Attachment H - STI External Inspection Template.pdf

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Robins Air Force Base Tank Inspection
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PANNWDP027115
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This document is an STI (Steel Tank Institute) In-Service Inspection Report prepared by the US Army Corps of Engineers Omaha District for a petroleum storage tank. The report includes a comprehensive review of the tank's condition, with sections covering general project information, tank inspection comments, and findings and recommendations. The document contains multiple appendices with detailed checklists, engineering calculations, and placeholders for photographs documenting the tank's condition from various angles.

The inspection report follows a standardized format that includes acronyms and abbreviations, general tank information, and three categories of potential repairs: mandatory, short-term, and long-term. While the specific details of the tank are not filled in (placeholder "XXXX" text is used throughout), the report is designed to provide a thorough assessment of the tank's structural integrity, appurtenances, coating, piping system, fire protection, and secondary containment. The report appears to be a template for documenting tank inspections in compliance with Steel Tank Institute (STI) SP001 standards, Unified Facilities Criteria (UFC), and National Fire Protection Association (NFPA) guidelines.

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US Army Corps of Engineers Omaha District STI In-Service

Inspection Report

[Location] [Facility Number]

[Tank Number]

US Army Corps of Engineers Center of Expertise for Petroleum, Oils and Lubricants

(USACE POL-MCX)

[DATE]

STI In-Service Inspection Report Installation, State

Table of Contents

ACRONYMS AND ABBREVIATIONS

GENERAL SUMMARY

INSPECTION DATE

STATE REGULATIONS

PREVIOUS INSPECTION DATES

RECOMMENDED FUTURE INSPECTION DATES

GENERAL TANK INFORMATION

A. GENERAL PROJECT INFORMATION

1. STI SP001 Inspection

2. Site Information

B. TANK INSPECTION COMMENTS

1. Tank Construction

2. Tank Foundation

3. Tank Appurtenances

4. Tank Coating

5. Tank Piping System

6. Fire Protection System

7. Secondary Containment

C. FINDINGS AND RECOMMENDATIONS

1. MANDATORY REPAIRS per STI SP001, UFC 3-460-01, NFPA 30, or NFPA 30A

2. SHORT TERM REPAIRS .......................................................................................... Error! Bookmark not defined.

3. LONG TERM REPAIRS ............................................................................................ Error! Bookmark not defined.

APPENDIX A: ENGINEERING CALCULATIONS AND DRAWINGS

TANK CONFIGURATION DIAGRAM

TANK UT MEASUREMENTS

APPENDIX B: STI SP001 FORMAL EXTERNAL INSPECTION CHECKLIST

APPENDIX C: STI SP001 MONTHLY INSPECTION CHECKLIST

APPENDIX D: STI SP001 ANNUAL INSPECTION CHECKLIST

APPENDIX E: PHOTOGRAPHS

ACRONYMS AND ABBREVIATIONS

API American Petroleum Institute

ASME American Society of Mechanical Engineers

ASNT American Society of Non-Destructive Testing

ATG Automatic Tank Gauge

BBL Barrel

CFR Code of Federal Regulations

CP Cathodic Protection

DFT Dry Film Thickness

HLA High Level Alarm

HLCS High Level Control Shutoff

HHLA High-High Level Alarm

LLA Low Level Alarm

LLLA Low-Low Level Alarm

MFL Magnetic Flux Leakage

MT Magnetic Particle Testing

NACE National Association of Corrosion Engineers

NDT Non-Destructive Testing

NFPA National Fire Protection Association

PSI Pounds per Square Inch

PT Penetrant Testing

P/V Pressure/Vacuum

RP Recommended Practice

PST Product Saver Tank

RT Radiography Testing

STI Steel Tank Institute

TML Thickness Measurement Location

TRV Thermal Relief Valve

UFC Unified Facilities Criteria

UFGS Unified Facilities Guide Specifications

ULS Ultra Low Sulfur

UT Ultrasonic Testing

VT Visual Testing

GENERAL SUMMARY

Summary of Inspection

INSPECTION DATE

Inspection Date: 1 January 20XX Equipment Used:

Manufacturer:

Model Number:

Calibration Method:

Inspector(s):

STATE REGULATIONS

State Regulation for STI In-Service Tank Inspections XX Years State Regulation for STI Out-of-Service Tank Inspections XX Years

NOTE: If there are no state regulations for tank inspections then N/A shall reside in-place of the number of years between inspections. If state regulations reside, the recommended future inspections dates shall be based on whichever is more stringent between the STI inspector’s calculations and the State regulations.

PREVIOUS INSPECTION DATES

Inspection Date: 1 January 20XX

RECOMMENDED FUTURE INSPECTION DATES

STI Out-of-Service (Internal) Inspection Date: 1 January 20XX STI In-Service (External) Inspection Date: 1 January 20XX

[Name] [Title] [Company] STI Certified Inspector No. [XXXX]

GENERAL TANK INFORMATION

ITEM DESCRIPTION

Owner Location Facility Number Tank Number State / Country City Inspection Date Tank Manufacturer Design Standard Date of Construction Tank Contents Tank Serial Number Tank Diameter Tank Length Product Height Tank Capacity Tank Foundation Tank Construction Interior Coating System Exterior Coating System Level Gauging Venting Strapping Charts Overfill Protection

Piping (Size and Material) Receipt Issue Water Draw-Off

Level Alarms Secondary Containment

A. GENERAL PROJECT INFORMATION

1. STI SP001 Inspection

XXXX

2. Site Information

XXXX

B. TANK INSPECTION COMMENTS

1. Tank Construction

XXXX

2. Tank Foundation

XXXX

3. Tank Appurtenances

a. Venting

XXXX

b. Emergency Venting

XXXX

c. Manways

XXXX

d. Water Draw-Off

XXXX

e. High Level Shutoff Valve

XXXX

f. Level Alarms

XXXX

g. Gauging

XXXX

h. Pumps

XXXX

i. Stairs and Platforms

XXXX

j. Grounding and Bonding

XXXX

4. Tank Coating

XXXX

5. Tank Piping System

XXXX

6. Fire Protection System

XXXX

7. Secondary Containment

XXXX

C. FINDINGS AND RECOMMENDATIONS

XXXX.

1. MANDATORY REPAIRS per STI SP001, UFC 3-460-01, NFPA 30, or NFPA 30A Mandatory repairs represent items that require immediate attention, in order to prevent imminent risk to system operators, equipment integrity, or the adjacent environment. The tank should remain out of service until these repairs are completed.

a. Title OBSERVATION: Description REFERENCE: Description RECOMMENDATION: Description

b. Title OBSERVATION: Description

2. SHORT TERM REPAIRS

Short-term Repairs that directly relate to the long-term preservation of the asset. Short-term repairs represent items that should be addressed in a timely manner in order to prevent future potential risks to system operators, equipment integrity, or the adjacent environment. These items may be required by Federal, State and Local Codes or by Military Criteria.

a. Title OBSERVATION: Description

3. LONG TERM REPAIRS

Long-term Repairs that directly relate to repair/upgrade of an asset to bring it up to the current standard from the standard at time of construction. Long-term Repairs represent items that should be addressed in a timely manner in order to prevent future potential risks to system operators, equipment integrity, or the adjacent environment.

a. Title OBSERVATION: Description

APPENDIX A: ENGINEERING CALCULATIONS AND DRAWINGS

TANK CONFIGURATION DIAGRAM

TANK UT MEASUREMENTS

APPENDIX B: STI SP001 FORMAL EXTERNAL INSPECTION CHECKLIST

APPENDIX C: STI SP001 MONTHLY INSPECTION CHECKLIST

APPENDIX D: STI SP001 ANNUAL INSPECTION CHECKLIST

APPENDIX E: PHOTOGRAPHS

E.1: Tank XX North View E.2: Tank XX South View

E.3: Tank XX East View E.4: Tank XX West View

E.5: Picture Description E.6: Picture Description

E.7: Picture Description E.8: Picture Description

E.9: Picture Description E.10: Picture Description

E.11: Picture Description E.12: Picture Description

E.13: Picture Description E.14: Picture Description

E.15: Picture Description E.16: Picture Description

ACRONYMS AND ABBREVIATIONS
GENERAL SUMMARY
INSPECTION DATE
STATE REGULATIONS
PREVIOUS INSPECTION DATES
RECOMMENDED FUTURE INSPECTION DATES
GENERAL TANK INFORMATION
A. GENERAL PROJECT INFORMATION
1. STI SP001 Inspection
2. Site Information
B. TANK INSPECTION COMMENTS
1. Tank Construction
2. Tank Foundation
3. Tank Appurtenances
4. Tank Coating
5. Tank Piping System
6. Fire Protection System
7. Secondary Containment
C. FINDINGS AND RECOMMENDATIONS
1. MANDATORY REPAIRS per STI SP001, UFC 3-460-01, NFPA 30, or NFPA 30A
a. Title
b. Title
2. SHORT TERM REPAIRS
a. Title
b. Title
3. LONG TERM REPAIRS
a. Title
b. Title
APPENDIX A: ENGINEERING CALCULATIONS AND DRAWINGS
TANK CONFIGURATION DIAGRAM
TANK UT MEASUREMENTS
APPENDIX B: STI SP001 FORMAL EXTERNAL INSPECTION CHECKLIST
APPENDIX C: STI SP001 MONTHLY INSPECTION CHECKLIST
APPENDIX D: STI SP001 ANNUAL INSPECTION CHECKLIST
APPENDIX E: PHOTOGRAPHS

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