.
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MOTOR SHAFT ROTATION BASED ON
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VIEWING MOTOR FROM MOTOR SHAFT SIDE.
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NOTES
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3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]
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HYDRAULIC MOTOR BRAKE
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MAIN PORTS 'B1'
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3/4" JIC 37° FLARE [ADAPTED FROM 3/4" BSP]
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DISPLACEMENT : %%U537 CU. IN/ REV (8,800 CU. CM/REV)
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HAGGLUNDS HYDRAULIC MOTOR
AutoCAD SHX Text TORQUE : %%U7,119 Ft-Lbs./1000 PSI (140 Nm/bar)
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MOTOR : %%UCOMPACT CA-140-140-SAONO0
AutoCAD SHX Text MAXIMUM PRESSURE : %%U5000 PSI (350 bar)
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1/4" JIC 37° FLARE [ADAPTED FROM 1/4" BSP]
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FLUSHING PORT 'F3'
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319 PSI
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22 BAR
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SV-3
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SV-2
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E-MOTOR(S) MUST NOT BE TURNED ON
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UNLESS SUCTION VALVE IS OPEN.
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TO PREVENT DAMAGE TO THE PUMP,
AutoCAD SHX Text Revision
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AutoCAD SHX Text Sht
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AutoCAD SHX Text Drawing Description
AutoCAD SHX Text Customer Reference
AutoCAD SHX Text ECN Number
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AutoCAD SHX Text Approved
AutoCAD SHX Text Checked
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DATE
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ISSUED BY
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REV
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[ ] FOR CONSTRUCTION
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CUSTOMER REF:
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DOCUMENT SUBMITTAL STATUS
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[ ] PRELIMINARY
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[ ] REFERENCE ONLY
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BY:
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BOSCH REXROTH JOB NO.:
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DATE:
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[ ] AS BUILT
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[ ] CERTIFIED
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[ ] APPROVAL
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AutoCAD SHX Text Bosch Rexroth Corporation DC-HD/SAL3-NA DCFR 38215-005_N_EN_2018-04-18.dwg
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DATE
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REV
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ISSUED BY
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HS-2021 002
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HYDRAULIC SCHEMATIC
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PHS-0072-11/11-7.5-7.5
AutoCAD SHX Text A
AutoCAD SHX Text 102502
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REYNOLDS
AutoCAD SHX Text 4/9/2021
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P.O. USACER0014
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SAR 4/9/2021
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TLD 1/11/2022
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HDR 1/11/2022
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PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60
AutoCAD SHX Text A
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SAR
AutoCAD SHX Text 1/7/2022
AutoCAD SHX Text X
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P.O. USACER0014
AutoCAD SHX Text 2021 002
AutoCAD SHX Text S. Reynolds
AutoCAD SHX Text 1/11/2022
AutoCAD SHX Text A
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24VDC
0V
24VDC
0V
1 1
2 2
3 3
SV-3
B1
W1
SV-2
B1
W1
SV-3
SV-2
THIS DRAWING CONTAINS PROPRIETARY AND
CONFIDENTIAL INFORMATION OF BOSCH
REXROTH CORPORATION. NEITHER DRAWING
NOR THE INFORMATION CONTAINED IN IT MAY
BE COPIED OR USED FOR ANY PURPOSE
OTHER THAN THAT FOR WHICH IT IS BEING
PROVIDED, MAY NOT BE DISCLOSED IN
WHOLE OR IN PART TO ANY PARTY OTHER
THAN THE AUTHORIZED RECIPIENT, AND
MUST BE RETURNED UPON REQUEST.
FOR REFERENCE ONLY
AutoCAD SHX Text "W" = WARNING; AN INDICATION THAT A PARAMETER IS APPROACHING ITS OPERATIONAL LIMIT. SHUTDOWN IS NOT REQUIRED.
AutoCAD SHX Text "A" = ALARM; AN ALARM INDICATION MEANS THAT A PARAMETER HAS PASSED IT'S OPERATIONAL LIMIT AND THE DRIVE MUST BE SHUTDOWN. FOLLOW THE ALARM SHUTDOWN PROCEDURE LISTED ABOVE.
AutoCAD SHX Text
EXTERNAL WIRES DRAWN = PRE-WIRED
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EXTERNAL WIRES DRAWN = USERS WIRING
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%%U(EXCLUDES MOTORS), SOME CABLES MAY NOT BE PRESENT FOR ALL APPLICATIONS
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INTERNAL AC JUMPERS : 16 AWG, RED (MTW)
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INTERNAL DC JUMPERS : 20 AWG, BLUE (MTW)
AutoCAD SHX Text AC POWER SUPPLY (120 VAC) : 3 x 14 AWG (600V SOOW)
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AC CONNECTION CABLES : 16 AWG, SHIELDED, BLK/RED PAIRS (600V TC)
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DC CONNECTION CABLES : 20 AWG, SHIELDED, BLK/WHT PAIRS (300V PLTC)
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ENCODER CABLES : 22 AWG, SHIELDED, BLK/WHT PAIRS (300V PLTC)
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AC POWER SUPPLY - TANK HEATER (120 VAC) : 14 AWG, BLK/WHT/GRN (SEW/SMRL)
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AC POWER SUPPLY - HEAT TRACING (120 VAC) : 14 AWG, BLK/WHT/GRN (SEW/SMRL)
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SPECIFICATION: CONNECTION CABLES AND INTERNAL WIRING
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POWER SUPPLY PS1
AutoCAD SHX Text L
AutoCAD SHX Text N
AutoCAD SHX Text L1
AutoCAD SHX Text N
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PE
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DRIVE START FORWARD
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+24 VDC
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SPEED SETPOINT,FORWARD
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DIRECTIONAL PROPORTIONAL VALVE
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HYDRAULIC FLOW, REVERSE
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HYDRAULIC FLOW, FORWARD
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POWER UNIT
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FROM CUSTOMER CONTROL SYSTEM
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JUNCTION BOX
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(MOUNTED INSIDE UNIT)
AutoCAD SHX Text 120VAC 60Hz
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SUPPLY VOLTAGE
AutoCAD SHX Text NOTE: THE ELECTRIC MOTOR SHOULD NOT BE TURNED OFF UNTIL THE HYDRAULIC VALVE HAS RETURNED TO THE NEUTRAL POSITION AND THE DRIVE HAS STOPPED.
AutoCAD SHX Text TYPICAL STARTUP: START THE PUMP ELECTRIC MOTOR. WAIT A MINIMUM OF 5 : START THE PUMP ELECTRIC MOTOR. WAIT A MINIMUM OF 5 SECONDS TO ALLOW CHARGE PRESSURE TO BUILD. START THE DRIVE BY CLOSING A CONTACT BETWEEN TERMINALS 1 AND 2. DRIVE SPEED IS ADJUSTABLE VIA THE 4-20mA INPUT.
AutoCAD SHX Text TYPICAL SHUTDOWN: STOP THE HYDRAULIC MOTOR BY OPENING THE CONTACT : STOP THE HYDRAULIC MOTOR BY OPENING THE CONTACT BETWEEN TERMINALS 1 AND 2 OR BY REMOVING THE SPEED SETPOINT COMMAND SIGNAL TO ALLOW VALVE TO DE-STROKE. AFTER THE VALVE IS IN NEUTRAL AND THE DRIVE HAS STOPPED, THE ELECTRIC MOTOR MAY BE TURNED OFF.
AutoCAD SHX Text ALARM SHUTDOWN: FOR ALARM SHUTDOWN SITUATIONS, OPEN THE DRIVE START : FOR ALARM SHUTDOWN SITUATIONS, OPEN THE DRIVE START CONTACT BETWEEN TERMINALS 1 AND 2. 1 SECOND LATER SHUT OFF THE PUMP ELECTRIC MOTOR. ONCE THE DRIVE UNIT IS SHUTDOWN THE FAULT CAN BE CORRECTED.
AutoCAD SHX Text POWER FAILURE: SHOULD A PUMP ELECTRIC MOTOR BE TURNED OFF WITHOUT THE : SHOULD A PUMP ELECTRIC MOTOR BE TURNED OFF WITHOUT THE PUMP RETURNING TO NEUTRAL, OPEN THE DRIVE START INPUT AND REMOVE THE SPEED SETPOINT SIGNAL AND WAIT AT LEAST 10 SECONDS BEFORE APPLYING A SPEED SETPOINT ONCE POWER IS RESTORED TO THE ELECTRIC MOTOR.
AutoCAD SHX Text
%%UOPERATING INSTRUCTIONS
AutoCAD SHX Text DRIVE REVERSE: START THE PUMP ELECTRIC MOTOR ACCORDING TO THE TYPICAL : START THE PUMP ELECTRIC MOTOR ACCORDING TO THE TYPICAL STARTUP PROCEDURE. REVERSE THE DRIVE BY CLOSING A CONTACT BETWEEN TERMINALS 1 AND 3. THE 4-20mA INPUT.
AutoCAD SHX Text
HAS-11785
AutoCAD SHX Text QUICK SHUTDOWN: STOP THE HYDRAULIC MOTOR BY CLOSING THE CONTACT BETWEEN : STOP THE HYDRAULIC MOTOR BY CLOSING THE CONTACT BETWEEN TERMINALS 1 AND 2. THE COMMAND SIGNAL SHOULD BE REMOVED AND AFTER THE PUMP RETURNED TO NEUTRAL BEFORE RESTARTING THE DRIVE UNIT.
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DRIVE START REVERSE
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REXROTH AMPLIFIER CARD
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VT-MSPA1
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SWITCH = 0-1
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REXROTH AMPLIFIER CARD
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VT-MSPA1
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SWITCH = 0-1
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SPEED SETPOINT, REVERSE
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AutoCAD SHX Text 4-20mA = 0-100%%%
AutoCAD SHX Text 4-20mA = 0-100%%%
AutoCAD SHX Text Revision
AutoCAD SHX Text Date Drawn
AutoCAD SHX Text Sht
AutoCAD SHX Text Of
AutoCAD SHX Text Drawn By
AutoCAD SHX Text Drawing Description
AutoCAD SHX Text Customer Reference
AutoCAD SHX Text ECN Number
AutoCAD SHX Text Designed
AutoCAD SHX Text Approved
AutoCAD SHX Text Checked
AutoCAD SHX Text
DATE
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ISSUED BY
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REV
AutoCAD SHX Text Model Code
AutoCAD SHX Text
[ ] FOR CONSTRUCTION
AutoCAD SHX Text
CUSTOMER REF:
AutoCAD SHX Text
DOCUMENT SUBMITTAL STATUS
AutoCAD SHX Text
[ ] PRELIMINARY
AutoCAD SHX Text
[ ] REFERENCE ONLY
AutoCAD SHX Text
BY:
AutoCAD SHX Text
BOSCH REXROTH JOB NO.:
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DATE:
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[ ] AS BUILT
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[ ] CERTIFIED
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[ ] APPROVAL
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AutoCAD SHX Text A
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AutoCAD SHX Text D
AutoCAD SHX Text E
AutoCAD SHX Text F
AutoCAD SHX Text A
AutoCAD SHX Text B
AutoCAD SHX Text C
AutoCAD SHX Text D
AutoCAD SHX Text E
AutoCAD SHX Text F
AutoCAD SHX Text Bosch Rexroth Corporation DCUS/EPU6-Gvc FR 38215-005_N_EN_2016-06-24.dwg
AutoCAD SHX Text
DATE
AutoCAD SHX Text
REV
AutoCAD SHX Text
ISSUED BY
AutoCAD SHX Text
ES-2021 002
AutoCAD SHX Text
ELECTRICAL SCHEMATIC
AutoCAD SHX Text
PHS-0072-11/11-7.5-7.5
AutoCAD SHX Text A
AutoCAD SHX Text 102502
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
REYNOLDS
AutoCAD SHX Text 4/9/2021
AutoCAD SHX Text
P.O. USACER0014
AutoCAD SHX Text
SAR 4/9/2021
AutoCAD SHX Text
TLD 1/11/2022
AutoCAD SHX Text
HDR 1/11/2022
AutoCAD SHX Text
PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60
AutoCAD SHX Text A
AutoCAD SHX Text
SAR
AutoCAD SHX Text 1/7/2022
AutoCAD SHX Text X
AutoCAD SHX Text
P.O. USACER0014
AutoCAD SHX Text 2021 002
AutoCAD SHX Text S. Reynolds
AutoCAD SHX Text 1/11/2022
PS-1
B1
W1
PT-1
B1
W1
HS-1
B1
W1
HS-2
B1
W1
SV-1
B1
W1
G
Grn
Y
Br
P
LS-1,LS-2
W
RTD-1
SV-1
THIS DRAWING CONTAINS PROPRIETARY AND
CONFIDENTIAL INFORMATION OF BOSCH
REXROTH CORPORATION. NEITHER DRAWING
NOR THE INFORMATION CONTAINED IN IT MAY
BE COPIED OR USED FOR ANY PURPOSE
OTHER THAN THAT FOR WHICH IT IS BEING
PROVIDED, MAY NOT BE DISCLOSED IN
WHOLE OR IN PART TO ANY PARTY OTHER
THAN THE AUTHORIZED RECIPIENT, AND
MUST BE RETURNED UPON REQUEST.
FOR REFERENCE ONLY
AutoCAD SHX Text
POWER UNIT
AutoCAD SHX Text
PS-1
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AutoCAD SHX Text
AutoCAD SHX Text
PT-1
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+ 24 VDC SUPPLY
AutoCAD SHX Text P
AutoCAD SHX Text I
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** RETURN FILTER BLOCKED 32 PSI (2 BAR) "W"
AutoCAD SHX Text WORKING PRESSURE, 4-20mA = 0-5800 PSI (0-400 BAR)
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POWER UNIT INSTRUMENTS
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AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
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CONTROL BOX
AutoCAD SHX Text
(MOUNTED INSIDE UNIT)
AutoCAD SHX Text
HAS-11785
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TO CUSTOMER CONTROL SYSTEM FOR CONDITION MONITORING
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
IF SWITCH OPENS OIL LEVEL IS LOW. TANK SHOULD BE FILLED AS SOON AS POSSIBLE
AutoCAD SHX Text IF SWITCH OPENS OIL LEVEL IS TOO LOW TO CONTINUE TO RUN. BEGIN ALARM SHUTDOWN PROCEDURE
AutoCAD SHX Text IF SWITCH OPENS OIL FILTER IS CLOGGED. FILTER SHOULD BE CHANGED AS SOON AS POSSIBLE
AutoCAD SHX Text OIL TEMPERATURE MONITORING SHOULD BE PERFORMED BASED ON THE SET POINTS LISTED 4-20mA
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WORKING PRESSURE MONITORING
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SWITCH CLOSED DURING NORMAL OPERATION
AutoCAD SHX Text
HS-1
AutoCAD SHX Text
+ 24 VDC SUPPLY
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*** PUMP 1 PRESSURE LINE BLOCKED "A"
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IF SWITCH OPENS OIL FLOW IS SHUT OFF. BEGIN ALARM SHUTDOWN PROCEDURE
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SWITCH CLOSED DURING NORMAL OPERATION
AutoCAD SHX Text
* = DRY CONTACT RATED FOR 250VAC, 24VDC, 0.8A ** = DRY CONTACT RATED FOR 250VAC, 24VDC, 2.5A *** = DRY CONTACT RATED FOR 250VAC, 24VDC, 4A
AutoCAD SHX Text
HS-2
AutoCAD SHX Text
+ 24 VDC SUPPLY
AutoCAD SHX Text
*** PUMP 2 PRESSURE LINE BLOCKED "A"
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AutoCAD SHX Text
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IF SWITCH OPENS OIL FLOW IS SHUT OFF. BEGIN ALARM SHUTDOWN PROCEDURE
AutoCAD SHX Text
AutoCAD SHX Text
SWITCH CLOSED DURING NORMAL OPERATION
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
HYDRAULIC MOTOR FREE WHEELING VALVE
AutoCAD SHX Text
ACTIVATE TO ALLOW HYDRAULIC MOTOR TO FREE WHEEL
AutoCAD SHX Text
+ 24 VDC SUPPLY
AutoCAD SHX Text
LOW OIL LEVEL "W"
AutoCAD SHX Text
MIN OIL LEVEL "A"
AutoCAD SHX Text
+ 24 VDC SUPPLY
AutoCAD SHX Text
AutoCAD SHX Text
LS-2
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
LS-1
AutoCAD SHX Text
AutoCAD SHX Text
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MIN OIL TEMPERATURE ALARM 32%%D F (0%%D C)
AutoCAD SHX Text
OIL COOLER CONTROL 105%%D F (40%%D C)
AutoCAD SHX Text
HIGH OIL TEMPERATURE WARNING 131%%D F (55%%D C)
AutoCAD SHX Text
MAX OIL TEMPERATURE ALARM 140%%D F (60%%D C)
AutoCAD SHX Text
AutoCAD SHX Text
FORCE LOW
AutoCAD SHX Text
SENSE LOW
AutoCAD SHX Text
FORCE HIGH
AutoCAD SHX Text
AutoCAD SHX Text
RTD-1
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
RTD XMTR 1
AutoCAD SHX Text 3.2
AutoCAD SHX Text 5.2
AutoCAD SHX Text 3.1
AutoCAD SHX Text 5.1
AutoCAD SHX Text 4.1
AutoCAD SHX Text 4.2
AutoCAD SHX Text
+ 24 VDC SUPPLY
AutoCAD SHX Text
AutoCAD SHX Text A
AutoCAD SHX Text A
AutoCAD SHX Text Revision
AutoCAD SHX Text Date Drawn
AutoCAD SHX Text Sht
AutoCAD SHX Text Of
AutoCAD SHX Text Drawn By
AutoCAD SHX Text Drawing Description
AutoCAD SHX Text Customer Reference
AutoCAD SHX Text ECN Number
AutoCAD SHX Text Designed
AutoCAD SHX Text Approved
AutoCAD SHX Text Checked
AutoCAD SHX Text
DATE
AutoCAD SHX Text
ISSUED BY
AutoCAD SHX Text
REV
AutoCAD SHX Text Model Code
AutoCAD SHX Text
[ ] FOR CONSTRUCTION
AutoCAD SHX Text
CUSTOMER REF:
AutoCAD SHX Text
DOCUMENT SUBMITTAL STATUS
AutoCAD SHX Text
[ ] PRELIMINARY
AutoCAD SHX Text
[ ] REFERENCE ONLY
AutoCAD SHX Text
BY:
AutoCAD SHX Text
BOSCH REXROTH JOB NO.:
AutoCAD SHX Text
DATE:
AutoCAD SHX Text
[ ] AS BUILT
AutoCAD SHX Text
[ ] CERTIFIED
AutoCAD SHX Text
[ ] APPROVAL
AutoCAD SHX Text
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AutoCAD SHX Text A
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AutoCAD SHX Text B
AutoCAD SHX Text C
AutoCAD SHX Text D
AutoCAD SHX Text E
AutoCAD SHX Text F
AutoCAD SHX Text A
AutoCAD SHX Text B
AutoCAD SHX Text C
AutoCAD SHX Text D
AutoCAD SHX Text E
AutoCAD SHX Text F
AutoCAD SHX Text Bosch Rexroth Corporation DCUS/EPU6-Gvc FR 38215-005_N_EN_2016-06-24.dwg
AutoCAD SHX Text
DATE
AutoCAD SHX Text
REV
AutoCAD SHX Text
ISSUED BY
AutoCAD SHX Text
ES-2021 002
AutoCAD SHX Text
ELECTRICAL SCHEMATIC
AutoCAD SHX Text
PHS-0072-11/11-7.5-7.5
AutoCAD SHX Text A
AutoCAD SHX Text 102502
AutoCAD SHX Text
AutoCAD SHX Text
AutoCAD SHX Text
REYNOLDS
AutoCAD SHX Text 4/9/2021
AutoCAD SHX Text
P.O. USACER0014
AutoCAD SHX Text
SAR 4/9/2021
AutoCAD SHX Text
TLD 1/11/2022
AutoCAD SHX Text
HDR 1/11/2022
AutoCAD SHX Text
PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60
AutoCAD SHX Text A
AutoCAD SHX Text
SAR
AutoCAD SHX Text 1/7/2022
AutoCAD SHX Text X
AutoCAD SHX Text
P.O. USACER0014
AutoCAD SHX Text 2021 002
AutoCAD SHX Text S. Reynolds
REXROTH CORPORATION. NEITHER DRAWING
NOR THE INFORMATION CONTAINED IN IT MAY
BE COPIED OR USED FOR ANY PURPOSE
OTHER THAN THAT FOR WHICH IT IS BEING
PROVIDED, MAY NOT BE DISCLOSED IN
WHOLE OR IN PART TO ANY PARTY OTHER
THAN THE AUTHORIZED RECIPIENT, AND
MUST BE RETURNED UPON REQUEST.
FOR REFERENCE ONLY
AutoCAD SHX Text
POWER UNIT
AutoCAD SHX Text M1
AutoCAD SHX Text
3 PH
AutoCAD SHX Text
ELECTRIC MOTOR 1
AutoCAD SHX Text
7.5 HP/ 460 VAC/ 60 Hz
AutoCAD SHX Text
FLA 8.7 AMP, 1800 RPM, T.E.F.C.
AutoCAD SHX Text
AutoCAD SHX Text M2
AutoCAD SHX Text
3 PH
AutoCAD SHX Text
ELECTRIC MOTOR 2
AutoCAD SHX Text
7.5 HP/ 460 VAC/ 60 Hz
AutoCAD SHX Text
FLA 8.7 AMP, 1800 RPM, T.E.F.C.
AutoCAD SHX Text
AutoCAD SHX Text
AND OTHER REQUIRED EQUIPMENT
AutoCAD SHX Text 460 VAC/60Hz, MOTOR STARTERS, AutoCAD SHX Text
CUSTOMER TO SUPPLY
AutoCAD SHX Text
(120 VAC)
AutoCAD SHX Text
TS-1
AutoCAD SHX Text N
AutoCAD SHX Text L
AutoCAD SHX Text
375 WATT TANK HEATER WITH
AutoCAD SHX Text
INTERNAL THERMOSTAT SET AT 65°F (18°C)
AutoCAD SHX Text
PE
AutoCAD SHX Text
3.2 AMPS
AutoCAD SHX Text 120VAC 60Hz
AutoCAD SHX Text
SUPPLY VOLTAGE
AutoCAD SHX Text
AutoCAD SHX Text M3
AutoCAD SHX Text
3 PH
AutoCAD SHX Text
AIR COOLER ELECTRIC MOTOR
AutoCAD SHX Text 1/3 HP/ 460 VAC/ 60 Hz
AutoCAD SHX Text
FLA 0.38 AMP, 3450 RPM, T.E.F.C.
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SH
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120 VAC
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SH
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120 VAC
AutoCAD SHX Text A
AutoCAD SHX Text Revision
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AutoCAD SHX Text Drawing Description
AutoCAD SHX Text Customer Reference
AutoCAD SHX Text ECN Number
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DATE
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ISSUED BY
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REV
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[ ] FOR CONSTRUCTION
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CUSTOMER REF:
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DOCUMENT SUBMITTAL STATUS
AutoCAD SHX Text
[ ] PRELIMINARY
AutoCAD SHX Text
[ ] REFERENCE ONLY
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BY:
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BOSCH REXROTH JOB NO.:
AutoCAD SHX Text
DATE:
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[ ] AS BUILT
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[ ] CERTIFIED
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[ ] APPROVAL
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AutoCAD SHX Text A
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AutoCAD SHX Text Bosch Rexroth Corporation DCUS/EPU6-Gvc FR 38215-005_N_EN_2016-06-24.dwg
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DATE
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REV
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ISSUED BY
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ES-2021 002
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ELECTRICAL SCHEMATIC
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PHS-0072-11/11-7.5-7.5
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AutoCAD SHX Text 102502
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REYNOLDS
AutoCAD SHX Text 4/9/2021
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P.O. USACER0014
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SAR 4/9/2021
AutoCAD SHX Text
TLD 1/11/2022
AutoCAD SHX Text
HDR 1/11/2022
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PHS-0072-11/11-7.5/7.5-11-1000-1B1HB-0100-0-460/60
AutoCAD SHX Text A
AutoCAD SHX Text
SAR
AutoCAD SHX Text 1/7/2022
AutoCAD SHX Text X
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P.O. USACER0014
AutoCAD SHX Text 2021 002
AutoCAD SHX Text S. Reynolds
7.30 1.28 TYP (2)
13.47
9 27/32"
TYP (2)
.83
11 13/16"
9/32" THRU TYP (2)
ITEM QTY PART NO. DESCRIPTION MANUFACTURER MANUFACTURER
PART NO
1 1 H103-20525 ENCLOSURE 300MM X 250MM X 150MM SS HOFFMAN LHC302515
2 1 H103-20517 MOUNTING KIT ENCLOSURE INLINE SS HOFFMAN LMFKSS
3 1 H103-20528 PANEL 300MM X 250MM HOFFMAN LP3025
4 1 123-75047 MOUNTING RAIL, NS35/7.5 x 6.5" PHOENIX 0801681
5 1 123-75047 MOUNTING RAIL, NS35/7.5 x 4" PHOENIX 0801681
6 12 123-75144 DOUBLE LEVEL TERMINAL BLOCKS UKK 5 PHOENIX 2774017
7 4 H123-75420 END BRACKET E/UK-1 PHOENIX 1201413
8 1 H123-75476 END SPACER COVER DG-UKKB 3 PHOENIX 2770859
9 1 H123-75422 PARTITION PLATE ATP UKK 3/5 PHOENIX 778521
10 10 H123-75465 BRIDGE BAR ISOLATOR IS-K 4 PHOENIX 1307338
11 1 H123-75489 GROUNDING TERMINAL BLOCK UDK-4-PE PHOENIX 2775184
12 1 H123-75491 SPACER PLATE DP-UKK 3/5 PHOENIX 2770794
13 2 H123-75477 DOUBLE TERMINAL BLOCK UDK 4 PHOENIX 2775016
14 2 H123-75478 END COVER FOR DOUBLE TERMINAL BLOCK D-UDK 4 PHOENIX 2775113
15 1 H701-10038 MEASURING TRANSDUCER TEMPERATURE PT 100 TO 4-20MA PHOENIX 1145192
16 1 RU0000301 POWER SUPPLY SDN-5-24-100C SOLA SDN-5-24-100C
17 1 R0017352 GROUND BAR COPPER ILSCO N-174
18 8 R0017350 SET SCREW GROUND BAR 1/4-28 ILSCO E-153
19 2 123-75051 MARKER STRIP 1-10
22 2 123-75126 MARKER STRIP 301-310
23 2 123-75163 MARKER STRIP 311-320
24 2 H123-75427 MARKER STRIP L1-N-PE
25 2 RU0000529 AMPLIFIER PROPORTIONAL VALVE 1.5A MAX REXROTH R901439036B
B
B
B
JUNCTION BOX
HAS-11785
ICp SINGLE PUMP
A0
1/10/2022
431 2 5 6 7 8
A
2 3 54 76 8
B
C
D
E
F
A
B
C
D
E
F
Customer Reference
Drawing Description
ECN Number
Drawn By
Date Drawn
Revision
Sh t
O f
Designed
Checked
Approved
DATE DATEISSUED BY REV ISSUED BY REV
DO NOT SCALE DRAWING
THIRD ANGLE
5/6/2021
R978984009
ARE DECIMAL INCH
Material (unless noted)
Dimensional Tolerances
NOTED DIMENSIONS
BREAK SHARP CORNERS
REMOVE ALL BURRS
UNLESS OTHERWISE
HDR
SAR
TLD
.XXX
FRACTIONS
REQUEST.
TLD
5/6/2021
102052
6/2/2021
DRY WEIGHT
TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING
RECIPIENT, AND MUST BE RETURNED UPON
TO ANY PARTY OTHER THAN THE AUTHORIZED
CONFIDENTIAL INFORMATION OF BOSCH
MAY NOT BE DISCLOSED IN WHOLE OR IN PART
THAN THAT FOR WHICH IT IS BEING PROVIDED,
THIS DRAWING CONTAINS PROPRIETARY AND
BE COPIED OR USED FOR ANY PURPOSE OTHER
NOR THE INFORMATION CONTAINED IN IT MAY
11/30/2021
1/32"
.X .10"
.XX .01"
ANGLES 1/4
1/10/2022
SECTION A-A
B
5 29/32"
JUNCTION BOX
HAS-11785
ICp SINGLE PUMP
A0
1/10/2022
431 2 5 6 7 8
A
2 3 54 76 8
B
C
D
E
F
A
B
C
D
E
F
Customer Reference
Drawing Description
ECN Number
Drawn By
Date Drawn
Revision
Sh t
O f
Designed
Checked
Approved
DATE DATEISSUED BY REV ISSUED BY REV
DO NOT SCALE DRAWING
THIRD ANGLE
5/6/2021
R978984009
ARE DECIMAL INCH
Material (unless noted)
Dimensional Tolerances
NOTED DIMENSIONS
BREAK SHARP CORNERS
REMOVE ALL BURRS
UNLESS OTHERWISE
HDR
SAR
TLD
.XXX
FRACTIONS
REQUEST.
TLD
5/6/2021
102052
6/2/2021
DRY WEIGHT
TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING
RECIPIENT, AND MUST BE RETURNED UPON
TO ANY PARTY OTHER THAN THE AUTHORIZED
CONFIDENTIAL INFORMATION OF BOSCH
MAY NOT BE DISCLOSED IN WHOLE OR IN PART
THAN THAT FOR WHICH IT IS BEING PROVIDED,
THIS DRAWING CONTAINS PROPRIETARY AND
11/30/2021
1/32"
.X .10"
.XX .01"
ANGLES 1/4
1/10/2022
12 3
B
1 1/4"
3 23/32"
11 13/16"
A
48.00
74 11/16"
HAS-11781
ASSEMBLY
CA 140 SECTOR GATE, RIGHT
A0
R978983984
3/19/2021
431 2 5 6 7 8
A
2 3 54 76 8
B
C
D
E
F
A
B
C
D
E
F
Customer Reference
Drawing Description
ECN Number
Drawn By
Date Drawn
Revision
Sh t
O f
Designed
Checked
Approved
DATE DATEISSUED BY REV ISSUED BY REV
DO NOT SCALE DRAWING
JLA
TLD
FRACTIONS
ARE DECIMAL INCH
Material (unless noted)
NOTED DIMENSIONS
Dimensional Tolerances
THIRD ANGLE
3/17/2022
.XXX THAN THAT FOR WHICH IT IS BEING PROVIDED,
TOTAL WEIGHT
REQUEST.
JLA
103720
SAR
8/5/2021
DRY WEIGHT
UNLESS OTHERWISE
REXROTH CORPORATION. NEITHER DRAWING
RECIPIENT, AND MUST BE RETURNED UPON
REMOVE ALL BURRS
TO ANY PARTY OTHER THAN THE AUTHORIZED
CONFIDENTIAL INFORMATION OF BOSCH
BREAK SHARP CORNERS
MAY NOT BE DISCLOSED IN WHOLE OR IN PART
1/32"
3/19/2021
3860 LBS [1750 KGS]
8/28/2021 1
C
A
JLA
.005"
.X .10"
.XX .01"
ANGLES 1/4
3/17/2022
ITEM QTY RNo DESCRIPTION PART NO.
1 1 R939070231 BRAKE, MDA 14 67 N 0 74 178 2268-601-74
2 1 R939002266 TA 21 2 01 278 2339-606
3 1 R939054454 MOUNTING KIT CA 50-210 WITH TA5-21 478 3629-804
4 1 R939073944 HYDRAULIC MOTOR, CA 140 140 SB0NHC 02 95 178 1934-115-95
5 21 R987037797 HEX SCREW, M6S 20 X 80 - 10.9 2121 2037-678
6 1 R978983979 ADAPTER SHAFT CA 140 S SECTOR GATE PINION hde-34414
7 26 R913082879 HEX SCREW, 1" UNC X 2" LONG 316SS
8 1 R978983980 BELL HOUSING CA 140 SECTOR GATE MOTOR hde-34416
9 1 R978983983 BASE FRAME CA 140 SECTOR GATE, RIGHT hde-34419
10 12 R913082909 HEX SCREW, 1" UNC X 4 1/4" 316 SS
11 1 R913082899 SOLID BEARING SBL-150170100
12 12 R913082912 HEX NUT, 1" UNC 316SS
13 1 R978983982 PINION SECTOR GATE hde-34418
14 1 R978983981 BEARING HOUSING SECTOR GATE LOWER BEARING hde-34417
15 8 R913082905 FLAT WASHER, 1" UNC 316SS
16 2 R913083776 SET SCREW, 1/4"-20 X 1/2" 316 SS
ASSEMBLY INSTRUCTIONS:
USE COMPACT CA INSTALLATION AND MAINTENANCE MANUALS (IMM) WHEN 1.
LIFTING/HANDLING THE MOTOR AND CLEANING THE SHAFT
TOLERANCES ARE VALID AT ROOM TEMPERATURE OF 70°F2.
BEFORE INSTALLATION, CLEAN SHAFTS AND BORES FROM DIRT, GREASE, AND OIL USING 3.
ACETONE OR EQUIV. PER IMM
INSTALL BEARING HOUSING 14 ONTO BASE 9 USING BOLTS 7
26 AND WASHERS 15
8 . 4.
LUBRICATE THREADS WITH OIL AND TORQUE TO 254 LB-FT IN STAR PATTERN.
INSTALL BEARING 11 INTO BEARING HOUSING USING GREASE PROVIDED WITH BEARING5.
INSTALL SET SCREWS 16
2 VERTICALLY, APPROX. 180° APART PER BEARING 6.
MANUFACTURER'S RECOMMENDATIONS AS SEEN ON PAGE 2 OF THIS ASSEMBLY
DRAWING IN SECTION E-E.
BRING PINION GEAR 13 IN FROM THE SIDE. REST PINION IN FRAME. LOWER ADAPTER 7.
SHAFT 6 INTO PLACE FROM THE TOP.
INSTALL ADAPTER SHAFT 6 INTO THE PINION GEAR. LUBRICATE THREADS AND INSTALL 8.
BOLTS 10
12 AND NUTS 12
12 AND WITH OILED THREADS, TORQUE TO 254 LB-FT. TORQUE 4
BOLTS AT 12, 6, 3 AND 9 O'CLOCK POSITIONS AND THEN IN A CIRCULAR PATTERN.
POSITION SHAFT INTO BEARING.
INSTALL BELLHOUSING 8 ONTO BASE FRAME WITH ACCESS HOLE FACING 180° AS 9.
SHOWN. INSTALL BOLTS 7
26 , LUBRICATE THREADS WITH OIL AND TORQUE TO 254 LB-FT.
LUBRICATE AND INSTALL O-RING (NOT SHOWN, SUPPLIED WITH MOTOR) IN SHAFT 10.
GROOVE AT LEADING EDGE OF MOTOR PER IMM
INSTALL MOTOR 3 TO SHAFT ADAPTER AS SHOWN, FILL CAVITY OF MOTOR WITH LUBE 11.
OIL, MOBIL SHC 634 OR EQUIV THROUGH G1 PORT, LUBRICATE SCREWS 5
21 WITH OIL
AND TORQUE TO 400 LB-FT PER IMM AND INSTALL AXIAL LOCKING KIT 3 , TORQUE TO
280 FT-LBS
INSTALL TA 21 TANDEM KIT 2 ONTO MOTOR AND INSTALL MDA BRAKE 1 ONTO 12.
TANDEM KIT PER CA IMM.
FOR REFERENCE ONLY
TO PIT WALL
.125 GAP TO
7.40
PIT WALL
16.125 PINION CENTER
17.50 TOP
OF PIT
74 11/16"
30 1/8"
48"
22.23
B
B SECTION B-B
PIT WALL
6.083
AND BASE
BETWEEN SHAFT
47 1/16"
.188 GAP
48"
DRILL & TAP
FOR 1/4"-20
SET SCREWS
APPROX
180° APART
EE
SECTION E-E
MAKE SET SCREWS
FLUSH WITH SURFACE
HAS-11781
ASSEMBLY
CA 140 SECTOR GATE, RIGHT
A0
431 2 5 6 7 8
2 3 54 76 8
B
C
D
E
F
A
B
C
D
E
F
Customer Reference
Drawing Description
ECN Number
Drawn By
Date Drawn
Revision
Sh t
O f
Designed
Checked
Approved
DATE DATEISSUED BY REV ISSUED BY REV
DO NOT SCALE DRAWING
JLA 3/19/2021
FRACTIONS
ARE DECIMAL INCH
Material (unless noted)
NOTED DIMENSIONS
Dimensional Tolerances
THIRD ANGLE SAR
3/17/2022
.XXX THAN THAT FOR WHICH IT IS BEING PROVIDED,
C
TOTAL WEIGHT
REQUEST.
JLA
R978983984
3/19/2021
8/5/2021
DRY WEIGHT
UNLESS OTHERWISE
REXROTH CORPORATION. NEITHER DRAWING
RECIPIENT, AND MUST BE RETURNED UPON
REMOVE ALL BURRS
TO ANY PARTY OTHER THAN THE AUTHORIZED
CONFIDENTIAL INFORMATION OF BOSCH
BREAK SHARP CORNERS
MAY NOT BE DISCLOSED IN WHOLE OR IN PART
103720
8/28/2021
.005"
.X .10"
.XX .01"
ANGLES 1/4
SECTION G-G
H
12" TYP (3)
3 1/2"
20 1/2" TYP (2)
8"
27 1/2"
6 1/2"
ASSEMBLY
CA 140 SECTOR GATE, RIGHT
HAS-11781
A0
3/17/2022
431 2 5 6 7 8
A
2 3 54 76 8
B
C
D
E
F
A
B
C
D
E
F
Customer Reference
Drawing Description
ECN Number
Drawn By
Date Drawn
Revision
Sh t
O f
Designed
Checked
Approved
DATE DATEISSUED BY REV ISSUED BY REV
DO NOT SCALE DRAWING
THIRD ANGLE
A
SAR
ARE DECIMAL INCH
Material (unless noted)
Dimensional Tolerances
NOTED DIMENSIONS
BREAK SHARP CORNERS
REMOVE ALL BURRS
UNLESS OTHERWISE
TLD
JLA B
.XXX
FRACTIONS
REQUEST.
R978983984
8/5/2021
DRY WEIGHT
TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING
RECIPIENT, AND MUST BE RETURNED UPON
TO ANY PARTY OTHER THAN THE AUTHORIZED
CONFIDENTIAL INFORMATION OF BOSCH
MAY NOT BE DISCLOSED IN WHOLE OR IN PART
THAN THAT FOR WHICH IT IS BEING PROVIDED,
THIS DRAWING CONTAINS PROPRIETARY AND
8/28/2021
C
C
.005" 1/32"
.X .10"
.XX .01"
ANGLES 1/4
3/17/2022
C
TYP (12)
C
DETAIL H
1/4"
1 1/8"
C
GG
ASSEMBLY
HAS-11807
CA 140 SECTOR GATE, LEFT
A0
8/31/2021
431 2 5 6 7 8
A
2 3 54 76 8
B
C
D
E
F
A
B
C
D
E
F
Customer Reference
Drawing Description
ECN Number
Drawn By
Date Drawn
Revision
Sh t
O f
Designed
Checked
Approved
DATE DATEISSUED BY REV ISSUED BY REV
DO NOT SCALE DRAWING
THIRD ANGLE
8/27/2021
R978984088
ARE DECIMAL INCH
Material (unless noted)
Dimensional Tolerances
NOTED DIMENSIONS
BREAK SHARP CORNERS
REMOVE ALL BURRS
UNLESS OTHERWISE
SAR
TLD
JLA
.XXX
FRACTIONS
REQUEST.
JLA
8/27/2021
DRY WEIGHT
TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING
RECIPIENT, AND MUST BE RETURNED UPON
TO ANY PARTY OTHER THAN THE AUTHORIZED
CONFIDENTIAL INFORMATION OF BOSCH
MAY NOT BE DISCLOSED IN WHOLE OR IN PART
THAN THAT FOR WHICH IT IS BEING PROVIDED,
THIS DRAWING CONTAINS PROPRIETARY AND
1/32"
.X .10"
.XX .01"
ANGLES 1/4
8/31/2021
ITEM QTY RNo DESCRIPTION PART NO.
1 1 R939070231 BRAKE, MDA 14 67 N 0 74 178 2268-601-74
2 1 R939002266 TA 21 2 01 278 2339-606
3 1 R939054454 MOUNTING KIT CA 50-210 WITH TA5-21 478 3629-804
4 1 R939073944 HYDRAULIC MOTOR, CA 140 140 SB0NHC 02 95 178 1934-115-95
5 21 R987037797 HEX SCREW, M6S 20 X 80 - 10.9 2121 2037-678
6 1 R978983979 ADAPTER SHAFT CA 140 S SECTOR GATE PINION hde-34414
7 26 R913082879 HEX SCREW, 1" UNC X 2" LONG 316SS
8 1 R978983980 BELL HOUSING CA 140 SECTOR GATE MOTOR hde-34416
9 1 R978984087 BASE FRAME CA 140 SECTOR GATE, LEFT hde-34452
10 12 R913082909 HEX SCREW, 1" UNC X 4 1/4" 316 SS
11 1 R913082899 SOLID BEARING SBL-150170100
12 12 R913082912 HEX NUT, 1" UNC 316SS
13 1 R978983982 PINION SECTOR GATE hde-34418
14 1 R978983981 BEARING HOUSING SECTOR GATE LOWER BEARING hde-34417
15 8 R913082905 FLAT WASHER, 1" UNC 316SS
16 2 R913083776 SET SCREW, 1/4"-20 X 1/2" 316 SS
ASSEMBLY INSTRUCTIONS:
USE COMPACT CA INSTALLATION AND MAINTENANCE MANUALS (IMM) WHEN 1.
LIFTING/HANDLING THE MOTOR AND CLEANING THE SHAFT
TOLERANCES ARE VALID AT ROOM TEMPERATURE OF 70°F2.
BEFORE INSTALLATION, CLEAN SHAFTS AND BORES FROM DIRT, GREASE, AND OIL USING 3.
ACETONE OR EQUIV. PER IMM
INSTALL BEARING HOUSING 14 ONTO BASE 9 USING BOLTS 7
26 AND WASHERS 15
8 . 4.
LUBRICATE THREADS WITH OIL AND TORQUE TO 254 LB-FT IN STAR PATTERN.
INSTALL BEARING 11 INTO BEARING HOUSING USING GREASE PROVIDED WITH BEARING5.
INSTALL SET SCREWS 16
2 VERTICALLY, APPROX. 180° APART PER BEARING 6.
MANUFACTURER'S RECOMMENDATIONS AS SEEN ON PAGE 2 OF THIS ASSEMBLY
DRAWING IN SECTION E-E.
BRING PINION GEAR 13 IN FROM THE SIDE. REST PINION IN FRAME. LOWER ADAPTER 7.
SHAFT 6 INTO PLACE FROM THE TOP.
INSTALL ADAPTER SHAFT 6 INTO THE PINION GEAR. LUBRICATE THREADS AND INSTALL 8.
BOLTS 10
12 AND NUTS 12
12 AND WITH OILED THREADS, TORQUE TO 254 LB-FT. TORQUE 4
BOLTS AT 12, 6, 3 AND 9 O'CLOCK POSITIONS AND THEN IN A CIRCULAR PATTERN.
POSITION SHAFT INTO BEARING.
INSTALL BELLHOUSING 8 ONTO BASE FRAME WITH ACCESS HOLE FACING 180° AS 9.
SHOWN. INSTALL BOLTS 7
26 , LUBRICATE THREADS WITH OIL AND TORQUE TO 254 LB-FT.
LUBRICATE AND INSTALL O-RING (NOT SHOWN, SUPPLIED WITH MOTOR) IN SHAFT 10.
GROOVE AT LEADING EDGE OF MOTOR PER IMM
INSTALL MOTOR 3 TO SHAFT ADAPTER AS SHOWN, FILL CAVITY OF MOTOR WITH LUBE 11.
OIL, MOBIL SHC 634 OR EQUIV THROUGH G1 PORT, LUBRICATE SCREWS 5
21 WITH OIL
AND TORQUE TO 400 LB-FT PER IMM AND INSTALL AXIAL LOCKING KIT 3 , TORQUE TO
280 FT-LBS
INSTALL TA 21 TANDEM KIT 2 ONTO MOTOR AND INSTALL MDA BRAKE 1 ONTO 12.
TANDEM KIT PER CA IMM.
48.00
74 11/16"
7.40
16.125 PINION CENTER
TO PIT WALL
.125 GAP TO
PIT WALL
17.50 TOP
OF PIT
ASSEMBLY
HAS-11807
CA 140 SECTOR GATE, LEFT
A0
8/31/2021
431 2 5 6 7 8
A
2 3 54 76 8
B
C
D
E
F
A
B
C
D
E
F
Customer Reference
Drawing Description
ECN Number
Drawn By
Date Drawn
Revision
Sh t
O f
Designed
Checked
Approved
DATE DATEISSUED BY REV ISSUED BY REV
DO NOT SCALE DRAWING
THIRD ANGLE
8/27/2021
R978984088
ARE DECIMAL INCH
Material (unless noted)
Dimensional Tolerances
NOTED DIMENSIONS
BREAK SHARP CORNERS
REMOVE ALL BURRS
UNLESS OTHERWISE
SAR
TLD
JLA
.XXX
FRACTIONS
REQUEST.
JLA
8/27/2021
DRY WEIGHT
TOTAL WEIGHTREXROTH CORPORATION. NEITHER DRAWING
RECIPIENT, AND MUST BE RETURNED UPON
TO ANY PARTY OTHER THAN THE AUTHORIZED
CONFIDENTIAL INFORMATION OF BOSCH
MAY NOT BE DISCLOSED IN WHOLE OR IN PART
THAN THAT FOR WHICH IT IS BEING PROVIDED,
THIS DRAWING CONTAINS…
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