Attachment 2 - MAHG221030 Structural Repair to Dragon Fitness_SPECS.pdf
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- Structural Repairs to Dragon Fitness
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- FA301023R0027
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This document outlines specifications for structural repairs to the Dragon Fitness gymnasium at Keesler Air Force Base in Biloxi, Mississippi under solicitation number FA301023R0027. The project involves repairs to structural steel trusses, installation of new metal fabrications including framing and supports, application of roofing materials, and interior finishes. Eligible firms must have experience with projects of similar scale and be able to complete the work by December 2023.
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PROJECT:
STRUCTURAL REPAIR OF DRAGON FITNESS
PROJECT NUMBER:
MAHG 22-1030
KEESLER AIR FORCE BASE
BILOXI, MISSISSIPPI
SIMPKINS & COSTELLI, INC.
P.O. BOX 6235 GYMNASIUM
GULFPORT, MS 39506 JULY 28, 2023
PHONE: (228) 864-6289
FA301023R0027
Attachment 2
Structural Repair of Dragon Fitness for Keesler Air Force Base July 28, 2023 Biloxi, MS S&C 2255
MAHG 22-1030
Index 1
INDEX
Project: Structural Repair of Dragon Fitness - Gymnasium
Keesler AFB, MS
SECTION PAGES
SECTION 00 10 20 List of Drawings ………………………………………………………………… 1 of 1
SECTION 01 32 33 Photographic Documentation………………………………………………….1 of 2
SECTION 02 41 19 Selective Demolition…………………………………………………………… 1 of 5
SECTION 05 12 00 Structural Steel………………………………………………………………….. 1 of 4 SECTION 05 50 00 Metal Fabrications……………………………………………………………… 1 of 10
SECTION 06 10 00 Rough Carpentry…..…………………………………………………………… 1 of 6
SECTION 07 21 00 Thermal Insulation……………………………………………………………….1 of 5 SECTION 07 92 00 Joint Sealants…………………………………………………………………….1 of 8
SECTION 08 41 13 Aluminum-Framed Entrances and Storefronts………………………………..1 of 8 SECTION 08 71 00 Door Hardware……………………………………………………………………1 of 18 SECTION 08 80 00 Glazing…………………………………………………………...………………..1 of 7
SECTION 09 22 16 Non-Structural Metal Framing…………………………………………………..1 of 6 SECTION 09 29 00 Gypsum Board……...…………………………………………………………….1 of 3 SECTION 09 51 13 Acoustical Panel Ceilings………………………………………………………..1 of 4 SECTION 09 91 23 Interior Painting……………………………………………………………………1 of 6
Biloxi, MS S&C 2255
LIST OF DRAWINGS 00 10 20 - 1
SECTION 00 10 20 - LIST OF DRAWINGS
PART 1 GENERAL
1.1 SUMMARY
This document lists the drawings for the project pursuant to contract clause "DFARS 252.236-7001, Contract Drawings, Maps and Specifications."
1.2 CONTRACT DRAWINGS
Contract drawings are as follows:
DRAWING TITLE
NO.
T100 Title Sheet
S100 Design Criteria, Notes, Legend and Abbreviations S200 Plan View S300 Truss Repair Elevations S301 Truss Repair Elevations S302 Truss Repair Elevations S310 Section S400 Truss Elevation and Details
D101 Demolition Photos and Notes D102 1st Floor Demolition Plan D103 2nd Floor Demolition Plan
A101 1st Floor Plan and Finish Schedule A102 1st Floor Reflected Ceiling Plan A103 2nd Floor Plan A201 Elevations and Opening Types
-- End of Document --
PHOTOGRAPHIC DOCUMENTATION 01 32 33 - 1
SECTION 01 32 33 - PHOTOGRAPHIC DOCUMENTATION
PART 1 - GENERAL
1.1 SUMMARY
A. Section includes administrative and procedural requirements for the following:
1. Preconstruction photographs.
2. Periodic construction photographs.
B. Related Requirements:
1. Section 01 77 00 "Closeout Procedures" for submitting photographic documentation as Project Record Documents at Project closeout.
1.2 INFORMATIONAL SUBMITTALS
A. Key Plan: Submit key plan of Project site and building with notation of vantage points marked for location and direction of each photograph. Indicate elevation or story of construction.
Include same information as corresponding photographic documentation.
B. Digital Photographs: Submit unaltered, original, full-size image files within three days of taking photographs.
1. Digital Camera: Minimum sensor resolution of 8 megapixels.
2. Identification: Provide the following information with each image description in file metadata tag:
a. Name of Project.
b. Name and contact information for photographer.
c. Date photograph was taken.
d. Description of vantage point, indicating location, direction (by compass point), and elevation or story of construction.
1.3 USAGE RIGHTS
A. Obtain and transfer copyright usage rights from photographer to Owner for unlimited reproduction of photographic documentation.
PHOTOGRAPHIC DOCUMENTATION 01 32 33 - 2
PART 2 - PRODUCTS
2.1 PHOTOGRAPHIC MEDIA
A. Digital Images: Provide images in JPG format, with minimum size of 8 megapixels.
PART 3 - EXECUTION
3.1 CONSTRUCTION PHOTOGRAPHS
A. Photographer: Contractor personnel may take construction photographs.
B. General: Take photographs using the maximum range of depth of field, and that are in focus, to clearly show the Work. Photographs with blurry or out-of-focus areas will not be accepted.
1. Maintain key plan with each set of construction photographs that identifies each photographic location.
C. Digital Images: Submit digital images exactly as originally recorded in the digital camera, without alteration, manipulation, editing, or modifications using image-editing software.
1. Date and Time: Include date and time in file name for each image.
2. Field Office Images: Maintain one set of images accessible in the field office at Project site, available at all times for reference. Identify images in the same manner as those submitted to Architect.
D. Preconstruction Photographs: Before starting construction, take photographs of Project site and surrounding properties, including existing items to remain during construction, from different vantage points, as directed by Architect.
1. Flag construction limits before taking construction photographs.
2. Take 20 photographs to show existing conditions adjacent to project before starting the
Work.
3. Take 20 photographs minimum of existing site to accurately record physical conditions at start of construction.
E. Periodic Construction Photographs: Take 10 photographs monthly with the cutoff date associated with each Application for Payment. Select vantage points to show status of construction and progress since last photographs were taken.
F. Final Completion Construction Photographs: Take 20 color photographs after date of Substantial Completion for submission as Project Record Documents. Architect will inform photographer of desired vantage points.
END OF SECTION 01 32 33
SELECTIVE DEMOLITION 02 41 19 - 1
SECTION 02 41 19 - SELECTIVE DEMOLITION
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Demolition and removal of selected portions of building or structure.
2. Demolition and removal of selected site elements.
3. Salvage of existing items to be reused or recycled.
1.2 DEFINITIONS
A. Remove: Detach items from existing construction and legally dispose of them off-site unless indicated to be removed and salvaged or removed and reinstalled.
B. Remove and Salvage: Carefully detach from existing construction, in a manner to prevent damage, and deliver to Owner ready for reuse.
C. Remove and Reinstall: Detach items from existing construction, prepare for reuse, and reinstall where indicated.
D. Existing to Remain: Existing items of construction that are not to be permanently removed and that are not otherwise indicated to be removed, removed and salvaged, or removed and reinstalled.
1.3 PREINSTALLATION MEETINGS
A. Pre-demolition Conference: Conduct conference at Project site
1.4 INFORMATIONAL SUBMITTALS
A. Qualification Data: For refrigerant recovery technician.
B. Pre-demolition Photographs or Video: Submit before Work begins.
C. Statement of Refrigerant Recovery: Signed by refrigerant recovery technician.
1.5 CLOSEOUT SUBMITTALS
A. Landfill Records: Indicate receipt and acceptance of hazardous wastes by a landfill facility licensed to accept hazardous wastes.
SELECTIVE DEMOLITION 02 41 19 - 2
1.6 QUALITY ASSURANCE
A. Refrigerant Recovery Technician Qualifications: Certified by an EPA-approved certification program.
1.7 FIELD CONDITIONS
A. Owner will occupy portions of building immediately adjacent to selective demolition area.
Conduct selective demolition so Owner's operations will not be disrupted.
B. Conditions existing at time of inspection for bidding purpose will be maintained by Owner as far as practical.
1. Before selective demolition, Owner will remove the following items:
a. Any items the owner wants.
C. Notify Contracting Officer of discrepancies between existing conditions and Drawings before proceeding with selective demolition.
D. Hazardous Materials: Hazardous materials are not expected to be encountered.
1. If suspected hazardous materials are encountered, do not disturb; immediately notify
Contracting Officer.
E. Storage or sale of removed items or materials on-site is not permitted.
F. Utility Service: Maintain existing utilities indicated to remain in service and protect them against damage during selective demolition operations.
1. Maintain fire-protection facilities in service during selective demolition operations.
1.8 WARRANTY
A. Existing Warranties: Remove, replace, patch, and repair materials and surfaces cut or damaged during selective demolition, by methods and with materials so as not to void existing warranties.
PART 2 - PRODUCTS
2.1 PEFORMANCE REQUIREMENTS
A. Regulatory Requirements: Comply with governing EPA notification regulations before beginning selective demolition. Comply with hauling and disposal regulations of authorities having jurisdiction.
SELECTIVE DEMOLITION 02 41 19 - 3
B. Standards: Comply with ANSI/ASSE A10.6 and NFPA 241.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify that utilities have been disconnected and capped before starting selective demolition operations.
B. Survey existing conditions and correlate with requirements indicated to determine extent of selective demolition required.
C. When unanticipated mechanical, electrical, or structural elements that conflict with intended function or design are encountered, investigate and measure the nature and extent of conflict.
Promptly submit a written report to Contracting Officer.
D. Engage a professional engineer to perform an engineering survey of condition of building to determine whether removing any element might result in structural deficiency or unplanned collapse of any portion of structure or adjacent structures during selective building demolition operations.
E. Survey of Existing Conditions: Record existing conditions by use of preconstruction photographs.
3.2 UTILITY SERVICES AND MECHANICAL/ELECTRICAL SYSTEMS
A. Existing Services/Systems to Remain: Maintain services/systems indicated to remain and protect them against damage.
1. Comply with Scope of Work
B. Existing Services/Systems to Be Removed, Relocated, or Abandoned: Locate, identify, disconnect, and seal or cap off indicated utility services and mechanical/electrical systems serving areas to be selectively demolished.
1. Owner will arrange to shut off indicated services/systems when requested by Contractor.
2. Arrange to shut off indicated utilities with utility companies.
3. If services/systems are required to be removed, relocated, or abandoned, provide temporary services/systems that bypass area of selective demolition and that maintain continuity of services/systems to other parts of building.
4. Disconnect, demolish, and remove fire-suppression systems, plumbing, and HVAC systems, equipment, and components indicated to be removed.
a. Piping to Be Removed: Remove portion of piping indicated to be removed and cap or plug remaining piping with same or compatible piping material.
b. Piping to Be Abandoned in Place: Drain piping and cap or plug piping with same or compatible piping material.
c. Equipment to Be Removed: Disconnect and cap services and remove equipment.
SELECTIVE DEMOLITION 02 41 19 - 4
d. Equipment to Be Removed and Reinstalled: Disconnect and cap services and remove, clean, and store equipment; when appropriate, reinstall, reconnect, and make equipment operational.
e. Equipment to Be Removed and Salvaged: Disconnect and cap services and remove equipment and deliver to Owner.
f. Ducts to Be Removed: Remove portion of ducts indicated to be removed and plug remaining ducts with same or compatible ductwork material.
g. Ducts to Be Abandoned in Place: Cap or plug ducts with same or compatible ductwork material.
C. Refrigerant: Remove refrigerant from mechanical equipment to be selectively demolished according to 40 CFR 82 and regulations of authorities having jurisdiction.
3.3 PREPARATION
A. Site Access and Temporary Controls: Conduct selective demolition and debris-removal operations to ensure minimum interference with roads, streets, walks, walkways, and other adjacent occupied and used facilities.
1. Comply with Scope of Work.
B. Temporary Facilities: Provide temporary barricades and other protection required to prevent injury to people and damage to adjacent buildings and facilities to remain.
C. Temporary Shoring: Provide and maintain shoring, bracing, and structural supports as required to preserve stability and prevent movement, settlement, or collapse of construction and finishes to remain, and to prevent unexpected or uncontrolled movement or collapse of construction being demolished.
3.4 SELECTIVE DEMOLITION, GENERAL
A. General: Demolish and remove existing construction only to the extent required by new construction and as indicated. Use methods required to complete the Work within limitations of governing regulations and as follows:
1. Neatly cut openings and holes plumb, square, and true to dimensions required. Use cutting methods least likely to damage construction to remain or adjoining construction.
Use hand tools or small power tools designed for sawing or grinding, not hammering and chopping, to minimize disturbance of adjacent surfaces. Temporarily cover openings to remain.
2. Cut or drill from the exposed or finished side into concealed surfaces to avoid marring existing finished surfaces.
3. Do not use cutting torches until work area is cleared of flammable materials. At concealed spaces, such as duct and pipe interiors, verify condition and contents of hidden space before starting flame-cutting operations. Maintain fire watch and portable fire-suppression devices during flame-cutting operations.
4. Locate selective demolition equipment and remove debris and materials so as not to impose excessive loads on supporting walls, floors, or framing.
SELECTIVE DEMOLITION 02 41 19 - 5
5. Dispose of demolished items and materials promptly. Comply with Scope of Work.
B. Removed and Salvaged Items:
1. Clean salvaged items.
2. Pack or crate items after cleaning. Identify contents of containers.
3. Store items in a secure area until delivery to Owner.
4. Transport items to Owner's storage area designated by Owner.
5. Protect items from damage during transport and storage.
C. Removed and Reinstalled Items:
1. Clean and repair items to functional condition adequate for intended reuse.
2. Pack or crate items after cleaning and repairing. Identify contents of containers.
3. Protect items from damage during transport and storage.
4. Reinstall items in locations indicated. Comply with installation requirements for new materials and equipment. Provide connections, supports, and miscellaneous materials necessary to make item functional for use indicated.
D. Existing Items to Remain: Protect construction indicated to remain against damage and soiling during selective demolition. When permitted by Contracting Officer, items may be removed to a suitable, protected storage location during selective demolition and cleaned and reinstalled in their original locations after selective demolition operations are complete.
3.5 DISPOSAL OF DEMOLISHED MATERIALS
A. General: Except for items or materials indicated to be recycled, reused, salvaged, reinstalled, or otherwise indicated to remain Owner's property, remove demolished materials from Project site and legally dispose of them in an EPA-approved landfill.
1. Do not allow demolished materials to accumulate on-site.
2. Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas.
3. Remove debris from elevated portions of building by chute, hoist, or other device that will convey debris to grade level in a controlled descent.
4. Comply with Scope of Work.
B. Burning: Do not burn demolished materials.
C. Disposal: Transport demolished materials off Owner's property and legally dispose of them.
3.6 CLEANING
A. Clean adjacent structures and improvements of dust, dirt, and debris caused by selective demolition operations. Return adjacent areas to condition existing before selective demolition operations began.
END OF SECTION 02 41 19
STRUCTURAL STEEL 05 12 00 - 1
SECTION 05 12 00 - STRUCTURAL STEEL
PART 1 - GENERAL
1.1 DESCRIPTION OF WORK
A. The work includes the fabrication, erection, and shop painting of structural steel. Provide in accordance with AISC "Manual of Steel Construction" except as specified herein. In the AISC "Manual of Steel Construction" referred to herein, the "Specification for the Design, Fabrication, and Erection of Structural Steel for Buildings," the "Code of Standard Practice for Steel Buildings and Bridges," and "Structural Joints Using ASTM A 325 or A 490 Bolts" shall be considered a part thereto.
1.2 RELATED WORK SPECIFIED ELSEWHERE
A. Section 09 91 23 – Interior Painting
1.3 SUBMITTALS
A. General: Submit the following in accordance with Conditions of Contract and the SOW.
B. Shop Drawings: Submit for approval by the Contracting Officer prior to fabrication. Prepare in accordance with the AISC "Detailing for Steel Construction" and AISC "Engineering for Steel Construction." Shop drawings shall not be reproductions of contract drawings. Include complete information for the fabrication and erection of the structure's components, including the location, type, and size of bolts, welds, member sizes and lengths, connection details, blocks, copes, and cuts. Use AWS standard welding symbols.
C. Erection Plan: Submit for record purposes. Indicate the sequence of erection, temporary shoring and bracing, and a detailed sequence of welding, including each welding procedure required.
D. Certificates of Compliance:
1. Steel
2. Bolts, nuts, and washers
3. Shop painting materials
4. Welding electrodes and rods
5. Nonshrink grout
6. Galvanizing
E. Welder, Welding Operation, and Tacker Qualification: Prior to welding, submit certification for each stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests.
1.4 DELIVERY AND STORAGE
A. Handle, store, and protect materials in accordance with the manufacturer's recommendations. Replace damaged items with new items, or repair as approved by the Contracting Officer.
STRUCTURAL STEEL 05 12 00 - 2
1.5 REGULATORY REQUIREMENTS (SHOP PRIMER)
A. Comply with State and Local regulations regarding release to atmosphere of volatile organic (VOC) and proper disposal of excess and waste materials.
2.1 STEEL
A. Structural Steel: ASTM A 992 (Fy = 50 ksi) for all wide flange shapes. ASTM A 572 (Fy = 50 ksi) for all other shapes.
B. Structural Steel Tubing: ASTM A 500, Grade B.
C. Round Bars: ASTM A36 (Fy = 36)
2.2 BOLTS, NUTS, AND WASHERS
A. Provide the following unless indicated otherwise.
B. Structural Steel:
1. Bolts: ASTM A 325, Type 1 or 2.
2. Nuts: ASTM A 563, Grade A, heavy hex style.
3. Washers: ANSI B18.22.1, Type B.
2.3 SHOP PAINTING
A. Provide materials free from hazardous components, such as lead, mercury or asbestos filler, as determined by Federal and State regulations.
B. Pretreatment: Mil. Spec. DOD-P-15328 or Fed. Spec. TT-C-490, Type I, II, or IV.
C. Primer: Fed. Spec. TT-P-645.
D. Rust Preventative: SSPC PS 8.01, suitable for temporary protection.
2.4 GALVANIZING
A. ASTM A 123 or A 153, as applicable, unless specified otherwise.
B. Galvanizing Repair Paint: Mil. Spec. DOD-P-21035.
2.5 STRUCTURAL STEEL ACCESSORIES
A. Welding Electrodes and Rods: AWS D1.1.
B. Nonshrink Grout: COE CRD-C-621, with no ASTM C 827 shrinkage. Grout shall be
STRUCTURAL STEEL 05 12 00 - 3
nonmetallic.
PART 3 - EXECUTION
3.1 FABRICATION
A. Markings: Prior to erection, members shall be provided with a painted erection mark. In addition, connecting parts assembled in the shop for reaming holes in field connections shall be match marked with scratch and notch marks. Do not locate erection markings on areas to be welded. Do not locate match markings in areas that will decrease member strength or cause stress concentrations.
B. Shop Painting: Shop paint structural steel, except as modified herein. Do not paint steel surfaces embedded in concrete, galvanized surfaces, bearing surfaces, or surfaces within 1/2 inch of the toe of the welds prior to welding (except surfaces on which metal decking or shear studs are to be welded). Prior to assembly, paint surfaces which will be concealed or inaccessible after assembly. Do not apply paint in foggy or rainy weather; when the ambient temperature is below 45 degrees F or over 95 degrees F; or when paint may be exposed to temperatures below 40 degrees F within 48 hours after application, unless approved otherwise.
1. Cleaning: SSPC SP 6, except as modified herein. SSPC SP 3 or SP 6 for steel surfaces exposed in spaces above ceilings, attic spaces, crawl spaces, furred spaces, and chases. In addition, maintain steel surfaces free from rust, dirt, oil, grease, and other contaminants through final assembly.
2. Priming: Immediately after cleaning, apply primer to a minimum dry film thickness of 2.0 mil. Repair damaged primed surfaces with an additional coat of primer.
D. Galvanizing: Provide as indicated or specified. Galvanize after fabrication where practicable.
1. Galvanizing Repair: ASTM A 780, using galvanizing repair paint for galvanizing damaged by handling, transporting, cutting, welding, or bolting. Do not heat surfaces that repair paint has been applied to.
D. Bearing Surfaces and Friction Type Joints: In the shop, coat with a temporary rust preventive. Remove coating, as recommended by the coating manufacturer, immediately prior to field erection.
3.2 ERECTION
A. Calibration wrenches shall be calibrated every two working days on a minimum of three typical bolts of each diameter. Provide for drainage in structural steel.
B. Base Plates and Bearing Plates: After final positioning of steel members, provide full bearing under plates using nonshrink grout. Place nonshrink grout in accordance with the manufacturer's instructions.
3.3 CONNECTIONS
A. Connections not detailed shall be designed in accordance with AISC "Manual of Steel Construction." Build connections into existing work. Do not tighten anchor bolts set in
STRUCTURAL STEEL 05 12 00 - 4
concrete with impact torque wrenches. Punch, subpunch and ream, or drill bolt holes.
3.4 WELDING
A. AWS D1.1. Provide AWS D1.1 qualified welders, welding operators, and tackers.
B. Removal of Temporary Welds, Run-Off Plates, and Backing Strips: Remove only from finished areas.
3.5 HIGH-STRENGTH STRUCTURAL JOINTS
A. AISC "Manual of Steel Construction" for designing, assembling, and testing.
3.6 TESTS AND INSPECTIONS
A. Perform field tests, and provide labor, equipment, and incidentals required for testing.
B. Welds:
1. Visual Inspection: AWS D1.1, Section 6. Provide AWS-certified welding inspectors for fabrication/erection inspection and testing and verification inspections. Welding inspectors shall visually inspect and mark welds, including fillet weld end returns. Provide written report to Contracting Officer.
C. Bolts: Provide laboratory personnel to check bolt tightness. Provide written report to
Contracting Officer.
3.7 PAINTING
A. Paint steel that is not encased in concrete, plaster or sprayed fireproofing. Do not shop paint in areas to be field welded, contact surfaces of slip critical connections, or areas to receive special finishes.
B. Field paint as required steel that has been welded or that is unpainted after connections have been tightened.
END OF SECTION 05 12 00
METAL FABRICATIONS 05 50 00 - 1
SECTION 05 50 00 - METAL FABRICATIONS
1.1 SUMMARY
A. Section Includes:
1. Miscellaneous steel framing and supports.
2. Prefabricated building columns.
3. Shelf angles.
4. Metal ladders.
5. Ladder safety cages.
6. Metal floor plate and supports.
7. Structural-steel door frames.
8. Miscellaneous steel trim.
9. Metal bollards.
10. Abrasive metal nosings, treads and thresholds.
11. Loose bearing and leveling plates.
12. Stainless Steel
B. Products furnished, but not installed, under this Section:
1. Loose steel lintels.
2. Anchor bolts, steel pipe sleeves, slotted-channel inserts, and wedge-type inserts indicated to be cast into concrete or built into unit masonry.
3. Steel weld plates and angles for casting into concrete.
1.2 PERFORMANCE REQUIREMENTS
A. Delegated Design: Design ladders, including comprehensive engineering analysis by a qualified professional engineer, using performance requirements and design criteria indicated.
B. Structural Performance of Aluminum Ladders: Aluminum ladders, including landings, shall withstand the effects of loads and stresses within limits and under conditions specified in
ANSI A14.3.
C. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes acting on exterior metal fabrications by preventing buckling, opening of joints, overstressing of components, failure of connections, and other detrimental effects.
1. Temperature Change: 120 deg F (67 deg C), ambient; 180 deg F (100 deg C), material surfaces.
METAL FABRICATIONS 05 50 00 - 2
1.3 ACTION SUBMITTALS
A. Product Data: For the following:
1. Prefabricated building columns.
2. Metal nosings and treads.
3. Paint products.
4. Grout.
B. Shop Drawings: Show fabrication and installation details for metal fabrications.
1. Include plans, elevations, sections, and details of metal fabrications and their connections. Show anchorage and accessory items.
C. Samples: For each type and finish of extruded nosing and tread.
D. Delegated-Design Submittal: For installed products indicated to comply with performance requirements and design criteria, including analysis data signed and sealed by the qualified professional engineer responsible for their preparation.
PART 2 - PRODUCTS
2.1 METALS, GENERAL
A. Metal Surfaces, General: Provide materials with smooth, flat surfaces without blemishes.
2.2 FERROUS METALS
A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.
B. Rolled-Steel Floor Plate: ASTM A 786/A 786M, rolled from plate complying with ASTM A 36/A 36M or ASTM A 283/A 283M, Grade C or D.
C. Rolled-Stainless-Steel Floor Plate: ASTM A 793.
D. Abrasive-Surface Floor Plate: Steel plate with abrasive granules rolled into surface or with abrasive material metallically bonded to steel.
1. Products: Subject to compliance with requirements, available products that may be incorporated into the Work include, but are not limited to, the following:
a. IKG Industries, a division of Harsco Corporation; Mebac.
b. SlipNOT Metal Safety Flooring, a W. S. Molnar company; SlipNOT.
c. Or Approved Equal.
E. Steel Tubing: ASTM A 500, cold-formed steel tubing.
F. Steel Pipe: ASTM A 53/A 53M, standard weight (Schedule 40) unless otherwise indicated.
http://www.specagent.com/LookUp/?ulid=4134&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456818418&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456798746&mf=04&src=wd
METAL FABRICATIONS 05 50 00 - 3
G. Slotted Channel Framing: Cold-formed metal box channels (struts) complying with MFMA-4.
1. Size of Channels: As indicated.
2. Material: Galvanized steel, ASTM A 653/A 653M, structural steel, Grade 33
(Grade 230)], with G90 (Z275) coating; 0.079-inch (2-mm) nominal thickness.
H. Cast Iron: Either gray iron, ASTM A 48/A 48M, or malleable iron, ASTM A 47/A 47M.
2.3 NONFERROUS METALS
A. Aluminum Extrusions: ASTM B 221 (ASTM B 221M), Alloy 6063-T6.
B. Aluminum-Alloy Rolled Tread Plate: ASTM B 632/B 632M, Alloy 6061-T6.
C. Aluminum Castings: ASTM B 26/B 26M, Alloy 443.0-F.
D. Bronze Extrusions: ASTM B 455, Alloy UNS No. C38500 (extruded architectural bronze).
E. Bronze Castings: ASTM B 584, Alloy UNS No. C83600 (leaded red brass) or No. C84400 (leaded semired brass).
F. Nickel Silver Castings: ASTM B 584, Alloy UNS No. C97600 (20 percent leaded nickel bronze).
2.4 FASTENERS
A. General: Unless otherwise indicated, provide Type 304 stainless-steel fasteners for exterior use and zinc-plated fasteners with coating complying with ASTM B 633 or ASTM F 1941 (ASTM F 1941M), Class Fe/Zn 5, at exterior walls.
1. Provide stainless-steel fasteners for fastening aluminum.
2. Provide stainless-steel fasteners for fastening stainless steel.
3. Provide stainless-steel fasteners for fastening nickel silver.
4. Provide bronze fasteners for fastening bronze.
B. Cast-in-Place Anchors in Concrete: Either threaded type or wedge type unless otherwise indicated; galvanized ferrous castings, either ASTM A 47/A 47M malleable iron or ASTM A 27/A 27M cast steel. Provide bolts, washers, and shims as needed, all hot-dip galvanized per ASTM F 2329.
C. Post-Installed Anchors: Torque-controlled expansion anchors or chemical anchors.
1. Material for Interior Locations: Carbon-steel components zinc plated to comply with ASTM B 633 or ASTM F 1941 (ASTM F 1941M), Class Fe/Zn 5, unless otherwise indicated.
2. Material for Exterior Locations and Where Stainless Steel is Indicated: Alloy Group 1 (A1) stainless-steel bolts, ASTM F 593 (ASTM F 738M), and nuts, ASTM F 594
(ASTM F 836M).
METAL FABRICATIONS 05 50 00 - 4
D. Slotted-Channel Inserts: Cold-formed, hot-dip galvanized-steel box channels (struts) complying with MFMA-4, 1-5/8 by 7/8 inches (41 by 22 mm) by length indicated with anchor straps or studs not less than 3 inches (75 mm) long at not more than 8 inches (200 mm) o.c. Provide with temporary filler and tee-head bolts, complete with washers and nuts, all zinc-plated to comply with ASTM B 633, Class Fe/Zn 5, as needed for fastening to inserts.
2.5 MISCELLANEOUS MATERIALS
A. Shop Primers: Provide primers that comply with Section 099113 "Exterior Painting"and Section 099123 "Interior Painting."
B. Galvanizing Repair Paint: High-zinc-dust-content paint complying with SSPC-Paint 20 and compatible with paints specified to be used over it.
C. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.
D. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive, nongaseous grout complying with ASTM C 1107. Provide grout specifically recommended by manufacturer for interior and exterior applications.
E. Concrete: Comply with requirements in Section 033000 "Cast-in-Place Concrete" for normal-weight, air-entrained, concrete with a minimum 28-day compressive strength of 3500 psi.
2.6 FABRICATION, GENERAL
A. Shop Assembly: Preassemble items in the shop to greatest extent possible. Use connections that maintain structural value of joined pieces.
B. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges. Remove sharp or rough areas on exposed surfaces.
C. Weld corners and seams continuously to comply with the following:
1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. At exposed connections, finish exposed welds and surfaces smooth and blended.
D. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners or welds where possible. Locate joints where least conspicuous.
E. Fabricate seams and other connections that will be exposed to weather in a manner to exclude water. Provide weep holes where water may accumulate.
F. Where units are indicated to be cast into concrete or built into masonry, equip with integrally welded steel strap anchors not less than 24 inches (600 mm) o.c.
METAL FABRICATIONS 05 50 00 - 5
2.7 MISCELLANEOUS FRAMING AND SUPPORTS
A. General: Provide steel framing and supports not specified in other Sections as needed to complete the Work.
B. Fabricate units from steel shapes, plates, and bars of welded construction unless otherwise indicated. Fabricate to sizes, shapes, and profiles indicated and as necessary to receive adjacent construction.
C. Fabricate steel girders for wood frame construction from continuous steel shapes of sizes indicated.
1. Where wood nailers are attached to girders with turn bolts, drill or punch holes at 24 inches (600 mm) o.c.
D. Fabricate steel pipe columns for supporting wood frame construction from steel pipe with steel baseplates and top plates as indicated. Drill or punch baseplates and top plates for anchor and connection bolts and weld to pipe with fillet welds all around. Make welds the same size as pipe wall thickness unless otherwise indicated.
2.8 SHELF ANGLES
A. Fabricate shelf angles from steel angles of sizes indicated and for attachment to concrete framing. Provide horizontally slotted holes to receive 3/4-inch (19-mm) bolts, spaced not more than 6 inches (150 mm) from ends and 24 inches (600 mm) o.c., unless otherwise indicated.
B. For cavity walls, provide vertical channel brackets to support angles from backup masonry and concrete.
C. Prime shelf angles located in exterior walls with zinc-rich primer.
D. Furnish wedge-type concrete inserts, complete with fasteners, to attach shelf angles to cast-in-place concrete.
2.9 METAL LADDERS
A. General:
1. Comply with ANSI A14.3 unless otherwise indicated.
2. For elevator pit ladders, comply with ASME A17.1.
B. Steel Ladders:
1. Product indicated on drawings or approved equal.
C. Aluminum Ladders:
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
http://www.specagent.com/LookUp/?ulid=4136&mf=04&src=wd
METAL FABRICATIONS 05 50 00 - 6
a. ACL Industries, Inc.
b. Alco-Lite Industrial Products.
c. Halliday Products.
d. O'Keeffe's Inc.
e. Precision Ladders, LLC.
f. Royalite Manufacturing, Inc.
g. Thompson Fabricating, LLC.
h. Or Approved Equal.
2. Space siderails 18 inches (457 mm) apart unless otherwise indicated.
3. Siderails: Continuous extruded-aluminum channels or tubes, not less than 2-1/2 inches
(64 mm) deep, 3/4 inch (19 mm) wide, and 1/8 inch (3.2 mm) thick.
4. Rungs: Extruded-aluminum tubes, not less than 3/4 inch (19 mm) deep and not less than
1/8 inch (3.2 mm) thick, with ribbed tread surfaces.
2.10 LADDER SAFETY CAGES
A. Fabricate ladder safety cages to comply with ANSI A14.3. Assemble by welding or with stainless-steel fasteners.
B. Provide primary hoops at tops and bottoms of cages and spaced not more than 20 feet (6 m) o.c.
Provide secondary intermediate hoops spaced not more than 48 inches (1200 mm) o.c. between primary hoops.
C. Galvanize steel ladder safety cages, including brackets and fasteners.
D. Prime steel ladder safety cages, including brackets and fasteners, with zinc-rich primer.
2.11 METAL FLOOR PLATE
A. Fabricate from rolled-steel floor plate.
1. Thickness: As indicated.
B. Provide steel angle supports as indicated.
C. Provide flush steel bar drop handles for lifting removable sections, one at each end of each section.
2.12 STRUCTURAL-STEEL DOOR FRAMES
A. Fabricate structural-steel door frames from steel shapes fully welded together, with 5/8-by-1- 1/2-inch (16-by-38-mm) steel channel stops. Plug-weld built-up members and continuously weld exposed joints. Reinforce frames and drill and tap as necessary to accept finish hardware.
1. Provide with integrally welded steel strap anchors for securing door frames into adjoining concrete or masonry.
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METAL FABRICATIONS 05 50 00 - 7
B. Galvanize exterior steel frames.
C. Prime exterior steel frames with zinc-rich primer.
2.13 MISCELLANEOUS STEEL TRIM
A. Unless otherwise indicated, fabricate units from steel shapes, plates, and bars of profiles shown with continuously welded joints and smooth exposed edges. Miter corners and use concealed field splices where possible.
B. Provide cutouts, fittings, and anchorages as needed to coordinate assembly and installation with other work.
C. Galvanize exterior miscellaneous steel trim.
D. Prime exterior miscellaneous steel trim with zinc-rich primer.
2.14 METAL BOLLARDS
A. Fabricate metal bollards from Schedule 40 steel pipe.
1. Cap bollards with 1/4-inch- (6.4-mm-) thick steel plate.
B. Fabricate sleeves for bollard anchorage from steel pipe with 1/4-inch- (6.4-mm-) thick steel plate welded to bottom of sleeve.
C. Prime bollards with zinc-rich primer.
2.15 ABRASIVE METAL NOSINGS TREADS AND THRESHOLDS
A. Cast-Metal Units: Cast aluminum, with an integral-abrasive, as-cast finish.
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. American Safety Tread Co., Inc.
b. Balco Inc.
c. Barry Pattern & Foundry Co., Inc.
d. Granite State Casting Co.
e. Safe-T-Metal Company, Inc.
f. Wooster Products Inc.
g. Or Approved Equal.
B. Extruded Units: Aluminum, with abrasive filler in an epoxy-resin binder.
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METAL FABRICATIONS 05 50 00 - 8
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. ACL Industries, Inc.
b. American Safety Tread Co., Inc.
c. Amstep Products.
d. Armstrong Products, Inc.
e. Balco Inc.
f. Granite State Casting Co.
g. Wooster Products Inc.
h. Or Approved Equal.
2. Provide ribbed units, with abrasive filler strips projecting 1/16 inch (1.5 mm) above aluminum extrusion.
3. Provide solid-abrasive-type units without ribs.
C. Provide anchors for embedding units in concrete, either integral or applied to units, as standard with manufacturer.
D. Drill for mechanical anchors and countersink. Locate holes not more than 4 inches (100 mm) from ends and not more than 12 inches (300 mm) o.c.
E. Apply bituminous paint to concealed surfaces of cast-metal units.
F. Apply clear lacquer to concealed surfaces of extruded units.
2.16 LOOSE BEARING AND LEVELING PLATES
A. Provide loose bearing and leveling plates for steel items bearing on masonry or concrete construction. Drill plates to receive anchor bolts and for grouting.
2.17 LOOSE STEEL LINTELS
A. Fabricate loose steel lintels from steel angles and shapes of size indicated for openings and recesses in masonry walls and partitions at locations indicated.
B. Galvanize loose steel lintels located in exterior walls.
C. Prime loose steel lintels located in exterior walls with zinc-rich primer.
2.18 STEEL WELD PLATES AND ANGLES
A. Provide steel weld plates and angles not specified in other Sections, for items supported from concrete construction as needed to complete the Work. Provide each unit with no fewer than two integrally welded steel strap anchors for embedding in concrete.
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METAL FABRICATIONS 05 50 00 - 9
2.19 FINISHES, GENERAL
A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.
B. Finish metal fabrications after assembly.
2.20 STEEL AND IRON FINISHES
A. Galvanizing: Hot-dip galvanize items as indicated to comply with ASTM A 153/A 153M for steel and iron hardware and with ASTM A 123/A 123M for other steel and iron products.
B. Shop prime iron and steel items not indicated to be galvanized unless they are to be embedded in concrete, sprayed-on fireproofing, or masonry, or unless otherwise indicated.
1. Shop prime with primers specified in Section 099113 "Exterior Painting"Section 099123 "Interior Painting" unless zinc-rich primer is indicated.
C. Preparation for Shop Priming: Prepare surfaces to comply with SSPC-SP 3, "Power Tool Cleaning."
D. Shop Priming: Apply shop primer to comply with SSPC-PA 1, "Paint Application Specification No. 1: Shop, Field, and Maintenance Painting of Steel," for shop painting.
PART 3 - EXECUTION
3.1 INSTALLATION, GENERAL
A. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing metal fabrications. Set metal fabrications accurately in location, alignment, and elevation; with edges and surfaces level, plumb, true, and free of rack; and measured from established lines and levels.
B. Fit exposed connections accurately together to form hairline joints. Weld connections that are not to be left as exposed joints but cannot be shop welded because of shipping size limitations.
Do not weld, cut, or abrade surfaces of exterior units that have been hot-dip galvanized after fabrication and are for bolted or screwed field connections.
C. Field Welding: Comply with the following requirements:
1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. At exposed connections, finish exposed welds and surfaces smooth and blended.
D. Fastening to In-Place Construction: Provide anchorage devices and fasteners where metal fabrications are required to be fastened to in-place construction.
METAL FABRICATIONS 05 50 00 - 10
E. Provide temporary bracing or anchors in formwork for items that are to be built into concrete, masonry, or similar construction.
3.2 INSTALLING METAL BOLLARDS
A. Fill metal-capped bollards solidly with concrete and allow concrete to cure seven days before installing.
B. Anchor bollards in concrete with pipe sleeves preset and anchored into concrete. Fill annular space around bollard solidly with nonshrink, nonmetallic grout.
C. Anchor bollards in place with concrete footings. Place concrete and vibrate or tamp for consolidation. Support and brace bollards in position until concrete has cured.
D. Fill bollards solidly with concrete, mounding top surface to shed water.
3.3 INSTALLING BEARING AND LEVELING PLATES
A. Clean concrete and masonry bearing surfaces of bond-reducing materials, and roughen to improve bond to surfaces. Clean bottom surface of plates.
B. Set bearing and leveling plates on wedges, shims, or leveling nuts. After bearing members have been positioned and plumbed, tighten anchor bolts. Do not remove wedges or shims but, if protruding, cut off flush with edge of bearing plate before packing with grout.
C. Pack grout solidly between bearing surfaces and plates to ensure that no voids remain.
3.4 ADJUSTING AND CLEANING
A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas. Paint uncoated and abraded areas with the same material as used for shop painting to comply with SSPC-PA 1 for touching up shop-painted surfaces.
B. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to comply with ASTM A 780.
END OF SECTION 05 50 00
ROUGH CARPENTRY 06 10 00 - 1
SECTION 06 10 00 - ROUGH CARPENTRY
1.1 SUMMARY
A. Section Includes:
1. Framing with dimension lumber.
2. Framing with engineered wood products.
3. Shear wall panels.
4. Rooftop equipment bases and support curbs.
5. Wood blocking, cants, and nailers.
6. Wood furring and grounds.
7. Wood sleepers.
8. Plywood backing panels.
1.2 ACTION SUBMITTALS
A. Product Data: For each type of process and factory-fabricated product.
1. Include data for wood-preservative treatment from chemical treatment manufacturer and certification by treating plant that treated materials comply with requirements
2. Include data for fire-retardant treatment from chemical treatment manufacturer and certification by treating plant that treated materials comply with requirements.
1.3 INFORMATIONAL SUBMITTALS
A. Material Certificates: For dimension lumber specified to comply with minimum allowable unit stresses. Indicate species and grade selected for each use and design values approved by the ALSC Board of Review.
B. Evaluation Reports: For the following, from ICC-ES:
1. Wood-preservative-treated wood.
2. Fire-retardant-treated wood.
3. Engineered wood products.
4. Shear panels.
5. Power-driven fasteners.
6. Powder-actuated fasteners.
7. Expansion anchors.
8. Metal framing anchors.
ROUGH CARPENTRY 06 10 00 - 2
2.1 WOOD PRODUCTS, GENERAL
A. Certified Wood: Materials shall be produced from wood obtained from forests certified by an FSC-accredited certification body to comply with FSC STD-01-001, "FSC Principles and Criteria for Forest Stewardship for the following:
1. Dimension lumber framing.
2. Laminated-veneer lumber.
3. Parallel-strand lumber.
4. Prefabricated wood I-joists.
5. Rim boards.
6. Miscellaneous lumber.
B. Lumber: DOC PS 20 and applicable rules of grading agencies indicated. If no grading agency is indicated, provide lumber that complies with the applicable rules of any rules-writing agency certified by the ALSC Board of Review. Provide lumber graded by an agency certified by the ALSC Board of Review to inspect and grade lumber under the rules indicated.
1. Factory mark each piece of lumber with grade stamp of grading agency.
2. For exposed lumber indicated to receive a stained or natural finish, mark grade stamp on end or back of each piece or omit grade stamp and provide certificates of grade compliance issued by grading agency.
3. Provide dressed lumber, S4S, unless otherwise indicated.
C. Maximum Moisture Content of Lumber: 19 percent unless otherwise indicated.
D. Engineered Wood Products: Provide engineered wood products acceptable to authorities having jurisdiction and for which current model code research or evaluation reports exist that show compliance with building code in effect for Project.
1. Allowable Design Stresses: Provide engineered wood products with allowable design stresses, as published by manufacturer, that meet or exceed those indicated.
Manufacturer's published values shall be determined from empirical data or by rational engineering analysis and demonstrated by comprehensive testing performed by a qualified independent testing agency.
2.2 WOOD-PRESERVATIVE-TREATED LUMBER
A. Preservative Treatment by Pressure Process: AWPA U1; Use Category UC2 for interior construction not in contact with the ground, Use Category UC3b for exterior construction not in contact with the ground, and Use Category UC4a for items in contact with the ground.
1. Preservative Chemicals: Acceptable to authorities having jurisdiction and containing no arsenic or chromium. Do not use inorganic boron (SBX) for sill plates.
B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Do not use material that is warped or that does not comply with requirements for untreated material.
ROUGH CARPENTRY 06 10 00 - 3
C. Mark lumber with treatment quality mark of an inspection agency approved by the ALSC Board of Review.
D. Application: Treat items indicated on Drawings, and the following:
1. Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and similar members in connection with roofing, flashing, vapor barriers, and waterproofing.
2. Wood sills, sleepers, blocking, furring, stripping, and similar concealed members in contact with masonry or concrete.
3. Wood framing and furring attached directly to the interior of below-grade exterior masonry or concrete walls.
4. Wood framing members that are less than 18 inches (460 mm) above the ground in crawlspaces or unexcavated areas.
5. Wood floor plates that are installed over concrete slabs-on-grade.
2.3 FIRE-RETARDANT-TREATED MATERIALS
A. General: Where fire-retardant-treated materials are indicated, use materials complying with requirements in this article, that are acceptable to authorities having jurisdiction, and with fire-test-response characteristics specified as determined by testing identical products per test method indicated by a qualified testing agency.
B. Fire-Retardant-Treated Lumber and Plywood by Pressure Process: Products with a flame spread index of 25 or less when tested according to ASTM E 84, and with no evidence of significant progressive combustion when the test is extended an additional 20 minutes, and with the flame front not extending more than 10.5 feet (3.2 m) beyond the centerline of the burners at any time during the test.
1. Exterior Type: Treated materials shall comply with requirements specified above for fire-retardant-treated lumber and plywood by pressure process after being subjected to accelerated weathering according to ASTM D 2898. Use for exterior locations and where indicated.
2. Interior Type A: Treated materials shall have a moisture content of 28 percent or less when tested according to ASTM D 3201 at 92 percent relative humidity. Use where exterior type is not indicated.
C. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Kiln-dry plywood after treatment to a maximum moisture content of 15 percent.
D. Identify fire-retardant-treated wood with appropriate classification marking of qualified testing agency.
E. Application: Treat items indicated on Drawings, and the following:
1. Plywood backing panels.
2.4 DIMENSION LUMBER FRAMING
A. Non-Load-Bearing Interior Partitions: Construction or No. 2 grade.
ROUGH CARPENTRY 06 10 00 - 4
1. Application: All interior partitions.
2. Species:
a. Mixed southern pine; SPIB.
B. Framing Other Than Non-Load-Bearing Interior Partitions: No. 2 grade.
1. Application: Framing other than interior partitions.
2. Species:
a. Southern pine; SPIB.
2.5 MISCELLANEOUS LUMBER
A. General: Provide miscellaneous lumber indicated and lumber for support or attachment of other construction, including the following:
1. Blocking.
2. Nailers.
3. Rooftop equipment bases and support curbs.
4. Cants.
5. Furring.
6. Grounds.
B. For items of dimension lumber size, provide Construction or No. 2 grade lumber of any species.
C. For…
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