Project_Specificaitons.pdf

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White Substation 345kV Circuit Breaker Replacement, South Dakota
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DE-SOL-0008113
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WHITE SUBSTATION

345-KV BREAKER REPLACEMENT

Solicitation No. DE-SOL-0008211 Spec. No. 15WC111814-672

SECTION C

DESCRIPTION/SPECIFICATIONS

SOUTH DAKOTA

SECTION C

DESCRIPTION/SPECIFICATIONS

WHITE SUBSTATION

345-KV BREAKER REPLACEMENT, SD

DIVISION 1 – GENERAL REQUIREMENTS

A. CONTRACT REQUIREMENT:

B. DESCRIPTION OF WORK:

1. Remove three (3) existing concrete foundations

2. Place concrete foundation with imbedded anchor bolts

3. Associated Electrical:

4. Remove and replace two (2) CPP culverts and repair one (1) CPP culvert

5. Repair, grade, and crown access road, place rip-rap on side embankments of road

C. DESCRIPTION OF BIDDING SCHEDULE ITEM:

1. Bidding Schedule item “Mobilization and preparatory work”

D. COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK:

1. COMMENCEMENT AND COMPLETION:

2. SUBMITTAL APPROVAL TIME:

E. CONSTRUCTION PROGRAM:

1. SUBMITTAL TIME:

F. MATERIALS:

G. RIGHTS-OF-WAY:

1. GENERAL:

2. ACCESS EASEMENTS:

H. ELECTRIC POWER FOR CONSTRUCTION PURPOSES:

I. WATER FOR CONSTRUCTION PURPOSES:

J. EXPLOSIVES AND BLASTING:

K. SUBMITTALS:

1. GENERAL:

2. APPROVAL TIME:

3. TRANSMITTAL:

DIVISION 2 - SITEWORK

A. GENERAL:

1. The Contractor shall remove and replace two (2) 18” corrugated plastic pipes

B. DESCRIPTION OF BIDDING SCHEDULE ITEMS:

1. Bidding Schedule Item “Sitework”

2. Bidding Schedule Item “Culvert repair/replacement”

DIVISION 3 - CONCRETE

A. GENERAL:

1. MATERIAL:

2. TEST FOR POTENTIAL REACTIVITY OF SAND AND COARSE AGGREGATE:

B. DESCRIPTION OF BIDDING SCHEDULE ITEM:

1. Bidding Schedule item “Concrete foundations”

DIVISION 9 – SUBSTATION – ELECTRICAL

A. DESCRIPTION OF BIDDING SCHEDULE ITEM:

1. Bidding Schedule item “Associated Outdoor Electrical”

DIVISION 1 – GENERAL REQUIREMENTS

A. CONTRACT REQUIREMENT:

Complete 345-kV Circuit Breaker replacement, culvert and road repair at White Substation, South Dakota, in accordance with the Construction Contract (Standard Form 1442); the Contract Clauses;

Western’s Construction Standards, including Standard 1 – General Requirements (September 2013), Standard 2 – Sitework (September 2013), Standard 3 - Concrete (September 2013), Standard 9 - Substation Electrical (September 2013), Standard 13 - Environmental Quality Protection (September 2013), and these Project Specifications and Drawings.

If a conflict occurs between the Project Specifications and the Construction Standards, the Project Specifications shall govern. The Project Specifications and the drawings are used to take exceptions or provide additions to the Construction Standards. Some paragraphs in the Construction Standards will not apply to this job.

Western’s Construction Standards, Standard Drawings, and Electrical Equipment Standards are available at http://www.wapa.gov/business/buys.htm.

Western Project Specifications and Construction Standards are explained in Standard 1 – General Requirements, Section 1.1.1, “Standards and Project Specifications”.

B. DESCRIPTION OF WORK:

Paragraphs “Description of Bidding Schedule Items” in Divisions 1, 2, 3, and 9 describe the work to be performed.

All of the work will be done at White Substation, South Dakota. The replacement 345-kV Circuit Breaker (Government-furnished) will be transported to the jobsite by Western. Western will be responsible for prepping the existing 345-kV Circuit Breaker for the contractor to remove from existing concrete foundations. Western will be responsible for disposal of existing 345-kV Circuit Breaker.

The principal components of work include:

1. Remove three (3) existing concrete foundations at White Substation and dispose of by contractor in approved landfill.

2. Place concrete foundation with imbedded anchor bolts for installation of replacement 345-kV Circuit Breaker.

3. Associated Electrical:

a. Provide Grounding System for new 345-kV Circuit Breaker.

b. Provide Conduit System for new 345-kV Circuit Breaker.

4. Remove and replace two (2) CPP culverts and repair one (1) CPP culvert per contract drawings and COR approval.

5. Repair, grade, and crown access road, place rip-rap on side embankments of road per contract drawings and COR approval.

C. DESCRIPTION OF BIDDING SCHEDULE ITEM:

1. Bidding Schedule item “Mobilization and preparatory work” includes the following:

a. Performing mobilization and preparatory work in accordance with Section H of the contract clauses.

b. Providing a Construction Program and a Safety and Health Program.

c. Complying with DOE O 442.2, Differing Professional Opinions for Techinical Issues Involving Environment

D. COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK:

1. COMMENCEMENT AND COMPLETION: Begin work within 10 calendar days after date of receipt of Notice to Proceed, and complete all work 90 calendar days from date of receipt of such notice.

2. SUBMITTAL APPROVAL TIME: Except as otherwise provided for specific submittals, Western will require 10 calendar days for review of drawings or data submitted for approval.

E. CONSTRUCTION PROGRAM:

1. SUBMITTAL TIME: Submit a construction program to the COR within 10 calendar days after date of Notice to Proceed.

F. MATERIALS: Furnish all material for completing the work.

G. RIGHTS-OF-WAY:

1. GENERAL: Orient construction methods and equipment to utilize Government-furnished rights-of way or obtain additional temporary access without additional cost to Western. Any additional temporary access acquired by the contractor shall have prior COR approval. Garrison Microwave Site will require coordination through the COR with the USACE. During the contract period, Western reserves the right to use contractor-obtained access.

2. ACCESS EASEMENTS: Western has acquired access easements from existing public roads to the communication sites.

H. ELECTRIC POWER FOR CONSTRUCTION PURPOSES:

For all sites, the contractor will be required to make arrangements and provide all electric power for demolition and construction purposes. Provide necessary transmission lines, distribution circuits, transformers, and other electrical equipment for distributing the power to the places of use. At contract completion, remove temporary electrical equipment and distribution lines.

I. WATER FOR CONSTRUCTION PURPOSES:

Furnish water for construction purposes. Make arrangements for obtaining the water, and provide for conveying the water to the points of use.

J. EXPLOSIVES AND BLASTING:

Explosives shall not be used.

K. SUBMITTALS:

1. GENERAL: The Contractor shall furnish submittals via email as specified in the Construction Standards and this Project Specification. Submittals via email shall be in standard PDF or Electronic CAD “*.dwg” (AutoCAD 2010) formats. All submittals shall include the Western specification number, Western project title, and Bidding Schedule Contract Line Item Number (CLIN) and applicable division number. Multiple CLINs on a single submittal are not permitted.

A cover transmittal letter in Microsoft Word or PDF format shall be included with each email.

2. APPROVAL TIME: Approval time for submittals shall be in accordance with the “Commencement, Prosecution, and Completion of Work” paragraph.

3. TRANSMITTAL: The Contractor shall transmit submittals to the Construction Office Engineer.

a. Construction Office Engineer:

Western Area Power Administration Western Construction Office Engineer ATTN: B5620.HU, Trevor Howard 200 4th Street SW Huron, South Dakota 57350-2474 Email: THoward@wapa.gov mailto:THoward@wapa.gov

DIVISION 2 - SITEWORK

A. GENERAL:

1. The Contractor shall remove and replace two (2) 18” corrugated plastic pipes as shown on the drawings and as specified herein.

B. DESCRIPTION OF BIDDING SCHEDULE ITEMS:

1. Bidding Schedule Item “Sitework” includes the following:

a. Remove and dispose of three (3) existing concrete foundations designated CB1 per project drawings, and dispose of by contractor in approved landfill.

b. Widen existing access road by approximately 2’-0” on either side to minimum width of 20’- 0” maximum width 21’-0”. Raise existing access road elevation by 1’-0” with new subgrade and then place 6” gravel on top of subgrade. Make access road crown 4% starting at entry approach proceeding north for 75’-0”, make remaining access road crown 2%.

Place rip-rap at base of access road from entry approach north towards substation for 75’- 0” on entry road embankments. Road work reference contract drawings and Standard Drawing 41 2035. Contractor will coordinate work with Western’s on site representative and/or COR. Contractor is responsible for verifying all existing conditions and measurements in the field.

c. The contractor shall reseed the areas disturbed in replacing the CPPs and access road work.

(1) The grass seed mix for areas requiring re-seeding is as follows:

Common Name Percent by Weight Lbs. of Pure Live Seed/Acre (*)

Western wheatgrass 30% 6.0

Big bluestem 20% 4.0

Green needlegrass 20% 4.0

Little bluestem 10% 2.0

Switchgrass 10% 2.0

Canada wildrye 10% 2.0

(*) These rates are for broadcast seeding (for broadcast seeding perform hand or mechanical raking to ensure seed-to-soil contract). For drill seeding, these rates can be cut in half.

d. Repair, reuse, or replace grounding rods and ground cable (as necessary to complete the work).

e. Chain link fencing & posts (as necessary to complete the work).

2. Bidding Schedule Item “Culvert repair/replacement” includes the following:

a. The contractor shall excavate, remove, and dispose of two (2) existing corrugated plastic pipes and provide new 18” double walled corrugated plastic pipes (CPP). The CPP shall be equal to Prinsco - Item Number 18WT 20NP, Prinsco Inc., 1717 16th Street NE, Willmar, MN 56201. The contractor shall also furnish a metal coupling band for attaching the new pipe to the existing inlet metal flared end sections.

b. The contractor shall repair one (1) existing CPP culvert on north fence line of substation per project drawings and direction of Western on site representative or COR.

c. The contractor shall provide standard grates on the outlets as manufactured by AgriDrain, Corporation – Item Number GR18, 1462 340th St., Adair, IA 50002 or equal.

d. The contractor shall transport and handle the pipe with care to avoid damaging the new pipe. Pipe that is damaged as a result of the Contractor’s operations shall be removed from the site and replaced at the Contractor’s expense, as approved by the COR.

e. The contractor shall backfill after each section of pipe is placed and tamper the backfill to hold the pipe in place before placement of the next section. Backfilling shall be completed in accordance with Western Construction Standards. The contractor will perform the compaction testing.

f. Disposing of excavated material. Material from excavations not suitable or required for earthwork shall be removed from the site property. The Contractor shall make arrangements required for disposal of waste material in an approved landfill.

g. Replace and protect gravel surfacing. The Contractor shall also provide final finished grade elevations to allow for proper storm water drainage.

DIVISION 3 - CONCRETE

A. GENERAL:

1. MATERIAL:

a. Cement: Type II A cement.

b. Compressive Strength: 4000 psi at 28-days for substation concrete.

c. Water-Cement Ratio: Net water-cement ratio, exclusive of water absorbed by the aggregates, shall not exceed 0.45 by weight.

d. Type A and D water-reducing and retarding admixtures may be used if approved by the

COR.

e. Fly Ash: Shall be used in accordance with the “Use of Recovered Material and Biobased Material Products” paragraph of Standard 13.

2. TEST FOR POTENTIAL REACTIVITY OF SAND AND COARSE AGGREGATE: Western may perform tests for potential reactivity for the sand and coarse aggregate to be used by the Contractor. If the tests determine the aggregate(s) to be unsuitable as a concrete aggregate, a suitable source shall be obtained by the Contractor.

B. DESCRIPTION OF BIDDING SCHEDULE ITEM:

1. Bidding Schedule item “Concrete foundations” includes the following:

a. Earthwork, formwork, reinforcement, material used in concrete, void forming material, drilling and grouting anchor bars, anchor bolts, curing, finishing, joints, and other related work and material needed to complete the concrete construction for one foundation designated 3CB3 per project drawings

b. Concrete foundations.

(1) Measurement for quantities for concrete foundations will be made on the basis of concrete quantities shown on drawings WHT 2008-2. Regardless of the concrete quantities actually placed, payment will be based on the quantities of concrete shown on the drawing.

DIVISION 9 – SUBSTATION – ELECTRICAL

A. DESCRIPTION OF BIDDING SCHEDULE ITEM:

1. Bidding Schedule item “Associated Outdoor Electrical” includes the following:

a. Providing material and services required to connect new circuit breaker pad to the existing ground system and future placement of circuit breaker by Western.

b. Providing material and services required to connect new circuit breaker pad to existing conduit. Conduit entering the cable trench with a 90 degree bend is allowed to be schedule 40 PVC as shown on drawing 31 1006. All other 90 degree bends shall be rigid metal.

Message from the Administrator

At Western, we show our commitment to safety every day through the actions we take, the training we offer and the work conditions we provide. We expect the same commitment to safety from each of our contractors who provide products or services to Western. In performing work for Western, all contractors must make the right decisions to ensure that the work environment is as safe as possible.

Our safety program is based on four points:

Safety procedures or common sense must be applied by each Federal and contract employee. Safety should not be set aside to meet a project schedule or for personal convenience.

Employees and contractors must believe that they have the right and the responsibility to identify and take action to reduce, if not eliminate, hazardous work environments and hazardous work practices.

Managers and supervisors must lead by example and execute their responsibility to ensure each job is accomplished in a safe and healthy way.

Safety is a personal responsibility. Each individual makes the decision on what action to take to accomplish a task.

By integrating these principles into every task we take, together we can ensure Western is a safe place to work.

Mark A. Gabriel Administrator

DIVISION 1 – GENERAL REQUIREMENTS
A. CONTRACT REQUIREMENT:
B. DESCRIPTION OF WORK:
1. Remove three (3) existing concrete foundations at White Substation and dispose of by contractor in approved landfill.
2. Place concrete foundation with imbedded anchor bolts for installation of replacement 345-kV Circuit Breaker.
3. Associated Electrical:
4. Remove and replace two (2) CPP culverts and repair one (1) CPP culvert per contract drawings and COR approval.
5. Repair, grade, and crown access road, place rip-rap on side embankments of road per contract drawings and COR approval.
C. DESCRIPTION OF BIDDING SCHEDULE ITEM:
1. Bidding Schedule item “Mobilization and preparatory work” includes the following:
a. Performing mobilization and preparatory work in accordance with Section H of the contract clauses.
b. Providing a Construction Program and a Safety and Health Program.
c. Complying with DOE O 442.2, Differing Professional Opinions for Techinical Issues Involving Environment
D. COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK:
1. COMMENCEMENT AND COMPLETION: Begin work within 10 calendar days after date of receipt of Notice to Proceed, and complete all work 90 calendar days from date of receipt of such notice.
2. SUBMITTAL APPROVAL TIME: Except as otherwise provided for specific submittals, Western will require 10 calendar days for review of drawings or data submitted for approval.
E. CONSTRUCTION PROGRAM:
1. SUBMITTAL TIME: Submit a construction program to the COR within 10 calendar days after date of Notice to Proceed.
F. MATERIALS: Furnish all material for completing the work.
G. RIGHTS-OF-WAY:
1. GENERAL: Orient construction methods and equipment to utilize Government-furnished rights-of way or obtain additional temporary access without additional cost to Western. Any additional temporary access acquired by the contractor shall have prior...
2. ACCESS EASEMENTS: Western has acquired access easements from existing public roads to the communication sites.
H. ELECTRIC POWER FOR CONSTRUCTION PURPOSES:
I. WATER FOR CONSTRUCTION PURPOSES:
J. EXPLOSIVES AND BLASTING:
K. SUBMITTALS:
1. GENERAL: The Contractor shall furnish submittals via email as specified in the Construction Standards and this Project Specification. Submittals via email shall be in standard PDF or Electronic CAD “*.dwg” (AutoCAD 2010) formats. All submittals s...
2. APPROVAL TIME: Approval time for submittals shall be in accordance with the “Commencement, Prosecution, and Completion of Work” paragraph.
3. TRANSMITTAL: The Contractor shall transmit submittals to the Construction Office Engineer.
DIVISION 2 - SITEWORK
A. GENERAL:
1. The Contractor shall remove and replace two (2) 18” corrugated plastic pipes as shown on the drawings and as specified herein.
B. DESCRIPTION OF BIDDING SCHEDULE ITEMS:
1. Bidding Schedule Item “Sitework” includes the following:
Common Name Percent by Weight Lbs. of Pure Live Seed/Acre (*)
Western wheatgrass 30% 6.0
Big bluestem 20% 4.0
Green needlegrass 20% 4.0
Little bluestem 10% 2.0
Switchgrass 10% 2.0
Canada wildrye 10% 2.0
(*) These rates are for broadcast seeding (for broadcast seeding perform hand or mechanical raking to ensure seed-to-soil contract). For drill seeding, these rates can be cut in half.
2. Bidding Schedule Item “Culvert repair/replacement” includes the following:
DIVISION 3 - CONCRETE
A. GENERAL:
1. MATERIAL:
2. TEST FOR POTENTIAL REACTIVITY OF SAND AND COARSE AGGREGATE: Western may perform tests for potential reactivity for the sand and coarse aggregate to be used by the Contractor. If the tests determine the aggregate(s) to be unsuitable as a concrete...
B. DESCRIPTION OF BIDDING SCHEDULE ITEM:
1. Bidding Schedule item “Concrete foundations” includes the following:
DIVISION 9 – SUBSTATION – ELECTRICAL
A. DESCRIPTION OF BIDDING SCHEDULE ITEM:
1. Bidding Schedule item “Associated Outdoor Electrical” includes the following:

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