Quincy QR-25 Model 340 Air Compressor.pdf

I

QR-25

MODEL 340

RECORD OF CHANGE NO. 100

PARTS

MANUAL

50216-100 JUNE 1985

ALPHABETICAL INDEX

PAGE ,.~

BEARING CARRIER GROUP. . . . . . . . . .. . ..... 12-13

CONNECTING ROD &. LOW PRESSURE PISTON GROUP. 14-15

CONNECTING ROD &. HIGH PRESSURE PISTON GROUP ...................... . 16-17

CONTROL PIPING GROUPS . 26 THRU 33

CRANKCASE GROUP ......... . 8-9

CRANKSHAFT GROUP ...... . 10-11

CYLINDER &. HEAD GROUPS ...... . 18 THRU 21

DIMENSIONAL DRAWINGS 3 THRU 7

DUAL CONTROL CHECK VALVE ASSEMBL Y.. 37

G<\SK ET SET

HEAD ASSEMBLIES. . . . . . .. .. 22 THRU 25

HYDRAUL IC UNLMDER ASSEMBL Y . 36

PILOT &.ASSEMBLIES . 34

PILOT INSTRUCTIONS .. 35

RECOMMENDED SPARE PARTS. 39

SERIAL NUMBER IDENTfFICATION. 2

MODEl 340 RECIPROCATINGAIR COMPRESSOR

5-1/4" L0W PRESSURE BORE X3" HIGH PRESSURE BORE X3- 112" STROKE

AI RCOOLED

TWO STAGE

PRESSURE LUBRICATED

400-900 RPM SPEED RANGE WITH PRESSURE CAPABILITY UP TO 500 PS.I.G.

WITH PROPER CONTROLS AND MODifiCATIONS

~';All ;Jages ill ti1is "PARTS ~lANUALIf section are prefixed tIE"

50216-100 E 1

SERIAL NUMBER IDENTIFICATION

~ODEL RECORD OF

NUMBER CHANGE NUMBERCRANKCASE

SERIAL

NUMBER

I NSPECTI ON PLATE

o o oo

PROMPT SERVICE CAN BE RENDERED ON REPAIR PARTS ORDEr<S IF THE

FOLLOWi NG INFORMAT ION IS GI VEN:

THE MODEL NUMBER AND SERI AL NUMBER, AS ST AJ'1?ED I N THE

NAMEPLATE ON THE SIDE OF THE CRANKCASE (OR INSPECTION

PLATE) MUST BE GIVEN WHEN ORDERING REPAIR PARTS.

2 STATE THE EXACT PART NU1"'IBER NEEDED DO NOT ORDER

BY INDEX NUMBERS, AS iNDEX NUMBERS ARE REPEATED

THROUGHOUT THIS ~1ANUAL, AND IF USED FOR ORDERING

REPAIR PARTS, WILL NECESSITATE TIME CONSUMING

CORRESPONDENCE.

3. STATE EXACT QUANTITY NEEDED.

4 STATE rREFE:::;:RED TYPE OF TRANSPORTATION

ALL REPAIR PARTS ORDERS WILL BE INVOICED FOB. QUINCY, ILLINOIS,

AT PR ICES I N EFFECT AT TIME OF 5HI Pi1ENT.

NOTICE.

DO NOT OPERATE THIS

COf1PRES::)R WITHOUT AN OS·HA APPROVED TOT ALt.Y D,IJI@i.)

E' - LOSED BEL T G~ARD AIR FRCM :HIS COMPRESSOR

MUST NOT BE USED FOROR ANY OTHER REOUIRED FOOD PROCESSING OR BREATHING

D£ATH OR INJURY MAY RESULTSAFETY EQUI Pf-1ENT

50216-100 E- 2 (£-3 BL\);K)

(J1

N

0') I o o

M

-.,j tIl r 7;

NOTES

I. TOP DIMENSIONS ARE IN INCHES,

2. DIMENSIONS IN PARENTHESIS ARE

IN MILLIMETERS.

3. SHEAVE HAS B SECTION GROOVE

(36.61 1.450 (3681

I--- 6.88 ~----...... -- _I (174.8)

OUTLINE DRAWINGS ARE GENERAL IN NATURE AND MAY NOT BE

TOTALLY REPRESENTATIVE OF T' 'E COMoRESSOR PURCHASED.

WHEN DIMENSIONAL ACCURACY IS REQL,RED REQUEST A CER

TIFIED PfUNT FROM OUINCY COMPRESSOR.

12.34 • (313.4l I

-l---::' , "f"

25.56 (649.2l

, 8.25 I 1209.6)

__L_J_

56DIA.,4HOLES

1142)

6.53 ~-"-+--(l65.9)

H/4"N.P.T.

DISCHARGE

26.91 (68~.0)

Z3.31 (~92.ll

I

CAl ...

o r o >o r m en en o-3:

m z en-o z >r o ::D ~-z G>

J}9) lr' .314 (60)

M

I -l388 r .,r:.. j __ J (96.6) I

__¢:- f- 1 f--rl """ M

16250lJl l' -~ 1413)_500 rt

I[6245 I-- U27.0)--J ", ~ i

(41.3) o t1 i i c

J a;

::'..1 1.440

.65 (165)

I 475 ---t

U20

1025 '~ .66 (260.4)- ---., '(22.4)

(403.4)--

(757.9)

CRANKCASE GROUP NO. 110628

50216-100 E- 8

CRANKCASE GROUP NO. 110628

, INDEX

• NlJ'1BER I

OTY

PART

NlJ'1BER DESCRIPTION

1 I 6904 CAANKCASt

I

1363/1

CUP - B[ARI~

SHiM - B[ARING, 005

SHIM BEARI~ 007

••.. 13638 1363D

SHIM - B[APiNO, 020

SHIM - B[AR!~, 002

7 1 6930 PLATE - A00uSTMEN1 8 4 12347!H 12 SCREW - HEX , 3/8- 16 UNO I 00, OAADE 5 (~30F1 -lBS )

9 2 1315 ~ET - INSPECTION PLATE.

10 1 12~9 PLATE - INSPECTiON 11 1 6849 PLATE - INSPEClION (W!THOll GAUGE BOSS; , 12 12 123478-KIO SCREW HEX, 5/16-: 8 UNO 75, OAADE 5 (~12f1 -LBS)

13 1 6726X GAUGE ASS[ M 8 L Y

1311 1 5468 ROO OIL GAWE

13/2 I 6726 KNOB - OIL GALKl£ 13/3 2 123157-21Q 'O-R INO - Oil GAWE

14 I 5783 BAl.l - BR[A1HER

15 1 5932 PIN - DRIVE

16 1 2057 PLUG - PIPE, 1/2 NP1

.INDI(:) TES TOROUE VALUE iN rOOT POUND5 (DRY 'HREAD5, R(PlACEMEN! PAPTS 13/3 2 227~9- 210 'O-RING - OIL GAUOE (FQP 'JSE WITH SYNTHETIC LUflR'CANTS)

HMNTITy AS REOU!RED

50216-100 E- 9

CRANKSHAFT GROUP NO. 110524

50216-100 £-10

CRANKSHAFT GROUP NO. 110524

INDEX

NUMBER OTY

PART

NUMBER DESCRIPTION

t I 110519 CR....Nr SHAFT "::,~,fMBLY ill I 110518 CRANK~fT

1/2 I 6652 CONE BEARING

1/3 I ;:788 CONE • BEAR ING

1/'1 1 l1C234 OIl iF ICE ("RANt SMAFT 115 2 121160 PLUG - ~IH, 1ie NPI 1/6 t 110705-f17 PIN POLL

2 I 111)523X SH[A,V[ ~S[M8ll 211 I 110Sn ~H[A,V[ COMPRES,.SOP 2/2 2 :24571-N22 SCRt:w - H[) .1/2·20 UN. X 3 2'5. GRADE 5(!qOFT -LB~) 2/3 2 1 ::43 73-N02 NuT - SOUARt:, 1/2- 20 UNF

3 1 '466 KEY

(IOIN{)ICAHS TQROUf VAL UE IN rOOT POUNDS (DRY THR£AD~,)

50216-100 E-11

(Jl

I\) -A.

(J) I

-A.

o o G).{i2I"i)......- //'

THE COMPRESSOR OIL PRESSURE //" ~ ~

IS REGULATED BY TURNING THIS SCREW .~

INWARD TO INCREASE THE OIL .~

PRESSURE 80 OUTWARD TO DECREASE ' '.

CQ0)

THE OIL PRESSURE. BE SURE TO@

LOOSEN THE ADJUSTMENT LOCK NUT ~

(ITEM 1/13) BEFORE MAKING ANY ~,"

ADJUSTMENT. AFTER ADJUSTMENT ~0 '.

HAS BEEN MADE TIGHTEN THE

ADJUSTMENT SCREW LOCK NUT

GB

G3)'..·~ I

,·tJ ,'(Y I tTl

GZD. ./ ~.'""" I\) '.

CLOSURE ASSEMBLY SHOWN IS USED ON (:? t:?: ~ PLAIN VALVED OR PILOT CONTROLLED "Y7\~ ~ '~7D~/ oCOMPRESSORS ONLY, FOR OPTIONAL \V A)

CONTROL GROUPS SEE PAGES 26 THRU 33(~ "",,:)/"- - '0

.... _ IV

e

I CQl)~~/~@

'i~\~\\

/' f':Jil9, , .• / /T ~/ i i ~GE)

I

Jm~

OJ

m

JJ

Z G) o

JJ

JJ-m

JJ

G)

JJ

o C ""0

Z o

.....C2J )D

@)/./ 0> o o 0> O't

BEARING CARRIER GROUP NO. 160065

PARTINDEX

DESCRIPTIONNl.W1BERNl.W1BER aTY

1/2 I 1/:5 1 1/4 1 liS I 1/6 I 117 I 1/8 I 1/9 6 Ilia 3

1III

1/13 I I 14 I !i5

:5

3/1 312 2 3/3 1 3/4 1

4 4 5 2 6 6 7 1 8 1 9 2 10 2

1/2 I 1/3 1 1/12 1 3/2 2

160061-002 160061

1;:'3'57- 152 123;57-1 !2 160002-001 160075-001 1600C3 160000

160077-JI4

121160 123 ' ':7-01 I 1243~~-P02 128:

6289X 123478-J07 123478-)07 9C'386-l12 ',23';7B-l 12 I' 0659 123: 'S-G6C 90386- ~; !

1 :0162

22749-15::

;:;:7 4 9- I 12 2~'749-D: 1 6286-001

SEAPINO CARK'[" ASSE"'1BLY

CARRIER 5:ARING

INCLUDES

( j) ;:'720 CuP - ~EARIt(J

( ~) 16000:; BliSHI NG BRONZE

( I) 65M PW3 HOlE

"O"RING - 09 WiDE ~ 32510

'O"RING - 09 Wi DE x 50 I D

D;)'VESKAFT SEARING CARRIER

KEY - DRlvtsMAFT

GEROTOR PJI'1~'

R'NG RE,AINING DPIVESMAfT

HOUSING - PUMP

SCREW - HEX, 1/4-::0JNCX 125. W/TOOTH wASHER (@16FT -lBS) PLUG - PIPE, 1/8 Npr

SCPEW - A,[)J\JSTMENT

·C"PING· 06 WIDE x 3 1 I D

LOCKNUT

SPRlf.S

BALL

~t' 8:.~K"-iG CARP IE?

HYDRA\.il 'e uNu:lO.DER C~OSURE ASSEMBLY $CRE""- HD, li4-20'JNCX 50.GAADE5(i'8FT -LBS) OUADRING - 12 WIDE x I 25 I D

CAP

BJOY - HYO"-.IIULIC UNL~DER Ct~RE ::.cREW HEX, '/4-2DUNCX 50.GAADE5((a8FT -LBS) SCRUi - ::DliNr[RBORE, 3/8- 16UNCX 1 00. GRADE 8 (.75FT -LBS) SCREw HEX. 3/8-16 UNO: OO.GAADE 5 (i'75FT -lBS) GASKET OIL ;Nc~T BR!I(;1::.ET

TUBE OIL PICKUP

lXrWA,5HEP - 3/8 SCREW - c:ou~n"B0PE. 3/8- 16 UN( x 88, GRADE S (i'45FT -LBS ) C)',ltOE - ell PRESSuRE

Il""'u ICATE& TOROUE vAlUE IN FOOi POUNDS (DRY THREADS)

RfPl,ACEMEN' PARTS

• "C'''QI''-iG 09 W;)E X 3251 D ·O·RI"G C9 ""1 DE X 50 i D

• 'O'~ ING 06 W I DE X 31 I I)

• QU,>,CRING- 12wIDEX 1251D

OIL PUMP REP'>'IR WS

160079 (OR) *160079-00; REP,>,;R KIT - Oil PUMP INCLUDES INCcJDE

1/2 I 123157-1;,2 ·22749- :52 "O-;WlG - 09 WIDE x3.25 I D 1/3 1 '23'57-112 ·Z:"'49-~12 -a-RING 09 WIDE X 50 I D 1/4 1 '60DC:- 00 I 160J02-001 DR'vESl-lAF - B(IJ<Ir.i3 CARRIER liS I 1600'5-00! 160075-001 KEy - DRIVESt-WT 1/6 I 16r003 150003 GiR010R - PUMP In I 6:'85 6285 R,IN(J - RE:AINING. DRIVESr'AFT 1I 12 1 123157-011 *22749-011 'O-,lIN(3 - 06 WIDE X 31 I D

I *FQI{ USE WITH SYNTHETIC lUBPI()TION I

ATTENTION: COMPRESSOR ROTATION

?~-;,.;!~ iH:~(;vE. TH£ ~:.x 5:1:1.£... :;; PI-:"!'" ':'h£ .... 7~<5 rl'Ji.:5:!\i::; lbe :·E:;PHS E';;:t.j;;:;':i:N~ 7HE

':'H£ 'rOP POSIT~o.. !:Ie NO"; FlE)40'.IE St,a?:HG CAFlRIL~ ~r,:,.srA_';" ';H£ 5:X iOP TOP

(i) ~

STANDARD

OR:clf'lAL n-u: G::' Pl1.MP Of 't'H! C: L ,,"J1,P

!E";';;)tIl Gf ':"~! ~UKf r}.C[ ~s A:'''AYS ":H.E . R[:.J.R:'I:..r.S$ P~f POS:TION

PUM:: P~S!~: C!ti TO CO!N;:' IO£ w!T'H COMPR[SSOR NO OI!. PRtSSL'R£ ,\j(l) ':'Mt wAItR,\j(,,!,V Of Ttll

50216-100 E-13 http:FlE)40'.IE http:BR!I(;1::.ET http:HYDRA\.il

CON-ROD AND LOW PRESSURE PISTON

GROUP NO. 110749

-7

~ / I

::fWW 0> 0> 0:

-0

1:0: / oa:

E) 0-'" / "'''' \ \

I

\I@:/ f) I ~.~......n!"--""", 50216-100 E-14

CON-ROD AND LOW PRESSURE PISTON

GROUP NO. 110749

NlI1BER an

PART

NlI1BfR

I

II

1/2 1/3 1/<1

I I I

400BI

66SSC

1101<16 124471-M08

I

6656PR

66S6-0:0PR

66S6-020PR

I I

I I I

6443&R 804;::-0'0 8642-020 8642-C30 4450-0'0 4<150-020 4450-030 8642X

8642XOIO

8642X020

8642X030

665SX

6655XJS

I OEseRI PTiON

CONNEC;"IG 1<00 A&S[M8LY

ROO - CONNEC1 INC; NOT SOlD s{PAAATEL Y. O'IDER 66SSx CONNECTING ROO ASSEMBL n 9uSHi"IG - (X)./NEc:ING ROD BOlT CONNECTi~QOD. 7/16-20UNF X325 WASHE R C()<NECTi"IG ROD RING - RE:AiNING

PIN PISTON

P!STON - ::xJMPRE~, L P (STANDARD)

EXPANDER - PISTI);

RING - PI$,ON

SPRING - ~ I STON

RING - PiSTON

RING - PISTON

INSERT - CONNEC1:1(l ROO (SOlD IN PAIRS ONL Y) LOCl:NUT - 7/16- ,0 UN( (@I 40FT - LBS )

@IINDICAHS TORQuE ¥N.LJE IN FOOl ~OUNDS (DRY THREADS)

REPLACEMENT PARTS

"'t>!S£>l1S - COtHlOO 5£A'lI"IG (STANDARD) (PART NO INCLUDE~ TOr-AND BOTTOM INSERTS) "It>!SERTS - CON ROO BEA~ ING ( 0 I 0 UNDERSiZE) (PART NO INCLUDES TOP AND BOTTOM INSERTS) "INSERTS - CON ROO BEARING ( 020 UNDERSIZE) PART NO INCLUDES HW AND BOTTOM INSERTS)

"! PA!R REWiRED FOR EACH CONNECTING ROO ASSEMBLY

8\:SHING - CONNECHNG ROD

PISTON - C'JMPRE~. L P (OiOOVEl<51Z[)

P,ST()!, - COMPRESSOP, L P (02DOVERSIZE)

PI5'JN - :;oMPI<ESSOP.L P ( 030 OVERSIZE) RING Sfi - SIDE StAlER, L P (STANDARD) (NO LQOI1 CODE) K'NG SET - P:5TQN,l P ( 010OVERSIZE) (LIGHT BLUE wi.CIR CODE) PINGSEi- PISTON,[P (020OVERSllE)(YELLOWCOlORC'DDE)

PING SE; - PISTON. L P ( 050 OVERSIZE) (LIGHT GRE[N COLCIR CODE)

P:S1ON ASSEMBLY,l P (STANDARD)

INCLUDE 5

( I) 8642 P!Sl(»l

(!) 110:46 PIST~PIN

(2) 8648 REiAINING RINGS

(I) 7595 R'~s{l

PISTON~t-:BLY.lP (OIOOVERSIZEl

INCLUDES

( 1) 8642~D I 0 PISTON

(I) 1:0146 PISTON?!N

(2) 8648 I1ETAINiNGR1NG

(1) 4450-010 RINGS[1

PISTON AS5fHBL Y, i. P ( 020 ::lVERSIZE) iNC~UCl[S

(1) 86'1?<20 PISTON

(I) 11014'_' PiSTON PIN

(2) 86 4 8 RE:A NING PING

( I i 4450-02C RING SET

PISTON ASSEMBL Y. L P ( 050 OVERSIZE)

I"CLUDES

( 1) 8642-050 PISTON

( 1 ) I: 0 I 46 PISTON PIN

(2) 8648 RE1AININGRING

(I) 4450-030 RING SET

CON ROD A5SE~BL y

INCLUDES

( :) 4008' COt>! ROD AS.S£MBL Y (;:l :2447',-Moe ~OC"NUT

( ') 6656PR INSERTS (5,ANDARD)

CON ROD "-SSEMBlY

INCLUDES

( I 400B! CON ROO ~MBLY

124471-Hoe LOCKNUT

I 6656-0:0~;; !NSfRTS (CIO OVERSIZU

NO: E llGt"t:N ,"~L BOt: 5 ..Ni) YIP 5CRE"'~,N ,A,N'f SOl' PAlTERN EVENLY BR\"lOI~ :.ACH BOLT TO TORQUE IN EVE", INCRE'1E"':S WHILE '1()I':t>!G ASOU: ,HE SOLT PAlTERN tHIS is \\'ARTICU~AR~YTRUE Of

I~NECTI~ ROO ~NC H:.AJ BOt. is

E-1550216-100 http:PISTON~t-:BLY.lP

\0i) I

(J'1 o N ....I.

0> ....I.

o o t:-~

0)

SECOND

GROOVE "

I

19)

~W®

TYP'{Al. SI[)£ 5fAl.(O TVPI' PIS TON RIp,(, INST AI LArlON

~ ONE PIP MARK

-- TOPSIDE

III'A-- TWO PIP MARKS

':;:00 TOP SIDE

___ONE PIP MARK

TOP SIDE

11'1:

TO "NIJ THl O'SHH! ')'Of Of 5PDINGS

PLAf! ~P~INGONI(AT ,)U"fALf ANO p}([ ~~ WI T H FINCJ£R ~5E:.E e£LOW)

~ DISHED SIDE

t _==""!."'" o o Z I

JJ

o o

G>)>

JJZ

C:J:

'"0_

ZG>

O:J:

. '"0

~JJ

~m

O'1C

OJJ

m '"0-

Z

CON-ROD AND HIGH PRESSURE PISTON

GROUP NO. 110750

PARTINDEX

DESCRIPTIONNUMBERNUMBER 0 TY

:"G't1r~[:~'~ :"-.(; ;':JC A~:~EI1el1

,::~I:¢,,>:, ;<J[ - :::::"NN[', 1 , N(; , "10' ")L U ~["AI\A IE LY OPDEP £6':::SJ' ::;oNN~C1i NG POO A::":'E MBL n

I! 2 ;... 443 ~ ~:"'IN0 - COl-<NE:"NGROO l/~ 1:,44 t,,)~'" - ijUNNEC:;!'.j(J PC!D 7/ i6~20 :Jt.. f f. :: 2«)

1/4 M,~rl[;:' , 'JJNNEC"M, ~C!lJ

7 ~:G!Tj~·0

4 ~Goe- If) I r ;'P,L ~ ;>:STON f... 4S i~ i:AC)O :~.ANDf~' - »:S'ON 7 ;; 11(; - P:~H)N;~"4""

~C::'INI} - ;:>'~'ONe t ~"(' :.- ~.C~ - "'t)I')~'~ ',447 :;"'·l(; • »: ~ "DNt ~ .. t10

11 I, ~tkl _(jI,I~[C; 'Nl' ~X! (:,Ol!) IN ~"dP) i)I'<L y i 1::

) ..'44';' , - '''1CJi3 _:r.r,.u' '1)-:: ')I~f \~40FT -LBo)

• 'U;{1:, - ~DI'. KGD 5~A~IN{3: ;,TAN[)AP,D) r ~AP' "IG :NC, :JD[ 5 lOP AND BG"er('" INSEP S)t,i: C:6;'~'

• >'SEQT) - ::-ON k0( BEADIM3' (; I iJNDt~::'ilE) (PAi<7 NC INClUDES TOI: Ati[) BOTTOM NSERTS)

6656-020PP

.,-:'56-1) 1 8"R

" ',j[;':':. • ::0~. ~% 3UP'N(i ( 020 UNDEDS,ZE; (PAP NO INCLUDE:; lOP AND BOlTOM N)ERTS) •. ~A.," KEi;;'RD >OR EN:: .. CONN[ClING ClOD ~,SS['1Bl y

6o.l ol 3,sk ~;',r1iNG ';:'I'.N[:''«,I100

~J,:,f:'-'J' i ; :10"1 ~~oM>';;E,j()R, Hi' (G!G !)VEPSilE)

20C;;' ; --Ot< :CJ'1;R[::;)",rl;> (02GOV[P';IZ[)

.IF:, - ;)3 :

; n()t< C,:.r-'~P"'A)P M ~ I 030 !)V[PSiZ[)

6o.l52 ; "'_'of' - j:G[ :;E~c[~ ~ p (:,IANDAP[)) (NCC/)LDR ~::'DEi

;N('o[' - ~1)1{). foP (O'0QV,R5Iif){liOh'BLiJE:0,eJPCODEI ; N(, :C ' ~' :')1', ~ D I ')~O .)VER:·,ZE) ((ElLOW JP CODE) ;. t~G)t.~ ~ ;.,,~.;rJl',,"'~; ::~':10I/EQ~·llEI(L1GH;,~'£ENCC.L8~CODE}.:04:'::> :·3')

:')r: ,:,iCJC ' ; : -01, A~:,EMe,' r D '~T~NDARD) *'f(Lu0ES

( 1 i 2008- SO I D,5TCtl ,:, : '!)IC,G-OO~ ~ISTt)N;oIN

'. 6".;: .[7AIN1NG ~INC'

[,.1~! ;:ilt..(.3 SE:

; '~:N ~:,s[!"1E_' ~ r i 010 OVEI<SilEl I,:,' ;D:'

20GI3t03 '

P,;,T()N P,S:ry., PIN i'.E'A'N.NGRING o:,C PIN{';:>El

.:;:;.., ~OC "'::'~t:"1E\c •

"':,vD[S

400t l s..,. POC A)')[M8L Y '~4C· -M08 LlO:.NUT

~,~:~::::: INSERTS

",~~ . (;I;» ROO A5.s(:-',BL Y :244"'~-~)e LOCXNJT 66~,6-~~O;t: ~.st~~~

N:: t '(;r- 'U, A_, ~~,' ,AN: .:A~).~~~w "",~" E,j,' ~.A.7!(kN EVEN,' gPiNG:NG (AC'" BOLT TO TORQUE iN [ .. :- ~ ,N(~;:""'E ~ 7~ Y'v""l' _E r"'Ov:N(, t..f ,)I~ 7 Y'1E f-Q; pp. T-:-[RN iHlS i:, DA~ T iCJlARL '( TRUE Of

,:ONN::·;NC,~0GAN:'~EA: 8:;~T~,

I I

~';~G ;;'£"'A,N~NG

P[-A NING ~ING

; :N(; SET

::OCE- ::'·2 I ;:13TON

. ~c-o:::.e DI):GN P!N

·56 .. 5 ~['~,:~.:r'iG i(iNG 442S-G20 ttj~ SET

" ''IN A~E:1e~ i . ..,? " ~30 OV[R~;lE j

It''f:LjCJE~

E (E-18 and E-19 BLANK)50216-100

CYLINDER AND HEAD GROUP NO. 110752

(FOR LOADLESS COMPRESSOR)

50216-100 E- 20

CYLINDER AND HEAD GROUP NO. 110752

INDEX

Hlt1BER

PART

QTY HlJ10ER 0E5CRIPliON

'20 :1

I 666:l!1' I 6680/ I 6654- 1 I 5827

'2 570~

I ZO:'-O

2 58~1I'" I 5~01 I 6977

8 123478-HIS

I I 1 (13 nF :SO

6 123! IS- 05C

6 1;:'?-47B-I I;:' 5 1'178 5 5863 7 90386-N14

IS 123: 'S-O!I(

6 12347~-N'4

'IC/26-x '2~59 '2:, I 1 ::" vEe 12447Hoe :7~8

2FT i 1('1< 1~" 03e

H£A[' "55t:1t,. Y : u£ ~I[;f 2:, r~ "~'1: B~[AI rx:'W~., Gl.~, l1 ~v~ : Nli[ r Tn HEArt '~~ ("L'NN" . COt"~p'[:~ (Ji..)I..[: - CTl'Nl,[R 1l'(;JlAN~(A'I.

~s.t [1 - INT[PC:O,:llEg 10 HEA[) l"ll;(I:xr:\[P GA~' E' - F"~NGl r .J,N(,[ ,IXHAP-Gf r , __ NGl l"lAI E SC~ [ ... - iiE> 7.' f - 14 \)1\( l 1 ';(, ~:AD£ " (.,. .')tIP . L~, S )

-Fic ilP . ~iP l:::n 'M:.HER - 5 '6 :,,:p.E"'· HD .S/I.·:SUNeX 100 GAA4.[:(~17f1-lL;

f"~lWASH[~ .• i~ sc>:[w - wU~:l;S\lllL I/~· L' uN( ,\ 4 ;:'5. "~jl B! "'t~.fT 'lB~) SCRE'" - C.(1V,,· Eil5CII;L I !;:- 13 liN( ~ 1 2S Gk~[)[ " (",6~fi le~) LOCt w .. S.;[~ 1/2 SCRE I'v - Ht x . 112· '31)1(; x 1 2'~ GAA[lt '3 ( @o 7~,n -l ~', j

B~C .. [T . 1><1[RCXll[R Cl"':-'P - iN'[RCOO,[::' BRIerE 1 SCREw - 5('0 E'''[.A.:: 3/8-1!, Vf~ t 7~,J,pA:::l f LOCr.-.A:)Htk ~ 3.18 Nc'i - HE I . S' : to - : 4 0Nf fi~T'~- [c~:",.. 3 e.1UllE TlIP,t - ,:~ PU·: ?,' e

26 I 'O.'·'7[ 15~' 66t) IX!, Il

·tll f1[N: .'\.;: fll iER HE~[ "':,0l!l~lY INCU(lE<' ( " toM' vl' HEA.r A,C.)('1f·, ) ( II 66t0 H£A: (j,I,<,y[T

'«Jl£

I TI~H NAl LB(I.. T~ "'~l CA.;: :"~~.E"":, ;N ~JI;) SC\ l rA1 n;':i\ r.rNl .,. f ~ :NC~'P,,;:' [tA.~ '"": f<il ; :C iOt.;...I'.:t lNEY[NJNCH'1[><~SWHllE "O':N<,··A!:ClUl ~ti[ BOt! :'A'-:~l, 1HI' ;:",:TI,·01-.;, T ;~ur or '~Nf"IN( '101) "'N[' 'iEA.~ E<'. T, PROP[ R HF AD BOL 1

TMOUE Sf OUE NCE

50216-100 E- 21 (E-2 and E-23 BLA~K)

HEAD ASSEMBLY NO. 6661 UU

t::f")216-100 £-24

HEAD ASSEMBLY NO. 6661 UU

INDfX

NUMBER

-, ' 1 _ t I

2/2 ::'3

2/:, 3/1 3/:' 3/3 3/4 3/~, I) i3

IS

I ~ i8

IQ

::0

I ". ::,j 1

..., 7 ,,,,, .:.. ~,! L

23/3 23/4 :::,/5

:~f I

.t..""1, ...

24/3 24/4 ;::4/5

:7

23/2 2~/2 aTY

I

:0

I t I

PART

NUMBER

6U:

7:r:X 1

7-;:77 1(315

1i:<4l' 18~9 7:~: X', 727'

IB!9

:84", ';:70 11'45 59' 1 ct>82 i85:?

6':73 :9'6 :'6:3 69'0, 15:7 ' IS'?::',

t?:t 69::

DfSCRIPTlON

~t~[ - c,~:I"1ri:;[ ': :...~:r.

VAL¥': ,1I:::f'-'!f·~'; ~,~~~ "ON E\Jf"':~"t~ VALVE )tA r ;,\)(: !0N

:';;:.'. ,'ALVE

,,)F'~:j'lG -iAt V[ ~," L:[I ~ VA.l"~ r'1"1PE>:' ,p, 'IE )tPd - ~~:< HA,~GE

[\151- VALvt

~,R!NG \,AL';~

rOST - '~L V( GASKi' - YALVE

,>'ACE: - ';~~ ,E

()l\S~,[" - v~,~Vt ~:)\'[k

()b"J [: YA,~, :OvEP ; ___ A~l ':·CI''rt;

~-:...t,Tf - :=.c;,,'(~

SC~(" ~ ~[1 ~/4- i~ ;jN{:') I :I() \ @60~7 -~e)!

~L;T - ~·rE( :A~ ,3 /4 ! t :JNf (@-:,OF1 .. E<,;

5C~fw riE)- !: ~,- . -1l:~( f : ?~ :1;_A:J(:' (q..~-.0f'" - ~e~ \

:,P p "'*13 ~'j~

PIN v~,"~

;:'LAH~_!t.~,~ " VA.LvE PE'7A'Nt=: .'A~"t ; I,'; - ,AlyE

: i 0590-00, ~ ;'S'LJ"" -.uN;.C~l!E:' t·;:& :: ~A7E V,A .. ·'l ,~s,.,~:

t9:7 o.";E-\",'~:'C)'~' / 300e SC;:~En t-1,::~::- )2''fV~, \iit-~' t~ -:..:/ '\

'_~'l(":':'E: :·)C'· A;:.'_::t'iEt.Y~ ~ ~c;. Bon - ,1t.L 'JADE;.' l e:,c:, ~!A;:'Hk,AC)!~ - ..)t't,"CA~;t~'

18181:1 PLAT[ • CO'!ER

5910 [lIS( ~I"'~HRAGM- 7499 x,REv.. - o;t"X' ..!-:C '"Il\j[:( ""It: Ci~,A,:'£:: (~bF~ -:.,f;-: I

401Q2

~ E'5:, 'e:55 ~LAT£ -: COVEK 59:0 :' ' ~.( ,:" A,;:' ~::i.AG~ '490 S':R:w - -<Ex, :'''<C, UNO 7S,GR~DE c,(("'6FT -,B~ i : ;o::.;t.:l ~,c::: f'~'1t.0 '-0,.,0"" "4 T'JBE X 14 NP1 11 ot, <--:-0:5 'f]~? f:7'ING - E,BOW 4 i'JBE x :/4 'lPl 2t.l4 ;,'TING - [,e.c'w '),~, TiJBE 1 14 NPT :q£ : - : ':'0 ';'A,·>'E - ';,AF E"

REPLAC[ML ,- ?Ak IS i B:::S DIAPhRAGM - 'J~lCA:-,E~ (rop SVN1rlff:C LUB~jCATE[: w;TH PHCSPHATE ESTER. BA~E} I B~,5~ C)iAPhRAGM· UNcCl'\O[1< \ <OR SY'lTHE]IC cUBRICAHD WiTh PHOS?MT[ ESTER BASE) 7:nx iAl liE ~,.s£MIl" Y - 50C, ION

!'ICLVDE~

: ! i 7277X 1 iAL vE ASSE~IB~ y

'i' 1848 v..,vEC>'ISKEi vA. Vt ASS£'1Sl Y - SueT iON iN':~ J[;[ j

~;...~ iTt:M::': iN 7'277'1., t.

(3; 6910 DI'lSPRING

1,3) le'S7 VA,~EPIN

727IX VALVE AS5E:15LY - DI:,cMR13E 'NeL 'JuE S

il) 72~1X: VAL 'IE ASSEC1BL Y ; ') 1848 VAL vE (JII,SKtT

7483X U~~LQA,Jt;': A5SE~BL y

:NCLJCES

( : j 4005:; CI'llOADER BOP AS5EMBl Y ( : ; '5'06 '!Al vE C>'\SI(ET (:) : :0590-()C"'JN~CADr;; PISTON

NOTES TIG"TEN "'a BOl TS AND CAPSCRE wS iN A'lY !\Q T PATTERN EvENL Y BRINGING EACH BOL T TO TORQuE It'; EyEN 'NCREMENTS WH'~[ 110vING ABOUT THE BOli P",TTERN THIS is PMP iCJLARL Y:RUE or CONNE c: 1N6 ROO ANi) HEAD BOLT S

50216-100 E- 25

CONTROL prprNG GROUP NO. 110635

0 0

CI )

0 0

0 _I_I 50216-100 E- 26

CONTROL PIPING GROUP NO. 110635

f INO[X

NUMBfR OTY

PART

~UMOFR DESCRIPTION

I l, r

I I if!

I

Y1-lOx :2':'4?i3~J07

1f.>4:' 11,.;2 110')15-025 It65 r---

')Nl..l>A~ ft: 'J[ ~1el v ( ::AN[;IIkD Uv TO'-' INC ';C':N(, 200 " S I G ) :H "AG( 3E, f ~ "A~: 'J !>~i.Ar UvWN :£~l N • HU . 1/4· 2') 'Jt¥, 1 ')Ot,.,liJlDE 5 ( ..H r -La:-) FiniNG - :~;;AI\JMI 1141ljetX I/eN!>l FIIlING- ElWW.!i4 TUBE X 1/6Nvl IUBl SDf'PER.1/4 F I rr IN" - 1EE. 1/4 i UBE X 1/4 ruBE x 1/8 NPI

"'iNDI()II[~ TOkWE VALUE IN fOOl POUNDS (ORY lHREAOJl

£-27 (E-28 t t-31 BLANK)50216-100

CONTROL PIPrNG GROUP NO. 110638

(FOR COMPRESSOR WIDUAL CONTROL

AND SHUTOFF VALVE)

o o 0 o 0 o

I!t!II IItII

50216-100 E- 32

CONTROL PIPING GROUP NO. 110638

(FOR COMPRESSOR WIDUAL CONTROL

AND SHUTOFF VALVE)

NUMBER on

I J i I 3 4 4 1

5 -:

~ 1 7 1 e I 9 :

10 1

~: 1 .

12 1

13 3FT

14 1 I~, :

I~ 1 17 \

'8 I

PART

NUMBER

i 10198-_ 7970x 123 4 "°-)07 t.194.

164::

110425-(:::':

;25933-006 26 14 ; 10594- )05

12593~-OOI

11051:,-0;:5

160047-JOS

DESCRIPTION

PILOi ~MBLY (SEE PAGE 34 'OR PARiS BREAKOOW~ to PART "'10 PER PSI G SETTING) UNLClo':J[R"SSEM6L'I (STANDAAD UP TO& INCL'JDING 200 PSI G) SEE PAGE 36 FOR PARTS BREAKDOWN SCREW - HEX, 1/4-20 U~ x 50, GRADE 5 (~6FT -LBS) VALVE - CHEC~ DUAL :))NTROI. (S7ANDARD UP TO 250 PSI G) SEE PAGE 37 FOR PAA'S BREAKDOWN f lTTlN(, - STPAIGHT, ! 14 TUBD 1/8 NPI '

V~LV[ - BAL L, '/4 NP

F:;T!~G E~BOW,' /4 TUBE X J 14 NPT

NIPP,E PIP:, 1/4 NPT Xi SO CROSS - PipE, : /4 NP!

FiT'NG HBOW, 3/e TUBE x 1/4 NPT FiTTING - SiR}lIG:HT, 1/4 TIJBP 1/4 NPT NIPPLf - P!PE ! /4 ""T XCLOSE

TUBE - COPPER, 1/4

STUD - MW"HlNG ~REW - SCi, J! 4- 28 UNF X 38 GRADE:, FITTiNG-TEE 1/4'L1BEX 1/4TU6EX I/BNP!

FiTTiNG ELBOW, 1 4 TUBEX 1/8 NPT TEE - PiPE, 1/4 N~- X! /4 NPTX 1/4 NPT

",ND'CATES TOROiJE VALUE I~ FOOT POUNDS (DRV THREADS)

:-IOiJ""ING STvC"!T iNCL0DEo

(:) 631' MOU":ING STUD

, 1\ 160047- 105 SET SCR[W

50216-100 E- 33 (£-34 and E-35 BLA:\K)

HYDRAULIC UNLOADER ASSEMBLIES

NO.8 7970X & 7970X 1

N~BER OlY

PART

N~BER D£SCRIPTION

i I 6284 PI 1-0 • 'lOlL

2 I 62 79 PISTON· HYDRAULIC U"L(ADE~

3 I '958 YRiNG· KYDRA0, 'e JNLuo,DER 4 1 7690 ~;SlON· ... vDRAU~'C lH<uo,DER I>

1, 5453 628'

B,AE ,,!v~RA\J~ I~JNL'}I,DER

POD PUS.,

7 3 609" SC~EH, ,U)RAUc': JN~CADER" 8 2 6283 r ["' T ",,":.'U>c;c UNLCADER;/ 9 I 1ge5 VALlE • CK}:~~ '0 , :884 SPRI';G - ~MqESSI().

, 1 I 3437 CAP - "'JRAUL,: JN~}lDER

~ , 7460

BOD' . "'~D"A)LlCJI';L(;6,)E~l NO' SOLe SEP.AAATEL "l QliAD :;:'NG ri,DRAULiC lJN;.~DER

14 I 6285 RING - RE'A!NING

15 1 6304 RUA!NER - SP;:ING

16 1

OR

SPRING COMPRESS,ON I uSED 'N A.SSU18l! 7970X - F()i:. AiR P~ESSURES UP TO & INCL'JDiNG 200 PSI G)

S~RING - COMPRESSiON (U;:'W iN ASSEM8U 7970X! - FOf<. A!R PRESSuRES EXCEEDING 2CO PSI G )

REPLACEM[N7 PAR'~

"~DRAl:L 'CJNLCA::lER. R[P."IR KiT INClIJDtS

.' l',. , 'gsa v RING - -lYDRAUL1C lINL:wJ[R ( I) 7690 PIST()t. - HYDRAULIC UNL~D[R ( I) 54 53 BALL - 'iYDRAULIC UNL()t.[)ER i I) 6281 RJO - PUSH

(3) 6097 SCRE EN H~DRAULIC UNLClII:JER ( 2) 6283 FEL' - "YDAAUl'C UNLCl<I.DER \: ) !985 VALVE ot;! [R (! ) 1884 SP;';iNG - c.oMPRESSION

*( , ) 6286 QUAD RING - HV~RAULIC LlNL}I,()ER

(I) 6285 R'NG' ;([:AINING

*NOrE f()i:. ~Yr-. - HE: 10 Oil APPlICAT!Ot< T'"i[ F'Jl,OWING SEALS ARE TO BE USED (1 ) 7958-00 I ,,'R,NG - HYDRAU,-IC iJNLCWiER I' , \ .. 6;:86-001 -QUA(nW., 50216-100 E 36

DUAL CONTROL CHECK VALVE ASSEMBLIES

tla H.P.T.

1/411.P.T.----_..o(/

INDEX

NUMBER OTY

PART

NUMBER DESCRIPTION

i2~.. CDNTt<QL ~r't::;K v~ vE A50E~~lY Q! 94X ,:17AN:2ARI2 A50t:M~Lrl

'23157-012 6 i ~s

-O-RING 06 WIDE X 35 I D

SEAT - DUAe Cl)NnIOL C"iE:< VAl V[ Booy - DU~ C'Ot-;T;::OL C'1EC" YAlvUNQT SOlDSEPAAATELY) D:SC ::JUA.l 'XlNTDOt. CH£'~r VAL V[

:2UAl CONPO~ CYE(,K V", vE A5S[~BlY ~ : 94X 1 (FOQ 'JS~ WiT", $YNTHET I~ QI~S OR ,SQ P S ! Q 2: QYER) i

I I I I

?2749- 0 12

-O"RING - Gli wIDE x 38 i D stAT - Du.... c:JN"'lOL :::HEC< VAl V[ BOOv - DUAL ::.oNTROl CH[C~ VAl V[ (NOT SOlD SEPARATEl Y) DISC - DVAL CONTROl CHEO: VAlVE

50216-100 £-37

INDEX PART

NUMBER OTY NUMBER DESCRIPTION

2 . 556

()A.S~t: - :"' .. ~~_'l~ ::"'AN'-)l.5E ':'15 58~7

()O\S~ ET - .... .5;.[:- )'" c,~1 E

GfI5¥ [1 - V.I" it'S48

JilSk E1 YA_ y: :X;Yt~6682 GfI5~tl 'N:~tlcr..C:; ':"EAD5- 702 GA~,k £T 8E ~~. "G ,:;.;< ~ f~

55·:)2 ~S( E~ cy~: "C~E;: ~:. ~tAD6680

1383 SHIM - BEAR ;;(;A[:.JuSl:-fN7. OOS. S]f(L3 5HI M - 5EA~ NG'CA:UST~fN;, 007, STEEL138M5

. 3836 5r4'~· 3E~,;:. ~,~ A.)...n,)S~~E~: 020, :-';£EL3 SH:""i - el.A.~':~G ,a.,;:"_vS7!"":Ni, OC2 Sif:L'38322

: : 0774

'231~.7-·;·1 SCREWj '.3'57-:';) ,)'P'''''G 09w;D(): 5::0 (BAy'ONf~'J~~GAUGEj c Q'~~, ~::::E J :?:. D (B:~pt·JG·:ft~Q'E;7<)::315 7 . '52 . 23' , 1 C';:;'''13 C9'" 0E I SC :: ':!, ... ?JH; ;);;:V~SMJl-F1'

)LA2 ;;NC~ - :_:.SvP~ :'C~· J~ 8:AR 'JG :A~~I~~ /' '958

2 6'::86 V R;"'CC, .... v'jR.A .. , < w;N~ J*..JE;)

6'96 - );.,.~:.~ ~l~"O()l. :""~):-l'ALVt

D,AF"Ik."Gr-' ;>i,::;':EA'855 t ! 029:

22749-01~ 22749-210 :),RNG 09 WiDE x 5C 1 D (B~.IONE' Ci:C r;.o..uGEi 22:49- 152 'p,~s 0~ w.C'£ X 2:' D (B[A~'''Ki:AP;;EK;

22749-112 ~ "'~" - ~9 "'DE x 50 i D (Ol~ PuMP ;::RIVESMF1) 6286-8e: ()vAD~'NG ·~:.OSJRE !lX' 0'" 8EAp· ...'; ::;,A~i<'EH ) 7958-00: .. R' ... ~, ..,y~"-... v~ C J".:::Ai)EP)

1 :::;:SC - :-LJA~ 2JN"~CJl '::.~:K VALVEIe '96-001 :;,AP~t<..A,G"" - :"·NL)A..D[~2 '855

: ! 0296 1 22749- 81 1

2:749~2iO

2~749-;S::

2 5C; ) (O.A'ONE' 01, JAW~)

'C"R\NG - 09 n;C'E):" 2~' S ·,BEA~!NG.:A0RIER;

::749-; 12 C'R~NG - O~ y\':~[ X SC :; ~OjL PJr-:; :.;r;:';'tSHAFT) Qv~r; ~ ... G - 2_:S¥R~ ::JC":); SEAR'''''':; ::;,A.RRIER ) .. 'RI""C (1""!l":':.:.A,-:~ 'C '..)~~~:.AL:fR) b'16-';~:

6:36-8C'2

JSC· DJ"~ :'::;"~K~~ :~[:~ V.\i.vE

18555 ;).A?>iRAOt" . J"', CAD: R

, '0516-340 : 1 • 62

18 4 6 :.5552

6 les'" f·c ~EI< - "":J,,~_', J!'I~::.a..JER

62832 sP~N{1 IN,:A2E=< PIN

69'0 J.t-S~ E1 SE'7J88

YR:""G VALVE6 7270

50216-100 E- 38 http:AN'-)l.5E

RECOMMENDED SPARE PARTS

PART NUMBER

3 7277X 3 7271X

2 6656PR

1 110162 1 160079

6194X

OR

6194Xl

110377E150

DESCRIPTION

DIAPHRAGM

SUCTION VAL VE ASSEMBL Y

D!~.ARGE VALVE ASSEMBL Y

CON ROO INSERTS

01 L PRESSURE ~UGE

REPAIR KIT - BEARING CARRIER ASSEM8LY

REPAIR KIT - HYDRAULIC UNLOADER VALVE

DUAL CONTROL CHECK VAL 'it

DUAL CONTROL CHECK VAL VE

()A.SKH SET

AIR FILTER ELEMENT

VI.P. KIT (SEE PAGE ) MAY 8E STOCKED IN LIEU Of SOME RECOMMENDED SPARE PARTS

50216-100 £-39

QR-25

MODEL 340

ADDENDUM TO RECORD OF CHANGE 100

GOOD THRU RECORD OF CHANGE 102

APPENDIX F

ADDENDUM

PARTS

MANUAL

MUST BE USED WITH PARTS BOOK 50216-100

50216A102 NOVEMBER, 1986

F-i

THE MA I N PARTS IIST SHOWS HOW THE MODEL 340

AIR COMPRESSOR WAS PRODUCED TO RECORD OF

CHANGE 100. THIS ADDENDUM PARTS liST SHOWS

CHANGES IN MAJOR COMPONENTRY FOR RECORD OF

CHANGES 101 &. 102. THE RECORD OF CHANGE IS

INDICATED ON THE SERIAL NUMBER TAG WHICH IS

ATTACHED TO THE CRANKCASE INSPECTION PlATE ON THE COMPRESSOR. YOUR COMPRESSOR Will

REFLECT CHANGES UP TO AND INCLUDING THE

RECORD OF CHANGE INDICATED ON THE SERIAL TAG.

EXAMPLE: IF YOUR COMPRE~SOR WAS BUilT TO

RECORD OF CHANGE 102 YOU SHOULD REVIEW THE

MAIN PARTS liST AND THE CHANGES PERTAINING TO

RECORD OF CHANGES 101 &. 102 IN THE ADDENDUM

PARTS liST WHEN ORDERING REPLACEMENT PARTS.

F 1 (F DL'I.\K)

ADDENDUM PARTS LIST SHOWING CHANGES IN MAJOR

COMPONENTRY FOR RECORD OF CHANGES 101 & 102

RECORD OF

CHAN6E

i02

BEARING CARRIER GROUp

(PAGES 12 & 13 OF MAIN PARTS LIST)

INDEX OlD PART NEW PART

NUMBER NUMBER NUMBER DESCRIPTION

PP 12 & 13 !60061-002 .. 1 10812-003 BEARING CARRIER ASSEMBLY (WITH OIL FIL TER)

• SEE ADDENDUM PAGES 4 THRU 7

CON ROD & lOW PRESSURE PISTON (PAGES 14 & 1 S or MAIN PARTS lIsn

1/1 6655C 110803 ROO - CONNECTING

6 2032 9666 RING - PISTON

CON ROD & HIGH PRESSURE PISTON

(PAGES 16 &. 1 7 OF MAl N PARTS Llsn

40081 110804 CONNECTING ROO ASSEMBLY

1/ i 6655C 110802 ROO - CONNECTING

1/2 6443 110799-010 BEARING - CONNECTING ROD

REPLACEMENT PARTS

66S:-·.X 110804X CON ROD ASSEMBl Y

6655XUS I 1 0804XO 10 COO ROO ASSEMBLY

HEAD ASSEMBLY 6661 UU-003 (PAGES 21 &. 25 Of MAIN PARTS LIST)

10 5916 124571-R15 SCREW

11 2623 124369-R02 NuT

17 6912 110781 PIN-UNLOADER

18 11(1590-001 110753X UNlOADERPISTONASSEMBlY

CONTROL GROUPS

(PAGES 26 THRU 33 OF MAIN PARTS LIST)

SEE ADDENDUM PAGES...e... THRU...l.5..

HYDRAULIC UNlQADER ASSEMBLY

(PAGE 36 OF MAIN PARTS LIST)

SEE ADDENDUM - PAGE .J.2..

F J

BEARING C(WITH O~~RIER GROUPFILTER)

'v

I

Q

F- 4

BEARING CARRIER GROUP

(WITH OIL FILTER)

Q

INDEX T PART

NUMBER Y NUMBER DESCRIPTION

1/1

1/2 1/3 1/4 1/5 1/6 1/11 1/14 1/15 1/16

* 1

110812-003 SEARING CARRIER ASSEMBLY

110812 8EARING CARRIER

INCLUDES:

2720 CUP-8EARING

a0005 BUSHING-BRONZE

123157-152 "O"RING-3/32 HIDE X 3.44 0.0.

123157-112 "0"RING-3/32 HIDE X .69 0.0.

160002-001 DRIVESHAFT-8EARING CARRIER

160075-001 KEY -DRIVESHAFT

160003 GEROTOR-Pi.I1P

6285 RING-RETAINING

110813-001 HOUSING-OIL PLtiP

160077-J14 SCREH-HEX.,1/4-20 UN( X 1.25,H/TOOTH HASHER

2719 PLUG-PIPE,1/4 NPT

5489 SCREH-ADJUSTl1ENT

123157-011 "O"RING-1/16 HIDE X .44 0.0.

124369-P02 JAHNUT-9/16-18 UHF

1160 SPRING

1281 BALL

121160 PLUG-PIPE,1/8 NPT

5502 GASKET-SEARING CARRIER

123478-L12 SCREH-HEX.,3/8-16 UN( X 1.00,GRADE 5

110822 GAUGE-PRESSURE

6679 GASKET-OIL INLET 8RACKET

110659 ~E-OIL PICKUP

123115-06C LOCKHASHER-3/8

90386-Ll1 SCREH-COUNTERBORE,3/8-16 UN( X .88,GRADE 8

110825 STUD-OIL FILTER

MAINTENANCE PARTS

110814-001 6 PACK-OIL FILTER ELEHENTS

160079 REPAIR KIT-iJIL PlIF

INCLUDES:

123157-152 "O"RING-3/32 HIDE X 3.44 0.0.

123157-112 "O"RING-3/32 HIDE X .69 0.0.

160002-001 DRIVESHAFT-BEARING CARRIER

160075-001 KEY-DRlVESHAFT 160003 GEROTOR-PLtiP

6285 RING-RETAINING

123157-011 "O"RING-1/16 HIDE X .44 0.0 .

CAN NOT 8E USED HITH DIESTER OR PHOSPHATE ESTER SYliTHETIC LUBRICANTS

F- 5 (F-6 F-9 BLANK)

CONTROL GROUP

(HYDRAULIC UNLOADER ONLY)

e

F- 10

(HYDRAULIC UNLOADER ONLY)

INDEX

Q

T PART

NUMBER Y NUMBER DESCRIPTION

1 1 1108Z7-001 HYDRAULIC UNLOADER ASSEHBLY ISEE PAGE 19)

2 3 1642 FITTING-ElBOH,1/4 TUBE X 1/8 NPT

33FT 110515-025 TUBE-COPPER,1/4

4 1 1665 FITTING-TEE,1/4 TUBE X 1/4 TUBE X 1/8 NPT

F 11 iI I i I

I I lI~ "~'-- =-__J=I-- .--=---===~

_X-~ I , I vd

F- 12

(DUAL CONTROL)

Q

INDEX T PART

NUMBER Y NUMBER DESCRIPTION

1 1 110&45 PILOT ASSEteLY If 1/1 1 110833-140 PILOT (STANDARD)

1/2 1 110827-001 HYDRAULIC UNLOADER ASSfteLY I SEE PAGE 19) 1/3 1 6317 SnJD -tU.NTII'G 1/4 1 160047-J05 SCREH-SET.l/4-28 UNF X .38.GRlDE 5 1/5 1 7361 TEE-PIPE.l/4 NPT X 1/4 NPT X 1/4 NPT.BRASS

1/6 1 1642 FITTII'G-ELBOH.I/4 TUBE X 1/8 HPT

1/1 1 3455 NUT-COHPRESSION.1/4

1/8 1 3454 fERRULE-COHPRESSION.1/4

1/9 1 2708 FITTII'G-ELBOH.1/4 TUBE X 1/4 NPT

1/10 1 2616 FITTII'G-STRAIGHT,3/8 TUBE X 1/4 HPT

1/11 1FT 110515-025 TUBE -COPPE R, 1/4

1/12 1 1643 FITTING-STRAIGHT,I/4 TUBE X 1/8 HPT

2 4FT 110515-025 TUBE-tOPPER.1/4

3 1 1665 FITTII'G-TEE.I/4 TUBE X 1/4 TUBE X 1/8 HPT

4 1 1642 FITTING-ELBOH.l/4 TUBE X 1/8 NPT 5 1 2708 FITTING-ELBOH.l/4 TUBE X 1/4 NPT If SEE PAGES 16 & 17 FOR OPTIONAL PILOTS THAT MUST BE USED HITH RESPECTIVE PRESSURE RANGES.

F- 13 (F-14 through F-18 BLANK)

HYDRAULI C UNlOADER ASSEMBLY

OIL FRE55uRE

1/8 NPT

(AIR INLET)

PART NUMBER DESCRIPTION PRESSURE RANGE

110627-00 I HYDRAULIC UNLOADER ASSEM6L Y 0-350 P 5.1 .

.. 110827-003 HYDRAULIC UNLOADER ASSEM8L Y 0-350 P Si.

110827-002 HYDRAULIC UNLOADER ASSEMBLY 351-500 PSI.

.. 110827-004 HYDRAULIC UNLOADER ASSEMBL Y 351-500 P 51.

NOTE: NOT ALL HYDRAULIC UNLOADER ASSEMBLIES ARE F~ USE WITH .ALL COMPRESSOR

SYSTEMS. MAKE SURE THAT THE HYDRAULIC UNLOADER ASSEMBL Y YOU ORDER is WiTHIN THE OPERATiNG PSi. LiMITS OF YOUR SYSTEM.

HYDRAULIC UNlOADER ASSEMBLY REPAIR KITS

NO.S 110827-050 OR * 11 0827-051

ITEM NO DESCRIPTION

1 DIAPHRAGM

2 STEM ASSEMBLY

INCLUDES:

2 "O"RINGS

3 FILTER ASSEMBLY

INCLUDES:

FITT!NG & SCREENS

4 SPRING

• NOTE: FOR USE WITH DIESTER OR PHOSPHA TE ESTER SYNTHETiC LUBRICANTS

F-19