Attachment 6 First Article Test Plan.pdf

Attachment 6

First Article Test Plan

PREFABRICATED FIBERGLASS EQUIPMENT SHELTERS

6973GH-24-R-00004

2 January 2024

This document covers first article test procedures for Prefabricated Fiberglass Equipment Shelters, 6973GH-24-R-00004

Applicable Documents:

Technical Evaluation Plan, SIR/RFO # 6973GH-R-00004 FAA Equipment Shelter Specification, SIR/RFO # 6973GH-R-00004

General requirements:

Inspection shall be a visual inspection to ensure the vendor meets the requirements outlined in the FAA Equipment Shelter Specifications which details the fabricated and assembled transportable prefabricated insulated fiberglass equipment shelter to include interior finish materials, exterior door and frame, hardware, door hood, HVAC, electrical equipment, and fixtures. The shelters must be pre-assembled and fiber-glassed with Gelcoat finish, completely dust-proof and watertight, and must be completely shop-fabricated with the required appurtenances. The shelters must be designed for the explicit use of housing and maintaining electronic equipment and related components within an environmentally controlled atmosphere by maintaining the proper operating conditions for the equipment.

Requirement Meets criteria

Yes/No Provided shelter manual and keys.

Shelter Drawing Requirements:

1. Provided two (2) paper copies of final drawings, one (1) electronic copy in a dwg format and (1) electronic copy in pdf format.

2. Drawings demonstrate detailed specifications of the different interior and exterior exposures.

3. Drawings includes electrical layouts and all options for the shelters.

4. Drawings include the foundation plan for the size shelter built for the

FAALC for proper construction at FAA facilities.

5. Drawings provides generic designs for grade beam, slab, and pier construction.

Electrical panel and wires identified correctly and numbered, #6 ground between bars in electrical panel.

Receptacles correctly labeled and clearly marked TVSS installed and correctly wired and sealed, PVC exit in correct location.

Exhaust fan/louver operate correctly. Filters installed.

Vent/fan covers installed and are correct type.

Heater/HVAC unit operate correctly. Filters installed and ground on outside conduits.

Air conditioner receptacle have the correct voltage (window unit only).

Interior lights operate correctly, and fixtures are not broken or bent.

Attachment 6

Exterior light/sensor operate correctly.

Receptacles correctly wired and grounded.

GFI receptacle operate properly in test.

Conduit runs secure and all connections tight, correct number of supports and plumb.

Panels and duct cover properly installed and secure with correct hardware.

Electrical panel, disconnect and duct properly grounded and ground properly crimped.

Ground plates and PVC conduit installed correctly.

Shelter door ground strap installed and properly bonded to the skid.

Interior condition, walls, floor, and ceiling.

Fiberglass exterior condition check for separation.

Shelter data plate installed, and the data is accurate.

Shelter mounting plates and sealant, fiberglass rain covers, air conditioner unit and fixture covers, spare fuses are included with the delivery of the shelter.

The shelter grounding kit provided must match the dimensions of the shelter.

Typical grounding kit should include:

1. Harger 1224ASTAT 24” solid copper air terminals, QTY (4)

2. Harger #207 copper T connector, QTY (4)

3. Harger #262 copper adhesive cable holder, QTY (10-12)

4. 28 Strand, 14 conduction rope lay conduction, QTY (100ft)

5. Unitex Pro Poxy 300 fast epoxy 250ml with nozzle to adhere 262’s to roof.