ATTACHMENT 3 (SOW) - EATON UPS MANUAL.pdf

p/n: P-164000302 Revision 04

Generation 3 40–60 kVA (208/220V) Installation and Operation Manual

Eaton®® 93E UPS

ATTACHMENT 3 - EATON UPS MANUAL

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©Copyright 2013-2020 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement.

! IMPORTANT

To ensure you have the most up-to-date content and information for this product, please review the latest manual revision on our website, www.eaton.com/93E.

EATON

END-USER LICENSE AGREEMENT

IMPORTANT, READ CAREFULLY. THIS END USER LICENSE AGREEMENT (THE

“AGREEMENT”) IS A BINDING CONTRACT BETWEEN YOU, THE END-USER (THE

“LICENSEE”) AND EATON INTELLIGENT POWER LIMITED, IRELAND, OR ONE OF ITS

AFFILIATES (“EATON” OR “LICENSOR”). BY OPERATING THIS UNINTERRUPTIBLE

POWER SUPPLY (UPS) PRODUCT INCLUDING SOFTWARE EMBEDDED IN IT

(FIRMWARE), YOU, THE LICENSEE, ARE AGREEING TO BE BOUND BY THE TERMS,

CONDITIONS, AND LIMITATIONS OF THIS AGREEMENT. READ THE TERMS AND

CONDITIONS OF THIS AGREEMENT CAREFULLY BEFORE, INSTALLING OR OPERATING

THE PRODUCT. IF YOU DO NOT AGREE TO THE TERMS OF THIS AGREEMENT,

PROMPTLY RETURN THE UNUSED PRODUCT TO EATON.

1.0 DEFINITIONS

1.1 Documentation. “Documentation” means the user guides and manuals for the installation and use of the UPS, whether made available over the internet, provided in CD-ROM, DVD, hard copy or other form.

1.2 Firmware. “Firmware” means software programs that are embedded in the product for which Licensee is granted a license hereunder, the Documentation therefore and, to the extent available, Updates thereto. The Firmware is licensed hereunder in object code (machine-readable) form only except that certain software programs may include limited portions in source code (human-readable) form.

1.3 Update. “Update” means a subsequent release of the Firmware, if and when developed by Eaton. An Update does not include any release, new version, option, or future product, which Eaton licenses separately.

2.0 FIRMWARE LICENSE

2.1 Ownership. Eaton or its third party licensors retains all title, copyright and other proprietary rights in, and ownership of the Firmware regardless of the media upon which the original or any copy may be recorded or fixed.

2.2 License Grant. Eaton grants to Licensee a limited, revocable, non-exclusive, non-assignable license to use the Firmware in conjunction with the operation of the product to which the Firmware pertains or other products as described by Eaton in the Documentation. Licensee does not acquire any rights, express or implied, other than those expressly granted in this Agreement.

2.3 Restrictions and Requirements. Licensee will not, nor will it permit others to, modify, adapt, translate, reverse engineer, decompile, or disassemble the Firmware or any component thereof (including the Documentation), or create derivative works based on the Firmware (including the Documentation), except to the extent such foregoing restriction is prohibited by applicable law or applicable open source license to, and only to, any open source software component that is incorporated into the Firmware (if any). Copyright laws and international treaties protect the Firmware, including the Documentation. Unauthorized copying of the Firmware, the Documentation or any part thereof, is expressly prohibited. For avoidance of doubt, Eaton does not grant Licensee a license to any of Eaton’s brands, logos, designs, trade dress, service marks, trademarks, domain names or trade names, in whole or in part.

Licensee agrees to install or allow installation of all corrections of substantial defects, security patches, minor bug fixes and updates, including any enhancements, for the Firmware in accordance with the instructions and as directed by Eaton.

2.4 Transfer and Assignment Restrictions. Licensee will not sell, resell, assign, lease, sublicense, encumber, or otherwise transfer its interest in this Agreement or in the Firmware, or the Documentation in whole or in part, or allow any other person or entity, including any parent or subsidiary of Licensee or other subsidiary of Licensee’s parent, to copy, distribute, or otherwise transfer the Firmware without the prior written consent of Eaton. Licensee may transfer the Firmware directly to a third party only in connection with the sale of the Eaton product in which it is installed.

3.0 TERMINATION

3.1 Termination. This Agreement and the license granted hereunder automatically terminates if Licensee breaches any provision of this Agreement. Eaton may terminate this license at any time with or without cause.

3.2 Effect of Termination. Immediately upon termination of this Agreement or the license granted hereunder, Licensee will cease using the product. The parties’ rights and obligations under the following sections of this Agreement will survive termination of this Agreement: Article 1.0, Section 2.1, Section 2.3, Section 2.4, Article 3.0, Article 4.0 and Article 5.0.

4.0 INFRINGEMENT AND WARRANTIES

4.1 Infringement. If Licensee learns of a threat, demand, allegation, or indication that the UPS with its firmware infringes or misappropriates any third party intellectual property rights (including but not limited to any patent, copyright, trademark, trade dress, or trade secret) (“Intellectual Property Claim”), Licensee will notify Eaton promptly of such claim. Eaton may, in its sole discretion, elect to assume sole control of the defense and settlement of said Intellectual Property Claim and Licensee will provide reasonable information and assistance to Eaton for the defense of such claim.

4.2 Disclaimer of Warranties. THE FIRMWARE IS PROVIDED “AS IS” WITHOUT

WARRANTY OF ANY KIND, . EATON DOES NOT WARRANT THAT THE FIRMWARE

WILL BE ERROR-FREE OR SECURE FROM UNAUTHORIZED ACCESS. THE LICENSEE

EXPRESSLY ACKNOWLEDGES THAT TO THE EXTENT PERMITTED BY APPLICABLE

LAW, THE USE OF THE PRODUCT IS AT LICENSEE’S SOLE RISK.

5.0 GENERAL PROVISIONS

5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof.

5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT

TO THE CONTRARY, LICENSEE EXPRESSLY UNDERSTANDS AND AGREES THAT

EATON, ITS AFFILIATES, AND ITS LICENSORS, WILL NOT BE LIABLE FOR: (A) ANY

DIRECT, INDIRECT, INCIDENTAL, SPECIAL, CONSEQUENTIAL OR EXEMPLARY

DAMAGES WHICH MAY BE INCURRED BY LICENSEE OR ANY THIRD PARTY,

HOWEVER CAUSED AND UNDER ANY THEORY OF LIABILITY. THIS WILL INCLUDE,

BUT NOT BE LIMITED TO, ANY LOSS OF PROFIT (WHETHER INCURRED DIRECTLY OR

INDIRECTLY), ANY LOSS OF GOODWILL OR BUSINESS REPUTATION, ANY LOSS OF

DATA SUFFERED, COST OF PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES,

OR OTHER INTANGIBLE LOSS; (B) ANY LOSS OR DAMAGE WHICH MAY BE INCURRED

BY LICENSEE OR ANY THIRD PARTY. THESE LIMITATIONS ON EATON’S LIABILITY WILL

APPLY WHETHER OR NOT EATON HAS BEEN ADVISED OF OR SHOULD HAVE BEEN

AWARE OF THE POSSIBILITY OF ANY SUCH LOSSES ARISING.

TO THE EXTENT PERMITTED BY LAW, THE TOTAL LIABILITY OF EATON, ITS AFFILIATES,

AND ITS LICENSORS, FOR ANY CLAIMS UNDER THESE TERMS, INCLUDING FOR ANY

IMPLIED WARRANTIES, IS LIMITED TO THE AMOUNT PAID FOR THE UPS.

THIS SECTION 5.2 STATES EATON’S ENTIRE LIABILITY AND LICENSEE’S SOLE AND

EXCLUSIVE REMEDY UNDER THIS AGREEMENT, AND IS SUBJECT TO ALL LIMITATIONS

STATED IN SECTION 4.2.

5.3 Notices. All notices required to be sent hereunder will be in writing and will be deemed to have been given when mailed by first class mail to the address shown below:

5.4 Severability. If any provision of this Agreement is held to be invalid or unenforceable, the remaining provisions of this Agreement will remain in full force.

5.5 Waiver. The waiver by either party of any default or breach of this Agreement will not constitute a waiver of any other or subsequent default or breach. Failure to enforce or delay in enforcing any provision of this Agreement will not constitute a waiver of any rights under any provisions of this Agreement.

5.6 Entire Agreement. This Agreement constitutes the complete agreement between the parties and supersedes all prior or contemporaneous agreements or representations, written or oral, concerning the subject matter of this Agreement. This Agreement may not be modified or amended except in a writing specifically referencing this Agreement and signed by a duly authorized representative of each party. No other act, document, usage or custom will be deemed to amend or modify this Agreement. The Firmware, or portions thereof, may also be subject to additional paper or electronic license agreements. In such cases, the terms of this Agreement will be supplemental to those in the additional agreements, to the extent not inconsistent with the additional agreements. If a copy of this Agreement in a language other than English is included with the Firmware or Documentation, it is included for convenience and the English language version of this Agreement will control.

5.7 Heirs, Successors, and Assigns. Each and all of the covenants, terms, provisions and agreements herein contained will be binding upon and inure to the benefit of the parties hereto and, to the extent expressly permitted by this Agreement, their respective heirs, legal representatives, successors and assigns.

5.8 Export Restrictions. Licensee agrees to comply fully with all relevant export laws and regulations of the United States and all other countries in the world (the “Export Laws”) to assure that neither the Firmware nor any direct product thereof are (I) exported, directly or indirectly, in violation of Export Laws; or (ii) are intended to be used for any purposes prohibited by the Export Laws. Without limiting the foregoing, Licensee will not export or re-export the Firmware: (i) to any country to which the U.S. has embargoed or restricted the export of goods or services (see http://www.treasury.gov/resource-center/sanctions/Programs/Pages/ Programs.aspx), or to any national of any such country, wherever located, who intends to transmit or transport the Firmware back to such country; (ii) to any end user who Licensee knows or has reason to know will utilize the Firmware in the design, development or production of nuclear, chemical or biological weapons; or (iii) to any end-user who has been prohibited from participating in U.S. export transactions by any federal agency of the U.S. government.

5.9 U.S. Government Restricted Rights. The Firmware is a “commercial item” as that term is defined at 48 C.F.R. § 2.101, consisting of “commercial computer software” and “commercial computer software documentation”, as such terms are used in 48 C.F.R. § 12.212, and is provided to the U.S. Government only as a commercial end item. Consistent with 48 C.F.R.

§ 12.212 and 48 C.F.R. §§ 227.7202-1 through 227.7202-4, all U.S. Government End Users acquire the Firmware with only those rights set forth herein. Contractor/manufacturer is Eaton Corporation, 1000 Eaton Boulevard, Cleveland, Ohio 44122.

5.10 Third Party Intellectual Property Rights. The Firmware may contain components (including open source software components) that are owned by third parties (“Third Party Licensors”) and are provided with, incorporated into, or embedded in, the Firmware pursuant to license arrangements between Eaton and such third parties. Third Party Licensor components in the Firmware are not licensed or warranted under the terms of this document, but are instead subject to the Third Party Licensors’ license agreements. Licensee will not modify, delete, or obfuscate any copyright or other proprietary rights notices of Third Party Licensors contained in the Firmware.

5.11 Indemnity. Licensee shall defend, indemnify and hold Eaton and its officers, directors, employees, and agents harmless from and against all losses, damages, liabilities, claims, actions, and associated costs and expenses (including reasonable attorneys’ fees and expenses) by reason of injury or death to any person or damage to any tangible or intangible property arising or resulting from the negligence or willful misconduct of the Licensee, its employees, contractors, or agents, in connection with Licensee’s use of Firmware and Documentation.

Licensee shall be responsible for any breach of this Agreement by its officers, directors, employees, contractors, or agents. Licensee shall defend, indemnify, and hold Eaton and its officers, directors, employees, and agents harmless from and against any and all losses, damages, liabilities, claims, actions, and associated costs and expenses (including reasonable attorneys’ fees and expenses) arising out of or in connection with any breach of this Agreement.

5.12 Open Source Software. The Firmware may contain certain components owned by Eaton that are provided with, incorporated into, linked to, or embedded in the Firmware that are subject to third party open source licenses (“Eaton Open Source Components”). Eaton Open Source Components are subject to the open source licenses corresponding to the particular software component. To the extent there are any conflicts between the terms of this Agreement and any open source license corresponding to Eaton Open Source Components or additional obligations by such open sources license that are not set forth in this Agreement, the terms of the open source license will control.

5.13 Confidentiality. Licensee acknowledges that confidential aspects of the Firmware (including any proprietary source code) are a trade secret of Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton. Accordingly, Eaton will be entitled to preliminary and permanent injunctive and other equitable relief for any breach of this Section 5.13.

5.14 Note on JAVA Support. The Firmware may contain support for programs written in JAVA.

JAVA technology is not fault tolerant and is not designed, manufactured, or intended for use or resale as online control equipment in hazardous environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communications systems, air traffic control, direct life support machines, or weapons systems, in which the failure of JAVA technology could lead directly to death, personal injury, or severe physical or environmental damage. EATON DISCLAIMS ALL DAMAGES INCLUDING DIRECT, INDIRECT AND

CONSEQUENTIAL DAMAGES RELATING TO THE FAILURE OF ANY SOFTWARE

INCLUDING JAVA PROGRAMS AND/OR JAVA TECHNOLOGY.

5.15 Governing Law. This Agreement will be interpreted and enforced in accordance with the laws of Ireland, without regard to choice of law principles. Any claim or suit with respect to this Agreement shall be brought in the Courts of Ireland, unless mandatory law imposes otherwise.

Eaton EULA

P-110000654-001 Revised: December 21st, 2018

Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 v

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1.1 UPS Standard Features

1.1.1 Installation Features

1.1.2 Control Panel

1.1.3 Customer Interface

1.1.4 High-Efficiency Normal Mode

1.1.5 Battery System

1.1.6 Advanced Battery Management

1.2 Options and Accessories

1.2.1 External Battery Cabinet Capability

1.2.2 External Battery Cabinet

1.2.3 Integrated Accessory Cabinet-Distribution

1.2.4 Sidecar Integrated Accessory Cabinet-Bypass

1.2.5 Integrated Transformer Cabinet

1.2.6 Integrated Accessory Cabinet-Tie

1.2.7 Integrated Accessory Cabinet-Tie and Bypass

1.2.8 Reduced Battery String Model

1.2.9 kVA Upgrades

1.2.10 Parallel System

1.2.11 Monitoring and Communication

1.2.12 Dual Feed

1.3 Basic System Configurations

1.4 Using This Manual

1.5 Conventions Used in This Manual

1.6 Symbols, Controls, and Indicators

1.7 For More Information

1.8 Getting Help

1.9 Equipment Registration

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33 UUPPSS IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg

3.1 Use the following basic sequence of steps to install the UPS:

3.2 Creating an Installation Plan

3.3 Preparing the Site

3.3.1 Environmental and Installation Considerations

3.3.2 UPS System Power Wiring Preparation

3.3.3 UPS System Interface Wiring Preparation

3.4 Battery Type

3.5 Inspecting and Unpacking the UPS Cabinets

vi Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04

44 UUPPSS SSyysstteemm IInnssttaallllaattiioonn

4.1 Preliminary Installation Information

4.2 Unloading the UPS Cabinet from the Pallet

4.3 Installing Power Terminal Cover Base

4.4 External Battery Cabinet Installation

4.5 Integrated Transformer Cabinet Installation

4.6 Sidecar Integrated Accessory Cabinet-Bypass

4.7 Integrated Accessory Cabinet-Tie

4.8 Integrated Accessory Cabinet-Tie and Bypass

4.9 Integrated Accessory Cabinet-Distribution

4.10 External Power Wiring Installation

4.11 Installing Interface Connections

4.11.1 Installing Building Alarm Connections

4.11.2 Generator Interface Connections

4.11.3 Installing Parallel Pull Chain and CAN Control Wiring and Connections

4.11.4 Installing Mini-Slot Interface Connections

4.12 Installing a REPO Switch

4.13 Connecting Internal Battery Strings

4.14 Initial Startup

4.15 Completing the Installation Checklist

4.16 Installation Checklist

4.17 Parallel System Installation Checklist

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5.1 UPS System Overview

5.2 Single UPS

5.2.1 Modes

5.2.2 High-Efficiency Normal Mode

5.2.3 Standard Normal Mode

5.2.4 Bypass Mode

5.2.5 Battery Mode

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7.1 UPS Controls and Indicators

7.1.1 Control Panel

7.1.2 Circuit Breakers

7.2 Using the Control Panel

7.2.1 Status Indicators

7.2.2 System Events

7.2.3 Using the LCD and Pushbuttons

7.2.4 Using the Menu

Table of ContentsATTACHMENT 3 - EATON UPS MANUAL

Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 vii

7.2.5 Mimic Screen

7.2.6 Display Menu Operation

7.2.7 System Controls

7.3 Single UPS Operation

7.3.1 Starting the UPS in High-Efficiency Normal Mode (Default Mode)

7.3.2 Starting the UPS in Bypass Mode

7.3.3 Transfer from Normal to Bypass Mode

7.3.4 Transfer from Bypass to Normal Mode

7.3.5 Transfer from HE Normal Mode to Standard Normal Mode

7.3.6 Transfer from Standard Normal Mode to HE Normal mode

7.3.7 UPS and Critical Load Shutdown

7.3.8 Charger Control

7.3.9 Battery Test

7.3.10 Using the UPS LOAD OFF Command

7.3.11 Using the Remote Emergency Power-off Switch

7.4 Multiple UPS Parallel Operation

7.4.1 Starting the Parallel UPS in High-Efficiency Normal Mode (Default Mode)

7.4.2 Starting the Parallel UPS in Bypass Mode

7.4.3 Transfer from Normal to Bypass Mode

7.4.4 Transfer from Bypass to Normal Mode

7.4.5 Transfer from HE Normal Mode to Standard Normal Mode

7.4.6 Transfer from Standard Normal Mode to HE Normal mode

7.4.7 Single UPS Shutdown

7.4.8 Single UPS Restart

7.4.9 UPS and Critical Load Shutdown

7.4.10 Charger Control

7.4.11 Battery Test

7.4.12 Using the UPS LOAD OFF Command

7.4.13 Using the Remote Emergency Power-off Switch

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8.1 Mini-Slot Cards

8.2 XCP Communication Ports

8.3 Building Alarm Monitoring

8.4 Predict Pulse Remote Monitoring and Management Service

8.4.1 PredictPulse Service Features

8.4.2 Installing PredictPulse

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9.1 Important Safety Instructions

9.2 Performing Preventive Maintenance

9.2.1 DAILY Maintenance

viii Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04

9.2.2 MONTHLY Maintenance

9.2.3 PERIODIC Maintenance

9.2.4 ANNUAL Maintenance

9.2.5 BATTERY Maintenance

9.3 Installing Batteries

9.4 Recycling the Used Battery or UPS

9.5 Maintenance Training

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10.1 Model Numbers

10.2 Specifications

10.2.1 UPS Input

10.2.2 UPS Output

10.2.3 UPS Environmental

10.2.4 UPS Internal Battery Runtimes (in Minutes) at Full load

10.2.5 UPS Internal Battery Plus External Battery Cabinet Runtimes (in Minutes) at Full load

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Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 ix

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Figure 1. Eaton 93E UPS (40–60 kVA)

Figure 2. UPS Cabinet Dimensions (Front and Right Side Views)

Figure 3. UPS Cabinet Dimensions (Top and Bottom Views)

Figure 4. UPS Cabinet Center of Gravity

Figure 5. Remote EPO Switch Dimensions

Figure 6. UPS Cabinet as Shipped on Pallet (wood container removed)

Figure 7. Removing the Front Shipping Bracket

Figure 8. Attaching the Ramp to the Pallet

Figure 9. Removing the Rear Shipping Bracket

Figure 10. Rolling the Cabinet Down the Ramp

Figure 11. UPS Power Terminal Cover Parts

Figure 12. UPS Power Terminal Cover Base Installation and Conduit Landing Wire Entry Locations

Figure 13. Power Terminal Locations

Figure 14. Power Terminal Detail

Figure 15. Power Terminal Cover Top Installation

Figure 16. Interface Terminal Locations

Figure 17. Interface Terminal Detail (Terminal Cover Removed)

Figure 18. Building Alarm Terminal Block Connector Assignments

Figure 19. Interface Terminal Cover

Figure 20. Interface Conduit Landing and Wiring Channel

Figure 21. Interface Wiring Access

Figure 22. Pull Chain Terminal Block Connector Assignments

Figure 23. Parallel UPS Control Wiring

Figure 24. REPO Switch

Figure 25. REPO Terminal Block Connector Assignments

Figure 26. Normally-Open REPO Switch Wiring

Figure 27. Normally-Closed REPO Switch Wiring

Figure 28. Battery Location

Figure 29. Battery Section

Figure 30. Battery String Connections

Figure 31. Main Elements of the UPS System

Figure 32. Path of Current Through the UPS in standard Normal Mode

Figure 33. Path of Current Through the UPS in Bypass Mode

Figure 34. Path of Current Through the UPS in Battery Mode

Figure 35. UPS System Oneline – 93E-40 Internal Battery (No External Battery Capability)

Figure 36. UPS System Oneline – Internal Battery and External Battery Capable

Figure 37. UPS System Oneline – Internal and External Batteries

Figure 38. UPS Controls and Indicators

Figure 39. UPS Breakers x Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04

Figure 40. UPS Control Panel

Figure 41. Parts of the LCD

Figure 42. Main Menu and Mimic Screen

Figure 43. Typical Initial Setup Screen

Figure 44. Typical System Control Screen

Figure 45. REPO Operation

Figure 46. Optional Mini-Slot Cards

Figure 47. XCP Communication Ports

Figure 48. Air Filter Location

List of FiguresATTACHMENT 3 - EATON UPS MANUAL

Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 xi

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Table 1. Combined Altitude and Thermal Derating Factors

Table 2. Air Conditioning or Ventilation Requirements During Full Load Operation

Table 3. UPS Cabinet Weights

Table 4. UPS Cabinet Clearances

Table 5. Input/Output Ratings and External Wiring Recommendations: Eaton 93E-40, 93E–60/40, and 93E–60/

Table 6. UPS External Power Cable Terminations: Eaton 93E-40, 93E–60/40, and 93E–60/60

Table 7. Power Cable Conduit Recommendations

Table 8. Recommended Input Circuit Breaker Ratings

Table 9. Recommended Bypass and Output Circuit Breaker Ratings

Table 10. Battery Type

Table 11. Building Alarm Connections

Table 12. Pull Chain Connections

Table 13. REPO Connections

Table 14. Normally-Open REPO Wire Terminations

Table 15. Normally-Closed REPO Wire Terminations

Table 16. Status Indicators

Table 17. Display Function Menu Map

Table 18. Display Menu Operation

Table 19. Command Menu Operation

Table 20. Typical System Status Messages

Table 21. Relay Card MS and Industrial Relay Card IRC MS Default Triggers xii Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04

List of TablesATTACHMENT 3 - EATON UPS MANUAL

Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 1

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The Eaton® 93E 40-60 kVA uninterruptible power supply (UPS) is a true online, continuous-duty, transformerless, double-conversion, solid-state, three-phase system, providing conditioned and uninterruptible AC power to protect the customer's load from power failures.

The Eaton 93E 40-60 kVA online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.

The Eaton 93E 40-60 kVA UPS continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power. Working with a building's electrical system, the UPS system supplies clean, consistent power that sensitive electronic equipment requires for reliable operation. During brownouts, blackouts, and other power interruptions, batteries provide emergency power to safeguard operation.

The UPS is housed in a single free-standing cabinet, with safety shields behind the door for hazardous voltage protection. Figure 1 shows the Eaton 93E 40-60 kVA UPS.

NOTE 1 Startup may be performed by the customer’s battery qualified electrical contractor for single (not parallel) UPS installations without any accessory cabinets such as an External Battery Cabinet.

NOTE 2 Startup and operational checks for parallel systems or installations with accessory cabinets must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on product's resources page become void. See Chapter 11 Warranty for details. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

Figure 1. Eaton 93E UPS (40–60 kVA)

2 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04

11..11 UUPPSS SSttaannddaarrdd FFeeaattuurreess The UPS has many standard features that provide cost-effective and consistently reliable power protection. The descriptions in this section provide a brief overview of the UPS standard features.

11..11..11 IInnssttaallllaattiioonn FFeeaattuurreess

Power wiring can be routed to the back of the cabinet with connections made to easily accessible terminals.

Control wiring can be installed using conduit through the bottom of power terminal cover base or by routing wiring through the power terminal cover base wiring channels and must be installed in accordance with Class 1 wiring methods.

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The control panel, located on the front of the UPS, contains a liquid crystal display (LCD) and pushbutton switches to control the operation of the UPS and to display the status of the UPS system. See Chapter 7 UPS Operating Instructions for additional information.

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• Building Alarm Monitoring – Up to three inputs in the UPS are available to connect the facility's alarm system contacts. Some system configurations may limit the number of inputs available. The UPS uses these inputs to monitor the building alarms in addition to the UPS status.

• Mini-Slot Communication Bays – Two communication bays are standard equipment. One to two optional Mini-Slot® connectivity cards can be installed in the UPS module at any time. Mini-Slot cards are quickly installed at the rear of the UPS and are hot-pluggable.

For additional information on these topics, see Chapter 8 Communication.

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The 93E Series UPS offers a High-Efficiency (HE) normal mode with double-conversion on demand that allows the UPS to operate in standby bypass mode. This mode allows the 93E UPS to achieve 98% efficiency while still protecting the load. High-efficiency mode is the default normal operating mode. See Chapter 7 UPS Operating Instructions for additional information.

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The battery system provides emergency short-term backup power to safeguard operation during brownouts, blackouts, and other power interruptions. The battery system is equipped with lead-acid batteries.

The 93E–60/40 and 93E–60/60 UPS battery systems use internal batteries with External Battery Cabinet (EBC) capability. Up to two Eaton 93E External Battery Cabinets (EBCs) can be added to UPS system. The EBCs are connected in parallel with the internal batteries to provide extended run time.

The 93E-40 UPS (reduced battery sting model) battery system uses internal batteries only with no EBC capability.

All UPSs in a parallel system must have the same battery configuration.

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A three-stage charging system increases battery service life by optimizing recharge time, and protects batteries from damage due to high current charging and inverter ripple currents. Charging at high currents can overheat and damage batteries.

11..22 OOppttiioonnss aanndd AAcccceessssoorriieess Contact an Eaton sales representative for information about the following options.

IntroductionATTACHMENT 3 - EATON UPS MANUAL

Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 3

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External battery cabinet capability provides the ability to add Eaton 93E EBCs to the UPS system in addition to the internal batteries. An internal UPS battery breaker and external battery terminal block are added, along with other internal parts allowing the connection of up to two EBCs.

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Battery backup protection with additional runtime can be provide by equipping the UPS system with up to two External Battery Cabinets (EBCs) containing sealed lead-acid, maintenance-free batteries. The EBCs are available with four or six battery strings. Only EBC capable UPS systems can utilize EBCs. The EBCs are housed in single, free-standing cabinets designed for line-up-and-match installation, but may be installed separate from the UPS cabinet. The recommended installation location for adjacent battery cabinets is on the right side of the UPS cabinet.

11..22..33 IInntteeggrraatteedd AAcccceessssoorryy CCaabbiinneett--DDiissttrriibbuuttiioonn

The Integrated Accessory Cabinet-Distribution (IAC-D) provides power distribution with a 42-pole distribution panel and up to three optional 3-pole 125A subfeed breakers. The IAC-D is housed in a single, free-standing cabinet designed for line-up-and-match installation, but may be installed separate from the UPS cabinet. The recommended installation location for an adjacent IAC-D is to the left of the UPS cabinet.

11..22..44 SSiiddeeccaarr IInntteeggrraatteedd AAcccceessssoorryy CCaabbiinneett--BByyppaassss

A Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) provides maintenance bypass functions. The SIAC-B is available in a three breaker configuration enabling power to completely bypass the UPS. The UPS can then be safely serviced or replaced without interrupting power to critical systems. A four breaker configuration is available to provide a convenient method for removing power from the UPS when using the maintenance bypass to supply the load. The SIAC-B is housed in a single cabinet designed to be attached directly to the UPS cabinet. The SIAC-B can be ordered for installation on the left side or the right side of the UPS cabinet to assist in integration with the overall system.

11..22..55 IInntteeggrraatteedd TTrraannssffoorrmmeerr CCaabbiinneett

An single transformer Integrated Transformer Cabinet (ITC) provides three-phase 480 Vac input to three-phase 208Y/120 Vac output voltage transformation and isolation for input to the Eaton 93E UPS. An optional Dual transformer ITC adds three-phase 208 Vac input to three-phase 480Y/277 Vac output voltage transformation and isolation for output to the critical load. The ITC is housed in a single, free-standing cabinet designed for line-up-and-match installation, but may be installed separate from the UPS cabinet. The recommended installation location for an adjacent ITC is to the left of the UPS cabinet.

11..22..66 IInntteeggrraatteedd AAcccceessssoorryy CCaabbiinneett--TTiiee

An Integrated Accessory Cabinet-Tie (IAC-T) provides the ability to parallel up to four UPSs together for increased capacity and/or redundant capability. The IAC-T is housed in a single, free-standing cabinet designed for line-up-and-match installation, but may be installed separate from the UPS cabinet. The recommended installation location for an adjacent IAC-T is to the left of the UPS cabinet.

11..22..77 IInntteeggrraatteedd AAcccceessssoorryy CCaabbiinneett--TTiiee aanndd BByyppaassss

An Integrated Accessory Cabinet-Tie and Bypass (IAC-TB) provides the ability to parallel two UPSs together for increased capacity and/or redundant capability. In addition, maintenance bypass functions enable power to completely bypass the UPS power module. The IAC-T is housed in a single, free-standing cabinet designed for line-up-and-match installation, but may be installed separate from the UPS cabinet. The recommended installation location for an adjacent IAC-T is to the left of the UPS cabinet.

11..22..88 RReedduucceedd BBaatttteerryy SSttrriinngg MMooddeell

The Eaton 93E-40 model is configured with six battery strings instead of eight to optimize the run time for 40 kVA with a subsequent reduction in cost and weight. Reduced battery string models are non-EBC capable. If

4 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 increased battery run time is required in the future, an extended run battery upgrade kit is available to increase the internal battery system to eight strings.

The Eaton 93E-40 is also upgradable to full EBC capability with the addition of a 93E-40 to 93E–60/40 field upgrade kit converting the Eaton 93E-40 to a Eaton 93E–60/40 or to an Eaton 93E–60/60 with a 93E-40 to 93E– 60/60 field upgrade kit.

11..22..99 kkVVAA UUppggrraaddeess

The Eaton 93E–60/40 is firmware upgradable by an authorized Eaton Customer Service Engineer to an Eaton 93E–60/60.

11..22..1100 PPaarraalllleell SSyysstteemm

NOTE 1 All UPSs in a parallel system must have the same battery configuration.

NOTE 2 The SIAC-B cannot be used in a parallel system.

A parallel UPS system with up to four UPSs can be installed to provide a parallel capacity and/or redundant system. This load sharing system provides more capacity than a single UPS, and can provide backup, depending on the load and configuration. In addition, when one UPS is taken out of service for maintenance or is not operating properly, a redundant UPS continues to supply uninterrupted power to the critical load. A Controller Area Network (CAN) provides connectivity for system metering and operational mode control. The parallel system consists of two to four UPSs each with a parallel CAN, and either a IAC-T or IAC-TB to act as a tie point and to control the output.

11..22..1111 MMoonniittoorriinngg aanndd CCoommmmuunniiccaattiioonn

Mini-Slot Cards – Optional Mini-Slot® cards support several protocols, such as SNMP, HTTP, Modbus® and

RS232.

See Chapter 8 Communication for additional information on monitoring and communication features.

11..22..1122 DDuuaall FFeeeedd

Optional dual-feed input terminals are available to provide a separate bypass feed to the UPS.

11..33 BBaassiicc SSyysstteemm CCoonnffiigguurraattiioonnss The following basic UPS system configurations are possible:

• Single UPS with reduced string internal batteries

• Single UPS with internal batteries and EBC capability

• Single UPS with internal batteries, EBC capability, and one or two external battery cabinets

• Single UPS with reduced string internal batteries and accessory cabinets

• Single UPS with internal batteries, EBC capability, and accessory cabinets

• Single UPS with internal batteries, EBC capability and one or two external battery cabinets and accessory cabinets

The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power-off (REPO) control or Mini-Slot communication cards.

Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 5

11..44 UUssiinngg TThhiiss MMaannuuaall This manual describes how to install and operate the Eaton 93E 40-60 kVA. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar with the REPO procedure detailed in Chapter 7 UPS Operating Instructions.

The information in this manual is divided into sections and chapters. The system, options, and accessories being installed dictate which parts of this manual should be read. At a minimum, Chapter 1 Introduction through Chapter 4 UPS System Installation and Chapter 7 UPS Operating Instructions should be examined.

Read through each procedure before beginning the work . Perform only those procedures that apply to the UPS system being installed or operated.

11..55 CCoonnvveennttiioonnss UUsseedd iinn TThhiiss MMaannuuaall This manual uses these type conventions:

• Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or represents a command or option that you type or enter at a prompt.

• Italic type highlights notes and new terms where they are defined.

• Screen type represents information that appears on the screen or LCD.

Icon Description

Note Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, an external battery system, and options or accessories installed.

11..66 SSyymmbboollss,, CCoonnttrroollss,, aanndd IInnddiiccaattoorrss The following are examples of symbols used on the UPS or accessories to alert you to important information:

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.

Phillips and Pozidriv are registered trademarks of Phillips Screw Company.

�Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.

Phillips and Pozidriv are registered trademarks of Phillips Screw Company.

�Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.

Phillips and Pozidriv are registered trademarks of Phillips Screw Company.

�Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.

Phillips and Pozidriv are registered trademarks of Phillips Screw Company.

�Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

6 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04

11..77 FFoorr MMoorree IInnffoorrmmaattiioonn Refer to the Eaton 93E External Battery Cabinet Installation Manual for the following additional information:

• Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings

Refer to the Eaton 93E Integrated Accessory Cabinet-Distribution Installation and Operation Manual for the following additional information:

• Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings

• Operation, including breakers, standard features and optional accessories, procedures for using the tie and bypass functions, and information about maintenance

Refer to the Eaton 93E Integrated Transformer Cabinet Installation Manual for the following additional information:

• Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings

Refer to the Eaton 93E Integrated Accessory Cabinet-Tie and Bypass Installation and Operation Manual for the following additional information:

• Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings

• Operation, including breakers, standard features and optional accessories, procedures for using the tie and bypass functions, and information about maintenance

Refer to the Eaton 93E Sidecar Integrated Accessory Cabinet-Bypass Installation and Operation Manual for the following additional information:

• Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings

• Operation, including breakers, standard features and optional accessories, procedures for using the tie and bypass functions, and information about maintenance

Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain copies of these manuals.

11..88 GGeettttiinngg HHeellpp If help is needed with any of the following:

• Scheduling initial startup

• Regional locations and telephone numbers

• A technical question about any of the information in this manual

• A question this manual does not answer

Please call the Customer Reliability Center at:

United States: 1-800-843-9433

Canada: 1-800-461-9166 ext 260

All other countries: Call your local service representative

Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 7

Please use the following e-mail address for manual comments, suggestions, or to report an error in this manual:

E-ESSDocumentation@eaton.com

11..99 EEqquuiippmmeenntt RReeggiissttrraattiioonn Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.

Model Number:

Serial Number:

8 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04

Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 9

CChhaapptteerr 22 SSaaffeettyy WWaarrnniinnggss

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Read all instructions before operating the equipment and save this manual for future reference.

The UPS is designed for industrial or computer room applications, and contains safety shields behind the door and front panels. However, the UPS is a sophisticated power system and should be handled with appropriate care.

DANGER

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

WARNING

• The UPS is powered by its own energy source (batteries). The output terminals may carry live voltage even when the UPS is disconnected from an AC source.

• To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 30°C (86°F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for outdoor use.

• As a result of the connected loads high leakage current is possible. Connection to earth ground is required for safety and proper product operation. Do not check UPS operation by any action that includes removal of the earth (ground) connection with loads attached.

• Ensure all power is disconnected before performing installation or service.

• Batteries can present a risk of electrical shock or burn from high short-circuit current. The following precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top of batteries; 4) Wear voltage rated gloves…