Attachment 2 Exhibit 6.1 TI6340.49 pwr amp module pam test set.pdf

TI 6340.49

FINAL

TECHNICAL MANUAL

DEPOT MAINTENANCE CONTROLLED

DOCUMENT

ARSR-4 SYSTEM

POWER AMPLIFIER MODULE (PAM)

TEST SET

r/ MAINTENANCE MANUAL

CONTRACT DTFA01-88-C-0()037

CONTRACTOR

NORTHROP GRUMMAN CORPORATION

BALTIMORE, MARYLAND 21203

MADE FOR

U.S. DEPARTMENT OF TRANSPORTATION

FEDERAL AVIATION ADMINISTRATION

_,_"-_ (31 JULY 1998)

Attachment 2 Exhibit 6.1

TI 6340A9

-- INTRODUCTION

This maintenance manual consists of three separately-bound manuals containing depot-level maintenance data for the power amplifier module (PAM) test set. This manual contains general information, maintenance procedures, parts lists, illustrations, and Appendix A, List of Acronyms and Abbreviations, in an 8 1/2-inch by 11-inch format. Appendix B, Circuit Diagrams, and Appendix C, Illustrations, are separately-bound manuals in an 11-inch by 17-inch flat-pak format.

(31 July 1998) i/ii

_- SAFETYSUMMARY

" SAFETYNOTICE

The attention of operating and maintenance personnel is directed to Federal Aviation Adn_nistration (FAA) Instruction 6000.15, Maintenance of Airway Facilities, for instructions on the subject of safety precautions to be observed, and to FAA Order 3900.0, Accident Prevention Handbook for Airway Facility Personnel. Personnel must observe the safety regulations at all times.

KEEP AWAY FROM LIVE CIRCUITS

Hazardous voltages are present within units under test, Use extreme caution when removing or installing plug-in components or making adjustments. Under certain conditions, dangerous potentials may exist in circuits with power controls in the off position due to charges retained by capacitors. To avoid casualties, always remove power, and then discharge the capacitors with a grounding rod before touching any parts.

WARNINGS AND CAUTIONS

Observe all warnings and cautions within this manual for maximum personnel and equipment safety.

PRECAUTIONARY NOTICE, SEMICONDUCTOR DEVICES/INTEGRATED CIRCUITS

This equipment contains semiconductor devices that may be damaged by static discharge. Strictly adhere to the electrostatic discharge (ESD) precandonary measures within this manual before attempting to perform any procedure.

(31 July 1998) iii/iv

/""" TABLE OF CONTENTS

Paragaph Title Page

CHAPTER 1 - GENERAL I/NFORMATION AND REQUIREMENTS

1.1 Introduction ........................................................................................................... 1- 1

1.2 Equipment Description ......................................................................................... 1-1

1.2.1 Functional Description ..................................................................................... 1-1

1.2.2 Physical Description ......................................................................................... 1-1

1.2.3 Electrical Description ....................................................................................... 1-1

1.2.3.1 PAM Test Console ....................................................................................... 1-1

1.2.3.2 Computer/Conl_oller .................................................................................... 1-6

1.2.3.3 PAM Test Fixture ........................................................................................ 1-6

1.3 Text Conventions .................................................................................................. 1-6

1.4 Equipment Specifications Data ............................................................................. 1-7

1.5 Equipment and Accessories Supplied ................................................................... 1-7

1.6 Equipment Required but Not Supplied ................................................................. 1-7

1.7 Related Instruction Books ..................................................................................... 1-7

CHAPTER 2 - INSTALLATION INSTRUCTIONS

2.1 Facilities ................................................................................................................ 2-1

2.2 Installation Instructions ......................................................................................... 2-1

2.2.1 PAM Test Console ........................................................................................... 2-1

2.2.2 Computer Table ................................................................................................ 2-1

2.2.3 Input Power ...................................................................................................... 2-1

2.2.3.1 PAM Test Console ....................................................................................... 2-1

2.2.3.1.1 Three-Phase Configaxration ...................................................................... 2-1 2.2.3A,2 Single-Phase Configuration ..................................................................... 2-1 2,2,3,2 Ground ......................................................................................................... 2-1 2,2,4 Interconnections ............................................................................................... 2-2

CHAPTER 3 - CONTROLS AND INDICATORS

3.1 Scope ..................................................................................................................... 3-1

CHAIYiFER 4 - THEORY OF OPERATION

4.1 Scope ..................................................................................................................... 4-1

4.2 Custom Hardware ................................................................................................. 4-1

(31July1998) v

TI 6340,49

TABLE OF CONTENTS--Continued r _, Paragraph Title Page

4.2.1 Interface Board ................................................................................................. 4-1 4,2.1.1 UUT Identification ....................................................................................... 4-1

4.2.1.1.1 PAM ........................................................................................................ 4-1

4.2.1.1.2 Lookdown Driver .................................................................................... 4-4

4.2,1.1.3 Preamplifier ............................................................................................. 4-4

4.2.1.2 Interlock Logic ............................................................................................. 4-4

4.2.1.3 Automatic Mode of Operation ..................................................................... 4-5 4.2,1.3.1 6-Port Reflectometer/Spectrum Analyzer Selection ................................ 4-5 4,2.1.3.2 Coupled Input Selection .......................................................................... 4-5 4.2,1.3.3 Data Flow ................................................................................................ 4-12

4.2.1.3.4 Pulsed RF Generation .............................................................................. 4-12

4.2.1.3.5 Amplifier Panel Trigger Generation ........................................................ 4-12

4.2.1.3.6 Lookdown Driver Serial Data Control

4,2,1,3.7 1.7-MFtz Oscillator Circnait...................................................................... 4-12

4.2,1,4 Operator-Initiated Operation ........................................................................ 4-12 4.2,1.4.1 6-Port]Spectrum Analyzer Monitor Selection ......................................... 4-13 4.2,1.4.2 Coupled Input Selection .......................................................................... 4-13 4,2.1.4.3 UUT Power Control ................................................................................ 4-14 ,__.

4,2,1.4.4 Blower Control ........................................................................................ 4-14

4.2.2 Peripheral Interface Panel ................................................................................. 4-14

4.2.3 Control Panel .................................................................................................... 4-14

4.2.4 RF Test Panel ................................................................................................... 4-16

4.2,4.1 PAM and Lookdown Driver Testing ............................................................ 4-16 4.2,4.2 Preamplifier Testing ..................................................................................... 4-16

4.2.4.3 RF Test Panel Indicators .............................................................................. 4-17

4.2.4.3.1 UUT Indicators ........................................................................................ 4-17

4.2.4.3.2 Monitor Indicators ................................................................................... 4-17

4.2,4.3.3 Coupled Input Indicators ......................................................................... 4-17 4.2,5 Amplifier Panel ................................................................................................ 4-21 4.2,6 6-Port Reflectometer ........................................................................................ 4-21

4.2.7 PAM Test Fixture ............................................................................................. 4-22

4.3 Diagnostic System Theory of Operation ............................................................... 4-23 4,3,1 Definition of Terms .......................................................................................... 4-23

4.3.2 Rulebase Syntax ............................................................................................... 4-24 4.3,2,1 Rulebase Files .............................................................................................. 4 24

4.3,2.1.1 Logical OPting ......................................................................................... 4-25 4.3,2.1.2 Line Continrtation .................................................................................... 4-25

4.3.2.1.3 Delimiters ................................................................................................ 4-25 vi (31 July 1998)

,P TABLE OF CONTENTS--Continued

Parapaph Title Page

4.3.2.1.4 Test Order in Rulebase ............................................................................ 4-25 4.3.2,1.5 Comments ................................................................................................ 4-25 4,3.2,2 Conclusion Database .................................................................................... 4-26

4.3.3 Rulebase Compiler ........................................................................................... 4-26 4.3,3,1 Compiled Rulebase Example ....................................................................... 4-27

4.3.3.2 Sample Code to Read the Compiled Rulebase ............................................ 4-27

4.3.4 Inference Engine Algorithm ............................................................................. 4-28

4.3.5 Order of Needed Fact Selection ....................................................................... 4-30

4.3,6 Example of Execution ...................................................................................... 4-30 4,3,7 Diagnostic/Fanlt Isolation Summary ................................................................ 4-31

4.3.7.1 General Overview ........................................................................................ 4-31

4.3.7.2 UUT Specific Diagnostics ........................................................................... 4-32

CHAJq'ER 5 - MAINTENANCE INSTRUCTIONS

5.1 Scope ..................................................................................................................... 5-1

5.2 Standard Shop Practices ........................................................................................ 5-1

5.3 PAM Test Set Test and Maintenance Procedures ................................................. 5-1

5.3.1 Manual Test Procedures ................................................................................... 5-1

5.3.1.1 Blowers and Interlocks Test ......................................................................... 5-1

5.3.1.2 Voltage Verification Test ............................................................................. 5-2 5,3.2 Automatic Test Procedures .............................................................................. 5-2

5.3.2.1 IEEE-488 Communications Test (Test 0) ................................................. 2. 5-3 5.3.2,2 Power Supply Tests (Tests 1 through 6) ...................................................... 5-3 5.3,2.3 Interface Board Tests (Tests 7 through 18) .................................................. 5-5

5.3.2.4 Timing Tests (Test 19) ................................................................................. 5-6

5.3.2.5 UUT Interlock Tests (Test 20) ..................................................................... 5-8

5.3.2.6 RF Test Panel Test ....................................................................................... 5-9

5.3.3 Maintenance and Calibration ............................................................................ 5-12

5.3.3.1 Commercial Equipment Calibration ............................................................ 5-12

5.3.3.2 Custom Equipment Power Supply Adjustments .......................................... 5-13

5.3.3.2.1 P,F Test Panel Power Supply PS 1 Adjustments ...................................... 5-13 5.3,3.2,2 Control Panel Power Supply PS 1 Adjustments ....................................... 5-14

5.3.3.3 RF Path Loss Calibration ............................................................................. 5-14

5.3.3.3.1 RF Path Loss Calibration Initiation ......................................................... 5-15

5,3,3,3.2 AT1 Initial Adjustments .......................................................................... 5-17 5,3.3.3.3 Preamp RF Source Forward Path Measurement ...................................... 5-18

5.3.3.3.4 Preamp RF Source Reverse Path Measurement ...................................... 5-18

5.3.3.3.5 Preamp RF Monitor Path Measurement .................................................. 5-19

(31July1998) vii

TABLE OF CONTENTS--Continued

Paragraph Title Page

5.3.3.3.6 Preamp RF Monitor Tuning Path Measurement ..................................... 5-19

5.3.3.3.7 Lookdown Driver RF Monitor Path Measurement .................................. 5-20

5.3.3.3.8 PAM RF Monitor Path Measurement ..................................................... 5-20

5.3.3.3.9 PAM RF Source Forward Path Measurement ......................................... 5-21 5,3.3,3.10 Final Calculations .................................................................................... 5-21 5.3,3.4 Maintenance Procedures .............................................................................. 5-21 5.3,3,4.1 Air Filters ................................................................................................ 5-22

5.3.3,4.2 Connector INspection ............................................................................... 5-22

5.3.3.4.3 Care of QMI Semi-Flex Cables in the RF Test Panel ............................. 5-22

5.3.3.5 Troubleshooting Techt_ques ........................................................................ 5-23

5.3.3.5.1 RF Path Troubleshooting ......................................................................... 5-23

5.3.3.5.2 Interface Board Troubleshooting ............................................................. 5-23 5,3,3.5.3 Amplifier Panel Troubleshooting ............................................................ 5-24

CHAPTER 6 - CIRCUIT DIAGRAMS

6.1 Introduction ........................................................................................................... 6o1 _-_

6.2 Schematic Diagrams ............................................................................................. 6-1

6.3 Wire Tabulations ................................................................................................... 6-1

6.4 Wiring Dia_ams ................................................................................................... 6-1

6.5 CaNe Diagrams ..................................................................................................... 6-1

6.6 PAL Equation Documents .................................................................................... 6-1

CHAPTER 7 - PARTS LISTS AND ILLUSTRATIONS

7,1 Introduction ........................................................................................................... 7-1

APPENDIXES

A LIST OF ACRONYMS AND ABBREVIATIONS .............................................. A-1 B CIRCUIT DIAGRAMS ........................................................................................ B- 1 C ILLUSTRATIONS ................................................................................................ C- 1 p_ viii (31July1998)

_- LISTOFILLUSTRATIONS

Figure Title Page

1-1 PAM Test Set ........................................................................................................ 1-2 3-1 PAM Test Console ................................................................................................ 3-2 3-2 RF Test Panel ........................................................................................................ 3-3 3-3 Control Panel ........................................................................................................ 3-7 3-4 PAM Test Fixture ................................................................................................. 3-11

4-1 PAM Test Set Functional Block Diagram ............................................................ 4-2 4-2 PAM Test Set Interface Functional Block Diagram ............................................. 4 6 4-3 Control Panel Functional Block Diagram ............................................................. 4-15 4-4 RF Test Panel Functional Block Diagram ............................................................ 4-18 4-5 R1_Test Panel Indicators Functional Block Diaga-mn ........................................... 4-20 4-6 Ampfifier Panel Functional Block Diagram ......................................................... 4-21 4-7 6-Port Reflectometer Functional Block Diagram ................................................. 4-21 4-8 PAM Test Fixture Functional Block Diagram ...................................................... 4-22 4-9 Fault Isolation Test Example ................................................................................ 4-31 5-1 Timing Tests Waveforms ...................................................................................... 5-7

LIST OF TABLES

Number Title Page

1-1 PAM Test Set Major Subassemblies and COTS Equipment ................................ 1-4 1-2 PAM Test Set Reference Data .............................................................................. 1-8

1-3 Equipment and Accessories Supplied ................................................................... 1-10 1-4 Related Publications ............................................................................................. 1-13

3-1 PAM Test Console, Description of Controls and Indicators ................................ 3-3 3-2 RF Test Panel, Description of Controls and Indicators ........................................ 3-4 3-3 Control Panel, Description of Controls and Indicators ......................................... 3-7 3-4 PAM Test Fixture, Description of Controls and Indicators .................................. 3-11 5-1 IEEE-488 Communications (GPIB) Test Expected Results and Corrective

Action .................................................................................................................. 5-4

5-2 Power Supply Tests Expected Results and Corrective Action ............................. 5-4 5-3 Interface Board Tests Expected Results and Corrective Action ........................... 5-5 5-4 Interlock Tests Expected Results and Corrective Action ...................................... 5-8 5-5 RF Test Panel Tests Expected Results and Corrective Action ............................. 5-10 5-6 COTS Equipment Requiring Calibration .............................................................. 5-12 6-1 Schematic Diagrams ............................................................................................. 6-2 6-2 Interconnecting Wiring Diagrams ......................................................................... 6-2

(31July1998) ix

LISTOFTABLES--Continued -"

Number Title Page

6-3 Cable Diagrams ..................................................................................................... 6-2 6-4 PAL Equation Documents .................................................................................... 6-3 7-1 Separate Parts Lists ............................................................................................... 7-2 7-2 Assembly Drawings and Assembly Drawings with Parts Lists ............................ 7-3 f x (31July1998)

TI6340.49

" CHAPTER1

GENERAL INFORMATION AND REQUIREMENTS

1.1 INTRODUCTION.- This technical instruction book (TIB) contains depot-level maintenance instructions for the Air Route Surveillance Radar-Model 4 (ARSR-4) power amplifier module (PAM) test set, hereinafter referred to as the PAM test set. The information provided in this T]]3 includes detailed technical descriptions, maintenance tasks, and troubleshooting procedures.

Supporting illustrations and tables are provided.

1.2 EQUIPMENT DESCRIPTION.- The PAM test set consists of a PAM test console, a computer/controller, a PAM test fixture and various cables. Figure i-1 shows the PAM test console and computer/controller. The following paragraphs provide a brief description of the PAM test set.

1.2.1 Functional Description.- The PAM test set is a computer-operated diagnostic test tool designed to perform functional testing, fault diaguosis, and repair verification of the lookdown drivers, preamplifiers, and the PAMs which have been rem_rned from the radar sites. The PAM test set also provides instructions to the operator for unit under test (UUT) tuning and phasing.

1.2.2 Physical Description.- The PAM test console is a multipurpose test console that is a two-bay cabinet containing custom equipment and commercial off-the-shelf (COTS) test equipment, which is controlled by a computer/controlJer. The computer/controller, monitor, and printer, for the printing of test results and test data sheets, are located on a mobile computer table. The PAM test console and applicable cables provide output loads, test points, signal conditioning and mechanical support for the lookdown driver and preamplifier UUTs. The PAM test fixture and applicable cables provide mechanical support for the PAM UUT and connect the PAM UUT to the PAM test console, which then provides output loads, test points, and signal conditioning for PAM UUT. The PAM test fixture also provides the cooling for the PAM UUT. Table 1-1 lists the quantities of all the major subassemblies and COTS equipment.

1.2.3 Electrical Description.- The PAM test set utilizes the PAM test console, the computer/controller, and PAM test fixture to perform six types of UUT output performance tests:

transistor collector current test, RF peak pulsed power test, spurious emissions test, pulse amplitude drop test, timing waveform check, and BITE status check. A general purpose interface bus (GPIB) connects the computer/controller to the custom equipment and to the COTS test equipment inside the PAM test console. The following paragraphs provide a brief electrical description of the major assemblies of the PAM test set.

1.2.3.1 PAM Test Console.- The PAM test console provides the electrical stimulus and measurement capability to test the UUTs. The PAM test console is controlled by the computer/controller via the GPIB. COTS dc power supplies within the console provide the dc voltages necessary to operate the UUTs and the equipment within the console. A COTS signal generator provides the continuous wave (CW) and swept low-level RF signal stimuli to the UUTs.

The custom amplifier panel provides the RF components necessary to modulate, attenuate, sample, (31July1998) 1-1

Ronald Breaux Highlight

Ronald Breaux Highlight

POWER CONTROL PANEL

BLANK PANEL

BLANK PANEL

35V DC PWR MOD (4)

60V DC PWR MOD

PK PWR MTR]

_[ MULTIMTR

PKPWRMTR] PSMODULARMAINFRAME

6-PORT J SIGNALGENERATOR

REFLECT- OSCILLOSCOPE

OMETER SPECTRUMANALYZER

"_ RFTESTPANEL CONTROLPANEL

DRAWER

BLANK PANEL

DRAWER

WORK SURFACE

50V POWER SUPPLY "_"_'_ -- PERIPHERAL INTFC PANEL

AMPLIFIER PANEL

BLANKPANEL BLANKPANEL

DRAWER DRAWER

-l-r - F-T FT

PAM TEST CONSOLE

Figure 1-1. PAM Test Set (Sheet 1 of 2)

1-2 (31July1998)

DISPLAY

j "- L I

KEYBOARD

"- COMPUTER l i [

3OMPUTER DESK WORKSTATION

PRINTER I

II U

GOMPUTEFVCONTROLLER

Figure 1-1, PAM Test Set (Sheet 2 of 2)

(31July1998) 1-3

Table 1-1. PAM Test Set Major Subassemblies and COTS Equipment Model No./Part

No. Description Manufacturer Quantity

AD421401GOI PAM Test Console NorthropGmmman

AD421402GO1 ControlPanel Northrop.Grumman 1

AD421403GO1 RFTestPanel NorthropGrumman 1

AD421404GO1 AmplifierPanel NorthropGmmman 1

AD420924GO1 Peripheral InterfacePanel Northrop Grumman 1

AD421432GO1 6-PortReflectometer NorthropGmmman 1

PC846 PowerInputPanel Pulizzi t

HP8560E SpectrumAnalyzer HewlettPackard 1

OPT 909

HP 66000AOPT Power SupplyMainframe HewlettPackard 1 834, 909

HP 66103A Power Module, 35V/4.5A Hewlett Packard 4

HP 66104A Power Module, 60V/2.5A Hewlett Packard 1

I62B-5040 Power Supply, 50V/40A Power Ten 1

52024-001SOPT5 SignalGenerator Marconi 1

PM3380A/403 Oscilloscope Fluke 1

2001 Multimeter Keitlaley 1

2000-SCAN Scan Card Keithley 1

GT8542B PeakPowerMeter Gigatronics 2

OPT 1

GTS0350A PeakPowerSensor Gigatronics 2

1-4 (31July1998)

Table i-1. PAM Test Set Major Subassemblies and COTS Eqnipment--Continued

Model No./Part

No. Description Manufacturer Quantity

Computer Workstation

AA421430G01 Computer/Controller Northrop Gmmman 1

65877AT Computer IBM 1

6544403 Monitor IBM 1

07H0653 Keyboard IBM i

2X32-70T Mouse IBM 1

PC5897K ComputerWorkstationDesk Global 1

AD421405GO1 Interface Board Northrop Grumman 1

DT2819 Counter/Timer Board Data Translation 1

776786-01 AT-GPIBYI'NT CCA National Instruments 1

3C509-TPO NetworkInterfaceCard DataTranslation 1

KC91251 LaserJet 5MPPrinter HewlettPackard 1 and switch the UUT stimuli to the PAM and also the RF components necessary to test responses from the PAM. The COTS peak power meter, in conjunction with its related power sensors, measures peak pulsed power stimuli to the UUTs and measures peak power responses from the UUTs. The two COTS average power meters, in conjunction with the custom 6-port reflectometer, measure power level outputs during UUT insertion phase measurements. The COTS spectrum analyzer measures spurious emissions responses from the UUTs. The COTS oscilloscope displays various pulse waveshapes of the UUT and/or PAM test console outputs. The COTS digital multimeter(DMM) measures dc power supply voltages and performs UUT resistance and voltage measurements. The custom control panel provides the control, power, stimulus, and sample, and

• " response interface to the UUT or PAM test fLxture and provides monitor access for the power supplies, digital input/output (I/O) lines and various UUT pulse signals.

(31July1998) 1-5

1.2.3,2 Computer/Controller.- The computer/controller controls the PAM test console, via the GPIB, and provides an operator interface via the CRT, mouse, and keyboard. The COTS GPIB interface circuit card assemblies (CCAs) are located in the computer/controller. Stimulus of the UUTs and measurement of test results are provided by test software control of the custom equipment and COTS equipment that make up the PAM test console.

1.2.3.3 PAM Test Fixture.- The PAM test fixture provides the electrical interface between the PAM test console and the PAM UUT and provides the required dc bias capacitors. Additionally, the fixture provides analog meters for diagnostics and provides the capability to verify the performance of the PAM when combined with the built-in test equipment (BITE) capacitor assembly.

1.3 TEXT CONVENTIONS.- This manual uses several text conventions to convey certain actions to the reader. The conventions used in this manual are as follows:

Boldface type: Boldface type indicates the presence of a NOTE, WARNING, or CAUTION within the text or procedure.

Boldface type also indicates to the user the availability of a menu dialog box selection that requires an action, such as clicking on it with the cursor through mouse movements or selecting it via the tab key.

Example:

In the test failure window, click on PASS on FAlL where "PASS on FAIL" is a menu selection on the screen.

Italicized type: Italicized type is used for user input.

Example:

The user is directed to change from the root directory to the test directory. The text will appear as follows:

At the C prompt, type CD "_est and press <ENTER>.

The user types in the italicized text, via the keyboard, to change to the test directory.

Bracketed text: During test set use, the user may be directed to press specific keys to initiate a test set function or action. The pressing of the keys is known as "keyboard commands." The keyboard commands are bracketed by the "<>" symbols.

1-6 (31 July 1998)

" Example:

In the previous example, the word "ENTER" is bracketed by the "<>" symbols. The "ENTER" key is a named key on the keyboard.

When the "ENTER" key is pressed, it informs the test set to read the keyboard input and perform the action of switching to the test directory.

If the user is required to press two or more keys simultaneously, the key names are bracketed and separated by dashes, Pressing the "CTRL" and the "R" keys simultaneously is indicated in the text as

<CTRL-R>.

1.4 EQUIPMENT SPECIFICATIONS DATA.- Table 1-2 contains the nameplate data, physical characteristics, external power requirements, and environmental characteristics for the PAM test set.

1.5 EOUIPMENT AND ACCESSORIES SUPPLIED.- Table 1-3 contains a list of all equipment mad accessories (including spares) supplied with the PAM test set.

1.6 EQUIPMENT REQUIRED BUT NOT SUPPLIED.- Some units tested on the PAM test set contain electrostatic sensitive devices (ESDS); consequently, ground mats and wrist straps are required. However, this equipment, is not supplied.

1.7 RELATED INSTRUCTION BOOKS.- Table 1-4 contains a list of all related publications, including vendor documents, that are referenced throughout this TIB.

(31July1998) 1-7

--4, Table 1-2. PAM Test Set Reference Data

Item Description

Nameplate Data

Manufacturer NorthropGmmman Corporation

1111 Schilling Road

Htmt Valley, MD. 21031

FAA Type N/A

Manufacturer's Type N/A

Physical Characteristics

PAM Test Console Dimensions

Height 82inches

Width 54inches

Depth 48 inches (includes18-inchdeepworksurface)

Weight Approximately300pounds

Volume 132,840cubic inches(76.88cubicfeet)

Computer/Controller/Table Dimensions

Height 28 inches (without computer/controller monitor) Width 60inches

Depth 30inches

Weight Approximately75pounds

Volume 50,400 cubic inches (29.167 cubic feet)

External Power Requirements

Three-phase, Wye Configuration

Voltage 103- 128Vrmsline-to-neutral

Current 12 Amperes/phase (typically 8 Amperes with

16-Ampere surges) Frequency 47- 63Hz

Power 4.32kilowatts(1755kWtypical)

1-8 (31July1998)

Table 1-2. PAM Test Set Reference Data--Continued

Item Description

External Power requirements-- Continued

Single-phase Configuration

Voltage 103- 128Vrmshne-to-neutral

Current 33 amperes maximum (typically15 Amperes with 23-ampere surges)

Frequency 47- 63Hz

Power 3.96kilowatts(1755kWtypical)

Environmental Characteristics

Operating

Altitude 5,000feet

Temperature +15to +32 degreesCelsius

Relative Humidity 20 percent to 80 percent noncondensing

Transportation and Storage

Altitude 10,000feet

Temperature -35to +55 degreesCelsius

Relative Humidity 10percent to 90 percent noncondensing

(31July1998) 1-9

Table 1-3, Equipment and Accessories Supplied

Model No./Part

No. Description Manufacturer Quantity

AD421401G901 PAM Test Console Assembly Northrop Grumman 1

AD421410G01 ' PAM Test Fixture Assembly Northrop Grumman 1

AD421785GO1 Self-Test Adapter Assembly Northrop Gmmman 1

AA421430G01 Compute/Controller Northrop Gmmman 1

65877AT Computer IBM 1

654 A403 Monitor IBM 1

07H0653 Keyboard IBM 1

2X32-70T Mouse IBM 1

AD421405G01 Interface Board Assembly Northrop Gmmman 1

DT2819 Counter/rimer Board Data Translation I

776786-01 AT-GPIBfFNT CCA National Instruments 1

3C509-TPO NetworkInterfaceCard DataTranslation 1 _

AA421787G01 CableAssembly, Computer NorthropGrumman 1 Interface, Ribbon

AA421787G02 Cable Assembly, Computer Northrop Gru_mman 1 Interface, Ribbon

PC5897K Desk,ComputerWorkstation Global 1

KC91251 Printer,LaserJet 5MP HewlettPackard 1

50F6375 CableAssembly,Printer 0AAR4 1

HP 10833B CableAssembly,488 Bus, 2M HewlettPackard 1

AD420946G01 Cable Assembly, 60-Hz External Northrop Grumman 1 Power

AIM20921G02 Cable Assembly, 60-Hz Console Northrop Grumman 1 Standby Power

1-10 (31July1998)

Table 1-3. Equipment and Accessories Supplied--Continued

Model No./Part

No. Desc_ption Manufacturer Quantity

90C99001G06 Cable Assembly, Gnd, Lug/Lug Northrop Gmmman 1

AD421424G01 Cable Assembly,Preamp NorthropGmmman 1

AD421425G01 Cable Assembly, Lookdown Driver Northrop Grumman 1

3082-2240-00 Adapter, N Plug to OSM Jack M/ALCom 1

2088-1230-02 Adapter, l_Sght Angle, SMA M/A-Com 2

3082-2241-00 Adapter, N Jack to OSM Plug NUA-Com 1

AA421645G01 Phase ReferenceAssembly Northrop Grumman I

AA421646G01 4-Way Input Transition Assembly Northrop Gmmman 1

AA421647G01 4-Way Output Transition Assembly Northrop Gmmman 1

DD421208H01 Adapter,Tip Jack (Black) Northrop Gmmman 1

DD421208H02 Adapter, Tip Jack (Red) Northrop Grumman 1

AA421434G06 Cable Assembly,Coaxial Northrop Gmmman 1

AA421434G07 Cable Assembly,Coaxial Northrop Grumman 1

AA421434G08 Cable Assembly,Coaxial Northrop Grumman 1

AA421434G09 Cable Assembly,Coaxial Northrop Gmmman 1

AA421434G10 Cable Assembly, Coaxial Northrop Gmmman 1

AA421434G11 Cable Assembly, Coaxial Northrop Crnnnman 1

AA421434G12 Cable Assembly,Coaxial Northrop Gmmman 1

AA421434G13 Cable Assembly,Coaxial Northrop Gmmman 1

AD421437G01 Cable Assembly,D-Sub Northrop Gmmman 1

HPE2120C Software, HPVEE 3.12 for Windows Hewlett Packard 1

SFVA421789P01 Media, Test Executive Software Northrop Gmmman 1

SFVA421410P01 Media, PAM Test Software Northrop Gmmrnan 1

(31July1998) 1-11

Table 1-3. Equipment and Accessories Supplied--Continued

Model No./Part

No. ........ Description Manufacturer Quantity

SFVA421424P01 Media, Preamp Test Software Northrop Grumman 1

SFVA421425P01 Media, LDD Test Software Northrop Gmmman 1

412-230132 Coaxial Switch,TR (Spare) DOW-KEYMicrowave l Corp.

SEM123T CoaxialSwitch,SP(Spare) Narda 1

HP87106A Coaxial Switch, 6 (Spare) Hewlett Packard 1

XSEM323D Coaxial Switch, XF (Spare) Narda 1

F192AOPT48 Switch, PIN Diode (Spare) General Microwave 1

JCA12-3349F Amplifier (Spare) JCA Technology 1

KUEP-11D15-24 Relay, DPDT 28V (Spare) Potter and Brumfield 1

3010-100 Step Attenuator (Spare) Lucas Aerospace 1

1-12 (31July1998)

Table 1-4. Related Publications

Publication

No. Title BriefDescription

P52H3354 Using Your Personal Computer Provides details for using the IBM

PC

P52H3450 Installing Options in Your Personal Provides details for installing Computer optionsintheIBMPC

96G2306 Color Monitor User's Guide Provides details for using the IBM color monitor

C3150-99025 Quick Reference Guide HP Laser Jet 5P & 5 MP; provides quick reference information

C3155-90901 Macintosh Notes HP LaserJet 5P & 5MP; provides user information for Macintosh

08560-90109 Calibration Guide HP8560 E-Series Spectrum Analyzer; provides calibration information

5961-0491 Quick Reference Guide HP8560 E-Series Spectrum Analyzer; provides quick reference information

08560-10002 Operation Verification HP8560 E-Series Spectrum Analyzer; provides operation information on 3 1/2-in. disk

08560-90086 Front Panel Functions HP8560 E-Series Spectrum Analyzer; provides front panel functions on a card

08560-90124 FirmwareNote HP8560Series Spectrum Analyzer; provides firmware notes

85620-90040 Installation, Operation, Programming, and HP85620A Mass Memory ServiceGuide Module;providesinstallation, operation, programming, and service information

85024-90001 Operating and Service Manual HP85024A High Frequency Probe;

provides operation and service information

(31July1998) 1-13

Table 1-4. Related Publications--Continued

Publication

No. Title BriefDescription

11880-90001 Operating and Service Manual HP11880A Probe Adapter (for High Frequency Probe HP85024A); provides operation and service information

11881-90001 Operating and Service Manual HP11881A 10:1 Divider (for High Frequency Probe HP85024A);

provides operation and service information

66000-90001 Installation Guide HP66000A Modular Power Supply Mainframe; provides installation information

5959-3386 User's Guide HPSeries661XXAMPS Power

Modules; provides user information

5959-3362 ProD'ammingGuide HP Series 661XXA MPS Power

Modules; provides programming information

5952-0156 Tutorial Description Provides tutorial for the Hewlett Packard Interface Bus

E2110-90032 How to Use HP VEE HP VEE; provides use information

E2110-90033 Building an Operator Interface with HP HP VEE; provides information for VEE buildingandoperatorinterface

E2110-90035 HP VEE Reference HP VEE; provides reference information

950601 UsersManual PM3380AFlukeAutoranging CombiScope Instrument Provides user information

--- B-SeriesReferenceCard PM3380AFluke Autoranging CombiScope Instrument;

provides reference information

941001 MATH+Users Manual PM3380AFluke Autoranging CombiScope Instrument;

provides user information for Math +

--- InsmactionManual PM901010:I PassiveProbes; _-provides instructions

1-14 (31July1998)

Publication

No. Title BriefDescription

46882-225U Operating Manual Marconi 520024 9 kHz - 2.4 GHz AMIFM Signal Generator;

provides operating instructions

--- Operation and Maintenance Manual Gigatronics Series 8540B Universal Power Meter; provides operation and maintenance instructions

--- Operating and Maintenance Manual Gigatronics 80350A Series Peak Power Sensors for Peak and CW

Power Measurement; provides operating and maintenance instructions

2001-900-01 Operator's Manual Keithley Model 2001 Multimeter;

Rev. E provides operator's instructions

2001-905-01 Calibration Manual Keithley Model 2001 Multimeter;

Rev. E provides calibration instructions

2001-903-01 Quick Reference Guide Keithley Model 2001 Multimeter;

Rev.B providesquickreference information

2000-SCAN- Instruction Manual Keithley Model 2000 Scan Card 901-01 (foruseinModel2001 Rev.B Multimeter);provides instructions

320796A-01 Getting Started with Your GPIB-PCII/IIA National Instruments AT-and the NI-488.2 Software for DOS GPIB/TNT CCA; provides getting-started instructions.

320701B-01 NI-488.2 User Manual for Windows National Instruments AT-

GPIB/TNT CCA; provides Windows-user instructions.

UM -08727-B DT2819 User Manual Data Translation Counter/Timer

Board; provides user instructions.

UM-08932-B PACER User Manual Data Translation Counter/Timer

Board; provides user information.

(31July1998) 1-15

Publication

No. Title BriefDescription

UM-I3750-B DT2819 Device Driver for Microsoft Data Translation Counter/Timer Windows Board

--- IEEE 4888.2 Documentation for DC Power Ten I62B-5040 Power

Power Supply Series I60 Supply; provides documentation

--- Power Ten Product Manuals Power Ten I62B-5040 Power

Supply; product manuals on two 3 ll2-in, floppy disks

TI 6340.25 ANSR-4 System Integrated Circuit Data Contains reference data for various Instruction Book types of commercial and MIL-

Standard integrated circuits

TI 6340.56 UUTs Tested on PAM Test Set, Repair Contains test information for UUT Manual testingusingthePAMtestset

T.O. General Shop Practice Requirements for Includes standard shop practices for 00-25-234 the Repair, Maintenance, and Test of the repair and test of electrical

ElectricalEquipment equipment

1-16 (31 1uly 1998)

CHAPTER 2

INSTALLATION INSTRUCTIONS

2.1 FACILITIES.- The PAM test set is designed to be operated at room ambient temperature in a depot en'faronment suitable for the disassembly and repair of the UUTs tested. Electrostatic-discharge-protected work stations are required for disassembly of the UIYFs and test set assemblies containing active semiconductor circuitry.

2.2 INSTALLATION INSTRUCTIONS.- Remove the PAM test console and the computer from their crates and unpack them, taking care not to damage the work surface edges.

2.2.1 PAM Test Console.- Eyebolts are provided on top of the PAM test console for lifting purposes. If the work surface and the anti-tip legs have been removed for shipment, install the work surface and the anti-tip legs on the PAM test console. Once the PAM test console has been positioned, adjust the leveler feet to contact the floor. Inspect the PAM test console to ensure that foreign objects have not entered connectors or the interior of the PAM test console.

2.2.2 Computer Table.- Position the computer table on the right side of the PAM test console adjacent to the peripheral interface panel. The computer table may be positioned on the opposite side of the PAM test console, if desired. The connections to the peripheral interface panel are identical regardless of where the computer table is positioned.

2.2.3 Input Power.- The PAM test set reqfftres a source of 60-Hz input power. The computer and printer are connected to the PAM test console standby power via a dedicated connector on the peripheral interface panel.

2.2.3.1 PAM Test Console.- The PAM test console is shipped without a connector for the 60-Hz input power. The power cord termination is selected by the customer, who also supplies the mating connector. There are two input power configurations from which to choose. Connect the customer-supplied power connector to the unterminated end of cable PN AD420946G01.

2.2.3.1.1 Three-Phase Confi_urmion.- In this confignration, the power cord is terminated for three-phase, Wye, 103- to 128-Vrms line-to-neutral, 47- to 63-Hz input power. When configured for three-phase power, each phase draws 12 Amperes maximum.

2.2.3.1.2 Single-Phase Configuration.- In this configuration, the A (black), B (red) and C (orange) connections on the power cord are connected to the same 103- to 128-Vrms line-to-neutral, 47- to 63-Hz input power. When confignred for single-phase power, the PAM test set draws 33 Amperes maximum.

2.2.3.2 Ground.- Cable PN 90C99001G06 provides the connection to lug E1 of the input power bulkhead for an earth ground suitable for fault currents. Connect ring lug PN MS25036-133, of cable 90C99001G06, to the facility ground.

(31July1998) 2-1

2.2.4 Intereonnections.- The interconneetions between the PAM test console, the computer/controller, printer, and facility power are shown on interconnecfion diagram SD421400.

Additionally, the interconneetion diagram shows connections between various console subassemblies required to be connected as part of installation. Connect each of the following cables as shown on interconnection diagram SD421400:

PartNo. CableName

Facility power related:

90C99001G06 Ground Lug/Lug Cable AD420946G01 60-Hz ExternalPower Cable

Console to computer/controller related:

AD420921G02 60-Hz Console Standby Power Cable

Assembly (power strip) P/O Computer Computer Line Cord P/O Display Display Line Cord P/O Printer Printer Line Cord

HP10833B 2M 488Bus CableAssembly AISN21437G01 D-Sub Cable Assembly 50F6375 PrinterCableAssembly P/O Computer Keyboard/Cable P/O Computer Mouse/Cable P/O Display Display/Cable

Console related:

AD421434G05 CoaxCable

2088-1230-02 Right-angleSMA Adapter(Qty 2) PtO Power Meters (Qty 3) Two Probes per Power Meter

2-2 (31July1998)

" CHAPTER3

CONTROLS AND INDICATORS

3.1 SCOPE.- This chapter describes the controls and indicators on the custom hardware; refer to figures 3-1 through 3-4 and tables 3-1 through 3-4. Since the controls and indicators on the commercial off-the-shelf (COTS) equipment are described in the accompanying commercial manuals, controls and indicators on the COTS equipment are not covered in this manual. In addition to the PAM test console interlocks, the controls and indicators for the RF test panel, control panel, the amplifier panel, and the PAM test fixture are described in this chapter.

(31July1998) 3-1

1 2

]zy -_/

] ZI

REAR VIEW

Figure3-1. PAMTestConsole f-

3-2 (31July1998)

Table 3-1. PAM Test Console, Description of Controls and Indicators

Figure 3-1 Reference FindNo. Controlor Indicator Designator Function

1 INTERLOCK S1 Removesallpower from PAMtest plungerswitch consolewhendooropens. Any equipment connected to standby power remains on.

2 INTERLOCK $2 Removes all power from PAM test plungerswitch consolewhendoor opens. Any equipment connected to standby power remains on.

1 2 3 4 5 6 7 8 9 10 11 12 13

22 21 20 19 18 17 16 15 14

Figure 3-2. R_FTest Panel

(31 July 1998) 3-3

Table 3-2. RF Test Panel, Description of Controls and Indicators

Figure3-2 Reference

Find No. Controlor Indicator Designator Function

1 MODE- DS3 When on indicates that the PAM test

LOOKDOWN set has been configured (cabled) for DRIVER indicator lookdown driver test mode.

2 MODE- DS2 Whenon indicatesthatthe PAMtest.

PREAMP indicator set has been configured (cabled) for preamplifier test mode.

3 MODE- DS 1 When on indicates that the PAM test

POWER MODULE set has been configured (cabled) for indicator PAM test mode.

4 COUPLED INPUT- DS4 When on indicates that the coupled FORWARD input forward power is selected by indicator computer or by operator via switch

S1.

5 COUPLEDINPUT- S 1 REMOTE(center) positionturns over .-switchS1with selectionof coupledinput to positions computer.FORWARD(up) FORWARD_MOTE position overrides computer and /REFLECTED selects forward for coupled input.

REFLECTED (down) position overrides computer and selects reflected for coupled input.

6 COUPLED INPUT- DS5 When on indicates that the coupled REFLECTED inputreflected power is selectedby indicator thecomputerortheoperatorvia switch S 1.

7 COUPLED INPUT- J1 Provides monitor connection point for J1 connector coupledinput.

8 COUPLED OUTPUT- J2 Provides monitor connection point for J2connector coupledoutput.

9 HIGH POWER RF DS6 When on indicates that 180-watt high- SOURCE powerRFsourceis selectedfor

180Windicator outputto lookdowndrivervia J3. F

3-4 (31July1998)

" Table 3-2. RF Test Panel, Description of Controls and Indicators--Continued

Figure3-2 Reference Find No, Control or Indicator Designator Function

10 HIGH POWER RF DS7 When on indicates that 45_watthigh- SOURCE45W power RF sourceis selectedfor indicator outputtopAlMviaJ3.

11 HIGH POWER RF J3 Provides 180-or 45-Watt RF output SOURCE J3 connector to lookdown driver or PAM, respectively.

12 SPECTRUM J7 Provides inputto spectrumanalyzer ANALYZERJ7 from preamplifier,lookdown indicator driver, or PANI.

13 PULSE MODULATION TP1 Provides monitoring of pulse TP1testpoint modulationsignal.

14 PREAMP RF SOURCE J4 Provides low-power RF output to J4connector preamplifier.

15 HIGH POWER J5 Provides high-powermonitoringof MONITORJ5 preamplifieror lookdowndriver connector output.

16 PAM MONITOR J6 J6 Provides monitoring of PAM output.

connector

17 PREAMP RF SOURCE DS8 When on indicates that preamplifier indicator RFsource(lowpower)is presentat

J4.

18 HIGH POWER DS9 When on indicatesthat the 6-port MONITOR 6 PORT reflectometer is selected by the indicator computerorthe operatorvia switch

$2 to monitor preamplifier or lookdown driver output.

(31July1998) 3-5

Table 3-2. RF Test Panel, Description of Controls and Indicators--Continued

Figure3-2 Reference

Find No. Control or Indicator Designator Function

19 HIGHPOWER 82 REMOTE(center) positionturns over MONITOR switch S1 selection of high-power monitor to with positions 6 PORT/ computer. 6 PORT (up) position REMOTE/SPEC AN overrides computer and selects 6-port reflectometer for monitoring UUT high-power output. SPEC AN (down) position overrides computer and selects spectrum analyzer for monitoring UUT high-power output.

20 HIGH POWER DS 10 When on indicates that the spectrum MONITOR SPEC AN analyzer is selected by the indicator computer or the operator via switch

$2 to monitor preamplifier or lookdown driver output.

21 PAM MONITOR SPEC DS 12 When on indicates that the spectrum AN indicator analyzer is selected by the computer to the PAM.

22 PAM MONITOR 6 DS 11 When on indicates that the 6-port PORTindicator reflectometeris selectedby the computer to monitor the PAM.

3-6 (31July1998) f

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

25 24 23 22 21 20 19 18

Figure 3-3. Control Panel

Table 3-3. Control Panel, Description of Controls and Indicators

Figure3-3 Reference FredNo. Controlor Indicator Designator Function

1 DIGITAL MONITORS Providesmonitoringof:

DI3 + test point TP23 + digitaloutput DI3 to UUT.

DI3 - test point TP24 - digitaloutputDI3 to UUT.

2 DIGITAL MONITORS Provides monitoring of:

DI2 + test point TP25 + digitaloutput DI2 to UUT.

DI2 - test point TP26 - digitaloutputDI2 to UUT.

3 DIGITAL MONITORS Provides monitoring of:

DI1 + test point TP27 + digitaloutputDI1 to UUT.

DI1 - test point TP28 - digitaloutput DI1 to UUT.

4 DIGITAL MONITORS Providesmonitoring of:

DI0 + test point TP29 + digitaloutput DI0 to UUT.

DI0 - test point TP30 - digitaloutput DI0 to UUT.

(31July1998) 3-7

Table 3-3. Control Panel, Description of Controls and Indicators--Continued -"

Figure3-3 Reference

Find No. Controlor Indicator Des!gnator Function

5 DIGITALSOURCES Providesmonitoringof:

DO5 + test point TP21 + digital output DO5 to UUT.

DO5 - test point TP22 - digital output DO5 to UUT.

6 DIGITAL SOURCES Provides monitoringof:

DO4 + test point TP19 + digital output DO4 to UUT.

DO4 - test point TP20 - digital output DO4 to UUT.

7 DIGITALSOURCES Provides monitoringof:

DO3 + test point TP17 + digital output DO3 to UUT.

DO3 - test point TP18 - digital output DO3 to UUT.

8 DIGITAL SOURCES Providesmonitoring of:

DO0 + test point TP11 + digital output DO0 to UUT.

DO0 - test point TP12 - digital output DO0 to uLrI'.

9 DIGITALSOURCES Provides monitoringof:

DO1 + test point TP13 + digital output DO1 to UUT.

DO1 - test point TP14 - digital output DO1 to UUT, _-

10 DIGITALSOURCES Providesmonitoring of:

DO2 + test point TP15 + Digital output DO2 to UUT, DO2 - test point TP16 - Digital outputDO2 to UUT.

11 POWER SUPPLY Provides monitoring of:

MONITORS

+5V + test point TP1 +5-Voltpower supply.

+5V - test point TP2 +5-Volt power supply return.

1…