Attachment A Correct Boiler Plant Finding Specs - 19 pages.pdf
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- 36C26325B0003
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This file consists of two technical specifications sections - Section 25 10 10 "Advanced Utility Metering System" and Section 22 05 19 "Meters and Gauges for Plumbing Piping" - detailing requirements for utility metering systems at VA facilities.
Section 25 10 10 specifies requirements for an advanced metering system to monitor electrical power, natural gas, fuel oil, steam, condensate, chilled water, heating water, and domestic/recovered water systems. Key components include PC-based workstations/servers, IEEE 802.3 communication networks, electric meters, volumetric flowmeters, temperature sensors, pressure transducers, and mass flowmeters. The system must provide reporting accuracy within ±2% for steam, condensate and chilled water measurements with 20:1 minimum turndown capability. Section 22 05 19 covers water meters and gauges used for system troubleshooting and performance monitoring, specifying displacement and turbine-type water meters that must conform to AWWA standards C700/C701, operate between -40°C to 70°C, and maintain ±3% accuracy. The specifications include detailed requirements for installation, testing, warranty, maintenance, and training of VA personnel.
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02-10
25 10 10 - 1
SECTION 25 10 10
ADVANCED UTILITY METERING SYSTEM
PART 1 - ENERAL
1.1 DESCRIPTION
A. This Section includes the following for the advanced metering of the systems of the facility. The metered systems include the electrical power, natural gas distribution, fuel gas and fuel oil, steam, steam condensate, chilled water, heating water, domestic water, recovered water and makeup water systems. The metering systems in each facility are part of a Corporate-Wide utility metering system, rendering the VA accurate and automated metering of its facilities’ energy and water flows. Metering systems are comprised of:
1. PC-based workstation(s) or server(s) and software.
2. Communication network and interface modules for IEEE 802.3 data transmission protocols.
3. Electric meters.
4. Volumetric flowmeters, temperature sensors and pressure transducers.
5. Mass flowmeters.
1.2 RELATED WORK
B. Section 22 05 19 METERS AND GAGES FOR PLUMBING PIPING: meters and gages.
1.3 DEFINITIONS
A. AMR: Automatic meter reading is the technology of automatically collecting consumption, diagnostic, and status data from water and energy metering devices (water, gas, electric, steam) and transferring that data to a central database for billing, troubleshooting, and analyzing.
B. AUMS: Advanced Utility Metering System: the system described by this
Section.
C BACnet: BACnet is a Data Communications Protocol for Building
Automation and Control Networks. It is defined by ASHRAE/ANSI Standard
135 (ISO 16484-5) standard protocol.
E. Data Head (on meters): converts analog and pulse signals to digital signals for transmission to the Site Data Aggregation Device. Also provides for limited storage of the digital signals.
25 10 10 - 2
F. Device Accuracy: accuracy in this section is based on actual flow, not full scale or full range. Device accuracy measures the conversion of flow information to analog or pulse signals.
W. Modbus TCP/IP: An open protocol for exchange of process data.
BB.REO: Resident Engineer Office: the VA office administering the construction contract.
CC.Reporting Accuracy: this is the root-mean-square sum of all of the metering devices’ inaccuracies: measurement inaccuracy, mechanical inaccuracy, analog-to-digital or pulse integration inaccuracy, etc., up to the meter’s data head.
JJ.Turn-down: the maximum flow divided by the minimum flow through a meter; used along with accuracy requirements. For example, a meter shall be accurate to within 2% of actual flow with throughout a 20:1 turndown
1.4 QUALITY ASSURANCE
A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for installation of units required for this
Project.
B. Manufacturer Qualifications: A firm experienced at least three years in manufacturing and installing power monitoring and control equipment similar to that indicated for this Project and with a record of successful in-service performance.
D. System Modifications: Make recommendations for system modification in writing to the VA. No system modifications shall be made without prior written approval of the VA. Any modifications made to the system shall be incorporated into the Operations and Maintenance Instructions, and other documentation affected. Provide to the VA software updates for all software furnished under this specification during this contract’s construction and verification periods and for the first two years after government acceptance. All updated software shall be verified as part of this contract.
1.5 PERFORMANCE
A. The advanced utility metering system shall conform to the following:
1. Site Data Aggregation Device Graphic Display: The system shall display up to 4 graphics on a single screen with a minimum of (20) dynamic points per graphic. All current data shall be displayed within (10) seconds of the request.
25 10 10 - 3
2. Site Data Aggregation Device Graphic Refresh: The system shall update all dynamic points with current data within ten seconds. Data refresh shall be automatic, without operator intervention.
3. Meter Scan: All changes of metered values shall be transmitted over the high-speed network such that any data used or displayed at a controller or Site Data Aggregation Device will be current, within the prior ten seconds.
4. Alarm Response Time: The maximum time from when meter goes into alarm to when it is annunciated at the workstation shall not exceed ten seconds.
5. Reporting Accuracy: Listed below are minimum acceptable reporting accuracies for all values within the below minimum turn-down envelope reported by the meters:
Measured Variable Units Measured
Minimum Turn-Down of Meter
Reporting Accuracy (Note 1)
Steam kW (MBH) 20:1 ±2%
Condensate kW (MBH) 20:1 ±2%
Chilled Water kW (MBH) 20:1 ±2%
Table 1.5: Meter Performance Criteria
Table Notes:
1. This table shows reporting accuracy, not merely the meter’s accuracy. Reporting accuracy includes meter accuracy and data conversion accuracy. See Article 1.3 in this Section for definition. Accuracy is shown against the measured value, not against the full range of the meter.
2. l/s: liter per second
CFH: cubic feet per hour kW: kilowatt
MBH: 1000’s British Thermal Units per hour
GPH: gallons per hour
1.6 WARRANTY
A. Labor and materials for advanced utility metering systems shall be warranted for a period as specified under Warranty in FAR clause
52.246-21.
B. Advance utility metering system failures during the warranty period shall be adjusted, repaired, or replaced at no cost or reduction in service to the owner. The system includes all computer equipment, transmission equipment, and all sensors and metering devices.
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1.7 SUBMITTALS
A. Product Data: for each type of product indicated, Attach copies of approved Product Data submittals for products (such as flowmeters, temperature sensors and pressure transmitters) that describe advance utility metering features to illustrate coordination among related equipment and utility metering and control.
B. Shop Drawings: include plans, elevations, sections, details, and attachments to other work.
1. Outline Drawings: Indicate arrangement of meters, components and clearance and access requirements. Clearly identify system components, internal connections, and all field connections.
1.8 CLOSEOUT SUBMITTALS
A. Operation and Maintenance Data: For advanced utility metering system components and meters, to include in emergency, operation, and maintenance manuals. Include the following:
5. Hard copies of manufacturer's specification sheets, operating specifications
6. In addition to the copies required by 01 00 00, provide 5 bound paper copies of the Operation and Maintenance Data and two compact disks (CD), with all Instructions as Acrobat PDF files. The pdf files shall identical to the paper copies and shall Acrobat navigation tools including Bookmarks for each Chapter.
7. The advanced utility metering system Operation and Maintenance
Instructions shall include:
a. Procedures for the AUMS system start-up, operation and shut-down.
b. Final As-Built drawings, including actual LAN cabling routing shown on architectural backgrounds.
c. Routine maintenance checklist, rendered in a Microsoft Excel format. The routine maintenance checklist shall be arranged in a columnar format. The first column shall list all installed devices, the second column shall list each device’s node identifier/address, the third column shall describe each device’s physical location, the fourth column shall state the maintenance activity or state no maintenance required, the fifth column shall state the frequency of the maintenance activity, frequency of calibration and the sixth column for additional comments or reference.
d. Qualified service organization list.
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e. In addition to the requirements in Section 01 33 23, the submittal shall include manufacturer Installation Requirements.
f. Include complete instructions for calibration of each meter type and model.
g. Start-Up and Start-Up Testing Report.
h. Performance verification test procedures and reports.
i. Preventive Maintenance Work Plan.
j. In addition to factory-trained manufacturers' representatives requirements in 01 00 00, provide signed letter by factory-trained manufacturers' representatives stating that the system and components are installed in strict accordance with the manufacturers’ recommendations.
B. Field quality-control test reports.
1.9 LICENSING AGREEMENT
A. Licenses procured as part of this work become the property of the government upon acceptance of the work. Licenses shall have no expiration.
B. Technical Support: Beginning with Government Acceptance, provide software support for one year.
C. Upgrade Service: Update software to latest version at Project completion. Install and program software upgrades that become available within two years from date of Government Acceptance.
Upgrading software shall include the operating systems. Upgrade shall include new or revised licenses for use of software.
1. Provide 30-day notice to Owner to allow scheduling and access to system and to allow Owner to upgrade computer equipment if necessary.
1.10 MAINTENANCE AND SERVICE
A. Preventive Maintenance Requirements: provide a preventative maintenance plan with attached procedures indicated by meter and component manufacturers. Perform maintenance procedures for a period of 1 year after government acceptance, at frequencies and using procedures required by the meter and component manufacturers. At a minimum and if the manufacturer is silent on its preventative maintenance requirements, frequencies, deliverables and activities shall comply with the following:
1. Preventive Maintenance Work Plan: prepare a Preventive Maintenance
Work Plan to schedule all required preventive maintenance. VA
25 10 10 - 6 approval of the Work Plan shall be obtained. Adhere to the approved work plan to facilitate VA verification of work. If the Contractor finds it necessary to reschedule maintenance, a written request shall be made to the VA detailing the reasons for the proposed change at least five days prior to the originally scheduled date.
Scheduled dates shall be changed only with the prior written approval of the REO.
2. Semiannual Maintenance: perform the following Semiannual Maintenance as specified:
a. Perform data backups on all Server Hardware.
b. Run system diagnostics and correct diagnosed problems.
e. Resolve all outstanding problems.
3. Maintenance Procedures
a. Maintenance Coordination: Any scheduled maintenance event by
Contractor that will result in component downtime shall be coordinated with the VA as follows. Time periods shall be
B. Service Call Reception
1. A VA representative will advise the Contractor by phone or in person of all maintenance and service requests, as well as the classification of each based on the definitions specified. A description of the problem or requested work, date and time notified, location, classification, and other appropriate information will be placed on a Service Call Work Authorization Form by the VA.
2. The Contractor shall have procedures for receiving and responding to service calls during regular working hours. A single telephone number shall be provided for receipt of service calls during regular working hours. Service calls shall be considered received by the
Contractor at the time and date the telephone call is placed by the
VA.
3. Separately record each service call request, as received on the
Service Call Work Authorization form.Complete the Service Call Work
Authorization form for each service call. The completed form shall include the serial number identifying the component involved, its location, date and time the call was received, nature of trouble, names of the service personnel assigned to the task, instructions describing what has to be done, the amount and nature of the
25 10 10 - 7 materials to be used, the time and date work started, and the time and date of completion.
4. Respond to each service call request within two working hours. The status of any item of work must be provided within four hours of the inquiry during regular working hours, and within sixteen hours after regular working hours or as needed to repair equipment.
PART 2 - PRODUCTS
2.1 ADVANCED UTILITY METERING SYSTEM
A. Functional Description
1. Meter and record load profiles. Chart energy and water consumption patterns.
a. Calculate and record the following:
1) Load factor.
2) Peak demand periods.
3. RS-232 ASCII Interface
a. ASCII interface shall allow RS-232 connections to be made between a meter or circuit monitor operating as the host PC and any equipment that will accept RS-232 ASCII command strings, such as local display panels, dial-up modems, and alarm transmitters.
c. The minimum data to be uploaded (per meter) includes:
1) A time stamp
2) A device identifier
3) A flow (power or water flow) value
4) A flow order of magnitude
5) Description of the flow’s units
C. Self-contained uninterruptible power supply (UPS):
1. Size: Provide a minimum of six hours of operation of workstation station equipment, including two hours of alarm printer operation.
2. Batteries: Sealed, valve regulated, recombinant, lead calcium.
3. Accessories:
a. Transient voltage suppression.
b. Input-harmonics reduction.
c. Rectifier/charger.
d. Battery disconnect device.
e. Static bypass transfer switch.
f. First six subparagraphs below are optional accessories.
g. Internal maintenance bypass/isolation switch.
h. External maintenance bypass/isolation switch.
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i. Output isolation transformer.
j. Remote UPS monitoring.
k. Battery monitoring.
l. Remote battery monitoring.
2.4 GROUNDING
A. Ground cable shields, drain conductors, and equipment to eliminate shock hazard and to minimize ground loops, common-mode returns, noise pickup, cross talk, and other impairments. Comply with VA 27 05 26
Grounding and Bonding for Communications Systems and with VA 26 05 26
Grounding and Bonding for Electrical Systems.
2.5 METER COMMUNICATION
A. Provide a BACNet network allowing communication from the meters’ data heads to the Site Data Aggregation Device.
B. Provide data heads at each meter, converting analog and pulsed information to digital information. Data heads shall allow for up to
24 hours of data storage (including time stamp, measured value, and scaling factor).
1. Each data head shall reside on a BACnet network using the MS/TP Data
Link/Physical layer protocol. Each data head shall have a communication port for connection to an operator interface.
2. Environment: Data Head hardware shall be suitable for the conditions ranging from -29°C to 60°C (-20°F to 140°F). Data Heads used outdoors and/or in wet ambient conditions shall be mounted within waterproof enclosures and shall be rated for operation at conditions ranging from -29°C to 60°C (-20°F to 140°F).
3. Provide a local keypad and display for interrogating and editing data. An optional system security password shall be available to prevent unauthorized use of the keypad and display.
4. Serviceability. Provide diagnostic LEDs for power, communication, and processor. All wiring connections shall be made to field-removable, modular terminal strips or to a termination card connected by a ribbon cable.
5. Memory. The building controller shall maintain all BIOS and data in the event of a power loss for at least 72 hours.
6. Immunity to power and noise. Controller shall be able to operate at
90% to 110% of nominal voltage rating and shall perform an orderly shutdown below 80% nominal voltage. Operation shall be protected
25 10 10 - 9 against electrical noise of 5 to 120 Hz and from keyed radios up to
5 W at 1 m (3 ft).
1. Steam Meters: provide vortex-shedding flowmeters, along with temperature sensors and pressure transducers to develop the energy flow.
2. Steam Condensate Meters: provide a magnetic flowmeter in new installations; provide an ultrasonic or vortex-shedding flowmeter in existing installations which service interruption is not allowed.
Provide temperature and pressure transducers to develop the energy flow.
b. Water Pressure Transmitters: Stainless-steel diaphragm construction, suitable for service; minimum 150-psig operating pressure and tested to 300-psig; linear output 4 to 20 mA.
D. Turbine flowmeters (water duty).
1. Flowmeter shall be as specified in Section 23 09 23, in the “water flow sensors” paragraph. Provide data head on meter as specified in this section.
2. Sensor shall be insertion turbine type with turbine element, retractor and preamplifier/transmitter mounted on a two-inch full port isolation valve; assembly easily removed or installed as a single unit under line pressure through the isolation valve without interference with process flow; calibrated scale shall allow precise positioning of the flow element to the required insertion depth within plus or minute 0.05 inch; wetted parts shall be constructed of stainless steel. Operating power shall be nominal 24 VDC. Local instantaneous flow indicator shall be LED type in NEMA 4 enclosure with 3-1/2 digit display, for wall or panel mounting.
a. Ambient conditions: -40 to 60 degrees C (-40 to 140 degrees F), 5 to 100 percent humidity
b. Operating conditions: 850 kPa (125 psig), 0 to 120 degrees C (30 to 250 degrees F), 0.15 to 12 m per second (0.5 to 40 feet per second) velocity.
3. Performance:
a. Transmitted signal from flowmeter and its transmitter shall have a total (rms) accuracy plus or minus 1% of actual flow rate.
25 10 10 - 10
b. Flowmeter accuracy shall be no more than plus or minus 0.1% of actual flow rate. Flowmeter repeatability shall be no more than
0.3% of actual flow rate. Meter shall be designed to minimize vibration effect and to provide elimination of this effect.
c. Minimum turndown capability shall be 20:1.
d. Pressure drop shall be as scheduled, maximum 1% of line pressure in lines sized 4 inches and larger.
e. Ambient temperature effects, less than 0.005 percent calibrated span per degree C (degree F) temperature change.
f. RFI effect - flow meter shall not be affected by RFI.
g. Power supply effect less than 0.02 percent of actual flow rate for a variation of plus or minus 10 percent power supply.
4. Provide a data head on the meter.
a. Preamplifier mounted on meter shall provide 4-20 ma divided pulse output or switch closure signal for units of volume or mass per a time base. Signal transmission distance shall be a minimum of
1,800 meters (6,000 feet)..
5. Straightening Vanes: Provide as recommended by the meter manufacturer for the actual installation arrangement.
E. Screw type flowmeters (No. 2 oil duty)
1. Meters shall have cast iron cases, nitrided steel spindles, Viton seals, threaded pipe connections, designed for pressure exceeding set pressure, plus 25 percent, of nearest upstream relief valve.
Meters shall be rated for 121 degrees C (250 degrees F) if utilized for heated oil.
2. Provide a meter data head.
a. Meter Registers: Hermetically sealed flow computer with digital flow rate readout and digital register for totalizer with at least five digits located at meter, positioned for easy viewing.
Provide a data head on the meter.
3. Performance:
a. Transmitted signal from flowmeter and its transmitter shall have a total (rms) accuracy plus or minus 1% of flow rate.
b. Flowmeter accuracy shall be no more than plus or minus 0.1%, over the required flow range. Flowmeter repeatability shall be no more than 0.2% of actual flow rate. Meter shall be designed to minimize vibration effect and to provide elimination of this effect.
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c. Minimum turndown capability shall be 10:1. Its maximum fluid pressure drop through meter shall be as scheduled.
F. Vortex-shedding flowmeters.
1. Meter shall have an all-welded flanged 316 stainless steel meter body with no seals. No sensor parts shall be exposed to the flow stream. Provide a 316 stainless steel trapezoidal shedder bar, sensing by detecting stresses in the shedder bar caused by vortices, and dual piezoelectric crystals located outside the process flow sense the shed vortices (dual crystal alignment cancels effects of noise and vibration). Design meter for Schedule 40 piping.
a. Meter shall be suitable for 25% warmer than the fluid operating temperature and for 25% higher than either the fluid’s operating pressure or 25% higher than the piping system’s safety valve set pressure, whichever is higher.
b. Meter flanges shall be Class 300 or higher, if required by the piping system’s temperature and pressure Class.
c. Meter shall be suitable for installation in ambient conditions ranging from -29 to 60 degrees C (-20 to 140 degrees F).
3. Performance:
a. Transmitted signal from flowmeter and its transmitter shall have a total (rms) accuracy plus or minus 1.5% of flow rate.
b. Flowmeter accuracy shall be no more than plus or minus 1% of span for gasses and plus or minus 0.7% of span for liquids. Flowmeter repeatability shall be no more than 0.2% of actual flow rate.
Meter shall be designed to minimize vibration effect and to provide elimination of this effect.
c. Minimum turndown ratio shall be 20:1 for gasses and liquids.
Maximum fluid pressure drop shall be as scheduled.
H. Magnetic flowmeters.
1. Meter shall have an all-welded flanged 316 stainless steel engineered flow tube with no seals. No sensor parts shall be exposed to the flow stream. Design meter for mating with Schedule 40 piping.
a. Meter shall be suitable for 25% warmer than the fluid operating temperature and for 25% higher than either the fluid’s operating pressure or 25% higher than the piping system’s safety valve set pressure, whichever is higher.
25 10 10 - 12
b. Meter flanges shall be Class 150 or higher, if required by the piping system’s temperature and pressure Class.
c. Meter shall be suitable for installation in ambient conditions ranging from -29 to 60 degrees C (-20 to 140 degrees F).
2. Provide meter data head.
a. Meters shall have digital readout of pressure-compensated flow rate and totalization located at transmitter and transmit flow rate and totalization digital signals to the Site Data
Aggregation Device // and recorders //. As an option, pressure compensation and the compensated flow rate may be performed and displayed by the Site Data Aggregation Device receiving signals from the flow meter and from a pressure transmitter.
b. Provide programmable microprocessor electronics with on-board programming. Output signals shall be immune to ambient temperature swings. Processor shall include continuous self-diagnostic routines that identify electronics problems and provide a warning. Electronics shall be replaceable in the field without affecting metering accuracy. Provide power supply as recommended by meter manufacturer. Mount electronics in a NEMA 4 enclosure separate from meter body in position accessible from platform or floor without the use of a portable ladder.
1) Power supply to meter and transmitter shall be 120V/60hz.
Provide a Class 2 control voltage transformer for 24VDC power to meter as needed.
3. Performance:
a. Transmitted signal from flowmeter and its transmitter shall have a total (rms) accuracy plus or minus 1.5% of flow rate.
b. Flowmeter accuracy shall be no more than plus or minus 1.5% of actual flow rate for gasses and plus or minus 1% of actual flow rate for liquids. Flowmeter repeatability shall be no more than
0.2% of actual flow rate. Meter shall be designed to minimize vibration effect and to provide elimination of this effect.
c. Minimum turndown ratio shall be 20:1 for gasses and liquids.
Maximum fluid pressure drop shall be as scheduled.
PART 3 - EXECUTION
3.1 INSTALLATION REQUIREMENTS
I. Water, Oil and Gas Meters
3. Flow meters, general
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a. Install meters and gages adjacent to machines and equipment to allow service and maintenance of meters, gages, machines, and equipment.
b. Connect flowmeter-system elements to meters, connect flowmeter transmitters to meters, and connect thermal-energy meter transmitters to meters.
c. Assemble and install connections, tubing, and accessories between flow-measuring elements and flowmeters according to manufacturer's written instructions.
d. Install flowmeter elements in accessible positions in piping systems.
e. Install flowmeter, with minimum 20 x pipe diameter straight lengths of pipe upstream and minimum 10 x pipe diameter straight lengths of pipe downstream from flowmeter unless otherwise indicated by manufacturer’s written instructions.
f. Mount thermal-energy meters on wall if accessible; if not, provide brackets to support meters.
3.2 ADJUSTING AND IDENTIFICATION
A. Install a permanent wire marker on each wire at each termination.
B. Identifying numbers and letters on the wire markers shall correspond to those on the wiring diagrams used for installing the systems.
C. Wire markers shall retain their markings after cleaning.
3.4 ACCEPTANCE TESTING
A. Develop testing procedures to address all specified functions and components of the Advanced Utility Metering System (AUMS). Testing shall demonstrate proper and anticipated responses to normal and abnormal operating conditions.
1. Provide skilled technicians to start and operate equipment.
2. Coordinate with equipment manufacturers to determine specific requirements to maintain the validity of the warranty.
3. Correct deficiencies and make necessary adjustments to O&M manuals and as-built drawings for issues identified in testing.
4. Provide all tools to start, check-out and functionally test equipment and systems.
5. Correct deficiencies and make necessary adjustments to O&M manuals and as-built drawings for issues identified in any testing
6. Review test procedures, testing and results with Government.
25 10 10 - 14
B. Testing checklists: Develop project-specific checklists to document the systems and all components are installed in accordance with the manufacturers recommendation and the Contract Documents.
C. Before testing, the following prerequisite items must be completed.
1. All related equipment has been started and start-up reports and checklists submitted and approved as ready for testing:
2. All associated system functions for all interlocking systems are programmed and operable per contract documents.
3. All punchlist items for the AUMS and equipment are corrected.
4. The test procedures reviewed and approved.
5. Safeties and operating ranges reviewed.
3.5 DEMONSTRATION AND INSTRUCTION
A. Furnish the services of a factory-trained engineer or technician for a total of two four-hour classes to instruct designated Facility
Information Technologies personnel. Instruction shall include cross connection, corrective, and preventive maintenance of the wired network system and connectivity equipment.
B. Before the System can be accepted by the VA, this training must be provided and executed. Training will be scheduled at the convenience of the Facilities Contracting Officer and Chief of Engineering Service.
C. On-site start-up and training of the advanced utility metering system shall include a complete working demonstration of the system with simulation of possible operating conditions that may be encountered.
1. Include any documentation and hands-on exercises necessary to enable electrical and mechanical operations personnel to assume full operating responsibility for the advanced utility monitoring system after completion of the training period.
D. Include 6 days on-site start-up assistance and 3 days on-site training in two sessions separated by minimum 1 month.
E. Regularly schedule and make available factory training for VA staff training on all aspects of advanced utility metering system including:
1. Comprehensive software and hardware setup, configuration, and operation.
2. Advanced monitoring and data reporting.
3. Advanced power quality and disturbance monitoring.
F. Before the system is accepted by the VA, the contractor shall walk-through the installation with the VA's representative and the design engineer to verify proper installation. The contractor may be
25 10 10 - 15 requested to open enclosures and terminal compartments to verify cable labeling and/or installation compliance.
G. As-built drawings shall be provided noting the exact cable path and cable labeling information. Drawings in .DWG format will be available to the contractor. As-builts shall be submitted to the VA on disk saved as .DXF or .DWG files. Redline hardcopies shall be provided as well. CAD generated as-built information shall be shown on a new layer named AS_BUILT.
----- END -----
09-01-20
22 05 19 - 1
SECTION 22 05 19
METERS AND GAUGES FOR PLUMBING PIPING
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section describes the requirements for water meters and gauges primarily used for troubleshooting the system and to indicate system performance.
B. A complete listing of common acronyms and abbreviations are included in
Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING
1.2 SUBMITTALS
A. Submittals, including number of required copies, shall be submitted in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and
SAMPLES.
B. Information and material submitted under this section shall be marked
“SUBMITTED UNDER SECTION 22 05 19, METERS AND GAUGES FOR PLUMBING
PIPING”, with applicable paragraph identification.
C. Manufacturer's Literature and Data including: Full item description and optional features and accessories. Include dimensions, weights, materials, applications, standard compliance, model numbers, size, and capacity.
1. Water Meter.
2. Pressure Gauges.
3. Thermometers.
4. Product certificates for each type of meter and gauge.
5. BACnet communication protocol.
D. Complete operating and maintenance manual shall including wiring diagrams, technical data sheets, information for ordering replaceable parts, and troubleshooting guide:
1. Include complete list indicating all components of the system.
2. Include complete diagrams of the internal wiring for each item of equipment.
3. Diagrams shall have their terminals identified to facilitate installation, operation and maintenance.
E. Completed System Readiness Checklist provided by the CxA and completed by the contractor, signed by a qualified technician and dated on the date of completion, in accordance with the requirements of Section 22
08 00, COMMISSIONING OF PLUMBING SYSTEMS.
22 05 19 - 2
1.3 AS-BUILT DOCUMENTATION
A. Comply with requirements in Paragraph “AS-BUILT DOCUMENTATION” of
Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING.
PART 2 - PRODUCTS
2.1 DISPLACEMENT WATER METER
A. For pipe sizes 50 mm (2 inches) and smaller, the water meter shall be displacement type, full size nutating disc, magnetic drive, sealed register, and fully conform to AWWA C700. Peak domestic flow shall be
2.2 L/s (34 gpm). The meter register shall indicate flow in liters
(U.S. gallons).
B. The water meter shall be rated for use at temperatures ranging from -40 degrees C (-40 degrees F) and 70 degrees C (158 degrees F) and operate at a working pressure of 1035 kPa (150 psig).
C. The meter case, bottom caps, and register box lids shall be constructed from cast bronze.
D. The meter shall register plus or minus 3 percent of the water actually passing through it at any rate of flow within the normal test flow limits specified in AWWA 700.
E. The water meter shall conform to NSF 372.
2.2 TURBINE WATER METER
A. The water meter shall be Turbine type, Class II, in-line, horizontal axis, and fully conform to AWWA C701. Peak domestic flow shall be
__2.2__L/s (__34__ gpm). The meter Register shall indicate flow in liters (U.S. gallons).
B. The water meter shall be rated for use at temperatures ranging from -40 degrees C (-40 degrees F) and 70 degrees C (158 degrees F) and operate at a working pressure of 1035 kPa (150 psig).
C. The turbine case shall be constructed of cast bronze.
D. The register box rings and lid shall be made of cast copper alloy containing not less than 75 percent copper. Forged or die cast copper alloy containing not less than 75 percent copper or a suitable synthetic polymer.
E. The flow measuring turbine shall be made of a suitable synthetic polymer with specific gravity approximately equal to that of water. The measuring turbine shall have sufficient dimensional stability to retain operating clearances at the full range of working temperatures.
22 05 19 - 3
F. All external case closures, such as rings, clamps, screws, bolts, cap bolts, nuts and washers shall be designed for easy removal following lengthy service.
G. The turbine meter shall have flanged ends and supplied with companion flanges, gaskets, and with bolts and nuts. The companion flanges shall be made of cast iron.
H. The meter shall register plus or minus 3 percent of the water actually passing through it at any rate of flow within the normal test flow limits specified in AWWA 701.
I. The water meter shall conform to NSF 372.
2.3 REMOTE READOUT REGISTER
A. All meters shall be equipped with a remote readout register in accordance with AWWA C707.
2.4 THERMOMETERS
A. Thermometers shall be straight stem, metal case, red liquid-filled thermometer, approximately 175 mm (7 inches) high, 4 degrees C to 200 degrees C (40 degrees F to 392 degrees F). Thermometers shall comply with ASME B40.200.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Direct mounted pressure gauges shall be installed in piping tees with pressure gauge located on pipe at the most readable position.
B. Valves and snubbers shall be installed in piping for each pressure gauge.
C. Test plugs shall be installed on the inlet and outlet pipes of all heat exchangers or water heaters serving more than one plumbing fixture.
D. Pressure gauges shall be installed where indicated in the drawings and at the following locations:
1. Building water service entrance into building.
2. Inlet and outlet of each pressure reducing valve.
3. Suction and discharge of each domestic water pump or re-circulating hot water return pump.
E. Water meter installation shall conform to AWWA C700, AWWA C701, and
AWWA C702. Electrical installations shall conform to IEEE C2, NFPA 70, and to the requirements specified herein. New materials shall be provided.
F. Remote readout register shall be mounted at the location indicated in the drawings or as directed by the COR.
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G. Thermometers shall be installed on the water heater inlet and outlet piping, thermostatic mixing valve outlet piping, and the hot water circulation pump inlet piping.
H. If an installation is unsatisfactory to the COR, the Contractor shall correct the installation at no additional cost or time to the
Government.
3.2 FIELD QUALITY CONTROL
A. The meter assembly shall be visually inspected and operationally tested. The correct multiplier placement on the face of the meter shall be verified.
3.3 STARTUP AND TESTING
A. Perform tests as recommended by product manufacturer and listed standards and under actual or simulated operating conditions and prove full compliance with design and specified requirements. Tests of the various items of equipment shall be performed simultaneously with the system of which each item is an integral part.
B. When any defects are detected, correct defects and repeat test at no additional cost or time to the Government.
C. The CxA will observe startup and contractor testing of selected equipment. Coordinate the startup and contractor testing schedules with the COR and CxA. Provide a minimum notice of 10 working days prior to startup and testing.
3.4 DEMONSTRATION AND TRAINING
A. Provide services to instruct each VA personnel responsible in operation and maintenance of the system.
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File details come from the government source that posted it. Updated .