Attachment 2 - Technical Drawing_Data Package.pdf

PDF 3 MB Posted Aug 25, 2020

Attached to: Procurement of Equipment for Blue Force Tracker 2 (BFT2) and Remotely Operated Video Enhanced Receiver 6 (ROVER6) HH-60G
Solicitation number: FA8552-20-R-0008
Issued by: Department of the Air Force Materiel Command Lifecycle Management Center Robins Air Force Base

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Other files

File	Type	Posted
Contractor Questions for MACM DRAFT FOPR FA8552-20-R-0008 - 25 Sep 20.pdf	PDF	Sep 25, 2020
FOPR ITO LPTA for BFT2-ROVER6-Amendment-0001 22 Sept 2020.pdf	PDF	Sep 22, 2020
Contractor Questions for MACM DRAFT FOPR FA8552-20-R-0008 - 22 Sep 20.pdf	PDF	Sep 22, 2020
Contractor Questions for MACM DRAFT FOPR FA8552-20-R-0008 - 16 Sep 20.pdf	PDF	Sep 16, 2020
Contractor Questions for MACM DRAFT FOPR FA8552-20-R-0008 - 01 Sep 20.pdf	PDF	Sep 1, 2020
Attachment 5 - TEP Calculation Spreadsheet.xlsx	XLSX spreadsheet	Aug 25, 2020
Attachment 3 - Transportation Requirements.pdf	PDF	Aug 25, 2020
FOPR ITO LPTA for BFT2-ROVER6 25 Aug 2020.pdf	PDF	Aug 25, 2020
Attachment 1 - BFT2_ROVER6 Task Description.pdf	PDF	Aug 25, 2020
Attachment 4 - Packaging Requirements.pdf	PDF	Aug 25, 2020
Exhibit A - DD Form 1423-1_Contract Data Requirements List.pdf	PDF	Aug 25, 2020

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CONTRACT NO

TITLE

REVISION HISTORY

APPROVEDDATEDESCRIPTIONREVZONE

8 7 6 5 4 3

A A

B B

C C

D D

8 7 6 5 4 3 1

2 1

20200315

WARNING - THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED

BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC 2751, ET SEQ.) OR THE EXPORT ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP. 2401 ET SEQ.), AS AMENDED. VIOLATIONS

OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES. DISSEMINATE IN

ACCORDANCE WITH PROVISIONS OF DOD DIRECTIVE 5230.25

SHEET 1 OF 1SCALE: NONE

201529056D

AIR FORCE RELEASE DRAWING NOCAGE CODESIZE

TERMINATION, SHIELD,

ELECTRICAL CONNECTORAIR FORCE AUTHENTICATION

CRSN

ENG

20180608H MIMMSCHK

20160615DAVID CAMPBELLTech

H94003-04-D-0006

APPLICATION

USED ONNEXT ASSY

HH-60G201529041

201529040

201529044

201529045

INITIAL RELEASE-

CREO MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY

REV

STATUS

REV-

SHALL

DWG NO SH

201529056 1

PARTS LIST

NOTES

DRAWING OR

SPECIFICATION NO

NOMENCLATURE OR

DESCRIPTION

PART OR

IDENTIFYING NUMBER

DAI

FIND

QTY

SUGGESTED SOURCE(S) OF SUPPLY:

CONTROL

NUMBER

DAI PART NUMBER NAME AND ADDRESS

201529056-01 201529056-03

00779 00779

S03-03-R S03-05-R

TYCO ELECTRONICS CORPORATION

DBA RAYCHEM PRODUCT DIVISION

501 OAKSIDE AVE SIDE

REDWOOD CITY, CA 94063-3800

UNITED STATES

Phone: (800) 806-0480 http://WWW.TE.COM

DISTRIBUTION STATEMENT D. DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF DEFENSE AND U.S. DOD CONTRACTORS ONLY ADMINISTRATIVE OR OPERATIONAL USE, 5 MARCH 2015. OTHER REQUESTS

SHALL BE REFERRED TO 580 ACSG/GFEAC.

DESTRUCTION NOTICE. DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF

CONTENTS OR RECONSTRUCTION OF THE DOCUMENT.

UNLESS OTHERWISE SPECIFIED

THIRD ANGLE PROJECTION

TOL ON ANGLE �#� 1�$�

DIM ARE IN INCHES

2 PL �#� .03 3 PL �#� .010

INTERPRET DIM AND TOL PER

ASME Y14.5 - 2009

-01

98752

WARNER ROBINS AIR LOGISTICS CENTER

WARNER ROBINS, GA

D SIZE LAYOUT

(FRONT SHEET)

THIS DATA WAS DEVELOPED PURSUANT TO CONTRACT NUMBER H94003-04-D-0006 WITH THE US GOVERNMENT.

THE US GOVERNMENT'S RIGHTS IN AND TO THIS COPYRIGHTED DATA ARE AS SPECIFIED IN DFARS 252.227-7013

WHICH WAS MADE PART OF THE ABOVE CONTRACT.

INTERPRET DRAWING IN ACCORDANCE WITH ASME Y14.100-2013

MATERIAL:

INSULATION SLEEVE: HEAT SHRINKABLE, TRANSPARENT BLUE, RADIATION

CROSS-LINKED MODIFIED POLYVINYLIDENE FLUORIDE.

MELTABLE RINGS: STABILIZED THERMOPLASTIC, COLOR: BLUE

PRE-INSTALLED BRAID: TIN-PLATED COPPER STRANDS

SOLDER: TYPE SN63 PER ANSI-J-STD-006

FLUX: TYPE ROL1 PER ANSI-J-STD-004

CHARACTERISTICS: THE ITEM SHALL HAVE THE FOLLOWING

CHARACTERISTICS:

SHIELD TERMINATION, 201529056-1, MUST BE ABLE TO ACCOMODATE A

WIRE OR CABLE WITH A MAXIMUM OUTER DIAMTER (INCLUDING

JACKET) OF �n�.200.

SHIELD TERMINATION, 201529056-3, MUST BE ABLE TO ACCOMODATE

A WIRE OR CABLE WITH A MAXIMUM OUTER DIAMTER (INCLUDING

JACKET) OF �n�.300.

VENDOR ITEM CONTROL DRAWING

IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY

HEREON IS NOT TO BE CONSTRUED AS A GUARANTEE OF PRESENT

OR CONTINUED AVAILABILITY AS A SOURCE OF SUPPLY FOR

THE ITEM(S).

Sheet 1

Zones

INSTALLATION OF BLUE FORCE TRACKER

BEYOND LINE-OF-SIGHT (BFT2)

ON HH-60G HELICOPTERS

NOTE

Commanders are responsible for bringing this technical order to the attention of all Air Force personnel cleared for operation of affected system.

1. APPLICATION.

1.1 Identification. This Time Compliance Technical Order (TCTO) is applicable to all HH-60G helicopters listed in paragraph 1.2.

1.2 Kit Applicability by Model and Serial Number. The kit supplied by this TCTO is applicable to aircraft identified below:

1.3 Verification. Kit verification was accomplished in accordance with TO 00-5-15 at Davis-Monthan AFB, on HH-60G helicopter serial number 90-26238 (BLK 152), on 01 August 2019.

2. PURPOSE.

2.1 Identification of TCTO. This is a RECORD TCTO and is not complete within itself. The purpose of this TCTO is to identify the retrofit change, tabulate all affected systems or equipment, index all necessary drawings and instructions, and list all parts necessary for accomplishment.

2.2 Purpose. The purpose of this TCTO is to upgrade the Air Force HH-60G Situational Awareness System by adding BFT2 equipment on the Air Force HH-60G helicopters.

DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released to another nation without the specific authority of the Department of the Air Force of the United States, that it will be used for military purposes only, that individual or corporate rights originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written approval of the originating United States agency.

DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and U.S. DoD contractors only (Administrative or Operational Use) (DD MM YYYY). Refer other requests for this document to AFLCM/WIUBC, Robins AFB, GA 31098.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.)

or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of the contents or reconstruction of the document.

DEPARTMENT OF THE AIR FORCE

TECHNICAL ORDER

TO 1H-60-1074

DATA CODE: 0103804

ISSUE DATE: YYYYMMDD

RESCISSION DATE: YYYYMMDD

Model Serial Number Kit Required

HH-60G AF90-26238, 90-26311, 01-26884, 03-26979 A

3. WHEN TO BE ACCOMPLISHED.

a. Work shall be accomplished at the time of TCTO when all components are available during depot level maintenance.

If the compliance period cannot be met before the TCTO rescission date, the performing organization will request an extended compliance period according to TO 00-5-15.

b. The work required by this TCTO shall be accomplished concurrently with, or subsequent to, TO 1H-60-1065, data code 0102581, dated 12 April 2019.

4. BY WHOM TO BE ACCOMPLISHED.

Depot level maintenance.

5. WHAT IS REQUIRED.

5.1 Supply Information and Requirements.

5.1.1 Kits/Parts/Materials Required. The following parts will be furnished as a complete kit. The following kits shall be requisitioned in accordance with AFMAN 23-110 and AFMAN 23-122.

• AF activities shall ensure that requisitioning of TCTO kits/parts is effected in an expeditious manner to ensure accomplishment of this modification within the designated time period.

• Unit COMSEC Custodian will receive the kit. All assets within GROUP C must be handled within Controlled Cryptographic Item (CCI) packaging guidelines and procedures in accordance with CNSSI 4001, and AFI 33-275.

Kit/Qty Stock Number Part Number Nomenclature Source

GROUP A

1 1560K0103804AGC Kit A, consisting of: AF Supply

1 NSL 201529100-30 Modification Kit, HH-60G BFT2, consisting of: 98752

1 NSL 201529103-30 Installation, Cables - Personnel Recovery Situational Awareness (PRSA), consisting of:

2 5340-01-516-6765 AS21919WDG03 Clamp, Loop Type, Cushioned 81343

4 5940-01-129-2678 M7928/4-112 Terminal, Lug, Crimp 81349

1 4020-00-656-1125 AA52080-B-3 Tape, Lacing and Tying, Nylon, Roll 58536

1 5970-00-955-9976 201529066-01 Tape, Silicone Rubber, Black, Roll 98752

2 5310-01-385-4499 NAS1149D0316J Washer, Flat 80205

1 5305-00-995-3440 MS35207-270 Screw, Machine, Pan Head 96906

1 5365-01-296-9820 NAS43DD3-64N Spacer, Sleeve-Screw and Bolt 80205

1 5310-00-807-1474 MS21042L3 Nut, Self-Locking, Reduced Hexagon 96906

1 NSL 201529044-10 Cable Assembly, Power, Electric, Branched - W9044 98752

1 NSL 201529046-10 Cable Assembly, Radio Frequency - W9046-1 98752

1 NSL 201529046-30 Cable Assembly, Radio Frequency - W9046-2 98752

1 NSL 201529108-10 Installation, Equipment - BFT2 Antenna, consisting of:

1 NSL 201529130-01 Mount, Side Wall 98752

1 NSL 201529131-01 Plate, Structural, Aircraft 98752

1 NSL 201529132-01 Base Assembly, Antenna Support 98752

1 NSL 201529133-01 Bracket, Mounting 98752

1 NSL 201529133-03 Bracket, Mounting 98752

1 NSL 201529133-05 Bracket, Mounting 98752

1 NSL 201529289-23 Label, Identification, BFT2 ANT 98752

18 5320-00-076-4071 201529365-01 Collar, Pin-Rivet 98752

16 5320-00-959-0334 201529366-01 Pin-Rivet 98752

1 7035-01-591-0109 201529297-01 Antenna - BFT2 98752

13 5306-00-150-9221 AN3-3A Bolt, Machine, Aircraft 80205

4 5320-00-117-6938 MS20426AD3-4 Rivet, Solid, Countersunk, 100 degree 96906

1 5320-00-117-6951 MS20426AD4-6 Rivet, Solid, Countersunk, 100 degree 96906

16 5320-00-754-0822 MS20470AD4-5 Rivet, Solid Universal Head 96906

18 5320-00-117-6828 MS20470AD4-6 Rivet, Solid Universal Head 96906

19 5320-00-117-6829 MS20470AD4-7 Rivet, Solid Universal Head 96906

15 5320-01-432-4979 NAS9301E-4-02 Rivet, Blind, Structural 80205

2 5310-00-771-7406 MS21076L3N Nut, Self-Locking, Plate, Floating, Corrosion Resis-tant Steel

96906

6 5305-00-182-9482 MS27039-0835 Screw, Machine, Pan Head 96906

13 5310-01-352-2752 NAS1149C0332R Washer, Flat 80205

6 5310-00-069-5291 NAS620C8 Washer, Flat, Reduced Diameter 80205

1 5325-01-609-1602 201529333-01 Grommet, Nonmetallic, 5 inch 98752

1 5330-01-646-9025 201529337-13 Gasket, Conductive - Antenna 98752

2 5320-00-959-0336 201529366-03 Pin-Rivet 98752

2 5320-00-117-6950 MS20426AD4-5 Rivet, Solid, Countersunk, 100 degree 96906

1 NSL 201529108-30 Installation Kit, BFT2 Antenna - Spares, consisting

1 NSL 201529131-01 Plate, Structural, Aircraft 98752

10 5320-00-076-4071 201529365-01 Collar, Pin-Rivet 98752

10 5320-00-959-0334 201529366-01 Pin-Rivet 98752

6 5320-00-117-6938 MS20426AD3-4 Rivet, Solid, Countersunk, 100 degree 80205

10 5320-00-117-6951 MS20426AD4-6 Rivet, Solid, Countersunk, 100 degree 80205

15 5320-00-754-0822 MS20470AD4-5 Rivet, Solid Universal Head 80205

15 5320-00-117-6828 MS20470AD4-6 Rivet, Solid Universal Head 80205

15 5320-00-117-6829 MS20470AD4-7 Rivet, Solid Universal Head 80205

15 5320-01-432-4979 NAS9301E-4-02 Rivet, Blind, Structural 80205

10 5320-01-213-3701 NAS1241AD4-6 Rivet, Solid, Flush Head, 100 degree 80205

25 5320-01-212-9299 NAS1242AD4-6 Rivet, Solid, Universal Head 80205

25 5320-01-447-5021 NAS1242AD4-7 Rivet, Solid, Universal Head 80205

10 5320-00-959-0336 201529366-03 Pin-Rivet 98752

10 5320-00-117-6950 MS20426AD4-5 Rivet, Solid, Countersunk, 100 degree 96906

1 NSL 201529111-10 Installation, Equipment - BFT2 Encryption Device and Modem, consisting of:

1 NSL 201529126-01 Bracket, Mounting - Relay 98752

1 NSL 201529289-13 Label, Identification, FAN RELAY K40 98752

10 5320-01-289-2445 MS20605R3W3 Rivet, Blind, Nonstructural, 100 degree 96906

4 5310-00-807-1472 MS21042L06 Nut, Self-Locking, Reduced Hexagon 96906

4 5305-00-054-6652 MS51957-28 Screw, Machine, Pan Head 96906

5.1.1.1 Items Required But Not in Kit. The following list of consumables or their equivalent, required to comply with technical order are not furnished in this kit and shall be obtained through the appropriate supply source.

5.1.2 Action Required on Items in Stock. Not applicable.

5.1.3 Kits/Parts/Materials Required to Modify Items in Stock. Not applicable.

5 5305-00-076-0213 NAS1351C3-10 Screw, Cap, Socket Head 80205

8 5310-00-773-7624 NAS620C6 Washer, Flat, Reduced Diameter 80205

5 5310-00-771-7406 MS21076L3N Nut, Self-Locking, Plate, Floating, Corrosion Resis-tant

80205

5 5310-01-352-2752 NAS1149C0332R Washer, Flat 80205

1 5895-01-591-0182 201529298-01 Modem, Communications, BFT-2 98752

1113215 47358

2 5305-01-009-7124 MS51957-30 Screw, Machine, Pan Head 96906

2 5310-01-352-9588 NAS1149CN632R Washer, Flat 80205

1 6150-00-297-3928 M83413/8-G007BB Cable, Jumper 81349

1 NSL 201529116-10 Subassembly, Mount - BFT2 98752

1 5935-01-517-9033 CNR122 Connector, Electrical, RF 66197

1 5970-01-142-2282 M23053/4-303-0 Shrink Sleeving, 3 inch 81343

GROUP B N/A

GROUP C

1 5810-01-564-3364 KGV-72 Encryption-Decryption Equipment 98752

Qty Stock Number Part Number Nomenclature Source

AR 8030-01-662-8577 AN0311 Adhesive, Anaerobic 81346

AR 8030-00-057-2354 MIL-DTL-81706 Corrosion Resistant Compound (Alodine) 81349

AR 6810-01-190-2538 TT-I-735 Isopropyl Alcohol, Grade B 81348

AR 8010-01-492-4701 MIL-PRF-85285 Coating, Polyurethane, Type 1, Class H, Color 36118

81349

AR 8010-00-082-2450 MIL-PRF-23377 Primer, Epoxy, High Solids, Type 1, Class 2C 81349

AR 8030-00-936-9940 3950 Sealing Compound (Edge Sealer) 76381

AR 3439-01-415-2258 Sn63Pb37 Solder 59401

AR NSL Sn63Pb40 Solder 98752

AR 5970-00-480-1329 A-A59163 Tape, Insulation, Electrical (Self-Vulcanizing Tape) 81349

AR 5999-01-378-8454 M1007 Tape, Shielding, Electrical (ESD Protective Tape) 0KWD6

AR 8030-01-494-9650 HT3326-5-50 Sealant, Self-Leveling Green 1NPE1

AR 8030-01-582-3432 201529340-01 Sealant, Polysulfide 98752

AR NSL 201529340-03 Sealant, Polysulfide 98752

AR 9505-00-221-2650 MS20995C20 Wire, Safety or Lock 80205

2 6850-01-495-1842 201529339-01 Sealing Kit, Connector 98752

ALT NSL 201529359-01 Sealing Kit, Connector 98752

AR 5325-00-074-3301 MS21266-2 Grommet, Non-Metalic 96906

AR 8040-00-117-8510 0-73735-1 Adhesive, Sealant 15090

AR 9330-00-993-0767 MIL-P-22241 Sheeting, Plastic 81349

5.1.4 Disposition of Removed and Replaced Parts/Materials.

• Parts removed, but not listed, shall be processed to the local Defense Reutilization and Marketing Office if unserviceable or not cataloged. Serviceable stock listed items shall not be returned to stock unless the quantity removed exceeds $25.00 line item value.

• Recoverable items removed/replaced during a modernization program shall be bench checked for serviceability, returned to Air Force inventory, or repaired in accordance with directives provided by the IM. Retail supply system shall report serviceable and unserviceable recoverable assets to the applicable IM for disposition action.

Disposition Action Required

1Remove and turn into supply condition code A.

5.1.5 Drawings and Instructions Required.

5.1.6 Size, Weight, and Cost of Kits/Parts/Materials.

5.1.7 Disposition of Kits/Parts/Materials. Not applicable.

Stock Number Part Number Nomenclature

NSL 8719653-10 Bracket, K1 Fan Relay (Existing)1

Drawing/ Instructions/ Number CAGE Code Date Revision Source

201529100-30 98752 15 March 2020 - 98752

201529101 98752 15 March 2020 - 98752

201529102 98752 15 August 2019 8 98752

201529103 98752 15 March 2020 - 98752

201529108 98752 15 March 2020 - 98752

201529111 98752 15 March 2020 - 98752

D1022197 98752 1 June 2020 A 98752

Kit Size Weight Cost

A 1.50 Cu. Ft. 15.00 pounds $100,000.00

5.2 Personnel Information and Requirements.

5.3 Special Tools, Fixtures, Test Equipment, and Software Required.

6. HOW WORK IS ACCOMPLISHED.

WARNING

• Serious hearing loss and eye injury can occur during drilling, grinding, and riveting operations.

Wear appropriate personal protection equipment. Failure to comply may result in injury or death of personnel.

• Chemical conversion coat, paint, and epoxy primer are extremely toxic. It can irritate skin and cause burns. Avoid inhaling. Use only with adequate ventilation. Avoid contact with skin, eyes, or clothing. In case of contact, immediately flush skin or eyes with water for at least 15 minutes. Get medical attention for eyes. Failure to comply may result in injury or death of personnel.

• Adhesive can be extremely toxic. It can irritate skin and cause burns. Avoid inhaling. Use only with adequate ventilation. Avoid contact with skin, eyes, or clothing. In case of contact, immediately flush skin or eyes with water for at least 15 minutes. Get medical attention for eyes. Failure to comply may result in injury or death of personnel.

• Sealant can be extremely toxic. It can irritate skin and cause burns. Avoid inhaling. Use only

Work Phases AFSC Skills Man-Hours

Unpacking 2A2X1/2A5X2 1.0

Disassembly 2A2X1/2A5X2 1.0

Installation 2A2X1/2A7X3 84.0

Assembly 2A2X1/2A5X2 1.0

Operational Check 2A2X1 1.0

Total Man-Hours: 88.0

7010-01-529-7699 AN/PYQ-10 Simple Key Loader

NSL CAPRE Laptop with Serial Port and CD/ DVD Drive (CAPRE)

5995-01-348-4675 0N433836 Serial Programming Cable

NSL SWV: 1.0 Harris Software Utility SMDP with

APED 2.1.6

CAUTION

• In blind areas, use a drill stop to prevent damage to underside equipment. If the edge margin of any associated part is 1.5D or less at any time during the stop-drilling process, contact the local system engineering authority for further repair instructions.

• During drilling operations, exercise care to avoid damage to wiring and any components in adjacent areas. Failure to comply may result in damage to equipment and/or loss of aircraft.

• When installing service loop, maintain no less than a 3 inch diameter loop to prevent exceeding bend radius of wiring. Ensure service loop is installed so as to maintain clearance from moving parts/flight controls. Failure to comply may cause damage to equipment and/or loss of aircraft.

• Variations in accordance with standard maintenance practices are permissible, provided the intent of the technical order is accomplished.

• Rerouting/placement of existing avionics wire harness(es) on the aft avionics rack may be required to facilitate BFT2 system install.

• Complete review of this TCTO is recommended before starting modification/installation.

• Refer to TO 1-1A-14 for aircraft electric/electronic wiring practices.

a. Prepare aircraft for safe ground maintenance in accordance with TO 1H-60(H)G-2-1.

b. Prepare aircraft for modification as follows:

(1) Disconnect aircraft battery in accordance with TO 1H-60(H)G-2-1.

(2) Remove left chaff flare buckets in accordance with TO 1H-60(H)G-2-13.

(3) Remove NSU Antenna Electronics Unit (AEU) #2 aircraft aft left in accordance with TO 1H-60(H)G-2-13.

c. Install BFT2 System on the USAF HH-60G helicopters in accordance with drawings listed in paragraph 5.1.5.

KGV-72 must be in Airborne Programmable Encryption Device (APED) mode.

d. Reinstall equipment removed in steps b.(2) - b.(3) in accordance with applicable technical orders.

e. Connect aircraft battery in accordance with TO 1H-60(H)G-2-13.

f. Perform acceptance test procedure in accordance with paragraph 7.2 step a. prior to normal operations.

g. Perform disturbed systems operational checks in accordance with paragraph 7.2 step b.

7. SUPPLEMENTAL INFORMATION.

7.1 Fuel System Defuel/Purge. Defueling/purging of the fuel system is not required prior to accomplishing this TCTO.

7.2 Operational Checkout Requirements.

a. Operational checkout of the BFT2 System shall be accomplished in accordance with Acceptance Test Procedure (Document D1022197) prior to normal operations.

b. Perform all disturbed systems operational checks in accordance with applicable Technical Orders.

7.3 Weight and Balance Information. Documentation of the weight and balance changes resulting from accomplishment of this TCTO is required per TO 1-1B-50. The following is the weight and balance summary of installed and removed items due to this TCTO.

7.3.1 Chart A Entry Information:

• Update Weight and Balance Chart A and Chart C utilizing Aircraft Weight and Balance System (AWBS) Mod Wizard. Access https://awbs.hill.af.mil and select the Air Force tab. Select HH- 60G from the drop down menu. Select files and documents. Download the TO 1H-60-1074 Mod wizard.

• When a Chart A entry is required and an aircraft inventory is not accomplished, the date of the entry must be placed (in pencil) in the item description column of Chart A. Marks in the “IN AIRCRAFT” and “CHART C ENTRY” columns of Chart A are made only at the time of a complete aircraft inventory.

Added:

Removed:

Item No. Item Description Weight Arm Moment/1000

Aft Section (STA 398 to End)

F-17.2 Cable Assemblies - BFT2 2.50 489 1.22

F-28.5 Bracket, K1 Fan Relay (New) 0.03 473 0.01

F-28.6 Tray, Mounting, BFT2 Mode, Encryptor 0.92 473 0.44

F-28.8 Equipment, Encryption-Decryption (KGV-72 Type I Encryptor)

2.86 473 1.35

F-28.9 Bracket, Mounting, Encryptor 0.62 473 0.29

F-28.10 Mount, BFT2 Modem 0.80 473 0.38

F-28.11 Modem, Communications (MD-1383/A BFT2 Modem)

2.28 473 1.08

F-58 Mount, Antenna, Aviation, BFT2 3.49 515 1.80

F-59 Antenna, Aviation, BFT2 (RT-1982/V BFT2 Transceiver)

4.01 515 2.06

F-28.11 Bracket, K1 Fan Relay (Existing) 0.10 473 0.05

7.3.2 Chart C Entry Information:

7.3.3 Overall Change in Basic Weight: +17.40 pounds

Overall Change in Basic Moment: +8.58 inch-pounds/1000

7.4 Technical Manuals Affected.

F- Cable Assemblies - BFT2 2.50 489 1.22

F- Bracket, K1 Fan Relay (New) 0.03 473 0.01

F- Tray, Mounting, BFT2 Mode, Encryptor 0.92 473 0.44

F- Equipment, Encryption-Decryption (KGV-72 Type I Encryptor)

2.86 473 1.35

F- Bracket, Mounting, Encryptor 0.62 473 0.29

F- Mount, BFT2 Modem 0.80 473 0.38

F- Modem, Communications (MD-1383/A BFT2 Modem)

2.28 473 1.08

F- Mount, Antenna, Aviation, BFT2 3.49 515 1.80

F- Antenna, Aviation, BFT2 (RT-1982/V BFT2 Transceiver)

4.01 515 2.06

F- Bracket, K1 Fan Relay (Existing) 0.10 473 0.05

TO Number Date of Basic Issue TO Number Date of Basic Issue

1H-60(H)G-06 15 August 2010 1H-60(H)G-4-3 1 September 2010

1H-60(H)G-1 1 August 2016 1H-60(H)G-4-5 1 September 2010

1H-60(H)G-1-1 1 August 2016 1H-60(H)G-4-6 1 December 2017

1H-60(H)G-1CL-1 1 August 2016 1H-60(H)G-6 1 November 2011

1H-60(H)G-2-11 15 June 2003 1H-60(H)G-6CF-1 30 June 2009

1H-60(H)G-2-12-2 1 October 2010 1H-60(H)G-6CL-1 30 June 2009

1H-60(H)G-2-12-3 15 September 2010 1H-60(H)G-8-1 1 March 2011

1H-60(H)G-2-13 15 May 2004 1H-60(H)G-39 1 February 2005

1H-60(H)G-4-1 1 September 2010

8. RECORDS.

8.1 Action Required on Maintenance Records.

a. Update AFTO Form 781-Series and AFTO Form 95 to document TCTO compliance.

b. Upon completion of TCTO, update applicable Maintenance Data Collection (MDC) system(s) in accordance with the handbook for that system and TO 00-20-2. Where automated input is not available, fill out AFTO Form 349 in accordance with TO 00-20-2 and send to Mod Manager, AFLCMC/WIUBD, 235 Byron Street, Suite 19A, Robins AFB, GA 31098-1670.

8.2 Action Required on Supply Records. Not applicable.

9. POINT OF CONTACT.

Point of Contact (POC) for questions and concerns regarding this TCTO is Mr. John Mims, Special Operations Forces/Person-nel Recovery Division, Equipment Specialist, AFLCMC/WIUBD, john.mims.4@us.af.mil, DSN 497-6929.

BY ORDER OF THE SECRETARY OF THE AIR FORCE

CHARLES Q. BROWN JR., General, USAF Chief of Staff

ARNOLD W. BUNCH, Jr., General, USAF

Commander, AFMC

Prepared by Raytheon, Indianapolis, IN (for AFLCMC/WIUBC, DSN 497-9446)

201529057D

BAND, STEEL

AIR FORCE AUTHENTICATION

20160616DAVID CAMPBELLTech

HH-60G201529045

201529041

20200315INITIAL RELEASE-

201529057 1

TABLE I - PHYSICAL CHARACTERISTICS

LENGTH

TAIL

WIDTH

TAIL

THICKNESS

201529057-0114.256�#�.060 .240 .020

201529057-01 06324 600-052-1

GLENAIR, INC.

1211 AIR WAY

GLENDALE, CA 91201-2405

UNITED STATES

PHONE: (818) 247-6000

MATERIAL: 300 SERIES SST/PASSIVATE OR EQUIVALEN MATERIAL.

THE BAND SHALL BE DESIGNED FOR USE WITH 600-058 HAND BANDING

TOOL OR THE 600-067 PNEUMATIC BANDING TOOL.

THE ITEM SHALL MEET THE REQUIEMENTS IN ACCORDANCE WITH

TABLE I.

OR CONTINUED AVAILABILITY AS A SOURCE OF SUPPLY

FOR THE ITEM(S)

ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP. 2401 ET SEQ.), AS AMENDED. VIOLATIONS

Sheet 1

Views

VIEW_FRONT

Zones

INSTALLATION OF ROVER, FULL MOTION VIDEO

ON HH-60G HELICOPTERS

Commanders are responsible for bringing this technical order to the attention of all Air Force personnel cleared for operation of affected system.

1. APPLICATION.

1.1 Identification. This Time Compliance Technical Order (TCTO) is applicable to all HH-60G helicopters listed in paragraph 1.2.

1.2 Kit Applicability by Model and Serial Number. The kit supplied by this TCTO is applicable to aircraft identified below:

1.3 Verification. Kit verification was accomplished in accordance with TO 00-5-15 at Davis-Monthan AFB, on HH-60G helicopter serial number 90-26238 (BLK 152), on 01 August 2019.

2. PURPOSE.

2.2 Purpose. The purpose of this TCTO is to upgrade the Air Force HH-60G Situational Awareness System by adding ROVER 6 equipment on the Air Force HH-60G helicopters.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.)

HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of the contents or reconstruction of the document.

DEPARTMENT OF THE AIR FORCE

TECHNICAL ORDER

TO 1H-60-1075

DATA CODE: 0103805

ISSUE DATE: YYYYMMDD

RESCISSION DATE: YYYYMMDD

Model Serial Number Kit Required

HH-60G AF90-26238, 90-26311, 01-26884, 03-26979 A

3. WHEN TO BE ACCOMPLISHED.

a. Work shall be accomplished at the time of TCTO when all components are available during depot level maintenance.

If the compliance period cannot be met before the TCTO rescission date, the performing organization will request an extended compliance period according to TO 00-5-15.

b. The work required by this TCTO shall be accomplished concurrently with, or subsequent to, TO 1H-60-1065, data code 0102581, dated 12 April 2019.

4. BY WHOM TO BE ACCOMPLISHED.

Depot level maintenance.

5. WHAT IS REQUIRED.

5.1 Supply Information and Requirements.

5.1.1 Kits/Parts/Materials Required. The following parts will be furnished as a complete kit. The following kits shall be requisitioned in accordance with AFMAN 23-110 and AFMAN 23-122.

• AF activities shall ensure that requisitioning of TCTO kits/parts is effected in an expeditious manner to ensure accomplishment of this modification within the designated time period.

GROUP A

1 1560K0103805AGC Kit A, consisting of: AF Supply

1 NSL 201529100-50 Modification Kit, HH-60G ROVER 6, consisting

1 NSL 201529103-50 Installation, Cables - Personnel Recovery Situational Awareness (PRSA), consisting of:

4 5940-01-129-2678 M7928/4-112 Terminal, Lug, Crimp Style 81349

1 NSL 201529054-01 Connector, Plug, Electrical 98752

2 5340-00-291-5323 AS21919WDG04 Clamp, Loop Type, Cushioned 81343

10 5340-00-200-8559 AS21919WDG07 Clamp, Loop Type, Cushioned 81343

10 5340-01-497-9278 AS21919WDG08 Clamp, Loop Type, Cushioned 81343

10 5340-01-526-3661 AS21919WDG09 Clamp, Loop Type, Cushioned 81343

2 5340-01-516-6768 AS21919WDG21 Clamp, Loop Type, Cushioned 81343

1 5340-01-063-3936 AS21919WDG23 Clamp, Loop Type, Cushioned 81343

2 5340-00-200-3045 AS21919WDG24 Clamp, Loop Type, Cushioned 81343

2 5340-01-516-6770 AS21919WDG25 Clamp, Loop Type, Cushioned 81343

2 5340-01-530-5429 AS21919WDG26 Clamp, Loop Type, Cushioned 81343

1 4020-00-656-1125 AA52080-B-3 Tape, Lacing and Tying, Nylon, Roll 58536

1 5970-00-955-9976 201529066-01 Tape, Silicone Rubber, Black, Roll 98752

1 5970-00-740-2971 M23053/5-107-9 Insulation Sleeving, Heat Shrink (Label A, W9048-1P2)

81343

1 NSL 201529047-10 Cable Assembly, Radio Frequency - W9047-1 98752

1 NSL 201529047-30 Cable Assembly, Radio Frequency - W9047-2 98752

1 NSL 201529048-30 Cable Assembly, Radio Frequency - W9048-2 98752

1 NSL 201529049-10 Assembly, Cable, Radio Frequency - W9049-1, consisting of:

1 NSL 201529061-03 Connector, Plug, Electrical 98752

1 5970-00-814-2878 M23053/5-106-9 Insulation Sleeving, Heat Shrink (Label C, W9049-1P2)

81343

1 NSL 201529049-30 Assembly, Cable, Radio Frequency - W9049-2 98752

1 NSL 201529109-10 Installation, Equipment - Forward ROVER Antenna, consisting of:

1 NSL 201529119-01 Plate, Mounting - Forward ROVER Antenna 98752

1 NSL 201529120-01 Screen, Air 98752

1 NSL 201529121-01 Cover, Air Screen 98752

1 NSL 201529315-01 Antenna, Receive - L/S/C/Ku Band 98752

12 5305-00-912-7307 MS27039-1-06 Screw, Machine, Pan Head 80205

1 5325-01-286-9250 MS35489-9 Grommet, Rubber 96906

1 5305-00-059-3659 MS51958-63 Screw, Machine, Pan Head 80205

13 5310-01-352-2752 NAS1149C0332R Washer, Flat 80205

4 5305-00-702-0609 MS24694-S50 Screw, Flathead, Machine, 100 degree 96906

1 NSL 201529337-01 Gasket, Conductive, Antenna 98752

2 5940-01-129-2678 M7928/4-112 Terminal Lug, Crimp Style 81349

1 6145-00-414-3297 M22759/11-12-9 Wire, Electrical, 10 feet 81349

1 NSL 201529287-01 Tubing, Plastic, Spiral Wrap, 4 feet 98752

ALT P5434-1-2 Tubing, Plastic, Spiral Wrap, 4 feet 81755

1 NSL 201529112-10 Installation, Equipment - Forward Radio Fre-quency Amplifier and Filter, consisting of:

1 NSL 201529352-01 Amplifier, Low Noise 98752

1 NSL 201529394-01 Filter, High Pass 98752

8 5310-00-595-6211 MS15795-803 Washer, Flat 80205

8 5305-00-054-5649 MS51957-13 Screw, Machine, Pan Head 96906

1 NSL 201529180-10 Installation, Equipment - Rear ROVER Antenna, 1 NSL 201529289-21 Label, Identification, ROVER RCV ANT 98752

1 NSL 201529315-01 Antenna, Receive - L/S/C/Ku Band 98752

1 NSL 201529337-01 Gasket, Conductive, Antenna 98752

1 NSL 201529352-01 Amplifier, Low Noise 98752

1 NSL 201529394-01 Filter, High Pass 98752

8 5310-00-595-6211 MS15795-803 Washer, Flat 80205

4 5305-00-702-0609 MS24694-S50 Screw, Flathead, Machine, 100 degree 80205

8 5305-00-054-5649 MS51957-13 Screw, Machine, Pan Head 80205

1 NSL 201529182-10 Installation, Equipment - ROVER Transceiver, 1 NSL 201529289-07 Label - Identification, ROVER 6 XCVR 98752

4 5310-00-807-1473 MS21042L08 Nut, Self-Locking, Reduced Hexagon 96906

4 5305-00-057-0490 MS24694-S4 Screw, Flathead, Machine, 100 degree 96906

DD.asp?FDrn=3990&V=5310

4 5310-00-069-5291 NAS620C8 Washer, Flat, Reduced Diameter 80205

1 NSL M83413/8-G004II Cable, Jumper 81349

1 5310-00-929-6395 MS35338-136 Washer, Lock-Spring, Helical 80205

1 5305-00-054-6651 MS51957-27 Screw, Machine, Pan Head 96906

1 5310-01-352-9588 NAS1149CN632R Washer, Flat 80205

1 NSL 201529283-10 Electronics Components Assembly - ROVER 6, 1 6135-01-369-9792 201529341-01 Battery, 9 Volt 98752

1 5820-01-671-8363 201529296-01 Receiver-Transmitter, Radio - ROVER 6 98752

60082784-003 06401

1 6130-01-539-3039 201529314-01 Adapter, Power Supply - ROVER 6, Battery Elimi-nator

MRC-185 OVJU1

4 5310-01-300-6397 NAS620C6 Washer, Flat Reduced Diameter 96906

4 5305-00-088-9665 MS24693-C29 Screw, Machine, Flathead 100 degree 96906

4 5305-00-958-2918 MS24693-C26 Screw, Machine, Flathead 100 degree 96906

4 5310-00-878-3291 MS21043-06 Nut, Self Locking, Reduced Hex 96906

1 NSL 201529282-01 Leg, Electrical Equipment - ROVER 98752

1 NSL 201529282-02 Leg, Electrical Equipment - ROVER 98752

GROUP B N/A

GROUP C

1 5810-01-414-7484 KGV-135A Encryption-Decryption Equipment 98752

AR 8030-01-662-8577 AN0311 Adhesive, Anaerobic 81346

AR 8030-00-057-2354 MIL-DTL-81706 Corrosion Resistant Compound (Alodine) 81349

AR 6810-01-190-2538 TT-I-735 Isopropyl Alcohol, Grade B 81348

AR 8010-01-492-4701 MIL-PRF-85285 Coating, Polyurethane, Type 1, Class H, Color 36118

81349

AR 8010-00-082-2450 MIL-PRF-23377 Primer, Epoxy, High Solids, Type 1, Class 2C 81349

AR 8030-00-936-9940 3950 Sealing Compound (Edge Sealer) 76381

AR 3439-01-415-2258 Sn63Pb37 Solder 59401

AR NSL Sn63Pb40 Solder 98752

AR 5970-00-480-1329 A-A59163 Tape, Insulation, Electrical (Self-Vulcanizing Tape) 81349

AR 5999-01-378-8454 M1007 Tape, Shielding, Electrical (ESD Protective Tape) 0KWD6

AR 8030-01-494-9650 HT3326-5-50 Sealant, Self-Leveling Green 1NPE1

AR 6850-01-388-5604 201529311-01 Primer, Adhesive 98752

AR 8030-01-582-3432 201529340-01 Sealant, Polysulfide 98752

AR NSL 201529340-03 Sealant, Polysulfide 98752

AR 9505-00-221-2650 MS20995C20 Wire, Safety or Lock 80205

6 6850-01-495-1842 201529339-01 Sealing Kit, Connector 98752

ALT NSL 201529359-01 Sealing Kit, Connector 98752

5.1.2 Action Required on Items in Stock. Not applicable.

5.1.3 Kits/Parts/Materials Required to Modify Items in Stock. Not applicable.

5.1.4 Disposition of Removed and Replaced Parts/Materials.

Disposition Action Required

1Remove and turn into supply condition code A.

5.1.5 Drawings and Instructions Required.

AR 5325-00-074-3301 MS21266-2 Grommet, Non-Metalic 96906

AR 8040-00-117-8510 0-73735-1 Adhesive, Sealant 15090

AR 9330-00-993-0767 MIL-P-22241 Sheeting, Plastic 81349

NSL 201529145-03 Plate, Cover1

1560-01-095-7334 70217-01017-103 Screen, Air Intake1

5340-01-095-7573 70217-01017-104 Cover, Air Intake1

Drawing/ Instructions/ Number CAGE Code Date Revision Source

201529100-50 98752 15 March 2020 - 98752

201529101 98752 15 March 2020 - 98752

201529102 98752 15 August 2019 - 98752

201529103 98752 15 March 2020 - 98752

201529109 98752 15 March 2020 - 98752

201529112 98752 15 March 2020 - 98752

201529180 98752 15 March 2020 - 98752

201529182 98752 15 March 2020 - 98752

D1022229 98752 1 June 2020 A 98752

5.1.6 Size, Weight, and Cost of Kits/Parts/Materials.

5.1.7 Disposition of Kits/Parts/Materials. Not applicable.

5.2 Personnel Information and Requirements.

5.3 Special Tools, Fixtures, Test Equipment, and Software Required.

6. HOW WORK IS ACCOMPLISHED.

• Serious hearing loss and eye injury can occur during drilling, grinding, and riveting operations.

Wear appropriate personal protection equipment. Failure to comply may result in injury or death of personnel.

• Adhesive can be extremely toxic. It can irritate skin and cause burns. Avoid inhaling. Use only

• Sealant can be extremely toxic. It can irritate skin and cause burns. Avoid inhaling. Use only

Kit Size Weight Cost

A 1.50 Cu. Ft. 14.32 pounds $210,000.00

Work Phases AFSC Skills Man-Hours

Unpacking 2A2X1/2A5X2 1.0

Disassembly 2A2X1/2A5X2 1.0

Installation 2A2X1/2A7X3 115.0

Assembly 2A2X1/2A5X2 1.0

Operational Check 2A2X1 1.0

Total Man-Hours: 119.0

7010-01-529-7699 AN/PYQ-10 Simple Key Loader

NSL 60082911 ROVER 6 User Manual

CAUTION

• During drilling operations, exercise care to avoid damage to wiring and any components in adjacent areas. Failure to comply may result in damage to equipment and/or loss of aircraft.

• Variations in accordance with standard maintenance practices are permissible, provided the intent of the technical order is accomplished.

• Complete review of this TCTO is recommended before starting modification/installation.

• Refer to TO 1-1A-14 for aircraft electric/electronic wiring practices.

a. Prepare aircraft for safe ground maintenance in accordance with TO 1H-60(H)G-2-1.

b. Prepare aircraft for modification as follows:

(1) Disconnect aircraft battery in accordance with TO 1H-60(H)G-2-1.

(2) Depopulate center console in accordance with TO 1H-60(H)G-2-13.

Do not remove the Embedded GPS (Global Positioning System)/INS (Inertial Navigation System) (EGI) No.1 mount. The EGI No.1, on Aircraft Modified by TO 1H-60-996, is a vital navigation system. If the EGI mount is removed and reinstalled, optical alignment is required to realign the mount to the aircraft axis by a Depot Field Team in accordance with current drawings. Failure to comply will cause inaccuracy in the navigation system and possible injury to personnel and damage to equipment.

(3) Remove EGI No.1 on aircraft modified by TO 1H-60-996, in accordance with TO 1H-60(H)G-2-13.

(4) Remove Command Instrument System (CIS) Processor in accordance with TO 1H-60(H)G-2-13.

c. Install ROVER 6 System on the USAF HH-60G helicopters in accordance with drawings listed in paragraph 5.1.5.

Ensure ROVER 6 Software Version 3.3.3 is installed.

d. Reinstall equipment removed in steps b.(2) - b.(4) in accordance with applicable technical orders.

e. Connect aircraft battery in accordance with TO 1H-60(H)G-2-13.

f. Perform acceptance test procedure in accordance with paragraph 7.2 step a. prior to normal operations.

g. Perform disturbed systems operational checks in accordance with paragraph 7.2 step b.

7. SUPPLEMENTAL INFORMATION.

7.1 Fuel System Defuel/Purge. Defueling/purging of the fuel system is not required prior to accomplishing this TCTO.

7.2 Operational Checkout Requirements.

a. Operational checkout of the ROVER 6 System shall be accomplished in accordance with Acceptance Test Procedure (Document D1022229) prior to normal operations.

b. Perform all disturbed systems operational checks in accordance with applicable Technical Orders.

7.3.1 Chart A Entry Information:

Electronics Compartment (STA 162 to STA 204)

A-21.4 Screen, Air Intake 0.17 181 0.03

A-21.5 Cover, Air Intake 0.24 181 0.04

A-21.6 Antenna, Fwd ROVER Receive 0.26 181 0.05

A-21.7 Plate, Mounting, Fwd ROVER Antenna 0.35 181 0.06

Cockpit (STA 204 to STA 247)

B-33.1 RF Amplifier and Filter 0.31 220 0.07

F-17.2 Cable Assemblies - ROVER 6 1.60 504 0.81

F-35.2 Eliminator, Battery, ROVER 6 3.16 488 1.54

F-35.4 Feet, Mounting, ROVER 6 0.06 488 0.03

F-36.1 Transceiver, ROVER 6 9.20 488 4.49

F-62 RF Amplifier and Filter 0.31 594 0.19

F-63 Antenna, Rear ROVER Receive 0.26 596 0.16

7.3.2 Chart C Entry Information:

7.3.3 Overall Change in Basic Weight: +15.50 pounds

Overall Change in Basic Moment: +7.34 inch-pounds/1000

A-21.8 Screen, Air Intake 0.09 181 0.02

A-21.9 Cover, Air Intake 0.23 181 0.04

F-35 Plate, Cover 0.10 596 0.06

A- Screen, Air Intake 0.17 181 0.03

A- Cover, Air Intake 0.24 181 0.04

A- Antenna, Fwd ROVER Receive 0.26 181 0.05

A- Plate, Mounting, Fwd ROVER Antenna 0.35 181 0.06

Cockpit (STA 204 to STA 247)

B- RF Amplifier and Filter 0.31 220 0.07

F- Cable Assemblies - ROVER 6 1.60 504 0.81

F- Transceiver, ROVER 6 9.20 488 4.49

F- Eliminator, Battery, ROVER 6 3.16 488 1.54

F- Feet, Mounting, ROVER 6 0.06 488 0.03

F- RF Amplifier and Filter 0.31 594 0.19

F- Antenna, Rear ROVER Receive 0.26 596 0.16

A- Screen, Air Intake 0.09 181 0.02

A- Cover, Air Intake 0.23 181 0.04

F- Plate, Cover 0.10 596 0.06

7.4 Technical Manuals Affected.

8. RECORDS.

8.1 Action Required on Maintenance Records.

a. Update AFTO Form 781-Series and AFTO Form 95 to document TCTO compliance.

8.2 Action Required on Supply Records. Not applicable.

9. POINT OF CONTACT.

BY ORDER OF THE SECRETARY OF THE AIR FORCE

CHARLES Q. BROWN JR., General, USAF Chief of Staff

ARNOLD W. BUNCH, Jr., General, USAF

Commander, AFMC

Prepared by Raytheon, Indianapolis, IN (for AFLCMC/WIUBC, DSN 497-9446)

TO Number Date of Basic Issue TO Number Date of Basic Issue

1H-60(H)G-06 15 August 2010 1H-60(H)G-4-3 1 September 2010

1H-60(H)G-1 1 August 2016 1H-60(H)G-4-5 1 September 2010

1H-60(H)G-1-1 1 August 2016 1H-60(H)G-4-6 1 December 2017

1H-60(H)G-1CL-1 1 August 2016 1H-60(H)G-6 1 November 2011

1H-60(H)G-2-11 15 June 2003 1H-60(H)G-6CF-1 30 June 2009

1H-60(H)G-2-12-2 1 October 2010 1H-60(H)G-6CL-1 30 June 2009

1H-60(H)G-2-12-3 15 September 2010 1H-60(H)G-8-1 1 March 2011

1H-60(H)G-2-13 15 May 2004 1H-60(H)G-39 1 February 2005

1H-60(H)G-4-1 1 September 2010

ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP. 2401 ET SEQ.), AS AMENDED. VIOLATIONS

201529059D

CABLE, ETHERNET

AIR FORCE AUTHENTICATION

20160616DAVID CAMPBELLTech

HC-130(H)N201529091

HH-60G201529074

201529045

201529059 1

SUGGESTED SOURCES OF SUPPLY

201529059-01 201529059-03

0BCW9

E40424 E50824-9

ANGELUS CORPORATION, THE

PIC WIRE AND CABLE SUPPLY

N53 W 24747 S. CORPORATE CIRCLE

SUSSEX, WI 53089-0000

UNITED STATES

PHONE: (262) 246-0500

OPERATING TEMPERATURE: -55�$�C TO +200�$�C

JACKET: SHALL BE CAPABLE OF RETAINING A LASER MARK AND SHALL

BE A COLOR SUCH THAT THE CHARACTER MARK IS CLEARLY LEGIBLE.

PREFERRED COLOR IS WHITE.

THE DASH 01 ITEM SHALL CONTAIN 4 CONDUCTORS (EXCLUDING ANY

SHIELDING). ALL CONDUCTORS SHALL BE 24 AWG STRANDED SILVER

PLATED COPPER.

OUTER DIAMETER OF THE DASH 01 (INCLUDING JACKET) SHALL BE NO

LARGER THAN �n�.23

ELECTRICAL CHARACTERISTICS OF DASH 01:

IMPEDANCE: 100 Ohms CAPACITANCE: 13.0 pF/FT RESISTANCE: 28.5 Ohms/1000FT

ATTENUATION:

MAXIMUM ATTENUATION OF 2.6 dB PER 100FT AT 10 MHz MAXIMUM ATTENUATION OF 7.2 dB PER 100FT AT 100 MHz

THE DASH 03 ITEM SHALL CONTAIN 8 CONDUCTORS (EXCLUDING

ANY SHIELDING). ALL CONDUCTORS SHALL BE 24 AWG STRANDED

SILVER PLATED COPPER.

OUTER DIAMETER OF DASH 03 (INCLUDING JACKET) SHALL BE NO

LARGER THAN �n�.29

ELECTRICAL CHARACTERISTICS OF DASH 03:

IMPEDANCE: 100 Ohms CAPACITANCE: 14.5 pF/FT RESISTANCE: 28.5 Ohms/1000FT

ATTENUATION:

MAXIMUM ATTENUATION OF 2.6 dB PER 100FT AT 10 MHz MAXIMUM ATTENUATION OF 8.2 dB PER 100FT AT 100 MHz

Sheet 1

Zones

1.48

1.14

1.22

.74

1.32

1.28

ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP. 2401 ET SEQ.), AS AMENDED. VIOLATIONS

201529061D

CONNECTOR, PLUG,

ELECTRICALAIR FORCE AUTHENTICATION

20160623DAVID CAMPBELLTech

HC-130(H)N201529081

HC-130(H)N201529079

HH-60G201529049

HH-60G201529047

201529061 1

SUGGESTED SOURCES OF SUPPLY

201529061-01 201529061-03 201529061-05 201529061-07

4MJR5

3369-OL

3283-OL

3163-OL

3246-OL

PRECISION CONNECTOR INC

700 INTERNATIONAL DR

FRANKLIN, IN, 46131-9645

(317)-346-0029 (fax)(317)-346-0039

THE ITEM SHALL BE AN SMA OR TNC CONNECTOR PLUG CAPABLE

OF TERMINATING LL142 COAX CABLE.

THE ITEM SHALL MEET MIL-PRF-39012.

FIGURE 1

201529061-01

FIGURE 2

201529061-03

FIGURE 3

201529061-05

FIGURE 4

201529061-07

Sheet 1

Views new_view_12 new_view_13 new_view_14 new_view_15

Zones

201529062D

CABLE, SLEEVING,

POLY BRAID, EXPANDOAIR FORCE AUTHENTICATION

20160615DAVID CAMPBELLTech

HH-60G201529045

201529062 1

TABLE I - EXPANDO PHYSICAL CHARACTERISTICS

MINIMUM

DIAMETER

MAXIMUM

DIAMETER

COLOR

SUGGESTED

PARTNUMBER

20152962-01 .125 .625 BLACK 5211000603

20152962-03 .250 .875 BLACK 5211001303

20152962-05 .500 1.375 BLACK 5211001903

THIS ITEM IS AN EXPANDABLE OVERBRAID, FOR WHICH ITS INTENDED

USE IS A PROTECTIVE JACKET FOR CABLES.

REQUIREMENTS:

INDIVIDUAL ITEM REQUIREMENTS SHALL BE IN ACCORDANCE WITH THE

FOLLOWING REQUIREMENTS.

3.1 TEMPERATURE:

THIS ITEM SHALL BE RATED TO PERFORM AT A MAXIMUM AMBIENT

TEMPERATURE OF 200°C.

3.2 FLAMMABILITY: THIS ITEM SHALL MEET FAR PART 25 FLAMMABILITY

REQUIREMENTS.

PHYSICAL CHARACTERISTCS:

THE ITEM SHALL MEET THE FOLLOWING REQUIREMENTS FOR

PHYSICAL CHARACTERISTICS:

FEDERAL-MOGUL CORPORATION

26555 NORTHWESTERN HWY 1966

DETROIT, MI 48235

UNITED STATES

PHONE: (248) 354-7700

DAI: 01212

IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY

HEREON IS NOT TO BE CONSTRUED AS A GUARANTEE OF PRESENT

ADMINISTRATION ACT OF 1979 (TITLE 50, U.S.C., APP. 2401 ET SEQ.), AS AMENDED. VIOLATIONS

Sheet 1

Zones

SEE SHEET 2 FOR CONNECTOR ASSEMBLY DETAILS

6 7

345678

8 7 6 5 4 3 2 1

A3347936NEXT ASSY USED ON

TOLERANCES:

ANGLES 1

ONE

PLACE (.X) .1

TWO

PLACES (.XX) .01

THREE

PLACES (.XXX) .005

SIZE

DWG. NO. REV

SCALE: 3:1

UNLESS OTHERWISE SPECIFIED:

SHEET 1 OF 3

CAGE CODE

PM MC

US ARMY CECOM

U S ARMY COMMUNICATIONS - ELECTRONICS COMMAND

ABERDEEN PROVING GROUND, MARYLAND 21005

GOVERNMENT CONTRACT NO.

APPD

DATEDIMENSIONS AND TOLERANCES ARE

IN INCHES AND PER ANSI Y14.5

BEFORE SURFACE COATING

SURFACE MICROINCHES

FINISH MICROMETERS

SHT

G N

3347936

80063

THIRD ANGLE

PROJECTION

USED

KGV-72 CLEARING TOOL

PRINTED ON 7/5/2019

CAD MAINTAINED. CHANGES SHALL BE

INCORPORATED BY THE DESIGN ACTIVITY.

W15P7T-06-D-E402

DRAFT

PREP

TL APPD

PL APPD

PCA APPD

DISTRIBUTION STATEMENT D- DISTRIBUTION AUTHORIZED TO THE DEPARTMENT OF DEFENSE

(DOD) AND U.S. DOD CONTRACTORS ONLY THAT SUPPORT JBC-P PROGRAMS BY

SPECIFIC AUTHORITY OF AR380-5 FOR ADMINISTRATIVE AND OPERATIONAL USE. THIS

DETERMINATION WAS MADE ON 29 SEPT 2017. OTHER REQUESTS FOR THIS DOCUMENT

SHALL BE REFERRED TO THE OFFICE OF THE PRODUCT MANAGER (PDM) JBC-P, SFAE-

CCC-MCJ, 6560 SURVEILLANCE LOOP, BLDG 6007, ABERDEEN PROVING GROUND (APG)

MD 21005-1848

WARNING- THIS DOCUMENT CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED

BY THE ARMS EXPORT CONTROL ACT (TITLE 22, U.S.C., SEC 2751, ET SEQ.). OR THE EXPORT

ADMINISTRATION ACT OF 1979, AS AMENDED, TITLE 50, U.S.C., APP. 2401 ET SEQ.

VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CRIMINAL PENALTIES.

DISSEMINATE IN ACCORDANCE WITH PROVISIONS OF DOD DIRECTIVE 5230.25.

CONTENTS OR RECONSTRUCTION OF THE DOCUMENT

DIGITAL

NOTES:

1. MATERIAL: ALUMINUM ALLOY 6061-T6 IAW ASTM-B221 1" DIAMETER.

2. BREAK ALL SHARP EDGES .015 MAX, CLEAN AND DEBURR BEFORE FINISH.

3. INTERPRET ALL TOLERANCES AND DIMENSIONS ACCORDING TO ASME Y14.5. UNLESS

OTHERWISE INDICATED, DIMENSIONS ARE TO BE APPLIED AFTER ANY CHEMICAL

TREATMENTS BUT BEFORE APPLICATION OF PRIMER AND PAINT.

4. FINISH: CONVERSION COATING IAW MIL-A-8625, TYPE II, CLASS 2, BLACK

ALL THREADS SHALL BE FREE OF PAINT AND PRIMER.

MARK PART BY ETCHING OR ENGRAVING, MINIMUM 0.125 INCH, APPROXIMATELY

WHERE SHOWN IAW MIL-STD-130.

KGV-72 CLEARING TOOL

(ORIGINAL DESIGN ACTIVITY CAGE) - A3347936-1 REV (REV NUMBER)

CDA - (CURRENT DESIGN AUTHORITY CAGE) MFR - (MANUFACTURER CAGE CODE)

TO KGV-72 J3

INSTALL ONE END OF WIRE INTO PIN 'N' AND THE OTHER END INTO PIN 'P' IAW MIL-

DTL-83723

8. INSTALL BLANK PINS INTO SLOTS 'A' THRU 'M' AND 'R' THRU 'V' IAW MIL-DTL-83723

DRAFT01

APPROVEDDATEDESCRIPTIONREV

9. PARTS SHIPPED ASSEMBLED. ITEM 8 ATTACHED TO ITEM 5.

1 39428 90177A216 STEEL SPLIT RING 8

1 80205 MS51958-60 SCREW, MACHINE, PAN HEAD, CRUCIFORM RECESS, CRES, PASSICATED, .190-32UNF-2A X

.313 LG

FF-S-92 7

1 80205 MS35338-138 WASHER, LOCK-SPRING, HELICAL, (MEDIUM) SERIES, NO. 10 (.190) NOMINCAL DIAMETER, CRES 300 SERIES

ASME B18.21.1 6

1 13792 M-GBEE08 8" EYE-TO-EYE LANYARD 5

1 80063 A3347936-2 KGV-72 CLEARING TOOL COVER AL 6061-T6 1,2,3,4,5 4

1 0U583 M81044/12-20-9 20 AWG WIRE 7,8 3

19 0U583 M39029/4-110 CONTACT, ELECTRICAL MIL-C-26482 7,8 2

1 96906 MS3476W14-19P CONNECTOR, PLUG, ELECTRICAL, SHELL SIZE 14 MIL-DTL-26482 7,8 1

-1

CAGE

CODE

PART NO. OR

IDENTIFYING NO.

DESCRIPTION MATERIAL/SPEC NOTE

ITEM

NO.

QTY PARTS LIST

carl.b.cabatingan

Rectangle

Oval

Line

Oval

Text Box

NEXT ASSY USED ON

PLACE (.X) .1

TWO

PLACES (.XX) .01

SCALE: 4:1

SHEET 2 OF 3

SPECIFIC AUTHORITY OF AR380-5 FOR…

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