Attachment 3 Statement of Work.pdf

CUI

CONTROLLED BY: Portsmouth Naval Shipyard CONTROLLED BY: Code 220P

CUI CATEGORY: OPSEC

DISSEMINATION CONTROLS: FEDCON

PORTSMOUTH NAVAL SHIPYARD

FY 25 DEPOT MAINTENANCE AVAILABILITY (DMP-1)

UPGRADE AND REPAIR THE SECONDARY PROPULSION UNIT (SPU) ROTATIONAL

DEPLOYMENT MECHANISM (RDM), ROTARY JOINT AND HYDRUALIC TRAINING MOTOR

SPECIFICATION FOR SERVICE AND WORK TO BE ACCOMPLISHED

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I FY-24 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM NO. TITLE DATE

009-01 General Criteria; accomplish 25OCT2022

009-02 Environmental Compliance Report for Material Usage; accomplish 25OCT2022

009-03 Toxic and Hazardous Substance; control 25OCT2022

009-04 Quality Management System; provide 25OCT2022

009-05 Temporary Access; accomplish 25OCT2022

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations; accomplish 25OCT2022

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping; accomplish 25OCT2022

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 25OCT2022

009-09 Process Control Procedure (PCP); provide and accomplish 27FEB2022

009-10 Asbestos – Containing Material (ACM); control 25OCT2022

009 11 Insulation and Lagging; accomplish 25OCT2022

009-12 Weld, Fabrication, and Inspect; accomplish 25OCT2022

009-13 Meter, Gage, Switch and Thermometer; repair 25OCT2022

009-15 Rotating Machinery; balance 25OCT2022

009-16 Electronic Equipment; repair 25OCT2022

009-17 Rotating Electrical Equipment; repair 25OCT2022

009-18 Mine Warfare Ships Magnetic Material; control 25OCT2022

009-19 Provisioning Technical Documentation (PTD); provide 25OCT2022

009-20 Government Property; control 25OCT2022

009-21 Alteration Verification, Logistics and Technical Data; provide 25OCT2022

009 23 Interferences; remove and install 25OCT2022

009-24 Authorization, Control, Isolation, Blanking, Tagging and Cleanliness; accomplish 25OCT2022

009-25 Structural Boundary Test; accomplish 25OCT2022

009-26 Deck Covering; accomplish 25OCT2022

009-27 Material Identification and Control (MIC) for Level I System; accomplish 25OCT2022

009-30 Boiler Sample Tube; inspect 25OCT2022

009-31 Boiler Waterjet Cleaning; accomplish 25OCT2022

009-32 Cleaning and Painting Requirements; accomplish 25OCT2022

009-33 Rotating Electrical Equipment; rewind 25OCT2022

009-34 Fire Protection of Unmanned Vessels at Contractor’s Facility; accomplish 25OCT2022

009-36 Controller; repair 25OCT2022

009 37 General Procedure for Woodwork; accomplish 25OCT2022

009-38 Boiler, Catapult Accumulator, and Reboiler Dry Lay-up; accomplish 25OCT2022

009-39 Technical Manual Contract Requirement (TMCR) for New Technical Manuals for Commercial Equipment/Component; accomplish

25OCT2022

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

25OCT2022

009-45 Tapered Plug Valve; repair 25OCT2022

ITEM NO. TITLE DATE

009-46 Butterfly Valve, Synthetic and Metal Seated; repair 25OCT2022

009-47 Gate Valve; repair 25OCT2022

009-48 Pressure Seal Bonnet Valve Shop Repair; accomplish 25OCT2022

009-49 Pressure Seal Bonnet Valve In-line Repair; accomplish 25OCT2022

009-50 Horizontal Swing Check Valve; repair 25OCT2022

009-52 Relief Valve; repair 25OCT2022

009-53 Bolted Bonnet, Globe, Globe Angle, and Globe Stop Check Valve Shop Repair;

accomplish

25OCT2022

009-54 Bolted Bonnet, Globe, Globe Angle, and Globe Stop Check Valve In-line Repair;

accomplish

25OCT2022

009-55 Regulating/Reducing Valve; repair 25OCT2022

009-56 Main Propulsion Boiler Wet Lay-up; accomplish 25OCT2022

009-57 Reduction Gear Security; accomplish 25OCT2022

009-58 Pump and Driver Shaft Alignment; accomplish 25OCT2022

009 60 Schedule and Associated Reports for Availabilities over 9 Weeks in Duration; provide and manage

25OCT2022

009-61 Shipboard Use of Fluorocarbons; control 25OCT2022

009-62 Boiler Handhole, Manhole Seat and Plate; inspect 25OCT2022

009-63 Lubricating Oil and Hydraulic Fluid; analyze 25OCT2022

009-65 Polychlorinated Biphenyls (PCBs); control 25OCT2022

009-67 Integrated Total Ship Testing; manage 25OCT2022

009-69 Heavy Weather/Mooring Plan; provide 25OCT2022

009 70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

25OCT2022

009-71 Piping System; test 25OCT2022

009-72 Physical Security at Private Contractor’s Facility; accomplish 25OCT2022

009-73 Shipboard Electrical/Electronic Cable Procedure; accomplish 25OCT2022

009-74 Occupational, Safety and Health Plan; accomplish 25OCT2022

009-75 Circuit Breaker; repair 25OCT2022

009-76 Waveguide and Rigid Coaxial Lay-Up; accomplish 25OCT2022

009 77 Cofferdam Installation; accomplish 25OCT2022

009-78 Passive Countermeasures System (PCMS) Material; repair 25OCT2022

009-79 Government Owned Material (GOM); Status for Multi-Ship Multi-Option availabilities;

report

25OCT2022

009-80 Ship’s Facilities; maintain 25OCT2022

009-81 Compartment Closeout; accomplish 25OCT2022

009-82 Installation of Equal Component Vice Specified Component; report 25OCT2022

009-83 Wire Rope Assembly; fabricate 25OCT2022

009-84 Threaded Fastener Requirements; accomplish 25OCT2022

009-85 Government Sponsored Planning Yard/Configuration Data Manager (CDM) On-Site Representative Facility; provide

25OCT2022

009-86 Recovery and Turn-In of Ozone Depleting Substance (ODS); accomplish 25OCT2022

009-87 Chemical Disinfection Procedure; accomplish 25OCT2022

ITEM NO. TITLE DATE

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping;

certify

25OCT2022

009-90 Technical Representative; provide 25OCT2022

009-91 Propeller In-Place Inspection; accomplish 25OCT2022

009-92 Resilient Mount; install 25OCT2022

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

25OCT2022

009 95 Mechanically Attached Fitting (MAFs); install 25OCT2022

009 96 Ball Valve; repair 25OCT2022

009 99 Ship Departure Report; provide 25OCT2022

009-100 Ship’s Stability; maintain 25OCT2022

009-101 Ship Transit and Berthing; accomplish 25OCT2022

009-103 Weight and Moment Change Data; provide 25OCT2022

009-104 Vibration Testing and Analysis; accomplish 25OCT2022

009-105 Thermal Sprayed Coating for Machinery Component Repair; accomplish 25OCT2022

009-106 Work Authorization Form Coordinator (WAFCOR); provide 25OCT2022

009-107 Piping System Cleanliness Restoration and Flushing (Non-Nuclear); accomplish 25OCT2022

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 25OCT2022

009 110 Non Nuclear Work on a Nuclear Vessel; accomplish 25OCT2022

009-111 Scheduled and Associated Reports for Availabilities 9 Weeks or Less in Duration; provide and manage

25OCT2022

009-112 Prevention of Radiographic – Inspection Ionizing – Radiation Hazard; accomplish 25OCT2022

009-113 Rotating Electrical Equipment with a Sealed Insulation System (SIS); rewind 25OCT2022

009-114 Mold Remediation; accomplish 25OCT2022

009-115 Bearing Re-babbitting; accomplish 25OCT2022

009-116 Waste Heat Boiler Sodium Nitrite Wet Lay-up; accomplish 25OCT2022

009 117 Combat Systems Light Off Support; provide 25OCT2022

009-118 CG Deck Loading; accomplish 25OCT2022

009-120 Fact Finding and Critique of Unplanned Events; manage 25OCT2022

009-121 Ship Assessment / Inspection; accomplish 25OCT2022

009-122 Temporary Pad-eye; install and remove 25OCT2022

009-123 Fiber Optic Component; remove, relocate, repair, and install 25OCT2022

009-124 Thermal Spray Non-Skid Application; accomplish 25OCT2022

009-125 Boats Less Than 65 Feet Long; accomplish 25OCT2022

ITEM NO. TITLE

238-02-001 Secondary Propulsion Unit (SPU) Rotatable Deployment Mechanism (RDM)

ITEM NO: 238-02-001 Page 1 of 4

1. SCOPE:

1.1. Title: Upgrade and repair the Secondary Propulsion Unit (SPU) Rotary Deployment Mechanism (RDM).

1.2. Location of Work:

1.2.1. Curtiss Wright (CW) Electro-Mechanical Division (EMD) repair facility.

1.3. Identification:

1.3.1. Quantity: (1 EA), Rotational Deployment Mechanism (RDM) and support material including but not limited to the following items:

1.3.1.1. Rotary Joint

1.3.1.2. Hydraulic Training Motor

2. REFERENCES:

2.1. Standard Items, (FY-24)

2.2. Submarine Maintenance Standard (SMS) 2380-081-029 Rev C, Chg. 1, Restore Secondary Propulsion Rotational Deployment Mechanism.

2.3. SMS 2380-081-027 Rev –, Chg. 5, Restore Secondary Propulsion System Rotational Deployment Mechanism Rotary Joint.

2.4. DFS 1056-2018, RDM TRAINING MOTOR BREAKAWAY TORQUE VIOLATES REQMTS.

PERM DFS

2.5. LAR SHAPEC-0026-25, CLASS ROTARY JOINT CONFIGURATION APPLICABILITY

2.6. Curtiss-Wright DWG 4D98026 REV 7 / RDM Hydraulic Motor

3. REQUIREMENTS:

3.1. Curtiss Wright- EMD (CW) shall provide labor, management, supervision, tools, materials, transportation, and equipment necessary to restore/upgrade components as detailed in paragraphs 3.1.1. through and including

3.1.3. below and repair all identified deficiencies as approved by Portsmouth Naval Shipyard (PNSY).

3.1.1. Rotational Deployment Mechanism (RDM)

3.1.1.1. CW shall refurbish and (as applicable) upgrade the RDM per Reference 2.2 Enclosure 5 and RDM Refurbishment Repair Procedure RP10748 guidance. Upon completion of work, CW shall ship the RDM to

PNSY.

3.1.1.1.1. CW shall provide objective quality evidence that certifies the 24/EA training motor mounting studs (P/N 4541B76H01 of Enclosure 1) and 24/EA training motor mounting nuts (P/N 4541B77H01 of Enclosure 1) have been replaced and assembled in accordance with NOTE 24, NOTE 25 and Paragraph 5.l.(16) of Attachment 5 of Reference 2.2. (CDRL A001)

3.1.1.2. Reference 2.2, Attachment 5, Paragraph 6 specifies the in-shop testing that is required for the RDM assembly (including training motor and rotary joint) based on the work accomplished during restoration. CW shall perform testing of the RDM assembly in accordance with paragraph 6 of Reference 2.2.

ITEM NO: 238-02-001 Page 3 of 4 of restoration and satisfactory testing, CW shall document the as-released hydraulic motor worm shaft breakaway torque and provide to PNSY. (CDRL A002)

3.1.3.2.3. CW shall perform testing of the training motor in accordance with Reference 2.2, Attachment 5, Paragraph 1.e and required testing detailed in Refurbishment Repair Procedure RP10748. For each shop test performed, CW shall provide objective quality evidence including, but not limited to, test medium, test medium temperature (if applicable), test pressure, test duration and descriptive results of the test. (CDRL A002)

3.1.4. Materials:

3.1.4.1. CW shall procure material identified in Enclosure 1 for use at CW-EMD facilities during upgrade and refurbishment of the RDM, Training Motor and Rotary Joint.

3.1.4.2. CW shall provide objective quality evidence of all new material procured and utilized during upgrade and refurbishment of the RDM, Training Motor and Rotary Joint. (CDRL A003)

4. NOTES:

4.1. Known Points Of Contact for sole source CW:

Dustin Koedel Curtiss Wright Electro-Mechanical Division 1000 Wright Way Cheswick, PA 15024 Phone: (724) 275-5000

4.2. The material listed in Enclosure 1 that is to be procured per paragraph 3.1.4 includes items that have been identified as long lead time material that the OEM may utilize during refurbishment.

5. GOVERNMENT RESPONSIBILITIES:

5.1. PNSY shall provide the following services in support of this contract:

5.1.1. RDM assembly will be crated and shipped by PNSY in a reusable solid container. RDM assembly shall be shipped back to PNSY utilizing the same container.

5.1.2. Additional material that is required per Reference 2.2 during shipboard reinstallation of the RDM by PNSY and is considered long lead time material (i.e. breechlock shock mounts) will be procured by PNSY through the National Stock System.

5.2. PNSY as the Lead Maintenance Authority will provide final evaluation and disposition (approval or disapproval) of identified non-conformances.

5.2.1. PNSY will provide engineering services as the Lead Technical Authority for this availability which includes, but is not limited to; review of Departures From Specification (DFS), Liaison Action Request (LAR) with VIRGINIA Class Planning Yard (VAPY), communications with NAVSEA Technical Authority (NAVSEA 05), communication with Naval Reactors Representative Office (NRRO, NAVSEA 08), and communications with Reactor Plant Planning Yard (RPPY).

6. GOVERNMENT FURNISHED MATERIAL (GFM):

6.1. (One EA), Rotational Deployment Mechanism (RDM) (including the Training Motor and Rotary Joint), Part number 4D98024G01.

ITEM NO: 238-02-001 Page 4 of 4

7. PERIOD OF PERFORMANCE:

7.1. The Period of Performance (POP) for this contract is 01MAY 2026 through 01MAY 2027.

7.2. RDM assembly and associated items will be provided to CW no later than RM00 for DMP.

7.3. RDM assembly, associated items and any excess new material purchased per this SOW not utilized during refurbishment will be returned to PNSY no later than 6 months prior to UD48 for .

7.4. Availability Key Event (KE) and Milestone (MS) dates are not yet established. Final schedule shall be determined at the time of award but shall adhere to all delivery guidelines identified in paragraphs 7.1 through 7.3.

8. DELIVERABLES:

8.1. Upon completion of the RDM, Rotary joint and Training motor, CW shall ship completed documentation with the RDM to PNSY. Documentation may be shipped separate from the unit, but must be sent within 30 days of component shipping dates via trackable carrier. Documentation may be combined with other documents shipped per this SOW as requested in the following sections:

8.1.1. 3.1.1.1.1.

8.1.2. 3.1.1.2.1.

8.1.3. 3.1.2.1.1.

8.1.4. 3.1.2.1.3.

8.1.5. 3.1.3.2.

8.1.6. 3.1.3.2.2.

8.1.7. 3.1.3.2.3.

8.1.8. 3.1.4.2.

8.2. Upon completion of the RDM, Rotary joint and Training motor, CW shall mail completed documentation to SUBMEPP per 3.1.3.2.1. Documentation may be shipped separate from the unit, but must be sent within 30 days of component shipping dates via trackable carrier.