B08_Att_04_Drawings_A_Std602.pdf

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Attached to
GOGA-REPLACE CULVERT AT SPINE TRAIL Federal contract opportunity
Solicitation number
140P8624Q0052
Issued by
Department of the Interior National Park Service Pacific West Region

About this file

This document contains Federal Highway Administration (FHWA) standard drawings for metal and plastic pipe culverts, concrete pipe culverts, and end sections. The drawings provide specifications for pipe sizes, fill heights, bedding, coupling bands, and end treatments. Key details include:

The document includes standards for metal pipe culverts, concrete pipe culverts, and plastic pipe culverts. It specifies requirements for pipe dimensions, metal thickness, fill heights, bedding, coupling bands, and end sections. The standards cover round pipes as well as pipe arches. They provide design details and dimensions for various pipe sizes and materials. This appears to be a set of standard engineering drawings rather than a solicitation or contract document.

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NO SCALE

4.

3.

2.

1.

METAL ROUND PIPE CULVERT

METAL PIPE ARCH CULVERT

FILL HEIGHT AND METAL THICKNESS TABLE FOR HELICAL LOCKSEAM AND WELDED SEAM PIPE CULVERT

FILL HEIGHT AND METAL THICKNESS TABLE FOR HELICAL LOCKSEAM AND WELDED SEAM PIPE CULVERT

STEEL ALUMINUM

DIAMETER

VALENT

EQUI-

RADIUS

CORNER

MINIMUM

COVER

MINIMUM

SPAN x RISE

SIZE

PIPE ARCH

SIZE

PIPE ARCH

SPAN x RISE DIAMETER

VALENT

EQUI-

RADIUS

CORNER

MINIMUM

COVER

MINIMUM

COVER

MINIMUM

DIAMETER

SIZE

PIPE

SIZE

PIPE

DIAMETER COVER

MINIMUM

ALUMINUMSTEEL

of camber or increase the pipe culvert gradient.

elevation of the inlet invert, reduce the amount parabolic curve as designed exceeds the curve. If the midpoint elevation on the pipe length. Develop camber on a parabolic inverts an ordinate amount equal to 1% of the from a chord through the inlet and outlet

When directed, camber pipe culverts upward pavement for both flexible and rigid pavement.

from the top of the pipe to the top of the rigid pavements. Measure maximum fill height pavements, and to the top of the pavement for pipe culvert to the subgrade for flexible

Measure minimum cover from the top of the corrugation pipe.

Obtain approval before furnishing annular of helical lockseam and welded seam pipe.

corrugations are more restrictive than those

Fill heights for culvert pipe with annular lockseam and welded seam pipe only.

The fill heights in the table are for helical special analysis by the CO.

602-1

STANDARD APPROVED FOR USE 12/1993

REVISED: 4/1994 6/2005

METAL PIPE CULVERT

STATE PROJECT

NUMBER

SHEET

U.S. DEPARTMENT OF TRANSPORTATION

FEDERAL HIGHWAY ADMINISTRATION

P

M

A u g u s t

U

S C c m y fi le s p w p r o d u c ti o n d m s S td

.d g n

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

Fill heights exceeding 100 feet require

" CORRUGATIONS2

1" x 3

22 3" x 1" CORRUGATIONS

METAL THICKNESS (INCH/GAGE)

0.060/160.075/140.105/120.135/10 0.164/8 0.060/160.075/140.105/120.135/10 0.164/8

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE (FEET)INCHES INCHES

" CORRUGATIONS2

1" x 3

22 3" x 1" CORRUGATIONS 5" x 1" CORRUGATIONS

METAL THICKNESS (INCH/GAGE)

0.064/160.079/140.109/120.138/10 0.168/8 0.064/160.079/140.109/120.138/10 0.168/8 0.064/160.079/140.109/120.138/10 0.168/8

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE (FEET)INCHES

INCHES

INCHES

142 x 91

137 x 87

128 x 83

117 x 79

112 x 75

103 x 71

95 x 67

87 x 63

83 x 57

81 x 59

77 x 52

73 x 55

71 x 47

66 x 51

64 x 43

60 x 46

57 x 38

49 x 33

42 x 29

35 x 24

28 x 20

24 x 18

21 x 15

17 x 13

INCHES

INCHES

3.5

INCHES

" CORRUGATIONS2

1" x 3

22 3" x 1" CORRUGATIONS

METAL THICKNESS (INCH/GAGE)

5" x 1" CORRUGATIONS

0.064/160.079/140.109/120.138/10 0.168/8 0.079/140.109/120.138/10 0.168/8 0.079/14

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE (FEET)

0.109/120.138/10 0.168/8

INCHES INCHES INCHES

103 x 71

95 x 67

87 x 63

81 x 59

73 x 55

66 x 51

64 x 43

60 x 46

57 x 38

49 x 33

42 x 29

35 x 24

28 x 20

24 x 18

21 x 15

17 x 13

INCHES

3.5

" CORRUGATIONS2

1" x 3

METAL THICKNESS (INCH/GAGE)

3" x 1" CORRUGATIONS

0.135/100.105/120.075/14

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE (FEET)

0.060/160.135/100.105/120.075/140.060/16

NOTE:

3.

2.

1.

METAL ROUND PIPE CULVERT

METAL PIPE ARCH CULVERT

FILL HEIGHT AND METAL THICKNESS TABLE FOR HELICAL LOCKSEAM AND WELDED SEAM PIPE CULVERT

FILL HEIGHT AND METAL THICKNESS TABLE FOR HELICAL LOCKSEAM AND WELDED SEAM PIPE CULVERT

STEEL ALUMINUM

DIAMETER

VALENT

EQUI-

RADIUS

CORNER

MINIMUM

COVER

MINIMUM

SPAN x RISE

SIZE

PIPE ARCH

SIZE

PIPE ARCH

SPAN x RISE DIAMETER

VALENT

EQUI-

RADIUS

CORNER

MINIMUM

COVER

MINIMUM

COVER

MINIMUM

DIAMETER

SIZE

PIPE

SIZE

PIPE

DIAMETER COVER

MINIMUM

ALUMINUMSTEEL

of camber or increase the pipe culvert gradient.

elevation of the inlet invert, reduce the amount parabolic curve as designed exceeds the curve. If the midpoint elevation on the pipe length. Develop camber on a parabolic inverts an ordinate amount equal to 1% of the from a chord through the inlet and outlet

When directed, camber pipe culverts upward pavement for both flexible and rigid pavement.

from the top of the pipe to the top of the rigid pavements. Measure maximum fill height pavements, and to the top of the pavement for pipe culvert to the subgrade for flexible

Measure minimum cover from the top of the corrugation pipe.

Obtain approval before furnishing annular of helical lockseam and welded seam pipe.

corrugations are more restrictive than those

Fill heights for culvert pipe with annular lockseam and welded seam pipe only.

The fill heights in the table are for helical special analysis by the CO.

STANDARD APPROVED FOR USE 3/1996

REVISED: 10/1997 6/2005

METAL PIPE CULVERT

602-1M

STATE PROJECT

e tr ic m y fi le s p w p r o d u c ti o n d m s S td

.d g n

A u g u s t

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

Fill heights exceeding 30 meters require

Dimensions without units are millimeters.5.

68 x 13 CORRUGATIONS 75 x 25 CORRUGATIONS

METAL THICKNESS

125 x 25 CORRUGATIONS

1.63 2.01 2.77 3.51 4.27 1.63 2.01 2.77 3.51 4.27 1.63 2.01 2.77 3.51 4.27

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE (METERS)

16.2

18.5

21.6

25.9

30.0

30.0

30.0

30.0

30.0

18.0

20.2

23.1

27.0

30.0

30.0

30.0

30.0

30.0

30.0

22.7

25.2

28.4

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

24.3

26.5

29.5

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

22.8

26.4

29.7

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

9.8

10.6

11.4

12.3

13.5

14.8

16.5

18.5

21.2

24.8

10.9

11.6

12.3

13.2

14.3

15.4

16.9

18.6

20.6

23.2

26.6

30.0

13.0

13.7

14.4

15.3

16.2

17.3

18.6

20.0

21.7

23.7

26.1

29.0

30.0

30.0

30.0

14.5

15.2

15.9

16.7

17.6

18.6

19.7

20.9

22.3

23.9

25.8

28.0

30.0

30.0

30.0

30.0

30.0

30.0

17.1

17.8

18.6

19.5

20.5

21.6

22.8

24.1

25.7

27.4

29.3

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

8.8

9.4

10.1

11.0

12.0

13.2

14.7

16.5

9.7

10.3

11.0

11.8

12.7

13.8

15.0

16.5

18.4

20.7

11.6

12.2

12.8

13.6

14.5

15.4

16.5

17.8

19.3

21.1

23.2

25.8

29.0

12.9

13.5

14.2

14.9

15.7

16.6

17.5

18.6

19.9

21.3

23.0

24.9

27.1

29.9

30.0

30.0

15.2

15.8

16.6

17.4

18.2

19.2

20.3

21.5

22.8

24.3

26.1

28.1

30.0

30.0

30.0

30.0

30.0

13.4

15.7

18.8

23.6

26.9

30.0

30.0

30.0

16.8

19.6

23.6

29.5

30.0

30.0

30.0

30.0

16.5

20.3

23.6

27.5

30.0

30.0

30.0

30.0

30.0

30.0

68 x 13 CORRUGATIONS

1.52 1.91 2.67

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE (METERS)

3.43

METAL THICKNESS

75 x 25 CORRUGATIONS

4.17 1.52 1.91

17.5

21.6

26.4

30.3

30.0

30.0

30.0

30.0

30.0

30.0

30.0

13.8

17.6

21.8

26.7

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

30.0

2.67 3.43 4.17

12.2

13.6

15.1

16.7

18.5

19.9

21.4

23.0

24.9

27.2

29.9

30.0

30.0

30.0

30.0

30.0

12.7

14.1

15.6

18.9

18.1

19.5

21.2

23.1

25.4

28.2

30.0

30.0

30.0

30.0

11.6

12.6

13.5

14.6

16.8

17.2

19.0

21.1

23.7

27.1

30.0

30.0

10.4

11.3

12.3

13.6

15.1

17.0

19.4

22.7

27.2

9.0

9.8

10.8

12.0

13.5

15.5

18.0

21.7

3610 x 2310

3480 x 2210

3250 x 2110

2970 x 2010

2840 x 1910

2620 x 1800

2410 x 1700

2210 x 1600

2110 x 1450

2060 x 1500

1960 x 1320

1850 x 1400

1800 x 1190

1680 x 1300

1630 x 1090

1520 x 1170

1450 x 970

1240 x 840

1070 x 740

890 x 610

710 x 510

610 x 460

530 x 380

430 x 330

68 x 13 CORRUGATIONS 75 x 25 CORRUGATIONS 125 x 25 CORRUGATIONS

METAL THICKNESS

1.63 2.01 2.77 3.51 4.27 2.01 2.77 3.51 4.27 2.01 2.77 3.51 4.27

3.7

3.7

4.0

4.0

3.7

4.0

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE (METERS)

3.7

3.7

5.2

4.9

6.1

6.4

3.7

2620 x 1800

2410 x 1700

2210 x 1600

2060 x 1500

1850 x 1400

1680 x 1300

1630 x 1090

1520 x 1170

1450 x 970

1240 x 840

1070 x 740

890 x 610

710 x 510

610 x 460

530 x 380

430 x 330

68 x 13 CORRUGATIONS

METAL THICKNESS

1.52 1.91 2.67 3.43

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE (METERS)

4.0

3.7

4.0

75 x 25 CORRUGATIONS

1.52 1.91 2.67 3.43

3.7

4.0

3.7

5.2

5.2

5.2

5.2

4.9

4.9

4.9

4.9

4.9

2.

1.

SMOOTH SLEEVE BAND FLAT BAND

SEMI-CORRUGATED BAND

HELICAL BANDANNULAR BANDSTANDARD BAND CONNECTIONS

SLEEVE JOINT

SIDE VIEW SIDE VIEW SIDE VIEW

END VIEW

END VIEWEND VIEW

Oval Lug

Band Angle

Bar & Strap

Integral Flange Wedge and Strap

Stab type joint

Smoother sleeve with center stop.

DIAMETER

ROUND PIPE

SPAN × RISE

PIPE ARCH

CORRUGATION

W

Band Band

Band Bolts

Pipe

Band

Bolts

Angle

Pipe

BandBand

Bolts

Pipe heel and toe of angle of corrugation at fillet weld at crest

Rivet, spot weld, or

Angle

Wedge be used.

Highway Bridges, Division II Section 26 may criteria of AASHTO Standard specifications for devices that comply with the joint performance

Other types of coupling bands or fastening specified in the Special Contract Requirements.

Watertight pipe joints are not required unless of corrugation at heel and toe of angle

Rivet, spot weld, or fillet weld at crest strap connector

Bolt, bar and

Fabricate annular, helical and semi-corrugated type coupling bands from the same metal as [1]

For helically corrugated pipe with rerolled ends, the nominal corrugations size refers to the [2] dimension of the end corrugation in the pipe.

[1]COUPLING BANDS FOR METAL PIPE CULVERT

Use annular corrugated bands with pipes having annular corrugations or with helical pipe [3] the connecting pipe. Provide coupling bands not more than 3 nominal sheet thicknesses

CORRUGATED

ANNULAR

CORRUGATED

HELICALLY

[4]BANDS

CORRUGATED

SEMI-

[2]SIZE

[3]BANDS [5]BANDS

Band corrugation in pipe end with second annular around band meshes

Continuous corrugation

W

BoltsBand

WW

602-2

STATE PROJECT

A e p te m b e r

U m y fi le s p w p r o d u c ti o n d m s S td

.d g n

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

MINIMUM BAND WIDTH (INCHES)

1 × 2

1 × 3

3 × 1

5 × 1 78 to 144

36 to 72

78 to 144

36 to 72

78 to 84

42 to 72

12 to 36

87 × 64 to 142 × 91

60 × 46 to 81 × 59

87 × 64 to 142 × 91

60 × 46 to 81 × 59

49 × 33 to 83 × 57

17 × 13 to 42 × 29

10.5

10.5

10.5

10.5

10.5

10.5

10.5

INCHESINCHESINCHES

rerolled with 3" × 1" pipe corrugations.

COUPLING BAND

METAL PIPE CULVERT

having rerolled end to form annular corrugations. A 10.5 inch band is acceptable on

" corrugations. A 12 inch band is acceptable on pipe ends 2 1" × 3

2pipe ends rerolled with 2 steel or 0.048 inch for aluminum. Fasten coupling bands with the following diameter of bolt:

thinner than the thickness of the pipe to be connected, and no thinner than 0.052 inch for or 0.036 inch for aluminum, or a plastic with an equivalent strength to metal.

Use a matching metal having a nominal thickness of not less than 0.040 inch for steel, Smooth sleeve-type couplers and flat bands may be used for pipe diameters of 12" or less.

"2 1" × 3

2The minimum band widths shown for 3" × 1" and 5" × 1" corrugated sizes apply to 2 corrugations on rerolled pipe ends.

diameter, required above 42" diameter

Second angle connection optional to 42" diameter, required above 42" diameter

Second angle connection optional to 42"

NOTE:

[6]underdrain

Use helical corrugated bands with pipes having helically corrugated ends.[4]

[5]

[6]

" for 18" round culvert (21" × 15" pipe arch) or less8

" for 21" round culvert (24" × 18" pipe arch) or more2

1.

SMOOTH SLEEVE BAND FLAT BAND

SEMI-CORRUGATED BAND

HELICAL BANDANNULAR BANDSTANDARD BAND CONNECTIONS

SLEEVE JOINT

SIDE VIEW SIDE VIEW SIDE VIEW

END VIEW

END VIEWEND VIEW

Oval Lug

Band Angle

Bar & Strap

Integral Flange Wedge and Strap

Stab type joint

Smoother sleeve with center stop.

DIAMETER

ROUND PIPE

SPAN × RISE

PIPE ARCH

CORRUGATION

W

Band Band

Band Bolts

Pipe

Band

Bolts

Angle

Pipe

BandBand

Bolts

Pipe heel and toe of angle of corrugation at fillet weld at crest

Rivet, spot weld, or

Angle

Wedge be used.

Highway Bridges, Division II Section 26 may criteria of AASHTO Standard specifications for devices that comply with the joint performance

Other types of coupling bands or fastening specified in the Special Contract Requirements.

Watertight pipe joints are not required unless of corrugation at heel and toe of angle

Rivet, spot weld, or fillet weld at crest strap connector

Bolt, bar and

Fabricate annular, helical and semi-corrugated type coupling bands from the same metal as [1]

For helically corrugated pipe with rerolled ends, the nominal corrugations size refers to the [2] dimension of the end corrugation in the pipe.

[1]COUPLING BANDS FOR METAL PIPE CULVERT

Use annular corrugated bands with pipes having annular corrugations or with helical pipe [3] the connecting pipe. Provide coupling bands not more than 3 nominal sheet thicknesses

CORRUGATED

ANNULAR

CORRUGATED

HELICALLY

[4]BANDS

CORRUGATED

SEMI-

[2]SIZE

[3]BANDS [5]BANDS

Band corrugation in pipe end with second annular around band meshes

Continuous corrugation

W

BoltsBand

WW

REVISED: 8/1997 6/2005

602-2M

STATE PROJECT

e m y fi le s p w p r o d u c ti o n d m s S td

.d g n e p te m b e r

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

COUPLING BAND

METAL PIPE CULVERT

MINIMUM BAND WIDTH

38 × 6.5

68 × 13

75 × 25

125 × 25 2200 × 1620 to 3600 × 2320

1520 × 1170 to 2050 × 1500

2200 × 1620 to 3600 × 2320

1520 × 1170 to 2050 × 1500

1240 × 840 to 2100 × 1450

430 × 330 to 1060 × 740

1950 to 3600

900 to 1800

1950 to 3600

900 to 1800

1950 to 2100

1050 to 1800

300 to 900

3. Dimensions without units are millimeters.

steel or 1.2 mm for aluminum. Fasten coupling bands with the following diameter of bolt:

thinner than the thickness of the pipe to be connected, and no thinner than 1.32 mm for

M12 for 525 round culvert (610 × 460 pipe arch) or more

M10 for 450 round culvert (530 × 380 pipe arch) or less rerolled with 75 × 25 pipe corrugations.

pipe ends rerolled with 68 × 13 corrugations. A 300 mm band is acceptable on pipe ends having rerolled end to form annular corrugations. A 265 mm band is acceptable on or 0.91 mm for aluminum, or a plastic with an equivalent strength to metal.

Use a matching metal having a nominal thickness of not less than 1.02 mm for steel, Smooth sleeve-type couplers and flat bands may be used for pipe diameters of 300 or less.

corrugations on rerolled pipe ends.

The minimum band widths shown for 75 × 25 and 125 × 25 corrugated sizes apply to 68 × 13 diameter, required above 1050 diameter

Second angle connection optional to 1050 diameter, required above 1050 diameter

Second angle connection optional to 1050

NOTE:

[6]underdrain

Use helical corrugated bands with pipes having helically corrugated ends.[4]

[5]

[6]

When directed, camber pipe culverts upward from a chord through the inlet and outlet inverts an ordinate amount equal to 1% of the pipe length. Develop camber on a parabolic curve. If the midpoint elevation on the parabolic curve as designed exceeds the elevation of the inlet invert, reduce the amount of camber or increase the pipe culvert gradient.

H equals the diameter of all round pipe culverts or the rise dimension of all pipe arch culverts.

See Section 704 for bedding and backfill requirements.

1.

2.

3.

Construct piping plug of impermeable backfill material at the pipe culvert inlet where granular material is used for backfill. Width may be adjusted to tie into impervious material.

MULTIPLE PIPE INSTALLATION

PIPING PLUG

BELOW NATURAL GROUND OR

TRENCH EXCAVATION IN EMBANKMENT

ON UNSTABLE MATERIAL

ABOVE AND BELOW

NATURAL GROUND

ON NATURAL GROUND

ABOVE NATURAL GROUND

ON UNYIELDING MATERIAL

PIPE BEDDING

ELEVATION

SECTION A-A

LEGEND:

Bedding material (uncompacted)

Impermeable backfill material.

BEDDING DEPTH

MINIMUM SPACING

SPACING

DIAMETER

or SPAN

PIPE SIZE (H) DEPTH

Roadway embankment Roadway embankment

Natural ground

Toe plate Toe plate

Natural ground Natural ground

Roadway embankment

Roadway excavation

Natural ground

H

Width

H H

H H

H H

H H

H

H

H

H

Finished subgrade Finished subgrade

Natural ground

Finished subgrade

Pipe culvert

Embankment slope

High water elevation treatment

Culvert end

Piping plug before trench excavation embankment height

Finished subgrade or

Original natural ground surface

A

A

Finished subgrade

Roadway embankment

Roadway embankment

Finished subgrade trench excavations

Embankment material placed in layers

Compacted backfill material placed in layers not backfill in accordance with Section 614.

depth table

See bedding excavation in trench

HH

compact in layers not over compressible material. Lightly and replace with selected fine

Remove unyielding material fill material properly compacted with approved granular foundation firm bearing soil and replace

Remove unstable material to

Bedding

Bedding

Bedding

Bedding

H

Half diameter or whichever is less

(see table)

Minimum spacing or Span

Diameter or Span

Diameter section

Metal endMetal end section

602-3

STANDARD APPROVED FOR USE 12/1993

DRAFT: 10/2017

REVISED: 4/1994 6/2005

or 36" (max.) for embankment installations not exceeding 6" compacted depth.

exceeding 6" compacted depth; or lean concrete

> 54"

12" to 54"

6"

4"

18" (min.)

6" in uncompacted depth.

* Reduce to 18" for

UP to 48"

48" and UP

24" span or 36", PIPE CULVERT BEDDING

METAL AND PLASTIC

2'-0" ±

1'-0" ±

18" ±

18" ±18"±

(min.)

6"

(min.)

6"

12" (min.), 24" (max.)

"/foot of cover,2 minimum

1'-0"

STATE PROJECT

B o r d e r .U

S c m y fi le s p w p r o d u c ti o n d F L

H C e ll s .d g n li b

F e b r u a r y

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

NOTE:

2H or 12' (max.)

2H or 12' (max.) 2H or 12' (max.) 2H or 12' (max.) 2H or 12' (max.)

2H or 12' (max.)2H or 12' (max.)

2H or 12' (max.) 2H or 12' (max.)

When directed, camber pipe culverts upward from a chord through the inlet and outlet inverts an ordinate amount equal to 1% of the pipe length. Develop camber on a parabolic curve. If the midpoint elevation on the parabolic curve as designed exceeds the elevation of the inlet invert, reduce the amount of camber or increase the pipe culvert gradient.

H equals the diameter of all round pipe culverts or the rise dimension of all pipe arch culverts.

See Section 704 for bedding and backfill requirements.

1.

2.

3.

Construct piping plug of impermeable backfill material at the pipe culvert inlet where granular material is used for backfill. Width may be adjusted to tie into impervious material.

MULTIPLE PIPE INSTALLATION

PIPING PLUG

BELOW NATURAL GROUND OR

TRENCH EXCAVATION IN EMBANKMENT

ON UNSTABLE MATERIAL

ABOVE AND BELOW

NATURAL GROUND

ON NATURAL GROUND

ABOVE NATURAL GROUND

ON UNYIELDING MATERIAL

PIPE BEDDING

ELEVATION

SECTION A-A

LEGEND:

Bedding material (uncompacted)

Impermeable backfill material.

BEDDING DEPTH

MINIMUM SPACING

SPACING

DIAMETER

or SPAN

PIPE SIZE (H) DEPTH

Roadway embankment Roadway embankment

Natural ground

Toe plate Toe plate

Natural ground Natural ground

Roadway embankment

Roadway excavation

Natural ground

H

Width

H H

H H

H H

H H

H

H

H

Finished subgrade Finished subgrade

Natural ground

Finished subgrade

Pipe culvert

Embankment slope

High water elevation treatment

Culvert end

Piping plug before trench excavation embankment height

Finished subgrade or

Original natural ground surface

A

A

Finished subgrade

Roadway embankment

Roadway embankment

Finished subgrade trench excavations

Embankment material placed in layers

Compacted backfill material placed in layers not backfill in accordance with Section 614.

depth table

See bedding excavation in trench

HH

compact in layers not over compressible material. Lightly and replace with selected fine

Remove unyielding material fill material properly compacted with approved granular foundation firm bearing soil and replace

Remove unstable material to

Bedding

Bedding

Bedding

Bedding

H

Half diameter or whichever is less

(see table)

Minimum spacing or Span

Diameter or Span

Diameter section

Metal endMetal end section

STANDARD APPROVED FOR USE 3/1996

DRAFT: 10/2017

REVISED: 12/1998 6/2005

602-3M

PIPE CULVERT BEDDING

METAL AND PLASTIC

(min.)

(min.)

300 (min.), 600 (max.)

50 mm/m of cover, or 900 (max.) for embankment installations

450 (min.)

150 mm in uncompacted depth

Dimensions without units are millimeters.4.

> 1350

300 to 1350

UP to 1200

1200 and UP

* Reduce to 450 for span or 900, exceeding 150 mm compacted depth; or lean concrete not exceeding 150 mm compacted depth.

450± 450±

300±

600 ± minimum

450±

STATE PROJECT

e m y fi le s p w p r o d u c ti o n d m s S td

.d g n

F e b r u a r y

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

NOTE:

2H or 3600 (max.) 2H or 3600 (max.)2H or 3600 (max.) 2H or 3600 (max.)

2H or 3600 (max.)2H or 3600 (max.)

2H or 3600 (max.)

2H or 3600 (max.) 2H or 3600 (max.)

1.

2.

3.

5.

6.

7.

8.

ROUND OR PIPE ARCH CULVERT

PIPE ARCH CULVERTROUND PIPE CULVERT

DESIGN C

CONNECTION TO METAL PIPE

OR OUTLET END OF CONCRETE PIPE

SECTION A-APLAN

ELEVATION ELEVATION

Slope

Toe plateToe plate riveted or welded connection

For all sizes of round pipe and pipe arch

END SECTIONS FOR ROUND PIPE CULVERT

END SECTIONS FOR PIPE ARCH CULVERT

A (min) B (max) H (min) W (max)

SLOPE

Approx.

A (min) B (max) H (min) W (max)

SLOPE

Approx.

A

A

DESIGN B

CONNECTION TO CONCRETE

PIPE INLET END

DESIGN A

CONNECTION TO ANNULAR

CORRUGATED METAL PIPE

diameter

Span or

B

L

AWA

End Section

SpanR is e

Di am et er

Toe plate extension

(min. width A+W)

Toe plate extension

Corner plate

(min. width A+W)

Toe plate extension

Corner plate

Reinforced edge

Pipe coupling band shop bolted to

End section

Pipe culvert

Expander lug End section steel or aluminum pipe

Smooth galvanized

Bolted or welded

Threaded rod

Rod holder connector

Flat strap Pipe culvert Pipe culvert

End section End section

Strap bolt

Pivot bolt

H H reinforcement bolted or riveted under the center panel seam.

Supplement the reinforced edges of end sections for

Variations in design and dimensions are permitted to allow for manufacturer's standards.

Fabricate the diameter of the end section of Design B to match the inside diameter of the concrete pipe culvert.

Design C may be used in lieu of design A for all metal pipe culvert sizes. Coupling bands may be any acceptable type for the pipe culvert specified.

Fabricate multiple piece bodies with lap seams tightly joined attached with bolts or rivets.

Fabricate connector section, corner plate and toe plate extensions from the same metal thickness as the panel body.

Use toe plate extension where shown on the plans.

Warp embankment slopes to match the slope of the flared end sections.

602-4

STANDARD APPROVED FOR USE 12/1993

DRAFT: 10/2007

REVISED: 4/1994 6/2005

METAL END SECTIONS

STATE PROJECT

e p te m b e r

U m y fi le s p w p r o d u c ti o n d m s S td

.d g n

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

60" and larger diameter pipe and 66" and larger

" bolts8 3spacing for

35" × 24" thru 66" × 51" pipe arch

For 30" thru 60" round pipe and

17" × 13" thru 28" × 20" pipe arch

For 12" thru 24" round pipe and

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.079

0.079

0.064

0.064

0.064

0.064

0.064

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.075

0.075

0.060

0.060

0.060

0.060

0.060

112 × 75

103 × 71

95 × 67

87 × 63

83 × 57

81 × 59

77 × 52

73 × 55

71 × 47

66 × 51

64 × 43

60 × 46

57 × 38

49 × 33

42 × 29

35 × 24

28 × 20

24 × 18

21 × 15

17 × 13

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.109

0.079

0.079

0.064

0.064

0.064

0.064

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.105

0.075

0.075

0.060

0.060

0.060

0.060

INCHES

SPAN × RISE

PIPE SIZE METAL THICKNESS

STEEL ALUMINUM

INCHES GAGE INCHES GAGE

INCHES

DIMENSIONS

L (±2")(INCHES)

DIAM.

VALENT

EQUI-

INCHES

DIAMETER

PIPE SIZE

STEEL

METAL THICKNESS

INCHES GAGE

ALUMINUM

INCHES GAGE

INCHES

DIMENSIONS

L (±2") m in

12" (max.) hole lap after expansion

1" Minimum

13" for 30" dia. and over.

culvert less than 30" dia.

7" for concrete pipe

" bolts8 3spacing for m in

12" (max.) hole at 6" centers (max.) or equivalent

" angle4 1" × 2

1" × 22 1equivalent pipe arch provide 2

" bolts8 3flared end section with

" rivets or bolts. Fabricate end section center panels 8 3by

On end section center panels for 66" and larger from 0.138 inch steel or 0.135 inch aluminum.

for 60" and larger diameter pipe and equivalent pipe arch

" stiffener angles 4 1" × 2

1" × 22 1equivalent pipe arch with 2

NOTE:

edge

Reinforced

Pay Limit

Pipe Culvert

2.

3.

5.

6.

7.

8.

ROUND OR PIPE ARCH CULVERT

PIPE ARCH CULVERTROUND PIPE CULVERT

DESIGN C

CONNECTION TO METAL PIPE

OR OUTLET END OF CONCRETE PIPE

SECTION A-APLAN

ELEVATION ELEVATION

Slope

Toe plateToe plate riveted or welded connection

For all sizes of round pipe and pipe arch

END SECTIONS FOR ROUND PIPE CULVERT

END SECTIONS FOR PIPE ARCH CULVERT

A (min) B (max) H (min) W (max)

SLOPE

Approx.

A (min) B (max) H (min) W (max)

SLOPE

Approx.

A

A

DESIGN B

CONNECTION TO CONCRETE

PIPE INLET END

DESIGN A

CONNECTION TO ANNULAR

CORRUGATED METAL PIPE

diameter

Span or

B

L

AWA

End Section

SpanR is e

Di am et er

Toe plate extension

(min. width A+W)

Toe plate extension

Corner plate

(min. width A+W)

Toe plate extension

Corner plate

Reinforced edge

Pipe coupling band shop bolted to

End section

Pipe culvert

Expander lug End section steel or aluminum pipe

Smooth galvanized

Bolted or welded

Threaded rod

Rod holder connector

Flat strap Pipe culvert Pipe culvert

End section End section

Strap bolt

Pivot bolt reinforcement bolted or riveted under the center panel seam.

Supplement the reinforced edges of end sections for

Variations in design and dimensions are permitted to allow for manufacturer's standards.

Fabricate the diameter of the end section of Design B to match the inside diameter of the concrete pipe culvert.

Design C may be used in lieu of design A for all metal pipe culvert sizes. Coupling bands may be any acceptable type for the pipe culvert specified.

Fabricate multiple piece bodies with lap seams tightly joined attached with bolts or rivets.

Fabricate connector section, corner plate and toe plate extensions from the same metal thickness as the panel body.

Use toe plate extension where shown on the plans.

Warp embankment slopes to match the slope of the flared end sections.

STANDARD APPROVED FOR USE 3/1996

DRAFT: 10/2007

REVISED: 8/1997 6/2005

METAL END SECTIONS

602-4M

STATE PROJECT

e m y fi le s p w p r o d u c ti o n d m s S td

.d g n e p te m b e r

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

710 × 510 mm pipe arch and 430 × 330 mm thru

For 300 thru 600 mm round pipe

1670 × 1290 mm pipe arch and 890 × 610 mm thru

For 750 thru 1500 mm round pipe spacing for M10 bolts

300 (max.) hole m in lap after expansion

25 Minimum

2840 × 1910

2620 × 1800

2410 × 1700

2210 × 1600

2110 × 1450

2060 × 1500

1960 × 1320

1850 × 1400

1800 × 1190

1680 × 1300

1630 × 1090

1520 × 1170

1450 × 970

1240 × 840

1070 × 740

890 × 610

710 × 510

610 × 460

530 × 380

430 × 330

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.01

2.01

1.63

1.63

1.63

1.63

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

1.91

1.91

1.52

1.52

1.52

1.52

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

2.67

1.91

1.91

1.52

1.52

1.52

1.52

1.52

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.77

2.01

2.01

1.63

1.63

1.63

1.63

1.63

DIAMETER

PIPE SIZE METAL THICKNESS

STEEL ALUMINUM

DIMENSIONS

METAL THICKNESS DIMENSIONS

ALUMINUMSTEEL

SPAN × RISE

PIPE SIZE

L (±50)

L (±50)

325 for 750 dia. and over.

culvert less than 750 dia.

175 for concrete pipe

DIAM.

VALENT

EQUI-

Dimensions without units are millimeters.

at 150 centers (max.) or equivalent flared end section with M10 bolts

9.

spacing for M10 bolts

300 (max.) hole m in equivalent pipe arch provide 64 × 64 × 6.4 angle

On end section center panels for 1650 mm and larger pipe arch from 3.51 mm steel or 3.43 mm aluminum.

for 1500 mm and larger diameter pipe and equivalent by M10 rivets or bolts. Fabricate end section center panels equivalent pipe arch with 51 × 51 × 6.4 stiffener angles

1500 mm and larger diameter pipe and 1650 mm and larger

NOTE:

edge

Reinforced

Pay Limit

Pipe Culvert

1.

POLYVINYL CHLORIDE (PVC) PLASTIC ROUND PIPE CULVERT

SIZE

PIPE

FILL HEIGHT TABLE AND MINIMUM CELL CLASSIFICATION NUMBER PER ASTM D 1784

SMOOTH WALL (SOLID WALL) RIBBED

SIZE

PIPE

COVER

MINIMUM

NO. 12454

CELL CLASS.

NO. 12364

CELL CLASS.

COVER

MINIMUM

NO. 12454C

CELL CLASS.

NO. 12364C

CELL CLASS.

A B C D

END SECTION DIMENSIONS

PLASTIC PIPE END SECTION

SIDE

TOP

FRONT

FILL HEIGHT TABLE AND MINIMUM CELL CLASSIFICATION NUMBER PER ASTM D 3350

SMOOTH WALL (SOLID WALL) CORRUGATED RIBBED

SIZE

PIPE

SIZE

PIPE

SIZE

PIPE

NUMBER 335434C

CELL CLASSIFICATION

NO. 435400C

CELL CLASS.

NO. 335434C

CELL CLASS.COVER

MINIMUM

NO. 334433C

CELL CLASS.COVER

MINIMUM

COVER

MINIMUM

POLYETHYLENE (PE) PLASTIC ROUND PIPE CULVERT

flexible and rigid pavement.

from the top of the pipe to the top of the pavement for both pavement for rigid pavements. Measure maximum fill height the subgrade for flexible pavements, and to the top of the

Measure minimum cover from the top of the pipe culvert to camber or increase the pipe culvert gradient.

exceeds the elevation of the inlet invert, reduce the amount of

If the midpoint elevation on the parabolic curve as designed to 1% of the pipe length. Develop camber on a parabolic curve.

through the inlet and outlet inverts an ordinate amount equal

When directed, camber pipe culverts upward from a chord

A

D

C

B

PIPE SIZE

602-5

STANDARD APPROVED FOR USE 12/1993

DRAFT: 2/2009

REVISED: 4/1994 6/2005

STATE PROJECT

e p te m b e r

U

M y F il e s p w p r o d u c ti o n d m s S td

.d g n

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

PLASTIC PIPE CULVERT

12 57

INCHES

DIAMETER

INCHES MAXIMUM FILL HEIGHT (FEET)HEIGHT (FEET)

MAXIMUM FILL

INCHESINCHES

DIAMETER

MAXIMUM FILL HEIGHT (FEET)INCHESINCHES

DIAMETER 1.4771.2921.3851.1540.9230.8570.607

MINIMUM WALL THICKNESS (INCHES)

INCHES

DIAMETER

INCHES MAXIMUM FILL HEIGHT (FEET) INCHES

DIAMETER

INCHES MAXIMUM FILL HEIGHT (FEET)

MINIMUM WALL THICKNESS (INCHES)

0.358 0.438 0.358 0.438

66.5

63.5

45.5

24.5

14.5

INCHES

DIMENSIONS

INCHES

DIAMETER

1.

POLYVINYL CHLORIDE (PVC) PLASTIC ROUND PIPE CULVERT

SIZE

PIPE

FILL HEIGHT TABLE AND MINIMUM CELL CLASSIFICATION NUMBER PER ASTM D 1784

SMOOTH WALL (SOLID WALL) RIBBED

SIZE

PIPE

COVER

MINIMUM

NO. 12454

CELL CLASS.

NO. 12364

CELL CLASS.

COVER

MINIMUM

NO. 12454C

CELL CLASS.

NO. 12364C

CELL CLASS.

A B C D

END SECTION DIMENSIONS

PLASTIC PIPE END SECTION

SIDE

TOP

FRONT

FILL HEIGHT TABLE AND MINIMUM CELL CLASSIFICATION NUMBER PER ASTM D 3350

SMOOTH WALL (SOLID WALL) CORRUGATED RIBBED

SIZE

PIPE

SIZE

PIPE

SIZE

PIPE

NUMBER 335434C

CELL CLASSIFICATION

NO. 435400C

CELL CLASS.

NO. 335434C

CELL CLASS.COVER

MINIMUM

NO. 334433C

CELL CLASS.COVER

MINIMUM

COVER

MINIMUM

POLYETHYLENE (PE) PLASTIC ROUND PIPE CULVERT

flexible and rigid pavement.

from the top of the pipe to the top of the pavement for both pavement for rigid pavements. Measure maximum fill height the subgrade for flexible pavements, and to the top of the

Measure minimum cover from the top of the pipe culvert to camber or increase the pipe culvert gradient.

exceeds the elevation of the inlet invert, reduce the amount of

If the midpoint elevation on the parabolic curve as designed to 1% of the pipe length. Develop camber on a parabolic curve.

through the inlet and outlet inverts an ordinate amount equal

When directed, camber pipe culverts upward from a chord

A

D

C

B

PIPE SIZE

STANDARD APPROVED FOR USE 3/1996

DRAFT: 2/2009

REVISED: 6/2005

602-5M

STATE PROJECT

e

M y F il e s p w p r o d u c ti o n d m s S td

.d g n e p te m b e r

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

PLASTIC PIPE CULVERT

3.

DIAMETER

MAXIMUM FILL HEIGHT (METERS) HEIGHT (METERS)

MAXIMUM FILL

DIAMETER DIAMETER

MAXIMUM FILL HEIGHT (METERS)

MINIMUM WALL THICKNESS

15.4 21.7 23.4 29.3 35.1 32.8 37.5

8.0

8.0

9.5

8.5

8.5

7.5

6.5

6.5

7.5

6.5

6.5

5.5

3.0

3.0

3.0

3.0

3.0

3.0

8.0

8.0

11.5

11.5

11.5

17.5

Dimensions without units are millimeters.

MAXIMUM FILL HEIGHT (METERS)MAXIMUM FILL HEIGHT (METERS)

DIAMETERDIAMETER

MINIMUM WALL THICKNESS

9.1 11.1 9.1 11.1

300 20 21

19 20

7.5

8.0

8.5

8.5

9.0

10.0

9.5

11.0

5.5

5.5

6.0

6.0

6.5

7.0

6.5

8.0

DIMENSIONS

DIAMETER

dimension of all pipe arch culverts.

D equals the diameter of all round pipe or the rise 1.

TYPE II

TYPE I

SECTION B-B

SECTION A-A

N o r m a l d it c h l in e

S u b g r a d e s h o u ld e r

Pipe culvert

E n d o f p ip e

FLOW

Flat b ottom di tch a t culv ert in let

FLOW

Tape r at 1

0:1 r atio

Taper a t 10:1 ratio

FLOW

2D or

FLOW

Taper at 10

:1 rat io

2D or

N o r m a l d it c h l in e subgrade elevation

Maximum 2D or

S u b g r a d e s h o u ld e r o r e n d s e c ti o n

E n d o f p ip e b e v e l

PIPE SIZE (D) WIDENING

DITCH WIDENING

Flat b ottom ditc h at c ulvert inlet

A

A

B

B section

End

PLAN PLAN

Original ground in mountainous terrain flat terrain. Taper at 5:1

Taper at 10:1 in rolling or 5:1 in mountainous terrain.

or flat terrain. Taper at

Taper at 10:1 in rolling

Normal ditch line

Pipe culvert

Original ground cut slope

Normal

(See table)

Ditch widening

Subgrade shoulder Normal ditch lineSubgrade shoulder

Pavement surface

Berm

Pavement surface

Subgrade

End section

Berm pipe as staked

Slope at ditch at end section

Flow line of pipe as staked

Slope at cut slope

Normal

D in lieu of 45° pipe elbow

30° pipe elbows may be required

At skewed pipe locations, 22.5° or

Standard 45° pipe elbow.

slope

1:3 max ditch line

Normal maximum slope

1:1.5

Cut Slope slope

1:3 max maximum slope

1:1.5

Cut Slope

D ditch line

Normal

Subgrade

602-6

TREATMENT IN CUT SLOPES

PIPE CULVERT INLET 30"

24"

18"

7'

6'

5'

STATE PROJECT

D e c e m b e r

U m y fi le s p w p r o d u c ti o n d m s S td

.d g n

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

1'

1'

NOTE:

B e r m

D

B e r m

D

(min.)

4' d ip a t c e n te r

(Min.)

4' dimension of all pipe arch culverts.

D equals the diameter of all round pipe or the rise 1.

TYPE II

TYPE I

SECTION B-B

SECTION A-A

N o r m a l d it c h l in e

S u b g r a d e s h o u ld e r

Pipe culvert

E n d o f p ip e

FLOW

Flat b ottom di tch a t culv ert in let

FLOW

Tape r at 1

0:1 r atio

Taper a t 10:1 ratio

FLOW

2D or

FLOW

Taper at 10

:1 rat io

2D or

N o r m a l d it c h l in e subgrade elevation

Maximum 2D or

S u b g r a d e s h o u ld e r o r e n d s e c ti o n

E n d o f p ip e b e v e l

PIPE SIZE (D) WIDENING

DITCH WIDENING

Flat b ottom ditc h at c ulvert inlet

A

A

B

B section

End

PLAN PLAN

Original ground in mountainous terrain flat terrain. Taper at 5:1

Taper at 10:1 in rolling or 5:1 in mountainous terrain.

or flat terrain. Taper at

Taper at 10:1 in rolling

Normal ditch line

Pipe culvert

Original ground cut slope

Normal

(See table)

Ditch widening

Subgrade shoulder Normal ditch lineSubgrade shoulder

Pavement surface

Berm

Pavement surface

Subgrade

End section

Berm pipe as staked

Slope at ditch at end section

Flow line of pipe as staked

Slope at cut slope

Normal

D in lieu of 45° pipe elbow

30° pipe elbows may be required

At skewed pipe locations, 22.5° or

Standard 45° pipe elbow.

slope

1:3 max ditch line

Normal maximum slope

1:1.5

Cut Slope slope

1:3 max maximum slope

1:1.5

Cut Slope

D ditch line

Normal

Subgrade

REVISED: 6/2005

602-6M

TREATMENT IN CUT SLOPES

PIPE CULVERT INLET

Dimensions without units are millimeters.2.

STATE PROJECT

e m y fi le s p w p r o d u c ti o n d m s S td

.d g n e c e m b e r

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

d ip a t c e n te r

(Min.)

NOTE:

B e r m

D

B e r m

D

(min.)

2.

3.

4.

5.

6.

MULTIPLE ROUND PIPE INSTALLATION SUPPLEMENTAL CONCRETE PIPE TIE

PIPING PLUG

TRENCH INSTALLATIONEMBANKMENT INSTALLATION

CONCRETE ROUND PIPE CULVERT LEGEND:

Bedding material (uncompacted).

Embankment material placed in layers

Impermeable backfill material.

FILL HEIGHT AND PIPE CLASS TABLE

BEDDING DEPTH

PIPE

SIZE

MINIMUM SPACING

EMBANKMENT TRENCHDIAMETER

DEPTHPIPE SIZE (H)

CLASS VCLASS IVCLASS IIICLASS II

TRENCH

CLASS VCLASS IVCLASS IIICLASS II

EMBANKMENT

Construct a piping plug of impermeable backfill material at the pipe inlet where granular material is used for backfill. Width may be adjusted to tie into impervious material.

Roadway embankment

Limits of pipe compaction

SECTION A-A

When directed, camber pipe culverts upwards from a chord through the inlet and outlet inverts an ordinate amount equal to 1% of the pipe length.

Develop camber on a parabolic curve. If the midpoint elevation on the parabolic curve as designed exceeds the elevation of the inlet invert, reduce the amount of camber or increase the pipe culvert gradient.

Measure minimum cover from the top of the pipe culvert to the subgrade for flexible pavements, and to the top of the pavement for rigid pavements.

Measure maximum fill height from the top of the pipe to the top of the pavement for both flexible and rigid pavements.

Pipe compaction limits shown are for pipe installation in an embankment. For pipe installation in a trench, the compaction limits shall be the walls of the trench.

Where unyielding or unstable material is encountered, install the pipe culvert according to the limits of pipe

Maximum fill heights for pipe culvert installations may be increased on approval of site-specific structural pipe designs meeting the criteria of

AASHTO Standard Specifications for Highway Bridges.

Use Supplemental Concrete Pipe Tie when specified in the contract documents.

A

A

Compacted backfill material placed in layers lean concrete backfill in accordance with Section 614

Bedding (See table)Bedding (See table)

H

Width

° 60°

H

H

H

H

(See table)

Minimum spacing

H

Finished subgrade before trench excavation embankment height

Finished subgrade or to springline backfill

Compacted

Piping plug end treatment

Culvert

Embankment slope

High water elevation

Pipe culvert holes (typ.)

Concrete pipe tie when precast

Tapered holes permitted over pipe joint

Do not install fastener

O Ring if required

2H2H

602-7

STANDARD APPROVED FOR USE 12/1993

DRAFT: 6/2008

REVISED: 4/1994 6/2005

CULVERT INSTALLATION

CONCRETE PIPE

compaction shown on Standard 602-3.

INCHES

DIAMETER

INCHES

COVER

MINIMUM

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE IN FEET

> 54"

12" TO 54"

6"

4"

OVER 96"

36"-96"

12"-36"

48"

0.5H

15"

72"

72"

2H

" min.2 12'-6 not exceeding 6" compacted depth.

not exceeding 6" compacted depth, or

1'-0" (min.)

" dia. hole for4

" max.2 12'-9 ty p ic a l m a x

1'-0"±

1'-3" min.

1'-5" max.

1" dia. Joint tie

STATE PROJECT

e c e m b e r

U m y fi le s p w p r o d u c ti o n d m s S td

.d g n

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

NOTE:

2.

3.

4.

5.

6.

MULTIPLE ROUND PIPE INSTALLATION SUPPLEMENTAL CONCRETE PIPE TIE

PIPING PLUG

TRENCH INSTALLATIONEMBANKMENT INSTALLATION

CONCRETE ROUND PIPE CULVERT LEGEND:

Bedding material (uncompacted).

Embankment material placed in layers

Impermeable backfill material.

FILL HEIGHT AND PIPE CLASS TABLE

BEDDING DEPTH

PIPE

SIZE

MINIMUM SPACING

EMBANKMENT TRENCHDIAMETER

DEPTHPIPE SIZE (H)

CLASS VCLASS IVCLASS IIICLASS II

TRENCH

CLASS VCLASS IVCLASS IIICLASS II

EMBANKMENT

Construct a piping plug of impermeable backfill material at the pipe inlet where granular material is used for backfill. Width may be adjusted to tie into impervious material.

Roadway embankment

Limits of pipe compaction

SECTION A-A

When directed, camber pipe culverts upwards from a chord through the inlet and outlet inverts an ordinate amount equal to 1% of the pipe length.

Develop camber on a parabolic curve. If the midpoint elevation on the parabolic curve as designed exceeds the elevation of the inlet invert, reduce the amount of camber or increase the pipe culvert gradient.

Measure minimum cover from the top of the pipe culvert to the subgrade for flexible pavements, and to the top of the pavement for rigid pavements.

Measure maximum fill height from the top of the pipe to the top of the pavement for both flexible and rigid pavements.

Pipe compaction limits shown are for pipe installation in an embankment. For pipe installation in a trench, the compaction limits shall be the walls of the trench.

Where unyielding or unstable material is encountered, install the pipe culvert according to the limits of pipe

Maximum fill heights for pipe culvert installations may be increased on approval of site-specific structural pipe designs meeting the criteria of

AASHTO Standard Specifications for Highway Bridges.

Use Supplemental Concrete Pipe Tie when specified in the contract documents.

A

A

Compacted backfill material placed in layers lean concrete backfill in accordance with Section 614

Bedding (See table)Bedding (See table)

H

Width

° 60°

H

H

H

H

(See table)

Minimum spacing

H

Finished subgrade before trench excavation embankment height

Finished subgrade or to springline backfill

Compacted

Piping plug end treatment

Culvert

Embankment slope

High water elevation

Pipe culvert holes (typ.)

Concrete pipe tie when precast

Tapered holes permitted over pipe joint

Do not install fastener

O Ring if required

2H2H

STANDARD APPROVED FOR USE 3/1996

DRAFT: 6/2008

REVISED: 6/2005

602-7M

CULVERT INSTALLATION

CONCRETE PIPE

7. Dimensions without units are millimeters.

compaction shown on Standard M602-3.

not exceeding 150 compacted depth.

not exceeding 150 compacted depth, or

15.0

15.0

15.0

17.0

14.0

12.0

13.5

4.0

11.0

10.5

9.5

9.0

8.0

6.0

6.5

9.0

8.0

MAXIMUM FILL HEIGHT ABOVE TOP OF PIPE IN METERS

8.0

7.0

7.0

6.0

6.0

5.0

4.0

5.0

4.5

4.0

5.5

5.5

4.5

4.5

4.5

4.5

4.5

3.0

4.0

4.5

4.0

5.5

12.5

13.5

13.5

12.5

10.5

9.0

12.0

7.0

9.0

9.0

8.5

8.0

6.0

4.5

4.5

7.5

4.5

DIAMETER COVER

MINIMUM

4.5

4.0

4.0

4.0

4.5

3.5

2.5

2.5

3.0

3.0

3.0

6.0

6.0

5.5

5.0

5.0

4.0

2.5

4.0

3.0

3.0

3.0

> 1350

300 TO 1350

300 (min.)

OVER 2400

900 - 2400

300 - 900

0.5H

2H

25 dia. Joint tie

30 dia. hole for

375 min.

425 max.

750 min.

850 max.

ty p ic a l m a x

300 ±

STATE PROJECT

e m y fi le s p w p r o d u c ti o n d m s S td

.d g n e c e m b e r

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

NOTE:

Variations in design and dimensions are permitted to allow for manufacturer's standards.

Fabricate the outlet end section with a groove end and the inlet end section with a tongue end.

Warp embankment slopes to match the slope of the flared end section.

1.

2.

3.

PLAN PLAN

ELEVATIONELEVATION

SECTION A-A SECTION B-B

END SECTIONS FOR ROUND PIPE CULVERT

PIPE

SIZE

T A B C L W F R1 R2 R3

NO SCALE

A

A B

B

CL CL

CLCL

NOTE:

BC

L

BC

L

602-8

INCHES

DIMENSIONS

INCHES

DIAMETER

12 2

"2

24 8

13 8

FOR ROUND PIPE

CONCRETE END SECTION

STATE PROJECT

e c e m b e r

U m y fi le s p w p r o d u c ti o n d m s S td

.d g n

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

T

T

T D ia m e te r

T

F

R

TWT

TDia.T

R

TDia.T

TWT

TWT TWT

T D ia m e te r

T

Variations in design and dimensions are permitted to allow for manufacturer's standards.

Fabricate the outlet end section with a groove end and the inlet end section with a tongue end.

Warp embankment slopes to match the slope of the flared end section.

1.

2.

3.

PLAN PLAN

ELEVATIONELEVATION

SECTION A-A SECTION B-B

END SECTIONS FOR ROUND PIPE CULVERT

PIPE

SIZE

T A B C L W F R1 R2 R3

NO SCALE

A

A B

B

CL CL

CLCL

NOTE:

BC

L

BC

L

REVISED: 6/2005

602-8M

FOR ROUND PIPE

CONCRETE END SECTION

Dimensions without units are millimeters.4.

DIAMETER

DIMENSIONS

STATE PROJECT

e m y fi le s p w p r o d u c ti o n d m s S td

.d g n e c e m b e r

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

T

5T

T D ia m e te r

T

F

TWT

TDia.T

R

TDia.T

TWT

TWT TWT

T D ia m e te r

T

METAL END SECTIONS FOR ROUND PIPE CULVERT

METAL END SECTIONS FOR PIPE ARCH CULVERT

A H W

OVERALL

WIDTH Slope=4 Slope=6

L

Slope=6Slope=4

LOVERALL

WIDTH

WHARISESPAN

EQUIV.

Ø

NO SCALE

602-9

STANDARD APPROVED FOR USE 6/2005

DRAFT: 1/2016

REVISED:

sections when the span is greater than 30".

30" and smaller cross drainage end sections.

Safety bars are not required on 18" and smaller

INCHES

Ø

SIZE

PIPE

INCH/GAGE

(MIN.)

THICK

METAL DIMENSIONS IN INCHES

0.109/12

0.109/12

0.109/12

0.109/12

0.109/12

0.109/12

0.064/16

0.064/16

PIPE SIZE (INCHES)

INCH/GAGE

(MIN.)

THICK

METAL

0.109/12

0.109/12

0.109/12

0.109/12

0.109/12

0.109/12

0.109/12

0.064/16

0.064/16

WITH SAFETY BARS

METAL END SECTIONS

STATE PROJECT

e c e m b e r

U m y fi le s p w p r o d u c ti o n d m s S td

.d g n

FEDERAL LANDS HIGHWAY

U.S. CUSTOMARY STANDARD

STANDARD

Use end sections on 1V:4H to 1V:6H slopes only.

Use toe plate extension where shown on the plans.

Fabricate safety and longitudinal bars from steel pipe conforming to ASTM A53 schedule 40 specifications.

Galvanize bars hot dipped after fabrication.

A longitudinal bar is required for cross drainage end

1.

2.

3.

4.

5.

6.

SAFETY BAR DETAILSCROSS DRAINAGE END SECTION

PARALLEL DRAINAGE

END SECTION

PIPE ARCH CULVERT CONNECTOR DETAILS

PARALLEL DRAINAGE END SECTIONCROSS DRAINAGE END SECTIONROUND PIPE CULVERT

FRONT VIEW ELEVATION ELEVATION

FRONT VIEW

SECTION A-A

SECTION B-B

LONGITUDINAL DRAINAGE BAR PARALLEL BARS

TYPE #3

Alternate view for female end

B

B

Slope spa cing 1

Slope

A

FOR ALL SIZES OF CONCRETE

ROUND OR PIPE ARCHES

A

A

A

NOTE:

Use additional longitudinal bars if spacing exceeds

Safety and longitudinal bars are not required on parallel drainage end sections.

spa cing

FOR METAL ROUND PIPES

AND LARGER. FOR PIPE ARCHES

flatten end, then bend outside to fit pipe

Corrugation sized safety bars

Parallel

Longitudinal bar to safety bar (typ.)

Weld longitudinal bar

Longitudinal bars

D

V a r ie s

R is e

Overall width

D

Overall width

AWA

L L o r R is e

R

D ia m e te r

D

Top of end section

Top of end section

(typ.)

Safety barsSafety bars (typ.)

Mastic where required

H H

H

H tightly together the surfaces

Bolt to hold as end section)

(same thickness plate extension

Optional toe as end section)

(same thickness plate extension

Optional toe

Side lug head bolts (typ.)

galvanized

Type 2 threaded rod with Type 1 strap or corrugations and attach lugs to be bolted to end section over top of end section. Side bolt w/nut galvanized reinforcing bar galvanized galvanized steel

AWA

o r R is e

R

D ia m e te r

D

TYPE #1 TYPE #2

head bolts (typ.)

galvanized strap

Galvanized tightly together the surface

Bolt to hold length of end section

Reinforced edge full

(See Section A-A) rolled snugly against steel rod

Edge of sidewall sheet

Pipe

(max.)

48"

" x 6"2 1 " galvanized threaded rod 2

15" THRU 24"

FOR METAL ROUND PIPES 30"

21" X 15" AND LARGER

" (min.) dia.2 rod or #4

"2 1" x 4

3Form 2 s m o o th s le e v e

(max.)

24"

" carriage2

48" (max.)

" slots8 51" x

"8

4" to match end section sides.

"2

1"

" carriage2

"8 3D -

30" on larger end sections.

0.079", all others are 0.109".

18" diameter sleeves have a thickness of

DIMENSIONS (INCHES)

a p p r o x

3" galvanized steel pipe:

(See Section A-A) length of end section

Reinforced edge full

METAL END SECTIONS FOR ROUND PIPE CULVERT

METAL END SECTIONS FOR PIPE ARCH CULVERT

A H W

OVERALL

WIDTH Slope=4 Slope=6

L

Slope=6Slope=4

LOVERALL

WIDTH

WHARISESPAN

EQUIV.

Ø

NO SCALE

STANDARD APPROVED FOR USE 3/1996

DRAFT: 1/2016

REVISED: 5/1997 6/2005

602-9M

WITH SAFETY BARS

METAL END SECTIONS

Ø

SIZE

PIPE

(MIN.)

THICK

METAL DIMENSIONS

2.77

2.77

2.77

2.77

2.77

2.77

1.63

1.63

DIMENSIONS

(MIN.)

THICK

METALPIPE SIZE

2.77

2.77

2.77

2.77

2.77

2.77

2.77

1.63

1.63

STATE PROJECT

e m y fi le s p w p r o d u c ti o n d m s S td

.d g n e c e m b e r

FEDERAL LANDS HIGHWAY

STANDARD

METRIC STANDARD

Use end sections on 1V:4H to 1V:6H slopes only.

Use toe plate extension where shown on the plans.

Fabricate safety and longitudinal bars from steel pipe conforming to ASTM A53 schedule 40 specifications.

Galvanize bars hot dipped after fabrication.

A longitudinal bar is required for cross drainage end

1.

2.

3.

4.

5.

6.

SAFETY BAR DETAILSCROSS DRAINAGE END SECTION

PARALLEL DRAINAGE

END SECTION

PIPE ARCH CULVERT CONNECTOR DETAILS

PARALLEL DRAINAGE END SECTIONCROSS DRAINAGE END SECTIONROUND PIPE CULVERT

FRONT VIEW ELEVATION ELEVATION

FRONT VIEW

SECTION A-A

SECTION B-B

LONGITUDINAL DRAINAGE BAR PARALLEL BARS

TYPE #3

Alternate view for female end

B

B

Slope spa cing 1

Slope

A

FOR ALL SIZES OF CONCRETE

ROUND OR PIPE ARCHES

A

A

A

NOTE:

Use additional longitudinal bars if spacing exceeds

Safety and longitudinal bars are not required on parallel drainage end sections.

spa cing

FOR METAL ROUND PIPES

AND LARGER. FOR PIPE ARCHES

flatten end, then bend outside to fit pipe

Corrugation sized safety bars

Parallel

Longitudinal bar to safety bar (typ.)

Weld longitudinal bar

Longitudinal bars

D

V a r ie s

R is e

Overall width

D

Overall width

AWA

L L o r R is e

R

D ia m e te r

D

Top of end section

Top of end section

(typ.)

Safety barsSafety bars (typ.)

Mastic where required

H H

H

H tightly together the surfaces

Bolt to hold as end section)

(same thickness plate extension

Optional toe as end section)

(same thickness plate extension

Optional toe

Side lug head bolts (typ.)

galvanized

Type 2 threaded rod with Type 1 strap or corrugations and attach lugs to be bolted to end section over top of end section. Side bolt w/nut galvanized reinforcing bar galvanized galvanized steel

AWA

o r R is e

R

D ia m e te r

D

TYPE #1 TYPE #2

head bolts (typ.)

galvanized strap

Galvanized tightly together the surface

Bolt to hold length of end section

Reinforced edge full

(See Section A-A) rolled snugly against steel rod

Edge of sidewall sheet

Pipe

750 mm on larger end sections.

750 mm and smaller cross drainage end sections.

Safety bars are not required on 450 mm and smaller

Dimensions without units are millimeters.

2.01 mm, all others are 2.77 mm.

450 mm diameter sleeves have a thickness of

7.

(max.)

s m o o th s le e v e

D - 10

FOR METAL ROUND PIPES 750

525 X 375 AND LARGER

375 THRU 600

M12 galvanized threaded rod M12 x 150

(max.)

1200 (max.)

25 x 15 slots

133 76.2 galvanized steel pipe:

100 to match end section sides.

11.11 dia. min.

rod or #13

M12 carriage

Form 68 x 13 sections when the span is greater than 750 mm.

M12 carriage a p p r o x

(See Section A-A) length of end section

Reinforced edge full

FLH Standard Drawings
602-1: Metal Pipe Culvert
Metric
US Customary
602-2: Metal Pipe Culvert Coupling Band
Metric
US Customary
602-3: Metal and Plastic Pipe Culvert Bedding
Metric
US Customary
602-4: Metal End Sections
Metric
US Customary
602-5: Plastic Pipe Culvert
Metric
US Customary
602-6: Pipe Culvert Inlet Treatment in Cut Slopes
Metric
US Customary
602-7: Concrete Pipe Culvert Installation
Metric
US Customary
602-8: Concrete End Section for Round Pipe
Metric
US Customary
602-9: Metal End Sections with Safety Bars
Metric
US Customary
State:
Project:
NPS:
602-1:
M602-1:
602-2:
M602-2:
602-3:
M602-3:
602-4:
M602-4:
602-5:
M602-5:
602-6:
M602-6:
602-7:
M602-7:
602-8:
M602-8:
602-9:
M602-9:

File details come from the government source that posted it. Updated .