B01 Attachment J03 Combined Specifications.pdf

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Town of Red Rock Water Main Replacement
Solicitation number
75H70123R00071
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About this file

This document provides technical specifications for a water main replacement project for the Town of Red Rock in Oklahoma. The project includes replacing existing asbestos cement water main piping with 6-inch PVC water main and installing new gate valves, water meters, hydrants, tracer wire, and other appurtenances. It specifies requirements for excavation, backfill, water main installation, valves, hydrants, pressure and leakage testing, disinfection, and connections to the existing distribution system. The document also outlines specifications for installing new water service lines, corporation stops, curb stops, and meter pits to connect to the replacement water main. Construction is to adhere to referenced industry standards and the contractor must provide testing results and other submittals to the Indian Health Service for approval before starting work.

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Text version

Oklahoma City Area Indian Health Service October 2022

Table of Contents 1

TABLE OF CONTENTS

SANITATION FACILITIES CONSTRUCTION

FOR

THE OTOE-MISSOURIA TRIBE OF INDIANS

TOWN OF RED ROCK

NOBLE COUNTY, OKLAHOMA

IHS PROJECT OK 18-V42

Technical Specifications Division 1 – General Requirements Section 01100 – Summary of Work Section 01270 – Price and Payment Section 01310 – Project Management and Coordination Section 01330 – Submittal Procedures Section 01430 – Quality Requirements Section 01500 – Temporary Facilities and Controls Section 01720 – Staking and Construction Surveying Section 01770 – Closeout Procedures Section 01781 – Project Record Documents

Division 2 – Site Construction Section 02315 – Excavation, Trenching, and Backfilling Section 02400 – Boring, Jacking, and Directional Drilling Section 02510 – Water Distribution Section 02511 – Water Service Lines Section 02705 – Road Restoration Section 02920 – Topsoiling, Seeding, Fertilizing, and Mulching Section 03100 – Concrete

Table of Contents 2

This Page Intentionally Left Blank

Table of Contents 01100-1

SECTION 01100 – SUMMARY OF WORK

PART 1 - GENERAL

SUMMARY

The work to be performed under this contract shall consist of furnishing the following to perform the work outlined in these specifications and as indicated by Project Drawings:

tools equipment materials labor supplies manufactured articles all transportation to complete the work temporary facilities

Location of Work: Town of Red Rock located in Noble County, OK

Incidentals Items: All work, materials, and services not expressly listed as being provided by others or not expressly called for in the contract but are necessary for the completion of the work in good faith, shall be furnished, installed, and performed by the contractor.

SUMMARY OF WORK TO BE DONE BY CONTRACTOR

Red Rock Water Main Replacement generally consists of the following:

Replace existing asbestos cement (AC) water main piping with 6” PVC water main within the town. Performing all necessary earthwork and compaction. Providing new gate valves, water meters, hydrants, tracer wire, and all other appurtenances.

Existing AC piping to be abandoned in-place.

Remove and dispose of offsite all existing structures, valves, hydrants, meters, and any other appurtenances that are scheduled for replacement.

ADDITIONAL INFORMATION

For information regarding the technical aspects of the project, contact the Tribe’s Technical Assistance provider:

Sarah Sikes Design Engineer Indian Health Service 701 Market Drive Oklahoma City, OK 73114

Table of Contents 01100-2

Telephone: (405) 951-3941

Or

Matthew LaForest Engineering Consultant Indian Health Service 701 Market Drive Oklahoma City, OK 73114 Telephone: (405) 951-3853

Comply with all Tribal regulations related to the completion of the work including the acquisition of necessary permits and the payment of Tribal taxes.

END OF SECTION

Price and Payment 01270 -1

SECTION 01270 – PRICE AND PAYMENT

GENERAL

SUMMARY

Work covered by this section includes method of measurement and basis of payment for all divisions included.

Payment for the various items of the Bid Schedules shall include all compensation to be received by the Contractor for furnishing all tools, equipment, materials, labor, supplies, manufactured articles, transportation, and temporary facilities required to complete the work in accordance with contract documents including incidentals.

Respective prices and payment shall constitute full compensation for all work completed including incidentals.

All items not expressly listed as being provided by others that are necessary for the completion of work shall be furnished and installed by the Contractor.

ESTIMATED QUANTITIES

All quantities stipulated in the bid schedule or other contract documents are approximate and are to be used: (1) as a basis for estimating the probable cost of the work and (2) for the purpose of comparing the bids submitted.

The Contractor shall be paid for actual quantities installed based on the quantities measured in the field. The actual amounts of work completed and materials furnished may differ from estimated quantities. The Contractor shall make no claim for damages, anticipated profits, or otherwise, on account of differences between the estimated amounts and the actual amount of work performed and materials furnished.

SURVEY AND MEASUREMENTS

All quantity measurements shall be the responsibility of the Contractor and will be verified by the Contracting Officers Representative.

All measurements and subsequent payments will be based on completed and accepted work performed in strict accordance with the plans, specifications, and other contract documents.

BID SCHEDULE ITEMS

GENERAL

Payment shall be full compensation to complete the work items in good faith, including incidental work.

Price and Payment 01270 -2

In addition to the basis of payment described under each item, the unit price bid shall be full compensation for all of the following:

General requirements in Division 01, but not limited to the following:

a. Submittals

b. Record drawings

c. Warranties

Specific requirements in Division 02 through 16, including but not limited to the following (unless otherwise expressly defined as a line item in the bid schedule):

a. Erosion control

b. Clearing and grubbing

c. Removal and replacement of obstructions

d. Associated trenching, excavation and backfill including the removal of any nuisance water, bedding, haunching, and compaction

e. Disposal of any excess material

f. Traffic control

g. Rough grading

h. Finish work, where called for, including finish grading, topsoiling, and landscaping

BID ITEMS

A. Schedule A: Red Rock Water Main Replacement

1. Mobilization, Demobilization, ODEQ Permits and Submittals

a. Measurement: By lump sum

b. Basis of Payment: Includes labor, tools, equipment, materials and all other incidentals necessary to transport and set up all equipment, materials, provide all submittals, permits, construction schedule, and other necessary paperwork required for construction start-up. Pay item also includes the provisions necessary to remove all equipment, materials brought to the site by the Contractor(s).

2. 6” PVC C900 DR18

a. Measurement: By the lineal foot based on the horizontal length installed and measured over the centerline of the pipe

b. Basis of Payment: Includes all pipe, elbows, fittings, labor, tools, equipment and materials required to construct the 6” PVC C900 DR 18 water main, including excavation, trenching, laying and jointing pipe, backfill and compaction, flushing, disinfection, pressure testing, tracer wire, removal and replacement of fences, culverts, protection and/or replacement or repair of utilities which may be impaired by work, disposal of excess excavated material, thrust restraints, preparation of seed bed and seeding, and all other incidentals required to complete the work as specified.

Price and Payment 01270 -3

3. 6” S.S. Saddle Tap with Corp Stop

a. Measurement: By each installed

b. Basis of Payment: Includes all labor, tools, equipment, excavation, backfill and compaction, corporation stop, couplings, 6” saddles and all other incidentals required to complete the work as specified.

4. 1” HDPE DR11 Water Service Line

a. Measurement: By lineal foot based on the horizontal length installed and

b. Basis of Payment: Includes all pipe, elbows, fittings, labor, tools, equipment and materials required to construct the water service line, including excavation, trenching, laying and jointing pipe, backfill and compaction, flushing, disinfection, pressure testing, detectable warning tape, removal and replacement of fences, culverts, protection and/or replacement or repair of utilities which may be impaired by work, disposal of excess excavated material, thrust restraints, and all other incidentals required to complete the work as specified.

5. Connection to Existing 6” Main

a. Measurement: By the job

b. Basis of Payment: Includes labor, tools, equipment, excavation, backfill and compaction, 6” x 6” tee, restraint Alpha Romac couplings, 6” gate valve, valve box, thrust block and all other incidentals required to complete the work as specified.

6. Connection to Existing 8” Main compaction, 6” x 6” tee, restraint Alpha Romac couplings, 6” gate valve, 8” x 6” reducer, valve box, thrust block and all other incidentals required to complete the work as specified.

7. Connection to Existing 4” Main compaction, 4” x 6” reducer, Alpha Romac coupling, thrust block and all other incidentals required to complete the work as specified.

Price and Payment 01270 -4

8. 6” Tapping Sleeve with Gate Valve

a. Measurement: Each compaction, 6” x 6”x 6” Tapping Tee and sleeve, 6” tapping gate valve, thrust block and all other incidentals required to complete the work as specified.

9. 6” Gate Valve w/ Box compaction, gate valve, extension stem, gate valve box, centering device, valve box adapter, locking lid, one pentagon key, one socket wrench for valve extension stem, polyethylene encasement, utility markers and all other incidentals required to complete the work as specified.

10. Fire Hydrant compaction, hydrant, gate valve and box, tee, thrust blocks, piping, gravel, polyethylene encasement, utility markers, and all other incidentals required to complete the work as specified.

11. 12” DR11 HDPE Bore Casing

a. Measurement: By linear foot based on the horizontal length installed and

b. Basis of Payment: Includes all materials, labor, tools, equipment and materials required to construct the bored casing and inserting of the carrier pipe.

Payment includes but is not limited to clearing and grubbing, excavation, casing, boring, laying, jointing and inserting of water main pipe, thrust restraints, backfill and compaction, flushing, disinfection, pressure testing, removal and replacement of fences, culverts, protection and/or replacement or repair of utilities which may be impaired by work, disposal of excess excavated material, preparation of seed bed and seeding, and all other incidentals required to complete the work as specified. The carrier pipe shall be included in this price per lineal foot of bored casing.

12. Site Restoration, Top Soil, Seeding, Mulch

a. Measurement: By lump sum

b. Basis of Payment: Includes all labor, tools, equipment and materials necessary to restore all areas disturbed by construction with topsoil, seed, and mulch as specified. Includes the provisions required to place erosion blankets (where required) and all other incidentals required to complete the work as specified.

Price and Payment 01270 -5

13. Asphalt Road Restoration 4” Thickness

a. Measurement: By the square yard of asphalt removed.

b. Basis of Payment: Includes cutting, removing, disposing of existing asphalt surface, gravel base, asphalt, compaction and all other incidentals which may be required to complete the work as specified.

14. Gravel Driveway Restoration 4” Thickness

a. Measurement: By the square yard of gravel removed.

b. Basis of Payment: Includes removing gravel, stockpiling, and reinstalling material through driveway crossing. Also include, compaction and all other incidentals which may be required to complete the work as specified.

PART 3 – EXECUTION (N/A)

Project Management And Coordination 01310 - 1

SECTION 01310 – PROJECT MANAGEMENT AND COORDINATION

PART 1 - GENERAL

SUMMARY

Section includes the preconstruction conference, construction schedule, working hours/days, coordination requirements and progress meetings.

PRE-CONSTRUCTION CONFERENCE

Required after award of contract and prior to start of construction.

Representatives from the following shall attend.

Prime Contractor Subcontractor(s) Project Engineer and/or Technical Representative Owner’s Representative Appropriate State/Federal Agencies or other Funding Agencies TERO Representative, if applicable THPO Representative, if applicable

The IHS, Town of Red Rock, Contractor, and Tribe will arrange a date that is mutually acceptable to all parties planning to attend.

Contractor shall notify subcontractors of time and date of meeting.

CONSTRUCTION SCHEDULE

Present the Owner with a written preliminary construction schedule containing start and completion dates of the major items at the preconstruction meeting.

Notify the Owner three full working days in advance of any construction.

Communicate major changes to the schedule to the Owner in writing.

WORKING HOURS/DAYS

Perform all work during regularly scheduled working hours, unless approved by Owner.

Working hours shall be defined as 7 AM to 6 PM Monday through Friday.

No work will be allowed on Saturday, Sunday, Federal holidays, and Tribal holidays without the Owner’s consent.

Project Management And Coordination 01310 - 2

Holidays include, but are not limited to, New Year’s Day, President’s Day, Memorial Day, Independence Day, Labor Day, Columbus Day, Veterans Day, Thanksgiving Day and Christmas Day, or on any other holidays declared by the Owner.

Holidays that fall on Saturday will be observed on the preceding Friday; holidays that fall on Sunday will be observed on the following Monday. No construction will be permitted on those days.

IHS has the option to approve overtime or holiday work upon the Contractor’s request not less than 48 hours in advance of the work to be performed. Overtime and holiday requests that exceed a ten (10) hour work shift for a time period exceeding two days will not be approved by the Owner.

COORDINATION WITH OTHER REQUIREMENTS

Coordinate work with other contractors (i.e. roads, building, etc.) in the area as necessary to complete the work specified.

Coordinate work with local utilities (i.e. water and sewer, power, telephone). All buried utilities may not be shown on the plans.

Contractor is responsible for having utilities marked prior to construction and field verify utility location.

PROGRESS MEETINGS

The Owner will make arrangements for meetings, prepare agenda with copies for participants, and preside at meetings.

Progress meetings will be scheduled throughout progress of the Work at maximum monthly intervals. Frequency of meetings will be determined from Work meeting construction schedule or when Project Engineer deems it necessary.

Representatives from the following shall attend:

Prime Contractor Subcontractor(s) Project Engineer and/or Technical Representative Owner’s Representative

Submittal Procedures 01330 - 1

SECTION 01330 – SUBMITTAL PROCEDURES

PART 1 - GENERAL

SUMMARY

This section includes information on submittal procedures. Materials requiring a submittal are listed in the appropriate specification section.

SUBMITTAL PROCEDURES

Submit one electronic pdf copy or three paper hard copies of submittals to the Owner, unless requested otherwise.

Attach an acceptable submittal cover sheet for all submittal packages.

List all submittals included in the package in the appropriate location.

Signed cover sheet indicating all submittals have been reviewed prior to submission.

Identify each cut sheet or shop drawing with the following information:

Contract number Supplier Pertinent specification section number Pertinent drawing and detail number Clearly identify the product being submitted by circling, highlighting, or underlining.

Submit the following information, as applicable:

Manufacturer’s cut sheets indicating compliance with references (e.g. applicable ASTM, AWWA standards).

Laboratory results, as applicable.

Dimensional drawings or shop drawings, as applicable.

Other information necessary for the Owner to determine compliance with the specifications.

Identify variations from the contract documents and product or system limitations that may be detrimental to successful performance of the completed work.

Revise and resubmit submittals as required and identify all changes made since previous submittal.

Distribute copies of reviewed submittals to concerned parties (i.e. suppliers, sub-contractors). Instruct parties to promptly report inability to comply with requirements.

Submit written communication of any inability to comply with the Owner’s comments.

Submittal Procedures 01330 - 2

Submit information to the Owner at least three weeks in advance of the work to be performed.

Approval of submittals must be provided by the Owner prior to installation of materials and process of any payments for the materials.

Approval of any submittal does not relieve responsibility for completion of the work in accordance to the plans and specifications.

Quality Requirements 01430 - 1

SECTION 01430 – QUALITY REQUIREMENTS

PART 1 - GENERAL

SUMMARY

This section includes prerequisites and procedures, installer qualifications, control of installation, and manufacturers’ field services to ensure the quality of the Work.

SUBMITTALS

Contractor Name and License Number

Subcontractor(s) Name and License Number

Name or names of the “Competent Person” in charge of safety on the jobsite, as defined by the OSHA Industry Standard 29 CFR 1926.

INSTALLER QUALIFICATIONS

Perform Work under the direction of personnel licensed by the state and/or reservation having jurisdiction.

If Work being completed is not regulated by the state and/or reservation, submit literature from the manufacturer, independent representative of the manufacturer, and/or supplier indicating the Contractor or Subcontractor’s ability to complete installation based on past experience or formal training.

CONTROL OF INSTALLATION

Review materials for acceptability, in accordance with the approved submittals, when delivered to the site.

Store and handle materials to prevent damage.

Review materials, services, and workmanship to ensure that Work is performed in accordance with the specifications.

Comply fully with manufacturers’ instructions.

Should manufacturers’ instructions conflict with contract documents, request clarification from Project Engineer before proceeding.

Should the finished product or method of completion differ in any way from the manufacturer’s written instructions or the specifications, request approval in writing from the Project Engineer before proceeding.

Correct defective Work to the satisfaction of the Owner.

Quality Requirements 01430 - 2

MANUFACTURER’S FIELD SERVICES

Provide reports on observations and documentation of workmanship to the Owner within 30 days of visit for review where manufacturers’ field services are provided.

WARRANTY

Provide a minimum one (1) year warranty for all materials and labor, covering defects in the materials or deficiencies resulting from contractor installation.

Provide additional warranties as required under other sections.

Warranty takes affect starting the date of substantial completion.

Temporary Facilities and Controls 01500 - 1

SECTION 01500 – TEMPORARY FACILITIES AND CONTROLS

PART 1 - GENERAL

SUMMARY

The work covered by this section includes all temporary facilities and controls needed to complete work under the Contract in a manner that protects public safety and worker safety, that preserves both public and private property and that appropriately involved local governments, emergency and law enforcement.

RELATED WORK

Section 02400 – Boring, Jacking, and Directional Drilling

Section 02705 – Road Restoration

REFERENCES

Manual of Uniform Traffic Control Devices

PART 2 - PRODUCTS (NOT APPLICABLE)

PART 3 - EXECUTION

GENERAL

Provide temporary facilities and controls that are necessary to carry out the requirements of the Contract in a manner that

1. Protect public safety and worker safety.

2. Preserves both private and public property.

3. Communicates and cooperates with local authorities and governments.

TEMPORARY WATER

Make arrangements with local water utility to draw from a nearby community system.

Back flow protection will be required at all times. Utility reserves the right to charge for water taken from community system by the Contractor for this project.

Temporary Facilities and Controls 01500 - 2

TEMPORARY SANITARY FACILITIES

Provide and maintain a chemical toilet meeting State and Tribal requirements for the use of all workers of all trades.

Place temporary facilities in an inconspicuous place and keep clean.

Remove temporary sanitary facilities after completion of the project.

BARRICADES & WARNING DEVICES

Notify local police, fire departments and other emergency programs of any proposed barricading or detouring.

Erect and maintain barricades, guardrails, lights and signs as necessary for public convenience and safety.

Ensure that barricades remain in place during critical hours.

Comply with “Occupational Safety and Health Act” and local safety requirements, as they apply.

TRAFFIC CONTROL

Conduct all traffic control operations in accordance with the latest issues of the “Manual on Uniform Traffic Control Devices” (MUTCD).

Coordinate and obtain approval for all traffic control from local law enforcement.

Signs, Signals, and Devices

1. Place warning signs in the region of the work.

2. Warn of types of conditions that may be encountered including the following:

a. Muddy roads

b. Slippery roads

c. Flagman

d. Detour

e. Slow moving truck

f. Trucks entering roadway

3. Traffic control signs

a. Meet the needs of the local government authority

4. Traffic cones and drums, flares and lights

a. Meet the needs of the local jurisdictions

b. Use flares and lights during hours of low visibility to delineate traffic lanes and to guide traffic

c. Ensure that flares, lights, etc. remain in position throughout the night

Temporary Facilities and Controls 01500 - 3

5. Flagman

a. Meet the needs of the local jurisdictions

b. Provide trained and equipped flagmen to regulate traffic when construction operations or traffic encroach on public traffic lanes

Haul Routes

1. Consult with authority having jurisdiction in establishing public thoroughfares to be used for haul routes and site access.

2. Confine construction traffic to designated haul routes.

3. Provide traffic control at critical areas of haul routes to regulate traffic, to minimize interference with public traffic.

Removal of Traffic Control

1. Remove equipment and devices when no longer required.

2. Repair damage caused by installation.

ACCESS ROADS

A. Construct and maintain temporary roads accessing public thoroughfares to serve the construction area as necessary.

B. Provide detours necessary for unimpeded traffic flow.

C. Provide and maintain access to fire hydrants, free of obstructions.

D. Permanent access roads and parking areas, if applicable, will be covered in

Division 2, Site Work.

PARKING

A. The Contractor may park their own and employees' vehicles on the site without charge with permission from the Owner.

B. If the site is not large enough, the Contractor shall make parking arrangements.

C. Prevent interference with the flow of local traffic.

D. Prevent interference with emergency vehicle functions.

ROAD SURFACE MAINTENANCE

A. Remove mud and excavated spoils from the affected roadway at the end of each workday in order to preserve the roadways and maintain safe driving conditions.

B. No tracked machinery will be allowed on paved roadways.

Temporary Facilities and Controls 01500 - 4

C. Contractor is responsible for any costs associated with repairing the roadways that are damaged due to construction equipment.

WATER CONTROL

A. Grade site to drain.

B. Protect site from puddling or running water.

C. Provide water barriers as required to protect site from soil erosion.

DUST CONTROL

A. Use measures to minimize dust caused by the project.

B. Avoid dust-creating activities during dry, windy conditions.

SECURITY

A. The Owner will not be responsible for security on the site of work.

B. Each Contractor will be held responsible for loss or injury to persons or property where their work is involved.

C. Provide (if deemed necessary) such watchmen and take such other precautionary measures as deemed necessary to protect facilities during the contract period.

PROGRESS CLEANING

A. Maintain areas free of waste materials, debris and rubbish. Maintain site in a clean and orderly condition.

B. Remove waste materials, debris, and rubbish from site weekly and dispose off-site.

REMOVAL OF UTILITIES, FACILITIES, & CONTROLS

A. Remove temporary above grade or buried utilities, equipment, facilities, materials, prior to inspection.

B. Clean and repair damage caused by installation or use of temporary work.

C. Restore existing facilities used during construction to original condition.

TEMPORARY FIRST AID FACILITIES

A. Provide temporary first aid facilities for employees in sufficient quantity for the number of workers.

Temporary Facilities and Controls 01500 - 5

TEMPORARY FIRE PROTECTION

A. Post fire department telephone numbers at the jobsite.

B. Keep fire extinguishers on the job that are appropriate for the type of work being performed.

Staking and Construction Surveying 01720 - 1

SECTION 01720 – STAKING AND CONSTRUCTION SURVEYING

PART 1 - GENERAL

SUMMARY

This section outlines the staking and surveying work related to provide reference points in the field. Section clarifies staking provided to the Contractor and Contractor’s responsibilities.

Construction Surveys establish “control stakes” for basic line and grade used for project construction.

Control stakes are used to check work for contract compliance.

From control stakes set, when needed, supplemental “working stakes”.

Working stakes are used to perform the work and are provided by the contractor.

STAKING PROVIDED TO THE CONTRACTOR

Water Main, and Appurtenance Staking

Offset of Horizontal or Centerline staking (approximately every 100 feet).

Appurtenance (gate valve, fittings, fire hydrant, etc.) staking on center.

Sewer Main and Appurtenance Staking.

Manhole staking on center with two offsets including elevations.

Project Benchmarks

Hubs for vertical control will be placed at various points throughout project.

Hubs for horizontal control (at least one per project).

CONTRACTOR’S RESPONSIBILITY

Notify the Owner at least fourteen (14) calendar days in advance of the times and places that staking will be needed.

Set supplementary staking, grade staking, offsets, cut stakes, temporary bench marks, and control points necessary for contractor to complete the work in accordance with the plans and specifications.

Provide all staking materials for contractor supplementary staking to include hubs, lath, flagging, paint and other material needed to provide construction staking.

Staking and Construction Surveying 01720 - 2

Request clarification from the Owner regarding conflicts before proceeding with installation of facilities.

Preserve all offset and reference staking, until such time as the pipeline or other facilities are installed.

Reference stakes needing replacement due to Contractor error or negligence must be replaced by Contractor, at no cost to the contract.

All permanent survey points/markers (i.e. property corners) and bench marks not directly in the line of work shall be preserved.

Replace all permanent survey markers disturbed or destroyed using a Professional Land Surveyor, at no cost to the contract.

Provide evidence of reestablishment of permanent survey markers to the Owner and copy of stamped and approved monument re-establishment documentation from the appropriate jurisdiction (state, BIA, etc.).

Closeout Procedures 01770 - 1

SECTION 01770 – CLOSEOUT PROCEDURES

PART 1 - GENERAL

SUMMARY

Section includes information on substantial completion, closeout procedures, final inspection and final payment.

SUBSTANTIAL COMPLETION

Water Main: Water main construction is considered substantially complete once the work has been installed in accordance with the specifications, backfilled and compacted in place, successfully pressure tested, and passed bacteriological testing, at which point the completed system is connected to the existing system and ready to be consumed.

Water Service Line: Water Service Line construction is considered substantially complete once the work has been installed in accordance with the specifications, backfilled and compacted in place, connection has been made to the main line, and the line has been successfully pressure tested, and passed bacteriological testing, at which point it is connected to the completed system and ready for end user consumption.

CLOSEOUT PROCEDURES

Provide warranties, approved Operation & Maintenance Manuals, and approved record documents (e.g. as-built drawings) to the Project Engineer within ten (10) days after date of substantial completion or 5 working days prior to the pre-final inspection (whichever is sooner).

Submit written certification that work is fully completed in accordance with contract documents and ready for final inspection at least five (5) working days prior to final inspection.

PRE-FINAL CLEANING

Complete pre-final clean-up prior to inspection.

Remove waste and surplus materials, rubbish, and construction facilities from the site.

PRE-FINAL INSPECTION

A pre-final inspection of the facilities shall be conducted, at a minimum, by the Owner and the Contractor.

Inspect all facilities installed under the contract.

Closeout Procedures 01770 - 2

Complete the requirements listed in Closeout Procedures Section 1.2 prior to the pre-final inspection.

PRE-FINAL PUNCH LIST

Any deficiencies noted at the pre-final inspection will be communicated to the Contractor through a letter from the Contract Manager.

After Substantial Completion promptly begin work on the punch list of items to be completed or corrected prior to final inspection.

Correct all deficiencies identified prior to scheduling a Final Inspection.

Full payment will not be made until all requirements of this section are met.

Contractor shall submit written certification that all pre-final punch list items have been completed in accordance to the contract documents and ready for final inspection at least five (5) working days prior to final inspection.

FINAL INSPECTION

Final inspection of all the facilities provided will be conducted, at a minimum, with the Owner, IHS, and the Contractor.

Scheduling of the final inspection will not be allowed until all deficiencies listed in the pre-final punch list are corrected to the Owner’s satisfaction.

FINAL PAYMENT

Deficiencies noted during the pre-final inspection will be communicated to the Contractor through a letter from the Contract Manager.

Correction of all deficiencies will be required prior to the final payment being processed.

Final Payment will follow the procedures outlined in Section 01270 Price and Payment and require the Contractor to sign a release of claims for the contract.

Project Record Documents 01781 - 1

SECTION 01781 – PROJECT RECORD DOCUMENTS

PART 1 - GENERAL

SUMMARY

This section describes the requirements for closeout submittals including, record drawings, warranty information and general operation and maintenance information.

DELIVERY

Provide all closeout submittals meeting these requirements and any specific requirements of each section.

Closeout submittals must be received prior to final payment.

All closeout submittals must be received in a correct and complete manner before final payment can be made. If material is deficient, the deficiencies will be indicated in punch lists.

DEFINITIONS

Record Drawing: A drawing showing the actual installation of facilities, showing changes from the plans, and showing detail enough that future persons can readily locate all objects.

Ties: Measurements from permanent easily located objects to an installed object.

PART 2 - PRODUCTS (NOT APPLICABLE)

PART 3 - EXECUTION

RECORD DRAWINGS

Provide record data in one of the following manners:

On a set of project drawings, neatly draw tie measurements and changes from the original design.

On separate 11 X 17 sheets, neatly draw site sketches, structure sketches, etc., indicating the necessary information.

Provide two (2) swing tie measurements to all buried utility objects that may need to be located in the future, including, but not limited to:

Gate valves Corporation stops

Project Record Documents 01781 - 2

Water main fittings Utility crossings

Provide offset measurements for buried utilities (e.g. water main) installed parallel to roads or other known utilities.

Provide revised elevation data for all items that have elevations shown on the plan drawings, including, but not limited to, the following:

Elevations of pipe entering and leaving structures Variations from the minimum depth of bury Other elevations indicated on profiles

Provide installed bid schedule items quantities for individual facilities on 8½ X 11 sheets.

Depending on the type of contract, standard forms may be supplied for use by the Contractor.

WARRANTIES

Submit all warranty information regarding the materials installed in accordance with that products particular section.

OPERATION AND MAINTENANCE INFORMATION

Submit all operation and maintenance information as included in the packaging from the manufacturer regarding the materials installed.

Additional project specific operation and maintenance requirements are listed in applicable sections.

Excavation, Trenching, and Backfill 02315 - 1

SECTION 02315 – EXCAVATION, TRENCHING AND BACKFILL

PART 1 - GENERAL

SUMMARY

This section includes excavation, trenching and backfill necessary for the construction of the facilities as indicated on the plans including, but not limited to: water mains and service lines, sewer mains and service lines, concrete manholes, septic tanks, and other structures.

RELATED WORK

Section 2400 – Boring, Jacking & Directional Drilling

Section 02510 – Water Distribution

Section 02511 – Water Service Lines

Section 02705 – Road Restoration

Section 02920 – Topsoiling, Seeding, and Mulching

REFERENCES

Manual on Uniform Traffic Control Devices

ASTM D698 – Test Methods for Moisture Density Relations of Soils and Soil- Aggregate Mixtures Using 5.5 lb. Rammer and 12-in. Drop [Standard Proctor Test]

SUBMITTALS

Imported Bedding Sieve Analysis

Polystyrene Insulation

Compaction Method

DEFINITIONS

Bedding, Haunching, and Initial Backfill zones as defined herein and on the standard pipe trench detailed drawing.

Soil Materials as summarized and defined in ASTM D2321 and ASTM D2487.

Excavation, Trenching, and Backfill 02315 - 2

PART 2 - PRODUCTS

BEDDING, HAUNCHING AND INITIAL BACKFILL MATERIAL

Native material if acceptable to Owner.

Imported Bedding: Consists of sand, sandy gravel, or fine gravel having a maximum size of ¾-inch and a maximum Plasticity Index of 6.

PART 3 - EXECUTION

GENERAL

Trenching and excavation work shall be done in accordance with proper emphasis on safety as determined by the Contractor to conform to recommended safety standards such as OSHA 1910 and 1926.

A Competent Person, as defined by OSHA 1926, shall be on site at all times when excavation work is being completed.

Provide suitable sheeting, shoring, and bracing as required in conformance with OSHA regulations.

In accordance with the contract, obtain all permits from appropriate road agency for construction within road right of way.

Repair damage resulting from settlement, slides, cave-ins, water pressure, and other causes.

Provide adequate signs, barricades, fences and amber lights and take all necessary precautions to protect the work and the safety of the public in all construction areas.

Placement of construction signs and barricades shall conform to the most current version of the “Manual on Uniform Traffic Control Devices.”

Protect barricades and obstructions at night by amber signal lights that burn from sunset to sunrise. Barricades shall also be of substantial construction, painted white or with reflective paint to increase their visibility at night.

Perform work without obstruction to traffic or inconvenience to the general public and the residents in the vicinity of the work.

The maximum open trench allowed during the day at each location shall not exceed 200 feet, with no open trench allowed overnight unless specifically approved.

Road Crossing

Comply with all construction and material requirements of roadway authorities having jurisdiction.

Maintain one lane of traffic open at all times.

Excavation, Trenching, and Backfill 02315 - 3

Cleared trees, brush, or rocks prior to or during construction is considered incidental to excavation work.

EXCAVATION

Remove trees and stumps from excavation and site.

Remove and stockpile existing topsoil.

Install facilities as staked, centered in excavation, unless otherwise approved by the Owner.

Maintain surface drainage away from trenching or excavation.

Remove unsuitable foundation materials from excavation as shown on the plans or as authorized by the Owner.

Maintain a minimum 1-foot clearance between outer surface of structure being installed and wall of excavation.

TRENCHING

Bottom width:

No less than 12 inches or more than 24 inches wider than the outside diameter of the pipe.

Where a chain or wheel trencher is approved for use in a rural area, the trench width shall be 4 to 6 inches greater than the outside diameter of the pipe.

Depth: Provide minimum cover as specified, or depths shown on plans.

BEDDING

If existing soil cannot provide uniform, stable bearing support, over-excavate a minimum of 4 inches below bottom of pipe or structure and provide imported bedding material as directed by the Owner.

If unsuitable soil is encountered a price for imported bedding material will be negotiated if not included in bid schedule.

Unauthorized over excavation shall be backfilled with acceptable bedding material at the Contractor’s expense.

HAUNCHING AND INITIAL BACKFILL

General.

Provide complete and uniform bearing and support for the pipe, including allowance for bell holes, or structure.

Work material under and around the pipe to ensure full pipe support.

Excavation, Trenching, and Backfill 02315 - 4

Prevent movement of the pipe during placement of material.

Avoid contact between the pipe and mechanical compaction equipment.

Where a trencher is approved, backfill the trench from surface with selected material, free from large clods and all stones larger than 3 inches.

No saturated, foreign, or organic materials will be allowed.

Hand compact in 6-inch lifts from the bottom of the trench to 12 inches above the pipe crown.

BACKFILL & COMPACTION

All buried material shall be inspected by technical representative prior to backfilling.

Backfill remainder of excavation with native material, free from large clods, stones 8 inches or larger, organic material or frost chunks.

All backfill shall be compacted in the specified lifts utilizing mechanical equipment designed for compaction. Compaction methods utilizing mechanical equipment not designed for compaction will not be approved.

All methods of compaction shall be approved prior to construction.

Compact in 6-inch lifts to a density not less than the density of the surrounding undisturbed soil or not less than 90% of the maximum dry density, determined by

ASTM D698.

In cases where the Contractor performs unacceptable methods of compaction, the work on the project will cease until an acceptable method of compaction has been approved. The Owner has the right to delay work until soil samples along the project alignment are taken for the purpose of developing a proctor for testing the compaction of the soil backfilled in the trench.

Conform to Section 02705 for backfill requirements within roadways.

Compact with mechanical tamper, after initial backfill, to a density not less than

95% of the maximum dry density, determined by ASTM D698 for the entire depth of the trench through a roadway or driveway.

Repair any trenches improperly backfilled or where settlement occurs, then refill and compact.

Restore surface to the required grade and compaction. Conform to Section 02300 for rough grading, finish grading and site surface drainage.

Remove and dispose of all surplus backfill materials to a location approved by the Owner.

WARNING TAPE INSTALLATION

Install warning tape over water, sewer or force mains and service lines in trench 2 feet below finished grade.

Excavation, Trenching, and Backfill 02315 - 5

REMOVAL OF NUISANCE WATER

Remove nuisance water entering the trenches.

Nuisance water that can be removed through the use of sump or trash pumps is not considered dewatering.

Keep trenches free from water until waterlines, fittings, valves, sewer lines, manholes and other appurtenances are in place and sealed against the entrance of water.

Prevent all water, earth or any foreign material from entering any facility.

Keep trenches free from water until the facilities are in place, sealed against the entrance of water, and backfill has been placed and compacted above the water level.

LOCATE EXISTING UTILITIES

Field locate all existing underground utilities.

Utilize state “811” or “one-call” hotlines.

Contact all other utility owners not covered by the state “one-call” hotlines.

UTILITY CONFLICTS

Protect existing utilities from damage during excavation and backfilling operations.

Provide temporary support for existing water, gas, telephone, power, or other utility services that cross the trench until backfilling of trench is complete

Compact backfill to 95% of Standard Proctor Density under disturbed utilities.

Repair or replace any damaged existing utilities, at no additional cost to the project.

Water and sewer main crossing and parallel installation

Maintain a 15 foot horizontal separation (O.D. to O.D.) for parallel mains.

Upon approval by the Owner, water and sewer mains may be installed closer than

15 feet, provided all of the following conditions:

a. Vertical separation is 24 inches (O.D. to O.D.)

b. Water main is above the sewer main.

c. Separate trenches are maintained.

Maintain a minimum 24-inch vertical separation (O.D. to O.D.) for crossing mains with the water main above the sewer main.

a. Lay pipe with joints equidistant from the point of crossing.

If it is impossible to meet any of the above separation distances and deviations, one of the following methods shall be adhered to:

Excavation, Trenching, and Backfill 02315 - 6

a. Sewer main shall be constructed to water main pressure pipe standards meeting a minimum pressure class of 150-psi.

b. Either the water main or the sewer main may be encased in a watertight carrier pipe that extends 10 feet on both sides of the crossing. The carrier pipe shall be of materials approved by the regulatory agency for use in water main construction.

c. The water main installed shall be made of high density polyethylene (HDPE) pipe to eliminate the joints and possibility of leaks. Water mains shall be pressure tested in accordance to Section 02510.

Water and sewer service crossing and parallel installation.

Maintain a 30-inch horizontal separation from water and sewer services.

Maintain a 12-inch vertical separation for crossing water and sewer services.

Water service line splices or joints will not be permitted within 10 feet of a sewer line crossing.

MOVING FENCES AND MINOR STRUCTURES

Remove and reset culverts, drainage pipes or other minor structures that fall within the alignment of the new construction, to their original location and grade.

Visit the project site and determine actual conditions with regard to the existence of old car bodies, abandoned houses, fences, driveways, trees, stumps, brush, sidewalks, approaches, and other miscellaneous obstacles to construction.

Unless specifically referenced in a bid item, no separate payment will be made for the removal or replacement of these items.

RECORDS

Conform to as-built requirements in Section 01781.

Boring, Jacking, and Directional Drilling 02400 - 1

SECTION 02400 – BORING, JACKING AND DIRECTIONAL DRILLING

PART 1 - GENERAL

SUMMARY

This section includes boring & jacking and directional drilling primarily associated with pipeline road and stream crossings.

RELATED WORK

Section 02510 – Water Distribution

Section 02511 – Water Service Lines

REFERENCES

ASTM D1785 – Standard Specification for Polyvinyl Chloride (PVC) Plastic Pipe, Schedules 40, 80, and 120

ASTM D3350 – Standard Specification for Polyethylene Plastics Pipe and Fittings Materials

SUBMITTALS

Casing

Casing Spacers

HDPE Carrier Pipe

Pipe End Seals

QUALITY ASSURANCE

The materials and construction methods specified herein are minimum requirements.

Where the appropriate state/local codes require more stringent materials or execution methods, they shall apply.

Notify the Owner of any planned deviation from these specifications before proceeding so any price changes or quantity adjustments may be made.

PART 2 - PRODUCTS

HDPE CASING

Comply with ASTM D2239 DE 4710 compound requirements.

Boring, Jacking, and Directional Drilling 02400 - 2

2.5 CASING SPACERS

Non-metallic, projection type equal to RACI type spacer.

PIPE END SEALS

1/8” rubber wrap around end seal.

Stainless steel clamps.

Equal to Model W, as manufactured by Pipeline Seal and Insulator, Inc.

PART 3 - EXECUTION

GENERAL

Traffic signage shall comply with the requirements of the highway authority.

Contractor shall notify appropriate highway agency prior to utility installation within highway right-of-way.

When drilling operations are conducted for a stream crossing, protection for the free and safe flow of the waterway is required.

Comply with Storm Water Pollution Prevention Plan.

BORING AND JACKING

Install casing by boring where indicated on the plans.

Comply with the local governing authority for the circular annulus size allowed for the size casing installed.

Maintain depth of cover as indicated on plans.

Use suitable guide rails in the approach pit.

Install the size casing indicated on the plans.

Deviation from line and grade of carrier pipe shall not exceed the following limits:

Water main, water service lines, and effluent force main

a. 1 foot per 100 feet of main or service line.

b. Maintain minimum 10 foot bury depth under roadways.

Install casings for water mains, water service lines, and effluent force mains prior to the installation of pipe within 100 feet of the crossing for the main or service line under construction.

PVC casing connections shall be solvent weld or fused connections.

Boring, Jacking, and Directional Drilling 02400 - 3

Install end seals on casing in accordance to manufacturer’s recommendations.

Install casing spacers on the carrier pipe in accordance to the manufacturer’s recommendations.

Space casing spacers at a span of 6 ½ feet to 10 feet.

Carrier pipe bells shall not contact the casing.

DIRECTIONAL DRILLING

Install the size casing indicated on the plans.

Maintain a drilling log book, with the following information:

Dates.

Times.

Locations.

Soil conditions.

Drilling data.

a. Depth.

b. Angle.

c. Rate of penetration.

Utility Crossings.

Utilize a walkover system or wireline steering tool to drill the pilot hole.

Record the readings a minimum of every 25 feet.

a. Keep grade alignment within ½ inch of grade indicated on plan.

1) Re-bore sections not meeting this requirement.

The exit point shall be accurate within 0.1 percent of the length of the drill hole.

Ream pilot hole to the smaller of either:

4 inches larger than the outside diameter of the casing pipe being installed or, 1 ½ times the outside diameter of the casing pipe being installed.

Drill mud shall be left in the hole to fill all voids around the pipe.

Install end seals on casing in accordance to manufacturer’s recommendations.

The pipe pullback operation shall be carried out as soon as possible following the reaming.

When pulling pipe through the hole, steps should be taken to prevent rotational torque from spinning the pipe.

Casing connections.

Make connections in accordance to manufacturer’s recommendations.

Boring, Jacking, and Directional Drilling 02400 - 4

Provide a drilling log book of drilling operations to the Owner.

The entries shall be typed, with data neatly organized.

Payment for boring will not be made until log has been submitted.

Water Distribution 02510 - 1

SECTION 02510 – WATER DISTRIBUTION

PART 1 - GENERAL

SUMMARY

This section includes the installation of water mains, valves, hydrants and other appurtenant structures for community water systems.

RELATED WORK

Section 02315 – Excavation, Trenching and Backfill

Section 02400 – Boring, Jacking, and Directional Drilling

Section 02511 – Water Service Lines

REFERENCES

ANSI/AWWA C502 – Dry Barrel Fire Hydrants

ANSI/AWWA C515 – Reduced Wall, Resilient Seated Gate Valves for Water Supply Service

ANSI/AWWA C550 – Protective Epoxy Interior Coatings for Valves and Hydrants

ANSI/AWWA C600 – Installation of Ductile Iron Mains and Their Appurtenances

ANSI/AWWA C605 – Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water

ANSI/AWWA C651 – Disinfecting Water Mains

ANSI/AWWA C900 – PVC Pipe and Fabricated Fittings, 4 In. Through 12 In. for Water Transmission and Distribution

ASTM D2241 – Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure-Rated Pipe (SDR Series)

ASTM D3139 – Standard Specification for Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals

ASTM F477 – Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe

Standard Methods for Examination of Water and Wastewater

NSF/ANSI 14 – Plastics Piping System Components and Related Materials

Water Distribution 02510 - 2

NSF/ANSI 61 – Drinking Water System Components – Health Effects

SUBMITTALS

Water Main and Fittings

Pipe Butt Fusing Equipment

Water Main Couplings

Retainer Glands

Gate Valves with Boxes, Adaptors

Fire Hydrants and Flush Hydrants

Utility Markers

Method of Disinfection

Water Testing Lab

Method of Connection to Existing Distribution System and Related Products

ACCEPTANCE

Work covered by this section will not be accepted until the backfilling and testing connected with the work has been completed satisfactorily.

PART 2 - PRODUCTS

WATER DISTRIBUTION PIPE AND FITTINGS

Pipe size, material, and pressure rating as indicated on the bid schedule.

Polyvinyl Chloride Pipe:

Pipe:

a. AWWA C900, pressure class included in bid schedule.

Joints:

a. Conform to ASTM D3139 Elastomeric Seals (gaskets) conforming to ASTM F477

High Density Polyethylene Pipe:

Pipe:

a. Conform to AWWA C901 or C906, IPS dimensions.

b. PE-4710 or PE-3408, Pressure rating included in the bid schedule.

Water Distribution 02510 - 3

Joints:

a. Butt fusion.

b. Fusion process conforming to U.S. Department of Transportation, DOT Title

49, Part 192.

Transitions to PVC Pipe:

a. Polyethylene mechanical joint adapter.

b. Butt fused or polyethylene electrofusion coupling.

c. Electrofusion couplings equal to Georg Fischer Central Plastics Company.

Fittings:

Ductile Iron and PVC pipe 4 inches and larger.

a. Conform to AWWA C110 and AWWA C111 for ductile and gray iron fittings.

b. Conform to AWWA C153 for ductile iron compact fittings.

c…

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