Crane_Hoist_Inspection_Checklist.xlsx

XLSX spreadsheet 11 KB Posted

Attached to
Crane and Hoists Inspections Repair and Maintenance Services
Solicitation number
106581
Issued by
Prince George's County, Maryland

About this file

This file is an Annual Crane and Hoist Inspection Checklist developed by the Washington Suburban Sanitary Commission (WSSC) in Maryland to standardize the inspection and maintenance of overhead cranes and hoists across its facilities. The checklist outlines comprehensive inspection requirements for approximately 206 overhead cranes and hoists located at various WSSC facilities in Montgomery and Prince George's Counties, Maryland. The inspection protocol covers eight major categories: structural components, hoist and lifting mechanisms, mechanical systems, electrical and control systems, safety devices and labels, hydraulic and pneumatic systems, general condition and housekeeping, and functional load testing. The contractor must perform thorough annual inspections, provide lubrication to all components requiring maintenance, conduct no-load and rated-load functional tests, and document all findings using the standardized checklist format with pass/fail/not applicable designations. Sealed responses for crane and hoist inspection, repair, and maintenance services must be submitted through WSSC's eProcurement Portal by 2:00 pm on Thursday, May 21, 2026.

The contractor must provide all necessary supervision, labor, service trucks, materials including oil and grease, tools, and equipment to complete annual preventive maintenance and emergency repair services on a time and material basis. Additional services may include oil changes and full-rated operational load testing for cranes and monorails in designated chlorine buildings. The checklist serves as the quality assurance document requiring contractors to tag defective components as out-of-service until repairs are completed, document all corrective actions with repair dates and re-inspections, and maintain inspection logs in accordance with OSHA requirements. This standardized inspection framework ensures consistent compliance with safety regulations and operational standards across all WSSC hoisting equipment.

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Annual Crane-Hoist Inspection

WSSC Annual Crane & Hoist Inspection Checklist
SectionInspection ItemDate/ Inspector NameLocation/Asset DesignationHoist Type/CapacityPassFailN/AComments
Structural ComponentsInspect bridge girder, trolley frame, end trucks, jib, or mast for cracks, distortion, corrosion, or deformation.
Structural ComponentsCheck welds for cracks, breaks, or improper repairs.
Structural ComponentsInspect bolted connections, rail clamps, and fasteners for tightness and corrosion.
Structural ComponentsInspect and verify all hardware is tigh and secure
Structural ComponentsInspect wheel flanges, guide rollers, and rail alignment.
Hoist & Lifting MechanismInspect hooks for cracks, deformation, throat opening change, and proper latch operation.
Hoist & Lifting MechanismVerify hoist date Plate (include photo )
Hoist & Lifting MechanismInspect Hook Tram (2.566 inches)
Hoist & Lifting MechanismCheck wire rope or chain for broken wires, wear, corrosion, or kinks.
Hoist & Lifting MechanismVerify proper reeving and tension on wire rope or chain.
Hoist & Lifting MechanismCheck sheaves and drums for smooth rotation and wear.
Hoist & Lifting MechanismInspect load block and pulley assembly.
Hoist & Lifting MechanismVerify minimum Two Wraps
Hoist & Lifting MechanismInspect wire rope (nominal diameter .323)
Mechanical SystemVerify motors operate smoothly without abnormal noise or overheating.
Mechanical SystemInspect gearboxes, bearings,pillow blocks, sprockets, reducers, and shafts for leaks and wear. Lubricate all accessible wear points
Mechanical SystemTest all brakes for proper function, including service control and holding brakes.
Mechanical SystemInspect Trolley seals,wheels,brake, bumpers and rail sweeps
Mechanical SystemInspect wheels, tracks, rail sweeps, and end stops for damage or misalignment.
Electrical & Control SystemsInspect wiring insulation, conduit, and grounding for damage or wear.
Electrical & Control SystemsInspect main feed disconnect
Electrical & Control SystemsVerify pendant or cab controls function properly; check emergency stop.
Electrical & Control SystemsVerify Crane main disconnect is identified with electrical supply location and is clearly identified with Crane designation
Electrical & Control SystemsInspect electrical connections at feed bars, collectors, collector poles, insulators, conductor supports, Pusher arm/Tow Arm and festoon
Electrical & Control SystemsTest upper and lower limit switches for correct operation.
Electrical & Control SystemsInspect electrical panels, relays, and overload protection devices.
Electrical & Control SystemsVerify warning alarms, horns, and lights function correctly.
Electrical & Control SystemsInspect pendant Strain Relief
Electrical & Control SystemsInspect Electrical Enclosure
Safety Devices & LabelsInspect latches, locking mechanisms, and safety catches.
Safety Devices & LabelsVerify overload protection devices are functioning and calibrated.
Safety Devices & LabelsEnsure bumpers, buffers, and stops are in place and functioning.
Safety Devices & LabelsCheck all labels and placards for readability, including rated load markings.
Safety Devices & LabelsInspect Safety Drop Lugs
Hydraulic & Pneumatic SystemsInspect hoses, valves, seals, and cylinders for leaks or deterioration.
Hydraulic & Pneumatic SystemsVerify fluid levels, lubrication, and absence of contamination.
General Condition & HousekeepingEnsure work area is free of obstructions and debris.
General Condition & HousekeepingInspect crane structure for rust, paint damage, or unauthorized modifications.
General Condition & HousekeepingVerify all covers/guards are in place and secure
General Condition & HousekeepingVerify lubrication is performed as required without over-lubrication.
Functional & Load TestingTest crane, bridge and hoist functions through full range of motion.
Functional & Load TestingConduct no-load functional test for smooth travel and hoisting.
Functional & Load TestingConduct rated-load test per manufacturer requirements.
Functional & Load TestingCheck structural deflection under load within allowable limits.
Functional & Load Testing
Documentation & Follow-UpRecord Pass/Fail/N/A for all inspection points.
Documentation & Follow-UpTag defective components Out-of-Service until repaired.
Documentation & Follow-UpDocument all corrective actions, repair dates, and re-inspections.
Documentation & Follow-UpVerify inspection logs are retained per OSHA requirements.

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