Attachment 5 - ES7034 (Rework Repair).docx

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Attached to
BBU-48A/B Impulse Cartridge
Solicitation number
FA8213-25-R-B001
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About this file

This is a technical attachment (ES7034) defining requirements for rework and repair of nonconforming materials for a BBU-48A/B Impulse Cartridge production contract.

The document establishes that rework procedures must be documented and submitted to the Government Quality Assurance Representative for review, while repair procedures require submission via DD Form 1694 for Contracting Officer approval. All submissions must include root cause analysis and preventive actions. The contractor must provide reinspection protocols that supersede Technical Data Package requirements. These requirements flow down through the supply chain to all suppliers, vendors, and subcontractors. The document distinguishes between rework (complete correction to meet specifications) and repair (bringing item to usable condition while not fully meeting all specifications).

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Text version

Attachment #5

(ES7034)

REWORK AND REPAIR OF NONCONFORMING MATERIAL

Jan 2012 (version)

(a) Rework and Repair are defined as follows:

(1) Rework - The reprocessing of nonconforming material to make it conform completely to the drawings, specifications or contract requirements.

(2) Repair - The reprocessing of nonconforming material in accordance with approved written procedures and operations to reduce, but not completely eliminate, the nonconformance. The purpose of repair is to bring nonconforming material into a usable condition. Repair is distinguished from rework in that the item after repair still does not completely conform to all of the applicable drawings, specifications or contract requirements.

(b) Rework procedures along with the associated inspection procedures shall be documented by the Contractor and submitted to the Government Quality Assurance Representative (QAR) for review prior to implementation. Rework procedures are subject to the QAR's disapproval.

(c) Repair procedures shall be documented by the Contractor and submitted on a Request for Deviation/Waiver, DD Form 1694, to the Contracting Officer for review and written approval prior to implementation.

(d) Whenever the Contractor submits a repair or rework procedure for Government review, the submission shall also include a description of the cause for the nonconformances and a description of the action taken or to be taken to prevent recurrence.

(e) The rework or repair procedure shall also contain a provision for reinspection which will take precedence over the Technical Data Package requirements and shall, in addition, provide the Government assurance that the reworked or repaired items have met reprocessing requirements.

(f) Rework and repair is a supply chain flow-down requirement that applies to contractors and their suppliers, vendors or subcontractors.

(End of attachment)

(ES7034)

File details come from the government source that posted it. Updated .