Attachment 1-Specification-MIDGETT DS FY26.docx

DOCX document 3 MB Posted

Attached to
Dockside (DS): USCGC MIDGETT FY26 Repair
Solicitation number
70Z08525RLREP0009
Issued by

About this file

This document is a detailed specification for the dockside repair of the USCGC MIDGETT (WMSL 757) for Fiscal Year 2026, issued by the US Coast Guard Surface Forces Logistics Center. The specification covers seven primary work items: (1) modifying the stern door hydraulic and control system, (2) modifying transom double doors and tow outfits, (3) performing stern boat launch and recovery maintenance, (4) cleaning and inspecting the potable water pneumatic tank, (5) cleaning and inspecting multiple fuel storage tanks, (6) providing fire prevention services, and (7) grooming the ship's three air conditioning plants.

The specification includes comprehensive technical requirements for each work item, detailing specific tasks such as hydraulic system modifications, preservation procedures, valve maintenance, eddy current testing, refrigerant handling, and equipment inspections. The document provides extensive technical drawings, references, and government-furnished property lists, with each work item requiring detailed reporting, technical representative involvement, and compliance with specific Coast Guard and military standards. The repair is associated with Solicitation Number 70Z08525RLREP0009 for the Coast Guard Cutter MIDGETT FY26 Dockside Repair, involving the Department of Homeland Security US Coast Guard.

View the file

Other files

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

USCGC MIDGETT (WMSL 757)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2026

Developed By: John Webber (Draft-1, 16 February 2025)

TABLE OF CONTENTS

Revisions Recordiii
Consolidated List of Referencesiv
Consolidated List of Government-furnished Propertyviii
Consolidated List of Critical Inspection Itemsxiv
Principal Characteristicsxv
General Requirements1
WORK ITEM 1: Stern Door Hydraulic and Control System, Modify17
WORK ITEM 2: Transom Double Doors and Tow Outfits, Modify33
WORK ITEM 3: Stern Boat Launch and Recovery, Level II44
WORK ITEM 4: Potable Water Pneumatic Tank, Clean and Inspect52
WORK ITEM 5: Tanks (MP Fuel Storage and Overflow), Clean and Inspect56
WORK ITEM 6: Fire Prevention, Provide61
WORK ITEM 7: Air Conditioning Plants, Groom64

USCGC MIDGETT (WMSL-418) DOCKSIDE AVAILABILITY FY2026

ii
(Draft-1)

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE
REV#
WORK ITEM#
CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

USCGC MIDGETT (WMSL-418) DOCKSIDE AVAILABILITY FY2026

iii
(Draft-1)

Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-169-001, Rev D, Stern Door Extension and Incidental Mods Coast Guard Drawing 418A-WMSL-169-001, Rev D, Stern Door Extension and Incidental Mods, Extension Panel Construction Coast Guard Drawing 418A-WMSL-186-001, Rev -, Tow Bitt Structural Reinforcement Coast Guard Drawing 418A-WMSL-530-001, Rev C, Potable Water Systems Diagram Coast Guard Drawing 418A-WMSL-556-001, Rev A, Stern Gate Hydraulic System Diagram Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans Coast Guard Drawing 418-WMSL-100-001, Rev B. General Arrangements Coast Guard Drawing 750-WMSL-085-024, Rev A, Tank Sounding and Moment of Inertia Tables (ASC085014H) (WMSL 757 Only) Coast Guard Drawing 750-WMSL-100-017, Rev L, Unit 1310 Structure – Inner Bottom to 1st Platform – Fr 22 to Fr 35 (ASC100131) Coast Guard Drawing 750-WMSL-100-021, Rev F, Unit 2100 Structure – Inner Bottom – Fr 35 to Fr 44 (ASC100210) Coast Guard Drawing 750-WMSL-100-040, Rev M, Unit 3210 Structure – Inner Bot To 1st Platform – Fr 76 To Fr 88 (ASC100321) Coast Guard Drawing 750-WMSL-100-045, Rev K, 2nd Dk to Main Dk - FR 82 to Aft Coast Guard Drawing 750-WMSL-100-083, Rev A, General Arrangements NSC 5 & Follow Coast Guard Drawing 750-WMSL-100-083, Rev A. General Arrangements NSC 5 & Follow (AS510001) Coast Guard Drawing 750-WMSL-100-528, Rev C, Structural Mods IWO New Aft Folding Cranes Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship Wide (ASC167001) Coast Guard Drawing 750-WMSL-169-003, Rev E, Fabrication & Installation Transom Doors Coast Guard Drawing 750-WMSL-300-002, Rev C, Electrical Standard Details Coast Guard Drawing 750-WMSL-320-010, Rev G, Power Sys Deck Plan-Second DK, AFT OF FR 52 Coast Guard Drawing 750-WMSL-320-510, Rev W, Electrical One LINE Diagram Coast Guard Drawing 750-WMSL-320-511, Rev G, Power Sys Deck Plan-Second DK, AFT OF FR 52 Coast Guard Drawing 750-WMSL-320-577, Rev A, Electrical Mods Incidental to Stern Gate PWR & CNTRL Enhancement Coast Guard Drawing 750-WMSL-485-001, Rev L, Sleeves-Pipe Structure Penetration (UNSIGNED) Coast Guard Drawing 750-WMSL-500-002, Rev E, Resilient Hangar Details & Installation Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M Coast Guard Drawing 750-WMSL-520-028, Rev -, Seawater Cooling System Diagram SRD NSC 8 Coast Guard Drawing 750-WMSL-520-506, Rev F, Auxiliary Seawater Piping Mods FWD of FR 52 Coast Guard Drawing 750-WMSL-530-019, Rev E, Potable Water Unit 3120 (ASC 530312-PW) Coast Guard Drawing 750-WMSL-556- 504, Rev C, Mod To Improve Stern Gate Speed Coast Guard Drawing 750-WMSL-556-003, Rev E, Label Plate List - Blst/Deballast-Overfl/Ae/St-Hydr Sys Coast Guard Drawing 750-WMSL-556-022, Rev H, Steering Gear and Stern Gate Hydraulic Piping - Unit 3330 Coast Guard Drawing 750-WMSL-556-504, Rev C, Mod To Improve Stern Gate Speed Coast Guard Drawing 750-WMSL-582-001, Rev E, Anchoring, Mooring, And Towing Arrangement Coast Guard Drawing 750-WMSL-582-002, Rev H, Mooring and Towing Arrangement Coast Guard Drawing 750-WMSL-583-004, Rev K, Stern Launch & Recovery Arrangement & Details (ASC583004) Coast Guard Drawing 750-WMSL-583-514, Rev E, Boat Capture Net with Extensions Coast Guard Drawing 750-WMSL-612-001, Rev K, Fab & Installation of Exterior Rails, Stanchions & Life Lines Coast Guard Drawing 750-WMSL-631-002, Rev P, Paint Schedule Coast Guard Drawing 750-WMSL-635-001, Rev -, Thermal & Acoustic Insulation Coast Guard Drawing 750-WMSL-635-001, Rev -,Thermal & Acoustic Insulation Coast Guard Drawing FL-1702-11, Rev -, Inspection Of Sheaves

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Coast Guard Technical Publication (TP) 7082, SWBS 533, Dec 2020, Potable and Chilled Water Tanks Coast Guard Technical Publication (TP) 7794, SWBS 584, 2022, Sliding Double Transom Door – Model H-WK-868-29 Coast Guard Technical Publication (TP) 7809, SWBS 583, Apr 2021, Boat Retrieval Equipment – Boat Hoist, Centerline & Carriage Winches Coast Guard Technical Publication (TP) S9514-F1-MMA-010, SWBS 514, Jun 2020, Air Conditioning Plant - 130-Ton Capacity, HFC-134A - Description, Operation & Maintenance - REV 2 Fire Prevention and Response Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3401), 2022, Shipboard Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machinery Systems Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary Services

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652-19, 2020, Disinfection of Water-Storage Facilities Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, Subpart E, Sep 2015, Scaffolds, Ladders and Other Working Surfaces International Standards Organization (ISO) 4406, Jan 2021, Hydraulic Fluid Power – Fluids – Method for Coding the Level of Contamination by Solid Particles MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated MIL-DTL-24643, Nov 2023, Cables, Electric, Low Smoke Halogen-Free, For Shipboard Use, General Specification for MIL-PRF-17672E, March 2023, Hydraulic Fluid, Petroleum, Inhibited MIL-STD-1310H, Aug 2014, Shipboard Bonding, Grounding, & Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety MIL-STD-1627C, Dec 2020, Bending of Pipe or Tube for Ship Piping Systems MIL-STD-2003-3B, Oct 2020, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Penetrations) MIL-STD-419F, Sep 2021, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power Transmission Equipment MSS SP-58, 2019, Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, And Installation NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure NSF International (NSF) 61/600, 2024, Drinking Water System Components - Health Effects Society of Automotive Engineers (SAE) J1942-1, 2023, Qualified Hoses for Marine Applications The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2016, Bare Metal Power Tool Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

USCGC MIDGETT (WMSL-418) DOCKSIDE AVAILABILITY FY2026

vii
(Draft-1)

Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK ITEM
MTI
ITEM DESCRIPTION
NSN/PN
QTY
ESTIMATED COST

($/UNIT)

1
N
TUBE, 1 INCH OD X 0,095" WALL, SEAMLESS, ASTM, A312 (Piece 13 of Coast Guard Drawing 750-WMSL-556-504)**
10 Feet
$250.00
1
N
Integrated Motor Pump, 460 Volt AC, 60 HP Motor (Piece 15 of Coast Guard Drawing 750-WMSL-556-504) **
MP45-B1-R-VQ81N-B-F1/V003-A-F1
1 ea.
14,588.00
1
N
DIRECT -ACTING RELIEF VALVE - PILOT CAPACITY, 2,5 GPM CAPACITY, T-8 CAVITY, 1000 PSI SET POINT(Piece 49 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULICS RBAECAN
1
$500.00
1
N
LINE MOUNT MANIFOLD SIZE -06 (9/16" -18 UN/UNF-2B) SAE - ORB FEMALE PORTS, 90 DEGREE FLOW PATH, T-8A CAVITY (Piece 50 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULICS WFO
2
$250.00
1
N
ROTARY FLOW DIVIDER , PERMCO (Piece 57 of Coast Guard Drawing 750-WMSL-556-504) **
PN: FD7600BAXZC15-1GZC15AX
1
$500.00
1
N
PILOT-OPERATED, BALANCED PISTON RELIEF VALVE CARTRIDGE, 50 GPM CAPACITY, T-3A CAVITY, 1000 PSI SET PONT (Piece 58 of Coast Guard Drawing 750-WMSL-556-504) **
SUN-HYDRAULICS RPGC-LAN
2
$250.00
1
N
LINE MOUNT MANIFOLD, THROUGH PORT WINI GAUGE PORT, SIZE -16 (1 5/16"-12 UN/UF-2B) FEMALE SAE-ORB UNE PORTS,SIZE -04 (7/16"-20 UN/UNF-2B) FEMALE SAE-ORB GAGE PORT, T-3A CAVITY (Piece 59 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC VFW
2
$500.00
1
N
DO8 STANDARD FLOW PARALLEL MANIFOLD, 4 STATIONS, SAE-ORB PORTS, WITH "X" PORT OPTION AND SUN CAVITY T-3A FOR RELIEF VALVE CARTRIDGE (Piece 67 of Coast Guard Drawing 750-WMSL-556-504) **
DAMAN DD8P0455/1S
1
$750.00
1
N
ADJUSTABLE NEEDLE VALVE CARTRIDGE, 140 GPM CAPACITY, T-18A CAVITY (Piece 68 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC NFFDLIN
3
$75.00
1
N
SANDWICH MANIFOLD, ISO 08, T-18-A CAVITY ON P (Piece 69 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC IBO
3
$500.00
1
N
FAST-ACTING, PILOT-OPERATED, BALANCED PISTON RELIEF VANE CARTRIDGE, 50 GPM CAPACITY, T-3A CAVITY, 1100 PSI SET POINT (Piece 70 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC RPGELAN
1
$500.00
1
N
DIRECTIONAL CONTROL VALVE, DOUBLE SOLENOID, 3 POSITION , SPRING CENTERED, EXT PLOT, INTERNAL DRAIN, 120 VAC/60 HZ, MANUAL OVERIDE , MANAPLUG (MIN) WITH LIGHTS (Piece 71 of Coast Guard Drawing 750-WMSL-556-504) **
PARKER D61VW00WC5NYGP56
3
$350.00
1
N
DIRECTIONAL CONTROL VALVE, SINGLE SOLENOID, 2 POSITION, SPRING CENTERED, EXT PLOT, MEDIAL DRAIN, 120 VAC/60 HZ, MANUAL OVERIDE, MANAPLUG (MINI) WITH LIGHTS (Piece 72 of Coast Guard Drawing 750-WMSL-556-504) **
PARKER D81VW002E5NYGP56
1
$500.00
1
N
PILOT-TO-OPEN CHECK VALVE WITH STANDARD PILOTCARTRIDGE, 60 GPM CAPACITY, T-17-A CAVITY (Piece 73 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC CKGBXCN
2
$250.00
1
N
SANDWICH MANFOLD• ISO 08, ON A AND B W1TH CROSS PILOT, T-17-6 CAVITY (Piece 74 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC HBN/S
2
$500.00
1
N
PLUG, HEX HEAD, SIZE -16 (1 5/16"-12 UN/UNF-2A) MALE SAE-ORB (Piece 75 of Coast Guard Drawing 750-WMSL-556-504) **
PARKER 16 PSON
5
$25.00
1
N
PLUG, HEX HEAD, SIZE -20 (1 5/8"-12 UN/UNF-2A) VALE SAE-ORB ORB (Piece 76 of Coast Guard Drawing 750-WMSL-556-504) **
PARKER 20 PSON
1
$25.00
1
N
UNION, 1" PS FEMALE SOCKET WELD X WE -16 (1 5/16"-12 UN/UNF-2A) MALE SAE-ORB (Piece 85 of Coast Guard Drawing 750-WMSL-556-504) **
DERBYSHIRE MARINE MP303-5-16
15
$10.00
1
N
LINE MOUNT MANIFOLD , CROSS PILOT, 1" SAE ORB LNE PORTS, T-17A CAVITIES, 2 CAVITIES (Piece 89 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC YJM
2
$250.00
1
N
3,1 PILOT RATIO, , STANDARD CAPACITY COUNTERBALANCE VALVE, 60 GPM CAPACITY, T-17A CAVITY, 1000 PSI RELIEF SET PONT (Piece 90 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC CGGALHN
4
$100.00
1
N
PIPE, 1/2" IPS, SCHD 40, SEAMLESS, ASTM A3I2 (Piece 93 of Coast Guard Drawing 750-WMSL-556-504) **

3, 4’ Segments

$250.00

1
N
DIRECT-ACTING RELIEF VALVE - PILOT CAPACITY, 2,5 GPM CAPACITY, T-84 CAVITY, 200 PSI SET POINT (Piece 103 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC RBAECEN
1
$250.00
1
N
Topworx **
7FA6-73658-3DD
4
$605.00
1
N
Topworx **
7FD1-73658-3DD
2
$619.00
1
N
Topworx **
7FG7-73658-3DD
2
$633.00
1
N
Topworx **
3PIN IMPLLSE, 25 ft Cable
8
$150.00
1
N
Stern Door Modification Gasket Kit (includes Center Gasket, Port Upper Gasket, Port Lower Gasket, Stbd Upper Basket and Stbd Lower Gasket)**
NSN: 5330-01-651-3139
1
2,000
1
N
Center Gasket* OEM Dwg# D-WK-868-40 (Item 06)
NSN: 5330-01-649-2524
1
390.13
1
N
Port Upper Gasket* OEM Dwg# D-WK-868-40 (Item 12)
1
Comment by Webber, John J CWO-3 USCG SFLC (USA): NSN and cost missingComment by Webber, John J CWO-3 USCG SFLC (USA): Kit 14266 was created by SK2 Williams for this DS. There are 24 parts not in inventory for WI 1, I have asked if a separate TCTO Kit exists for WMSL Stern Door Hydraulic and Control System, Modify . @Robinson, Timothy Michael CIV USCG SFLC YARD (USA)
1
N
Port Lower Gasket* OEM Dwg# D-WK-868-40 (Item 13)
NSN: 5330-01-649-2507
1
$390.13
1
N
Stbd Upper Gasket* OEM Dwg# D-WK-868-40 (Item 14)
NSN: 5330-01-649-7389
1
$390.13
1
N
Stbd Lower Gasket* OEM Dwg# D-WK-868-40 (Item 15)
NSN: 5330-01-649-7391
1
$390.13
1
N
Port Lower Guide Rail OEM Dwg# D-WK-868-42 (Item 24)**
NSN: 5340-01-649-7443
1
$2,950.00
1
N
Port Middle Guide Rail OEM Dwg# D-WK-868-42 (Item 25)**
NSN: 5340-01-649-7452
1
$2,950.00
1
N
Port Upper Guide Rail OEM Dwg# D-WK-868-42 (Item 26)**
NSN: 5340-01-649-7462
1
$2,950.00
1
N
Stbd Lower Guide Rail OEM Dwg# D-WK-868-42 (Item 27)**
NSN: 5340-01-649-7470
1
$2,450.00
1
N
Stbd Middle Guide Rail OEM Dwg# D-WK-868-42 (Item 28)**
NSN: 5340-01-650-1580
1
$2.450.00
1
N
Stbd Upper Guide Rail OEM Dwg# D-WK-868-42 (Item 29)**
NSN: 5340-01-650-1575
1
$2,450.00
1
N
JUMO Thermometer
608540/0280-643-00-0-847-8-144-26-150-21/5220 Scale C+F
1
$452.42
3
N
Spring, Sheave
NSN: 5360-01-672-8829 PN: P2-965-0024
8 ea.
185.00
3
N
Pins, Spring
NSN: 5315-01-672-8220 PN: B2-066-0056
8 ea.
400.00
3
N
Pins, Cotter
NSN: 5315-01-672-8187 PN: 81-E-0628
8 ea.
1.50
3
N
Flat Washer, 2 ½” Nominal, TY A 5”OD x 2 5/8” ID x 0.238” THK
NSN: 5310-01-672-8737 PN: 61-E-16
8 ea.
1.50Comment by Webber, John J CWO-3 USCG SFLC (USA): DespecC error, compare with WI GFEComment by Webber, John J CWO-3 USCG SFLC (USA): Corrected with WI data below
3
N
Jacking Bolt, Sheave
NSN: 5306-01-672-9033 PN: B2-033-0026
8 ea.
275.00
3
Y
*CB-OTH Mark IV
N/A
1 ea.
N/A
3
Y
*Long Range Interceptor II
N/A
1 ea.
N/A
4
N
Bladder, Water
NSN: 4510-01-601-2564 P/N: 660603996
1 ea.
$4,000
7
N
Resilient mount type 6E2000 Mil Spec MIL-M-17508, Barry Controls 3114-4
NSN: 5342-00-598-8825
18 ea
460.00
7
N
Valve, Pressure Relief, Superior 3030, 240 psi, 0.5-inch NPTI Inlet and Outlet
NSN: 4820-01-561-6471
12
247.00Comment by Webber, John J CWO-3 USCG SFLC (USA): Bottom two parts from WI 7 missing from Consolidated List of Government-furnished Property, I added.
7
N
Disk, Rupturable, 2-inch IPS, Type AV
NSN: 4820-01-366-7330
6
2,820.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

xiii
(Draft-1)

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item
Title

6 AC GROOM 3.10.2 Eddy Current Testing. The Contractor must provide eddy current testing for all tubes for the all six condensers. Submit CFRs for all requested information

xiv
(Draft-1)

Principal Characteristics

418' WMSL

Physical

Length overall
418' 0"
Length between perpendiculars
390' 0"
Maximum beam
54' 0"
Beam @ 01 level
47' 9-1/8"
Depth (01 level @ side to baseline)
39' 2-3/4"
01 deck camber foredeck
1/4" in 1'-0"
Minimum berth depth
20' 0"
Height of highest projection
Approximately 119'
Draft, design
14.40'
Design displacement
3925 long tons

Machinery

Two diesel engines
MTU 20V, 20-cylinder 9,730 SHP each
One gas turbine
General Electric LM2500; 29,500 SHP
Type of propulsion
CODAG
Electrical system
24 Volt DC
Two controllable pitch propellers
Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max
Two reduction gears
RENK
One cross connect gear
RENK

Hull

Hull material
5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9
2' 3"
FR 9 to FR 10
6' 9"
FR 10 to FR 98
4' 1"
FR 98 to FR 99
3'-8"

Electrical

Power
Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators
Shore tie cable
Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil
220,359 gal
Fresh water
12,454 gal
JP-5 Fuel
35,182 gal
16
(Draft-1)

00000_0824_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121) General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Other References Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

APM: Select the delivery option for the Fire Plan from the options below:

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

Or

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.

note NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.

A-Team: Determine whether the Contractor or the Coast Guard will provide fire watches; then select the applicable paragraph 3.2 (fire watch, fire extinguishers, or the combination of both requirements), and delete the others. Under normal circumstances, for all cutters, fire watch personnel for contract work will be provided by ship's force with the contractor providing fire extinguishers. For situations involving a small cutter crew (such as WLIC and WLR tenders) and large amounts of hot work or multiple shift work, the A-team may consider the requirement for contractor provided fire watch personnel or a combination of both fire watch and fire extinguishers.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

Or

3.2 Contractor-provided fire extinguishers. The Contractor must provide portable fire extinguishers.

Or

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written COR authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work. Comment by Webber, John J CWO-3 USCG SFLC (USA): COR vs KO authorization Comment by Webber, John J CWO-3 USCG SFLC (USA): @Carter, Jacquelyn A LTJG USCG SFLC (USA) If I am getting KO pushback on this who in SFLC can weigh in and give advice on this KO vs COR debate? Comment by Carter, Jacquelyn A LTJG USCG SFLC (USA): @Gedney, Peter T CIV (USA) Pete more questions about KO vs COR in gen requirements

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken. Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

· ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

· ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm. For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet; for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

· SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

· SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-130. Comment by Webber, John J CWO-3 USCG SFLC (USA): WMEC vs WMSL Comment by Webber, John J CWO-3 USCG SFLC (USA): irrelevant, does not impair spec.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

APM: Select the appropriate 3.5.1 paragraph(s) for the location of the planned availability. Delete the other 3.5.1 paragraph(s).

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

Or

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

APM: For availabilities to be conducted at Coast Guard facilities, the Contractor must be provided the USCG Activity Generator Status for the Coast Guard Facility.

Provide the Generator Status code in paragraph 3.5.1.1, and other applicable environmental permits in paragraph 3.5.1.2 below.

Ensure the CG Base or Sector Environmental POC for this is actively engaged in the early planning for this availability to ensure the Facility can accommodate the planned work.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________. Comment by Webber, John J CWO-3 USCG SFLC (USA): Coast Guard Generator Status for DS. Does not need to include EPA number Comment by Webber, John J CWO-3 USCG SFLC (USA): @Carter, Jacquelyn A LTJG USCG SFLC (USA) Coast Guard Facility is H1869030036. Is this information necessary for the contractor to have? Comment by Carter, Jacquelyn A LTJG USCG SFLC (USA): @Webber, John J CWO-3 USCG SFLC (USA)

The contractor WILL require this number according to environmental: when the contractor removes haz waste from the ship, they need to fill out a manifest documenting it. That manifest has our gen status #

We can update to this verbiage or keep as is : 3.5.1.1 USCG Generator status. The EPA ID for the Coast Guard facility is H1869030036. This number can only be used to for the generator status. The transporter and designated facility must have their own EPA ID numbers and cannot use this one.

APM: If applicable, provide the list of unit-specific plans and permits required, and provide description of the specifics of these plans in paragraph 3.5.1.2. Otherwise delete paragraph 3.5.1.2.

CG Base or Sector Environmental POC must provide these details.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

APM: Retain 3.6.2 and beyond paragraphs for all availabilities.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval. Comment by Webber, John J CWO-3 USCG SFLC (USA): Coast Guard Generator Status for DS. Does not need to include EPA number Comment by Webber, John J CWO-3 USCG SFLC (USA): Coast Guard Facility is H1869030036

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

A-Team: For availabilities at Navy facilities, be aware that Navy facilities have local base instructions (for example, NAVFAC P-307 for Weight Handling Program Management) that may pertain to Work Items in this specification package. It is highly recommended that local Navy NAVFAC personnel and the Coast Guard support element closest to the cutter participate in the 1st A-Team meeting to develop a list of local instructions that the Contractor should be aware of and include in the bid to meet those requirements.

As applicable, copy the following under paragraph 3.6, “3.6.1 This availability is to be conducted at an US Navy facility. The Contractor must comply with all US Naval facility instructions (e.g. NAVFAC P-307 for Weight Handling Program Management, etc.)”

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Vessel Name
Hull #
Work Item #
Work Item Title

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE & TIME
ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…)
LOCATION (Frame & Deck, relation to equipment, etc.)
TEMPERATURE
% REL. HUMID-ITY
DEW PT.
SURFACE
AMBIENT
ΔT

| DP - Surface |

Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (Frame References)
Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min
Max
Mean
SSPC-SP-10/AMPP No. 2
£
SSPC-SP WJ-2/AMPP WJ-2
£
SSPC-SP-3
£
SSPC-SP-11
£
SSPC-SP-11 (inaccessible area)
£
Brush-blasting (non-metallic substrate)
£

Abrasive Manufacturer:

Abrasive Sieve Size:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min
Max
Mean
SSPC-SP-10/AMPP No. 2
£
SSPC-SP WJ-2/AMPP WJ-2
£
SSPC-SP-3
£
SSPC-SP-11
£
SSPC-SP-11 (inaccessible area)
£
Brush-blasting (non-metallic substrate)
£

Abrasive Manufacturer:

Abrasive Sieve Size:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils)

Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

Vessel Name
Hull #
Work Item #
Work Item Title
Location of Work (incl. frame #’s)
Area (sqft)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

Date
Test Locations
Conductivity (Microsiemens/CM)
Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Vessel Name
Hull #
Work Item #
Work Item Title
Coating Mfg
Product Name
Batch #
Induction Time
Coating System Sequence (Primer/Touchup/3rd Coat, etc.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT
1
2
3
4
5
AVERAGE VALUE

*BASE METAL READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Location (Frame Reference):

SPOT
1
2
3
4
5
Overall Avg. DFT
ADJUSTMENTS
Avg. BMR
Deviation
Before Adjustments
After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled)
Average DFT
Name of QP-1/AMPP Inspector
Signature
Cert. #
Date / Time
NAME of CG Representative
Signature
Unit
DATE/TIME

4.2 Tank and Void Assessment form.

TCTO_TXXXX.X_16700_BJA_0125_418

WORK ITEM 1: Stern Door Hydraulic and Control System, Modify

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to remove the transom doors and modify the hydraulics and their associated control system to open and shut the stern doors more quickly.

NOTE

The terms “Stern Door,” “Transom Door” and “Stern Gate” are used interchangeably throughout this work item.

A Team: There is some flux about the material list because a new drawing for the hydraulic controls is coming.

1.2 Government-furnished property.

MTI
ITEM DESCRIPTION
NSN/PN
QTY
ESTIMATED COST ($/UNIT)
N
TUBE, 1 INCH OD X 0,095" WALL, SEAMLESS, ASTM, A312 (Piece 13 of Coast Guard Drawing 750-WMSL-556-504)**
10 Feet
$250.00
N
Integrated Motor Pump, 460 Volt AC, 60 HP Motor (Piece 15 of Coast Guard Drawing 750-WMSL-556-504) **
MP45-B1-R-VQ81N-B-F1/V003-A-F1
1 ea.
14,588.00
N
DIRECT -ACTING RELIEF VALVE - PILOT CAPACITY, 2,5 GPM CAPACITY, T-8 CAVITY, 1000 PSI SET POINT(Piece 49 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULICS RBAECAN
1
$500.00
N
LINE MOUNT MANIFOLD SIZE -06 (9/16" -18 UN/UNF-2B) SAE - ORB FEMALE PORTS, 90 DEGREE FLOW PATH, T-8A CAVITY (Piece 50 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULICS WFO
2
$250.00
N
ROTARY FLOW DIVIDER , PERMCO (Piece 57 of Coast Guard Drawing 750-WMSL-556-504) **
PN: FD7600BAXZC15-1GZC15AX
1
$500.00
N
PILOT-OPERATED, BALANCED PISTON RELIEF VALVE CARTRIDGE, 50 GPM CAPACITY, T-3A CAVITY, 1000 PSI SET PONT (Piece 58 of Coast Guard Drawing 750-WMSL-556-504) **
SUN-HYDRAULICS RPGC-LAN
2
$250.00
N
LINE MOUNT MANIFOLD, THROUGH PORT WINI GAUGE PORT, SIZE -16 (1 5/16"-12 UN/UF-2B) FEMALE SAE-ORB UNE PORTS,SIZE -04 (7/16"-20 UN/UNF-2B) FEMALE SAE-ORB GAGE PORT, T-3A CAVITY (Piece 59 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC VFW
2
$500.00
N
DO8 STANDARD FLOW PARALLEL MANIFOLD, 4 STATIONS, SAE-ORB PORTS, WITH "X" PORT OPTION AND SUN CAVITY T-3A FOR RELIEF VALVE CARTRIDGE (Piece 67 of Coast Guard Drawing 750-WMSL-556-504) **
DAMAN DD8P0455/1S
1
$750.00
N
ADJUSTABLE NEEDLE VALVE CARTRIDGE, 140 GPM CAPACITY, T-18A CAVITY (Piece 68 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC NFFDLIN
3
$75.00
N
SANDWICH MANIFOLD, ISO 08, T-18-A CAVITY ON P (Piece 69 of Coast Guard Drawing 750-WMSL-556-504) **
SUN HYDRAULIC IBO
3
$500.00
N

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated .