Draft 8ft x 40ft Modified Lego Specs.pdf

TEMPORARY PRODUCTION FACILITIES SPECIFICATIONS (8-ft x 40-ft Shipping Container Style

Equipment Enclosure)

Purchase of Temporary Production Facilities to support Norfolk Naval Shipyard Project Teams

In accordance with the Statement of Work, the contractor shall provide 8-ft x 40-ft (Type B) shipping container-style equipment enclosure Temporary Production Facilities (TPF). The TPF shall be delivered according to the quantities, locations, dates and delivery scheme as outlined in the Statement of Work. This specification package covers the design, fabrication, quality assurance, delivery, and on-site assistance of the TPF in use by Norfolk Naval

Shipyard.

The TPF shall have non-combustible construction as outlined in the specification package and shall be constructed so that it is stackable two (2) units high.

The contractor shall provide all labor, materials, equipment, tools, transportation and supervision necessary to deliver the TPF in accordance with the specifications outlined in this document and attached drawings.

This specification defines minimum performance criteria; the contractor may submit standard equipment items that meet or exceed these criteria. Additionally, the contractor is encouraged to suggest alternatives that the contractor believes will meet or exceed the functional criteria included herein, while providing faster delivery, more durability and/or lower life cycle costs.

1. GOVERNMENT RESPONSIBILITY

1.1. The customer is responsible for the cost of all additional or requested maintenance, repairs and/or modifications not specifically covered under this agreement or any applicable warranties.

1.2. The customer agrees to, upon satisfactory delivery, connect the TPF to temporary services such as electrical power, water and fire alarm system.

2. CONTRACTOR RESPONSIBILITY

2.1. Contractor shall comply with the Statement of Work and manufacture the TPF in the correct orientation/configuration. Additionally, the contractor shall comply with all delivery requirements and dates.

2.2. Before any purchased TPF will be accepted by the government, an inspection will be performed to ensure that the contractor has provided a product that adheres to the agreed upon specifications outlined in the document. The inspection will be performed at the shipyard after delivery; Norfolk Naval Shipyard also has the ability to travel to the contractor’s facility to conduct an inspection. If the inspection is not satisfactory, the contractor has ten (10) business days to correct the discrepancies (at contractor cost), or the TPF will not be accepted by the government.

The inspection will consist of the government comparing the TPF to the agreed upon specs package and generating a punch list for the contractor.

2.3. Contractor to provide 1 paper copy of as-built drawings upon delivery of unit. Contractor to also provide electronic PDF and DWG files of as-built drawings upon delivery of unit.

3. Guiding Documents

3.1. The resulting project shall comply with all governing codes and Naval standards including the most recent

Unified Facilities Criteria, International Building Code, Americans with Disabilities Act Standards for Accessible

Design and Requirements for Lifting Equipment. Guiding Documents:

➢ Unified Facilities Criteria (UFC) 1-200-01, 3-301-01 and 3-600-01

➢ National Fire Protection Association (NFPA) 1, Fire Code

➢ National Fire Protection Association (NFPA) 70, National Electric Code (NEC)

➢ National Fire Protection Association (NFPA) 101, Life Safety Code

4. Safety Documents

4.1. Per Federal Acquisition Regulation (FAR) 22.102-1 (a) entitled “Safety”, contractors are hereby informed that their employees or representatives present on property under Naval Facilities Engineering Command cognizance performing service and/or construction contracts administered by Naval Facilities Engineering Command

(NAVFAC) shall comply with EM 385-1-1, US Army Corps of Engineers Safety and Health Requirements Manual.

5. Facility Configuration

5.1. The geometric requirements of the 8-ft x 40-ft shipping container-style equipment enclosure shall be as follows

(all dimensions are given to wall finish and not to the studs):

➢ Overall exterior length shall be at least 40-ft but no greater than 41-ft. This length does not include the length of the flanges.

➢ Minimum interior clear working length shall be at least 39-ft.

➢ Overall exterior width shall be at least 8-ft but no greater than 9-ft.

➢ Minimum interior clear working width shall be at least 7-ft.

➢ Minimum interior clear working height (floor to ceiling) must be at least 8-ft.

5.2. The contractor shall utilize Enclosures of this TPF specification package for the detailed interior layout drawings of each TPF, including the layout of all services and utilities. Enclosure (1) of the Statement of Work will provide the contractor with the exterior configuration and orientation of each TPF. The contractor shall manufacture all TPFs in strict adherence to the drawings.

➢ Unless any exceptions are directly created in the Statement of Work, all TPFs will be manufactured according to the standard designs created as part of this specification package.

5.3. All TPFs are to be manufactured of non-combustible construction. Strict adherence to this requirement is mandatory and deviations will not be authorized in any circumstances. Structure should be made of steel.

5.4. The TPFs shall be designed to be stacked two (2) units high.

5.5. All units shall be hurricane proof up to 110-mph winds during a 3 second gust (nominal wind speed (Vasd)).

The TPFs shall also be weatherproof. The contractor shall sufficiently stiffen the TPF units so that no swaying is felt in the upper units in the event of stacking. The enclosure shall be designed to withstand environmental loads

(wind, seismic, snow) in accordance with ASCE/SEI 7 Minimum Design Loads for Buildings and Other Structures risk category III for the Hampton Roads geographic area.

5.6. Contractor shall install gasketed metal panels onto the end flanges of the TPF for shipping/storage. At least one end blank shall have a lockable (the use of hasps on this door will not be allowed), weather tight, access door for access to the interior.

6. Construction

6.1 Frame/Structure: The TPF shall be constructed of standard grade steel. Member-to-member joints shall be completed using full penetration welds. All member-to-member joints that provide weather protection shall be fully welded. Walls, floors, and ceiling shall be completely sealed to allow for a negative pressure environment inside the facility. No windows are authorized on the TPF.

6.2 Walls: The walls shall have a minimum of 26 gauge painted carbon steel exterior. The interior face of the walls shall be smooth painted carbon steel. Walls shall be insulated to a minimum of R15. Interior wall structures are also to comply with non-combustible construction requirements; no wood will be authorized in this purpose. Walls, floors, and ceilings shall be completely sealed to allow for a negative pressure environment inside the facility.

6.3 Roof/Ceiling: The exterior roof of the TPF shall be painted carbon steel or stainless steel. The interior face of the ceiling shall be smooth painted carbon steel. The roof/ceiling shall be insulated to a minimum of R15.

6.4 Floor: The floor of the TPF shall be steel or similar (easy to clean) smooth industrial flooring. Flooring materials such ceramic, stone, porcelain, glass or hardwood (engineered or natural) will not be accepted by the government. Carpet is not authorized as an acceptable flooring material. Subfloor must be noncombustible as well.

The floor should be of adequate structure to support a 125 PSF live load. Floor seems shall fully welded and ground flat/flush. The floor of the TPF shall be insulated to a minimum of R15.

6.5 Paint: The exterior carbon steel surfaces of the TPF shall be painted Haze Grey with a base coat polymide epoxy with a polyurethane topcoat, such as Sherwin-Williams Macropoxy 646 and Hi-Solids Polyurethane respectively.

Interior walls and ceilings shall be painted with a Class A epoxy base coat with a Class A gloss white topcoat, such as Sherwin-Williams Seaguard 5000HS and Devthane 379 respectively. Interior floors shall be painted with an epoxy coating in Haze Grey, such as Sherwin-Williams Seaguard 5000HS. All paints shall meet low VOC

(<340g/L) requirements and be certified asbestos free. Paint application shall be in accordance with manufacturer’s instructions.

➢ The finished coating system shall have a continuous surface, smooth, easy to clean, free of pits, voids, cracks or other surface discontinuations. The coating shall show no signs of chalking, alligatoring, peeling, delaminating, blistering, entrained dirt particles or wrinkling.

6.6. Roll-up Doors: The TPF shall be outfitted with 3 insulated Roll-Up Doors as shown in Enclosure. Roll-up doors shall be Overhead Door Model 626 Advanced Performing Rolling Service Door or equivalent. Doors shall be outfitted with two locking devices (one on each side) on the interior of the doors. The locking devices must be sized to allow for the use of a padlock with a 5/8” diameter bale. Each roll-up door shall be equipped with a perimeter dock seal to protect against weather and two 1” D-rings (15,586 lb. working load limit) installed on either side of the roll up doors as shown in Enclosure. The D-rings should be reinforced with structure to support a minimum of a 1

Ton out of plane pull. Additionally, each roll-up door shall be equipped with a hinged transition plate as shown in

Enclosure.

6.7. Flanged Connections: The TPF shall be outfitted with a, 6’8” high x 6’ wide, flanged connection at each end as shown in Enclosure. The flanges shall be made of 6” x 6” x 3/8” steel angle. Each flanged connection shall have a bolt on gasketed metal cover plate installed for shipping/storage purposes. One of the metal cover plates shall include a lockable personnel door for entry into the enclosure. Metal cover plates shall be designed with a lifting point capable of accepting an appropriately sized rigging shackle to aid in the cover plates installation/removal.

6.8. Electrical: The TPF shall be equipped with 5 single gang duplex outlets and a minimum of 4 LED light fixtures. Conduit shall be EMT.

• The TPF shall be equipped with 5 duplex outlets with two junction boxes, one located at either end of the TPF as shown in Enclosure. Outlets shall be located 18” from the floor. Wiring for the outlets shall terminate in junction boxes with wire nuts. Wiring shall be #12 AWG.

• The TPF shall be equipped with one (1) row of enclosed, gasketed, vapor-tight commercial grade LED light fixtures. The row shall be center mounted on the ceiling between the interior 40-foot walls and fastened such that the units do not sway or vibrate. The row shall be made up of at least 4 fixtures that are a minimum of 4-ft each. Wiring for the lights shall terminate in junction boxes with wire nuts at each end of the TPF. Wiring shall be # 12 AWG.

• All electrical equipment (i.e. junction boxes, receptacles, pull boxes, etc.) are required to be labeled as follows:

o Labels shall be fabricated using self-adhesive anodized aluminum or plastic type name plates and shall be designed specifically for use in outdoor environments.

o Exact size of plates and lettering (i.e. font and size) are left to the contractor’s discretion;

however, sizes shall be sufficient to allow personnel to easily identify equipment within 2 ft.

of equipment.

o Lettering shall be of high contrast when compared to the background of the label plate.

o As a minimum each label shall identify the component, system voltage, and system amperage.

o Exact location of labels are left to the discretion of the contractor, however labels shall be placed on the front cover/panel of the equipment when feasible. Where not feasible, label shall be located immediately above/below or to the side of the component.

6.9 Ventilation: The TPF shall be equipped with (4) four fully welded stainless steel ventilation penetrations as shown in Enclosure. Ventilation penetrations shall be lined with 3/16” stainless steel. Each ventilation penetration should be equipped with an interior fully welded security barrier made from ¼” thick x 1” wide stainless steel flatbar. Barrier should be arranged such that there is no gap larger than 6”. Additionally, each ventilation penetration shall be equipped with an ¾” expanded metal stainless steel screen bolted on the interior face of the frame. The interior and exterior of the ventilation penetrations shall have a 2” wide flange as detailed in Enclosure.

Flanges shall be equipped with 7/16” diameter holes spaced evenly around the perimeter of the flange. Each ventilation penetration should be equipped with a gasketed blank cover for shipping/storage.

• The TPF should be equipped with (3) three supply penetrations with interior dimensions of 14” x 14”.

Each supply penetration should be centered across from a roll-up door on the opposite wall as detailed in Enclosure.

• The TPF should be equipped with (1) one return penetration with interior dimensions of 16” x 16”.

The return penetration shall be centered on the wall opposite the roll-up doors as detailed in Enclosure.

6.10 Fasteners: All fasteners inside of the TPF shall be captivated such that they cannot become inadvertently loosened or removed. Acceptable forms of captivation include: lock nuts, peening, staking, welding, lockwire, and glue-like thread adhesive compound (such as Loctite). When glue-like thread adhesive compound is used, fasteners shall be marked with a tightly adherent or indelible red marking across the face of the fastener to allow for verification that the fastener has not moved after installation.

7. FACILITY INSTALLATION AND REMOVAL

7.1. All units will be delivered entirely by the contractor. The contractor shall provide all labor, materials, equipment, tools, transportation and supervision necessary to deliver the TPF.

8. FACILITY RELOCATION

8.1. Norfolk Naval Shipyard may be required to relocate the TPF therefore, the following must be provided:

• Unit shall be able to be lifted with a forklift. Forklift pockets shall be no greater than 92” apart (center to center distance). Forklift pockets shall be a minimum of 355mm x 115mm

• Unit shall be able to be lifted with a crane from the top and bottom corner fittings. If dimensions of the corner fittings differ from those specified in ISO 1161, contractor will supply any specialized rigging gear necessary to lift the unit.

• The unit shall be marked in a prominent location with the gross weight as well as the center of gravity location