Attachment 6 - ThermoTopEvo.pdf

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Attached to
Small Lift/Non-Lift Transit Buses
Solicitation number
RFP 171 210000000703 4
Issued by
Michigan

About this file

This is a product specification document for the Thermo Top Evo, a next-generation engine-off coolant heater manufactured by Webasto Thermo & Comfort North America, Inc. The document outlines the features, technical specifications, and available kit configurations for this diesel-fueled heating system. The product is designed to provide engine pre-heating, reduce fuel consumption, and improve diesel particulate filter (DPF) performance. Key improvements over previous models include more flexible installation options with rotatable coolant connections, extended fuel line length, higher maximum combustion air temperature ratings, universal controller harness compatibility, multiple mounting bracket options, blink code diagnostics, and reduced operational noise. The standard kit includes an integrated control unit, on/off switch, fuel metering pump, fuel lines and filter, exhaust and combustion air tubing, wiring harness with fuse holder, and an operation and installation manual backed by a two-year/2000-hour limited warranty.

The Thermo Top Evo operates on 12-volt nominal voltage with an operating range of 10 to 16.5 volts and consumes 41 watts during normal operation and 14 amps during startup. The heating capacity ranges from 2.5 to 5.0 kilowatts (8,600 to 17,200 BTU/h) and operates on diesel or arctic diesel fuel. The unit measures 8.54 by 3.58 by 5.79 inches and weighs 4.6 pounds without the coolant pump. Three standard kit configurations are available: the Diesel Kit with SmarTemp Control fx 2.0 (Part Number 5013379A), the basic Diesel Kit (Part Number 5013378A), and the Diesel Kit with enclosure (Part Number 5013389A). The optional SmarTemp Control fx 2.0 (Part Number 5010633C) features programmable runtimes, adjustable low-voltage disconnect, ergonomic design, and a large backlit LCD screen.

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Text version

NEW Thermo Top Evo Next Generation Engine-Off Coolant Heater

ALL-NEW

Thermo Top Evo Benefits:

n More flexible installation options:

n Coolant inlet & outlet connections can be rotated n Longer fuel line length n Higher maximum combustion air temperature n Universal controller harness n 1 standard, 4 available, mounting brackets n Blink code diagnostics n Quieter heater and fuel delivery operation

Engine pre-heat, fuel savings and improve DPF performance

As the industry leader in efficient thermo technologies, Webasto is committed to continuous advancements that improve equipment performance and occupant comfort. Therefore, we’re pleased to introduce the Thermo Top Evo.

Featuring advancements in the fuel delivery system, controls, diagnostics and flexible installation, the Thermo Top Evo improves the user experience and continues the Webasto heritage as a leader in idle-reduction, fuel efficiency and emission control.

Webasto Thermo & Comfort North America, Inc.

15083 North Road Fenton, Michigan 48430

USA

Toll Free: 800-860-7866

Phone: 810-593-6000 webasto.com

Thermo Top Evo

Heating Flow [kW] (Partial Load / Full Load) 8,600 - 17,200 BTU/h (2.5 - 5.0 kW)

Fuel Diesel, Arctic Diesel

Nominal Voltage (Suitability for special fuels)

Operating Voltage 12 V

10 to 16.5

Power Consumption (including coolant pump) 41 W

Power Consumption During Start-up at 12 V 14 Amps

Fuel Pump / Coolant Pump DP 42 / U4847 econ

Noise Emission 61 dB

Dimensions (L x W x H) (without coolant pump) 8.54 x 3.58 x 5.79 in (217 x 91 x 147 mm)

Weight 4.6 lb. (2.1 kg)

Diagnostic Blink Code, Diagnostic Tool

Technical Specifications

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Standard Kit Components:

n Integrated Control Unit n On/Off Switch n Fuel Metering Pump w/Mounting Bracket n Fuel Line n Fuel Filter n Universal Fuel Standpipe n Exhaust Tubing n Combustion Air Tubing n Wiring Harness w/ Fuse Holder n Operation/Installation Manual n 2 Year/2000 Hour Limited Warranty

System Schematic

Available Thermo Top Evo Heater Kits:

Thermo Top Evo Diesel Kit w/SmarTemp Control fx 2.0 (12 V) - PN: 5013379A

Thermo Top Evo Diesel Kit (12 V) - Part Number: 5013378A

Thermo Top Evo Diesel Kit w/enclosure (12 V) - Part Number: 5013389A

SmarTemp Control fx 2.0 (optional):

Part Number 5010633C

• Programmable runtimes

• Adjustable LVD

• Ergonomic design

• Large backlit LCD screen

1 Combustion Air Fan

2 Motor

3 Igniter / Flame Detector

4 Burner Evaporator

5 Combustion Chamber

6 Coolant Temperature

Sensor

7 Coolant Outlet

8 Overheat Sensor

9 Coolant Inlet

10 Heater Body

11 Heat Exchanger

12 Circulation Pump

13 Fuel Metering Pump

14 Exhaust Outlet

15 Fuel Line

16 Magnets (for Hall Sensor)

17 Combustion Air Inlet

18 Hall Sensor

19 Electronic Control Unit

File details come from the government source that posted it. Updated .