C04_Attachment 3 Equalization Pumps.pdf

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Attached to
WWTP Improvements Federal contract opportunity
Solicitation number
1232SA26Q1041
Issued by
Department of Agriculture Agricultural Research Service

About this file

This document is technical data and specifications for the Sulzer XFP 100C-VX submersible sewage pump system, a 4-inch, 4-pole, 3-phase, 60 Hz pump with PE1 frame motor.

The submersible motor features NEMA design B squirrel cage induction with IE3 rating premium efficiency, IP68 protection rating, and Class H insulation with 180°C copper windings. Maximum fluid temperature is 40°C continuous or 50°C intermittent. The motor includes thermal protection via bimetallic switches set to 140°C and moisture detection in the seal sensing chamber. Available voltages are 208, 230, 460, and 600 volts with ±10% tolerance. Three motor models are specified: PE 22/4 (2.5 kW / 3.0 HP at 1762 RPM), PE 28/4 (3.1 kW / 3.8 HP at 1748 RPM), and PE 35/4 (3.9 kW / 4.7 HP at 1731 RPM). Full load current ranges from 3.5 to 13.7 amps depending on voltage and model. The motor is suitable for direct-on-line starters, electronic soft starters, and PWM Variable Frequency Drives, with a maximum of 15 starts per hour. Power cables use SOOW type construction with integrated control wires, available in standard 15-meter lengths or optional 20-meter and 30-meter configurations.

The pump features a 4-inch flanged discharge compatible with ANSI Class 125 flanges and 16 bar (232 psi) volute pressure rating. The vortex impeller with 6 vanes and seal protection system is available in five diameters (140–186 mm) with 100 mm solids passage size and minimum recommended flow rates of 80–130 GPM. Standard materials include cast iron for pump and motor housings, stainless steel for shafts and external hardware, and nitrile O-rings. Optional materials include Viton O-rings and enhanced epoxy coating with ceramic wet-end coating and zinc anodes. Overall height is 716 mm with non-cooled weight of 131 kg. Performance curves and dimensional installation drawings for both metric and U.S. customary measurements are included for wet-pit and dry-pit configurations.

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Other files for this federal contract opportunity

Other files attached to WWTP Improvements, newest first.
File Type Posted
WWTP Improvement RFIs_BA.docx DOCX document
Sol_1232SA26Q1041_Amd_0001.pdf PDF
Completed Sign in Roster.pdf PDF
C04_Sol_1232SA26Q1041.pdf PDF
C04_Attachment 1 SOW.docx DOCX document
C04_Attachment 2 Wage Determination.pdf PDF
C04_Attachment 4 Westside Influent-Equalization.pdf PDF
C04_Attachment 5 Eastside WWTP Sludge Tanks and Blowers.pdf PDF

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TECHNICAL DATA

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S p e c if ic a ti o n s S u b je c t to C h a n g e W it h o u t

N o ti c e

XFP 100C-VX | 4”, 4 Pole, 3-Phase, 60 Hz, PE1

Submersible Motor Specifications, PE1 Frame

Motor Design NEMA design B, squirrel cage induction

Motor Type Fully enclosed Premium Efficiency submersible, IP68 protection rating

Motor Efficiency Standard and Rating IEC 60034-30, IE3 rating

Motor Efficiency Test Protocol IEC 60034-2-1

Insulation Material Class H, 180ºC (356ºF), copper windings

Motor Filling Medium Air

Temperature Rise Class A; Class B with optional cooling system

Maximum Fluid Temperature 40ºC (104ºF) continuous, 50ºC (122ºF) intermittent

Cooling System OPT Environmentally safe, nontoxic, oil-filled motor; no cooling jacket required

Motor Protection

Thermal Normally closed bimetallic switch in each phase, connected in series, 140ºC (284ºF) +/- 5ºC (41ºF) opening temperature

Leakage Moisture detection probe in seal sensing chamber (for use with appropriate relay)

Sensing Chamber Filling Medium Environmentally safe, nontoxic oil

Bearing Type

Upper Single row deep groove ball bearing, permanently lubricated

Lower Double row angular contact ball bearing, permanently lubricated

Motor Starter Types Suitable for use with direct-on-line (DOL), electronic soft starters, and PWM type Variable Frequency Drives

Maximum Starts per Hour 15, evenly spaced

Inverter Duty Rating Motors meet NEMA MG1, part 31 requirements

Maximum Submergence 20 meters (65 feet)

Available Voltages 208, 230, 460, 600 (consult factory for other voltages)

Voltage Tolerance from Rated +/-10%

Agency Approvals Factory Mutual, CSA

Explosion Proof Rating NEC 500 Class 1, Division 1, Group C & D, Class T3C max surface temp

Output filters may be required on VFDs. See document DS-E00-001 for details.

Motor Ratings, PE1 Frame

Motor Model Input Power (P1)

Rated Power Output

(P2)

Nominal

RPM

Rated Voltage

Full Load Amps

Locked Rotor Amps

NEMA

Code Letter

NEMA

Service Factor

Motor Efficiency at % Load

Power Factor at % Load

100 75 50 100 75 50

PE 22/4 2.5 kW

2.2 kW

3.0 HP

208 10.1 92

M 1.3 89.7 88.4 84.6 .677 .579 .449 230 9.1 83

460 4.6 42

600 3.5 32

PE 28/4 3.1 kW

2.8 kW

3.8 HP

208 11.5 92

K 1.3 90.7 91.1 89.6 .742 .650 .511 230 10.4 83 460 5.2 42 600 4.0 32

PE 35/4 3.9 kW

3.5 kW

4.7 HP

208 13.7 92

H 1.3 89.5 91.3 92.5 .790 .721 .582 230 12.4 83 460 6.2 41 600 4.8 32

The picture above may differ from the actual product.

For illustrative purposes only.

w9345 Highlight

TECHNICAL DATA

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XFP 100C-VX | 4”, 4 Pole, 3-Phase, 60 Hz, PE1

Cable Data, PE1 Frame

Power Cable

Motor Motor Voltage Cable Qty Cable Type

Cable Nominal Outside Diameter +/- .5mm (.02”)

Power Ground

PE 22/4

208 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

230 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

460 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

600 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

PE 28/4

208 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

230 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

460 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

600 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

PE 35/4

208 volt 1 SOOW 12/7 18.8mm (0.74") Integrated w/ Power

230 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

460 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

600 volt 1 SOOW 14/7 17.6mm (0.69") Integrated w/ Power

Control Cable Motor Monitoring Type

Cable Qty Cable Type Cable Nominal Outside Diameter +/- .5mm (.02”)

Std monitoring N/A Integrated w/ Power Integrated w/ Power

Cable Length Standard: 15m (49 feet) Optional: 20m (65 feet), 30m (98 feet); Consult Factory for longer lengths Type SOOW power cables have integrated control wires.

See motor protection on page 1.

Pump Data Discharge Size 4” flanged, compatible with 4” class 125 ANSI flanges

Suction Size (Wet-Pit / Dry-Pit) 4” flanged / 4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC screws, 26mm (1.0”) deep

Volute Pressure Rating 16 bar (232 psi)

Impeller Type Vortex, 6-vane, w/ Seal Protection System

Impeller Code .5 .4 .3 .2 .1

Diameter, mm (in.) 140 (5.5) 150 (5.9) 160 (6.3) 175 (6.9) 186 (7.3)

Solids Passage Size, mm (in.) 100 (3.94) 100 (3.94) 100 (3.94) 100 (3.94) 100 (3.94)

Min. Recommended Flow, GPM 80 90 100 110 130

Recommend minimum continuous flow. Consult factory for applications below this flow rate.

Materials of Construction Standard Optional

Power/Control Cable Jacket Chlorinated Polyethylene (CPE)

Lifting Hoop Stainless Steel 1.4401 (AISI 316)

Cable Connection Chamber Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Motor Housing Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Intermediate Housing Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Seal Plate Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Pump and Motor Shaft Stainless Steel 1.4021 (AISI 420)

Impeller Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

Wear Parts Bottom/Wear Plate N/A

Volute Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)

External Hardware Stainless Steel 1.4401 (AISI 316)

O-Rings and Cable Glands Nitrile (Buna-N) Viton

Mechanical Seals

Lower Silicon Carbide / Silicon Carbide, Nitrile, 316 SS Silicon Carbide / Silicon Carbide, Viton

, 316 SS

Upper Silicon Carbide / Silicon Carbide, Nitrile, 316 SS

Coating/Protection Two-part epoxy, blue, 120µm (4.7 mil) DFT Two-part epoxy, blue, 400µm (15.7 mil);

Wet-end liquid ceramic coating, 500µm (19.7 mil);

Zinc Anodes

General Data (Standard Materials of Construction & Cable Length)

PE 22/4 PE 28/4 PE 35/4

Overall Height 716mm (28.2”) 716mm (28.2”) 716mm (28.2”)

≈ Pump Weight (Non-Cooled) 131 kg (289 lb) 131 kg (289 lb) 131 kg (289 lb)

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