Attachment A - Dust Collector Specifications.pdf

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AHEC-17705-D - Dust Collector System - CCD
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DQ1 GMAA 2017000502 2
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Denver County, Denver City, Colorado

About this file

This is a product specification document for a FILTAIR SWX Series Fume Extractor, a wall- or column-mounted welding fume extraction system designed for industrial applications including schools, training facilities, manufacturing, and fabrication shops. The equipment is available in two models: a disposable filter model (SWX-D) and a self-cleaning filter model (SWX-S). The system features a 1 HP motor operating at 3450 RPM with 115V, 1-phase, 60 Hz power input, generating an accu-rated airflow of 875 CFM with a sound level of approximately 74-75 dBA at 5 feet. The extraction arm is 8 inches in diameter and available as either a telescoping arm extending 3 to 4.5 feet for smaller spaces or standard arms in 7-, 10-, or 12-foot lengths for larger areas. The equipment is manufactured by Miller Electric Mfg. Co. and meets both UL and CSA standards. The fume extractor is warranted for one year covering parts and labor.

The system utilizes FilTek XL high-efficiency filters rated at MERV 15-16, capable of capturing up to 95 percent of weld fume particulates, with a filter media area of 490 square feet. The self-cleaning model includes a one-minute cleaning cycle operated via a push-button control panel with an integrated particle bin and a disposal drawer for convenient emptying, requiring compressed air to operate the cleaning mechanism. The disposable filter model is suited for light-duty and intermittent welding operations, while the self-cleaning model is recommended for heavy-fume processes, high arc-on time operations, welding of aluminum or galvanized materials, and dual-arm applications. Cabinet dimensions are 29-33 inches in height, 27.25 inches in width, and 33 inches in depth, with net weights ranging from 130 pounds for the SWX-D model to 195 pounds for the SWX-S model, plus an additional 95 pounds for the blower and bracket assembly. The system is applicable to stick (SMAW), flux-cored (FCAW), MIG (GMAW), and TIG (GTAW) welding processes.

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Fume extractor is warranted for 1 year, parts and labor.

Issued August 2014 • Index No. AY/3.2

Filter Media 490 ft.2 (45.52 m2)

Accu-Rated™ Airflow 875 CFM (413 L/sec.)

Sound Level Approximately 75 dBA at 5 ft. (1.5 m)

Motor Specifications 1 HP, 3450 RPM

Input Power 115 V, 1-Phase, 60 Hz at approximately 11.9 A

Cabinet H: SWX-D: 29 in. (737 mm) Dimensions H: SWX-S: 33 in. (838 mm)

W: 27.25 in. (692 mm) D: 33 in. (838 mm)

Cabinet SWX-D: 130 lb. (59 kg) Net Weight SWX-S: 195 lb. (88 kg)

Extraction Arm 8-in. (203 mm) diameter Telescoping: 3– 4.5 ft. length Standard: 7-, 10-, or 12-ft. lengths

(2.1, 3 or 3.7 m)

Industrial Applications Schools and Training Facilities Manufacturing and Fabrication Fixed Welding Cells/Stations

Processes Stick (SMAW) Flux-Cored (FCAW)

MIG (GMAW)

TIG (GTAW)

Meets both UL and CSA standards.

Better suction for a cleaner work space

Standard high-efficiency filter designed to capture weld fume

FilTek™ XL cleanable filters last longer

CAPTURE

UP

TO

OF WELD

FUME

UP TO

8x

FILTER

LIFE

95%

ACCU-

RATED™

CFM

The powerful high-volume system with a MERV 15 high-efficiency filter is ideal for fabrication shops, manufacturing and training centers. See page 2 for more information.

Wall- or column-mounted fume extraction systems designed specifically for welding.

Disposable filter (SWX-D) model shown.

Self-cleaning filter (SWX-S) model is also available.

See page 7 for optional dual-arm add-on packages.

Have a certified industrial hygienist test the air in your facility to determine equipment requirements and ensure adequate protection from contaminants.

Miller Electric Mfg. Co.

An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA

MillerWelds.comEquipment Sales US and Canada Phone: 866-931-9730

FAX: 800-637-2315

International Phone: 920-735-4554 International FAX: 920-735-4125

FILTAIR®SWX Series Fume Extractor

Quick Specs

Now available with telescoping arm.

System Benefits SWX Filter Cabinet Disposable and self-cleaning filter models available.

The disposable filter model works great for light duty and intermittent welding operations. Upgrade to self-cleaning models with high arc on time, extracting from heavy-fume processes, or when welding aluminum or galvanized materials. Self-cleaning models are also recommended for most dual-arm applications.

Self-cleaning model has additional features.

Designed to capture weld fume particles with a cleanable filter and safely deposit them in an integrated particle bin, the self-cleaning model provides unrivaled filtering performance.

One-minute cleaning cycle operates with a push of a button on the control panel.

Latches release a disposal drawer allowing it to slide out to provide easy and convenient access to empty out the collected particles.

Note: Compressed air required to operate cleaning mechanism.

Disposable filter (SWX-D) model

Self-cleaning filter (SWX-S) model

UP TO

8x

FILTER

LIFE

Fume Extraction Blower

Class leading suction power.

High-performance fan generates 1200 CFM and creates an Accu-Rated minimum of 875 CFM extraction at the hood to better capture weld fumes and provide a cleaner environment.

Easy-to-operate, Pre-assembled Extraction Arms

Telescoping arms extend up to 4.5 feet and are ideal for smaller spaces.

Designed to fit small booth spaces used in training centers and educational booths. Telescopes from 3 to 4.5 feet with a wide range of motion to cover all positions.

Standard arms in three different sizes cover larger areas.

Designed to cover larger spaces, the standard extraction arms are available in 7-, 10-, and 12-foot versions. External brackets and adjustments allow air to pass through with less resistance giving you stronger CFM (airflow).

Telescoping arm Standard arm

ACCU-

RATED™

CFM

Filter Media

490 ft.2

(45.52 m2)

Accu-Rated™

Airflow

875 CFM

(413 L/sec.)

Sound Level

Approximately 74 dBA at 5 ft. (1.5 m)

Extraction Arm Diameter

8 in.

(203 mm)

Motor

1 HP,

RPM

Power

115 V, 1-Phase, 60 Hz at approximately

11.9 A

Net Weight

SWX-D Cabinet: 130 lb. (59 kg) SWX-S Cabinet: 195 lb. (88 kg) Blower/Bracket: 95 lb. (43 kg)

Dimensions

H: SWX-D: 29 in. (737 mm) H: SWX-S: 33 in. (838 mm) W: 27.25 in. (692 mm) D: 33 in. (838 mm)

Specifications (Subject to change without notice.)

Filtek™ XL Filters

Cleaner Air with FilTek XL Filters The FilTek XL filter’s higher MERV rating means unrivaled filtering performance.

Filters are rated on a MERV scale, which measures filter efficiency based on particle count. MERV ratings range from 1 –16, with 16 being the best at filtering small particles— such as those found in weld fumes. The vast majority of weld fumes are less than one micron in diameter, or roughly 1/100th the width of a human hair.

Filters in common air filtration systems often have MERV ratings between 7 –11.

FilTek XL filters are rated at class-leading MERV 15 –16 to capture up to 95 percent of weld fume particulates.

1 to 3 µm 50 – 65% 65 – 80% 80 – 90%

90% 90% 90% 90%

15%

0.3 to 1 µm Not Rated Not Rated Not Rated

<75% 75 – 85% 85 – 95%

95%

75 – 95%

3 to 10 µm 85% 85% 85% 90% 90% 90% 90%

10%

Applicable Weld Fume MERV Rating Categories1

15 Miller® FilTek XL 16 Miller® FilTek XL

Percentage of Weld Fume Particle Size3

Particle Size Range Efficiency %2

1American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) 52.2 2National Air Filtration Association (NAFA) Guide 3Jenkins, Pierce, Edgar, Particle Size Distribution of GMAW and FCAW

MERV Comparison

Filter Media Performance Summary FilTek XL filters have the highest efficiencies and lowest pressure drops to capture better, last longer, and lower operating costs.

See video at MillerWelds.com/filtair

Pressure Drop Low Moderate High High Low

Weld Fume Capture Efficiency Very Low Low Moderate/high High High

Relative Cost

Filter Media Type Cellulose Cellulose Blend Spunbond Polyester Meltblown Composite Miller FilTek XL

FilTek XL filters provide high efficiencies and low operating pressure to out-filter, outperform, and outlast all the rest.

Not Just Filters — FilTek XL Filters The FilTek XL filter media design results in extended filter life, higher efficiency and stronger suction, resulting in a cleaner work space and improved weld fume capture. Filter media from FilTek XL high-volume filters are made up of a durable substrate with an engineered fiber designed to capture even the smallest of weld fume particles, while maintaining the highest level of efficiency. Clean FilTek XL media Surface loaded FilTek XL media (substrate still clean)

CAPTURE

UP

TO

OF WELD

FUME

95%

Horizontal Reach (ft.)

Ve rti ca l R ea ch

(f t.)

0 1 2 3 4 5 6 7 8

Telescoping Extraction Arm

Telescoping Arm Coverage Area

Easy-to-use telescoping arm is ideal for small spaces and offers reliable and accurate positioning across the full range of motion of the arm. Easy adjustments and maintenance ensures long-lasting operation. Pre-assembled telescoping arms can extend from 3 to 4.5 feet.

Durable bellmouth-shaped hood features a convenient 360 degree rotation for unlimited positioning. FILTAIR’s extraction hood captures weld fumes at a greater distance from the source than other hood designs. This also means less hood adjustments for longer welds.

Pre-assembled arms for easy setup.

Standard Extraction Arm

Durable bellmouth-shaped hood features a convenient 360 degree rotation for unlimited positioning. FILTAIR’s extraction hood captures weld fumes at a greater distance from the source than other hood designs. This also means less hood adjustments for longer welds.

Pre-assembled arms for easy setup.

Horizontal Reach (ft.)

Ve rti ca l R ea ch

(f t.)

0 1 2 3 4 5 6 7 8 9 10 11 12 1413

7-ft. Extraction Arm Min. ceiling height:

12.33-ft. (3.8 m)

10-ft. Extraction Arm Min. ceiling height:

13.33-ft. (4.1 m)

12-ft. Extraction Arm Min. ceiling height:

14.33-ft. (4.4 m)

Standard Arm Coverage Area

Easy-to-operate standard arm with external adjustments so air can pass through with less airflow resistance, giving you stronger CFM (airflow). It offers reliable and accurate positioning across the full range of motion of the arm, as well as easy adjustment and maintenance to ensure long-lasting operation. Pre-assembled extraction arms are available in 7-, 10- or 12-foot lengths.

Workstations and Training Booths

Typical Workstation and Training Booth Installations

FILTAIR® SWX Installation

FILTAIR

SWX

Filter

Cabinet

Training Booth with Telescoping Arm

Weld Booth with Standard Arm

FILTAIR

SWX

Filter

Cabinet

Small Weld Cell with Telescoping Arm

Weld Booth with Standard Arm

FILTAIR SWX system packages are easy to order and allow the flexibility to mix different arm types to solve various fume extraction challenges.

Packages

Telescoping Dual-Arm Add-On package includes:

• 115 VAC blower

• 115 VAC on/off control box

• Mounting bracket for blower/arm

• Flexible duct (7 x 37 in.)

• Backdraft dampers

• 8-in. telescoping arm (3–4.5 ft.)

Note: 115 VAC wiring not included.

Telescoping Arm packages include:

• SWX filter cabinet (choose disposable filter or self-cleaning model)

• High-efficiency filter

• 115 VAC cleaning control box

(self-cleaning model only)

• 115 VAC blower

• 115 VAC on/off control box

• Mounting bracket for blower/arm

• Flexible duct (7 x 37 in.)

• 8-in. telescoping arm (3–4.5 ft.)

Note: 115 VAC wiring not included.

Standard Arm

Telescoping Arm

Standard Dual-Arm Add-On package includes:

• 115 VAC blower

• 115 VAC on/off control box

• Mounting bracket for blower/arm

• Flexible duct (7 x 37 in.)

• Backdraft dampers

• 8-in. standard arm

(choice of 7, 10, or 12 ft.)

Note: 115 VAC wiring not included.

Standard Arm package includes:

• SWX filter cabinet (choose disposable filter or self-cleaning model)

• High-efficiency filter

• 115 VAC cleaning control box

(self-cleaning model only)

• 115 VAC blower

• 115 VAC on/off control box

• Mounting bracket for blower/arm

• Flexible duct (7 x 37 in.)

• 8-in. standard arm

(choice of 7, 10, or 12 ft.)

Note: 115 VAC wiring not included.

SWX-D (disposable filter) model shown.

SWX-D (disposable filter) model shown.

Dual-Arm Add-On package shown with SWX-S (self-cleaning) model.

Dual-Arm Add-On package shown with SWX-S (self-cleaning) model.

On/off control box

On/off control box

Cleaning control box

On/off control box

On/off control box

On/off control box

Cleaning control box

On/off control box

Genuine Miller® Accessories Replacement Filter #300 539 Disposable #300 540 Self-cleaning (shown)

SWX Hood Light with Arc Sensor #300 763 Field The hood light with arc sensor illuminates the welding zone and enables the fume extractor to start automatically when welding begins.

Equipment and Options Stock No. Description Qty. Price

FILTAIR® SWX-D (Disposable Filter) Single-Arm Packages #951 619 With 3 – 4.5 ft. telescoping extraction arm (Includes SWX-D cabinet, disposable filter, blower, #951 513 With 7-ft. standard extraction arm on/off control box, mounting bracket, duct, and #951 514 With 10-ft. standard extraction arm 8-in. arm. 115 VAC wiring NOT included.) #951 515 With 12-ft. standard extraction arm

FILTAIR® SWX-S (Self-Cleaning Filter) Single-Arm Packages #951 620 With 3 – 4.5 ft. telescoping extraction arm (Includes SWX-S cabinet, self-cleaning control box #951 516 With 7-ft. standard extraction arm and filter, blower, on/off control box, mounting bracket, #951 517 With 10-ft. standard extraction arm duct, and 8-in. arm. 115 VAC wiring NOT included.) #951 518 With 12-ft. standard extraction arm

FILTAIR® SWX Dual-Arm Add-On Packages #951 621 With 3 – 4.5 ft. telescoping extraction arm (Includes blower, on/off control box, mounting bracket, #951 519 With 7-ft. standard extraction arm duct, backdraft dampers, and 8-in. arm. 115 VAC #951 520 With 10-ft. standard extraction arm wiring NOT included.) #951 521 With 12-ft. standard extraction arm

Base Components

SWX Cabinet #300 599 With disposable filter (Includes filter and duct) #300 600 With self-cleaning control box and filter

FEB-1 Fume Extraction Blower #300 691 1-horsepower (FEB-1) (Includes on/off control box and mounting bracket)

Telescoping Extraction Arm (Arm only) #301 237 3 – 4.5 ft. length, 8-in. diameter

Standard Extraction Arms (Arm only) #300 980 SA-W807, 7-ft. length, 8-in. diameter #300 981 SA-W810, 10-ft. length, 8-in. diameter #300 982 SA-W812, 12-ft. length, 8-in. diameter

Replacement Filters

Disposable Filter #300 539

Self-Cleaning Filter #300 540

Accessories

SWX Hood Light with Arc Sensor #300 763 Field

Date: Total Quoted Price:

Ordering Information

© 2013 Miller Electric Mfg. Co.

Distributed by:

Please call toll-free 855-FILTAIR (855-345-8247) for information on fume extraction solutions.

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