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- 6973GH-24-R-00158
About this file
This document is a specification for a Multiple-Voltage DC Power Supply Subsystem (PSS) that will be part of a continuously operating, unattended, ground based, Airport Surveillance Radar (ASR-9) system for the Federal Aviation Administration (FAA).
The PSS will provide multiple output voltages (+100VDC, ±15VDC, +5VDC, ±15VDC, +24VDC) to power various subsystems of the ASR-9 system. Key requirements include independent and isolated outputs, overload and overvoltage protection, uninterruptible power supply (UPS) capability for critical voltages, remote sensing, monitoring, and a modular design for maintainability. The PSS must meet environmental, reliability, and documentation requirements. The vendor must submit a technical proposal demonstrating compliance with the specification, which will be evaluated on factors such as technical approach, quality, and cost reduction suggestions.
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NEXT ASSEMBLY
1 D20387
CONTRACT NO.
DTFAOl-83-C-20027
WORD PROCESSOR REFERENCE: 6103f/5772f
ORIGINATOR: C.E. CARTER
IJSED ON
ASR-9
THIS DOCUMENT HAS BEEN REVIEWED AND APPROVED BY THE FOLLOWING PERSONS.
ORIGINATOR: C. E. CARTER, JR.
PROGRAMS: W. K. HOLLINGSWORTH
QUALITY ASSURANCE: J. H. BLASIK
ILS: W. R. FORD
CONFIGURATION: R. A. RAJNIC
DATA: J. E. MORRELL
RELIABILITY/MAINTAINABILITY A. VIDAL/l. MYERS
WESTINGHOUSE ELECTRIC CORPORATION
DEFENSE AND ELECTRONIC SYSTEMS CENTER
COMMAND AND CONTROL DIVISION
BALTIMORE, MD 21203 USA
TITLE: SPECIFICATION, WEATHER
CHANNEL MULTI-VOLTAGE
D.C. POWER SUPPLY
CODE IDENT. NO. 97942
DRAWING NO. PDS23699
REV. / 'J
I
REVISION
LETTER
A
B
C
D
E
F
REVISION
A�JHORl!'{.
NJ056
NI251
NI249
NJ595
PG144
PP095.02
7 ·- �·- � ... __ _
REVISIONS
11 /07/84 07/07/85 07/02/85 03/27/86 05/17/86 05/13/87
J.; .
KURT TRIBBLE
C.E.cfic. L. PORTER C.E.c/c. L. PORTER
R. A. SMITH/C. L. PORTER
F. WINNER/V. BUSSEY
f�?Jt,o1: �AR
; /. 0'M-�-zf, CODE !DENT. NO. 97942
DRAWING NO. PDS23699
REV./,J
I SPECIFICATION PAGE
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AGE FS M NO SPECIFICATION NUMBER REV I
3 97942 PDS23699
J I
__________ ,_ __ ,_ ___ -'----------'�--I
TABLE OF CONTENTS
Pa..!J.!!
1.0 Scope 5
2.0 Applicable Documents 5
2.1 FAA Specifications and Standards 5
2. 2 Mil Specs and Standards 6
2.3 Westinghouse Documents 7
2 .4 Similar Specifications 7
3.0 Definitions B
3.1 Definitions for this Specification B
4.0 Requirements 9
4.1 General 9
4.2 Electrical 11
4.3 Mechanical 22
4.4 Environmental 23
4 .5 Parts 24
4.6 Reliability 25
4.7 Maintainability 25
4.B Documentation 25
5.0 Quality Assurance 26
6.0 Preparation for Delivery 2B
7. 0 Proposal 28
Table 4.2-1 Power Supply Outputs Table 4.2-2 Connector List
Figure 3.1-1 Ripple Definition Figure 4.2-1 Power Supply Subsystem Figure 4.2-2 Ripple Test Method Figure 4.3-1 Mechanical Layout Figure 4.2-3 Connector Wiring
WP 6103f /5772F
PAGE
FSCM NO
97942
SPECIFICATION NUMBER I REV I
PDS23699 I F I
--------------'------'------'-----------'---1
1.0 SCOPE
THIS SPECIFICATION DEFINES THE REQUIREMENTS FOR A
MULTIPLE-VOLTAGE DC POWER SUPPLY SUBSYSTEM (PSS). THE PSS WILL
BE PART OF A CONTINUOUSLY OPERATING, UNATTENDED, GROUND BASED,
AIRPORT SURVEILLANCE RADAR SYSTEM FOR THE FEDERAL AVIATION
ADMINISTRATION. THE PSS WILL INCLUDE THE INDIVIDUAL POWER
SUPPLIES, UPS, CONTROLS, MONITORING AND CODLING DETAILED IN THIS
SPECIFICATION.
2.0 APPLICABLE DOCUMENTS
THE FOLLOWING DOCUMENTS, OF THE EXACT ISSUE SHOWN, FORM A PART
OF THIS SPECIFICATION TO THE EXTENT SPECIFIED IN THIS DOCUMENT.
IN THE EVENT OF CONFLICTS BETWEEN REFERENCED DOCUMENTS, THEN
THIS SPECIFICATION SHALL NORMALLY TAKE PRECEDENCE OVER THE
REFERENCED SPECIFICATION. AMBIGUOUS OR CONFLICTING REQUIREMENTS
SHOULD BE BROUGHT TO THE ATTENTION OF WESTINGHOUSE IN WRITING.
FINAL RESOLUTION OF AMBIGUOUS OR CONFLICTING REQUIREMENTS WILL
BE MADE BY WESTINGHOUSE IN WRITING. ANY REQUEST FOR DEVIATIONS
FROM THIS SPECIFICATION SHALL BE MADE IN WRITING. PERMISSION
FOR DEVIATION FROM THIS SPECIFICATION SHALL Bf GRANTED BY A
FORMAL CHANGE TO THE SPECIFICATION.
NO VERBAL PERMISSION TO CHANGE OR VERBAL RESOLUTION OF AMBIGUOUS
OR CONFLICTING REQUIREMENTS SHALL BE CONSIDERED FINAL. ANY
ACTION ON A VERBAL AGREEMENT SHALL BE AT THE RISK OF THE VENDOR.
ONCE A PURCHASE ORDER IS PLACED, THE PURCHASE ORDER BECOMES THE
CONTROLLING DOCUMENT. CHANGES TO THE REQUIREMENTS TO THE VENDOR
SHALL ONLY BE BY CHANGES TO THE PURCHASE ORDER.
2.1 FAA SPECIFICATIONS ANO STANDARDS
2.1.l THE FOLLOWING DOCUMENTS APPLY IN THEIR ENTIRETY:
WP 6103f /5772F
PAGE
FSCM NO
97942
SPECIFICATION NUMBER
PDS23699
REV
F
FAA-E-2704 W/AMENO. 2
MARCH 21 , 1983
FAA-G-2100/lB PART 1
JULY 10, 1970 AND
AMENOMENT-2, JUNE 28, 1973
FAA-G-2100/3A PART 3
JUNE 19, 1968
FAA-G-2100/4B PART 4
FEBRUARY 5, 1969
FAA-G-2100/SA PART 5
DECEMBER 20, 1972
DEPT. OF TRANSPORTATION
FEDERAL AVIATION AOMIN.
SPEC. AIRPORT
SURVEILLANCE RADAR (ASR-9)
ELECTRONIC EQUIPMENT,
GENERAL REQUIREMENTS;
BASIC REQUIREMENTS FOR ALL
EQUIPMENTS
REQUIREMENTS FOR
EQUIPMENTS EMPLOYING
SEMICONDUCTOR DEVICES
REQUIREMENTS FOR
EQUIPMENTS EMPLOYING
PRINTED WIRING TECHNIQUES
REQUIREMENTS FOR
EQUIPMENTS EMPLOYING
MICROELECTRIC DEVICES
2.1.2 THE FOLLOWING DOCUMENTS APPLY AS CALLEO OUT HEREIN OR BY
FAA-G-2100/1, 3, 4, OR 5:
FAA-ST0-020
JUNE 30, 197B
FAA-STD-021
AUGUST 7, 1981
TRANSIENT PROTECTION
GROUNDING, BONDING
AND SHIELD IN REQUIREMENTS
FOR fQUIPllfNT
CONFIGURATION MANAGEMENT
2.2 MIL SPECS AND STANDARDS
THE FOLLOWING MIL SPECS AND STANDARDS OF THE DATE OF REVISION
SPECIFIED OR OF THE REVISION IN EFFECT AS OF SEPT 30, 1983,
APPLY TO THE EXTENT SPECIFIED IN THIS DOCUMENT: OR IN FAA OR
WESTINGHOUSE DOCUMENTS REFERENCED BY THIS DOCUMENT.
MIL STD 454
JULY 30, 1982
MIL STD 4618
APRIL 1, 1980
MIL STD 462
JULY 13, 1967
MILT 27
WP 6103f/5772F
STANDARD GENERAL REQUIREMENTS FOR
ELECTRICAL EQUIPMENT
ELECTROMAGNETIC INTERFERENCE TEST
CHARACTERISTICS REQUIREMENTS FOR
EQUIPMENT
ELECTROMAGNETIC INTERFERENCE,
CHARACTERISTIC, MEASUREMENT OF
TRANSFORMERS AND INDUCTORS (AUDIO, POWER,
AND HIGH POWER PULSE)
GENERAL SPECIFICATIONS FOR
I PAGE
I 6
FSCM NO
97942
SPECIFICATION NUMBER
PDS23699
___________ L
MIL F 15733
MIL T 21038
MIL M 38510
MIL-STD-1472
FILTER, RADIO INTERFERENCE
GENERAL SPECIFICATION FOR
TRANSFORMER, PULSE, LOW
POWER, GENERAL SPECIFICATION FOR
GENERAL SPECIFICATION FOR MICROCIRCUITS
HUMAN ENGINEERING DESIGN CRITERIA
FOR MILITARY SYSTEMS EQUIPMENT AND
FACILITIES
2.3 WESTINGHOUSE DOCUEMENTS
THE FOLLOWING REFERENCED DOCUMENTS DEFINES THE GENERAL DATA AND
QUALITY ASSURANCE REQUIREMENTS IMPOSED ON ALL SUBCONTRACTORS FOR
THE ASR-9 PROGRAM. THESE DOCUMENTS SHALL APPLY EXCEPT IF
PARTICULAR REQUIREMENTS ARE WAIVED IN THIS DOCUMENT.
PDS 23675 ASR-9 DATA AND QUALITY
ASSURANCE REQUIREMENTS
THE FOLLOWING DRAWING IS THE WESTINGHOUSE PART NUMBER ASSIGNED
TO THIS PSS.
l D20387G01
2.4 SIMILAR SPECIFICATIONS
WEATHER CHANNEL MULTI-VOLTAGE
D.C. POWER SUPPLY
THE FOLLOWING WESTINGHOUSE SPECIFICATIONS ARE FOR EQUIPMENT
SIMILAR TO THAT COVERED IN THIS SPECIFICATION. THEY ARE GIVEN
FOR REFERENCE. THESE SpECIFICATIONS COVER OTHER POWER SUPPLY
SYSTEMS USED IN THE ASR-9. WHILE THE POWER SUPPLY SYSTEMS ARE
DIFFERENT, THE SAME DESIGN MAY BE USED FOR INDIVIDUAL POWER
SUPPLIES WITHIN THE SYSTEMS. SUGGESTIONS TO USE THE SAME
INDIVIDUAL POWER SUPPLIES AMONG THE THREE SYSTEMS TO REDUCE
COST, IMPROVE COMMONALITY AND REDUCE SPARES PROVISIONING WILL BE
CONSIDERED FAVORABLY.
PDS 23698
PDS 23490
WP 6103f/5772F
PAGE
f·
SPECIFICATION
RECEIVER/PROCESSOR
MULTI-VOLTAGE D.C.
POWER SUPPLY
SPECIFICATION
SCIP, MULTI-VOLTAGE D.C.
POWER SUPPLY
FSCM NO
97942
SPECIFICATION NUMBER
PDS23699
3.0 DEFINI_TIONS
THE DEFINITIONS IN 3.1 ARE THE DEFINITIONS APPLICABLE TO THIS
SPECIFICATION. DEFINITIONS FOR OTHER TERMS ARE GIVEN IN
FAA-G-2100/lb.
3.1 DEFINITIONS FOR THIS SPECIFICATION
3.1.1 LOAD REGULATION - THE TOTAL CHANGE IN THE DC VOLTAGE
WHEN THE LOAD ON THE POWER SUPPLY IS CHANGED OVER A
SPECIFIED RANGE. THIS CHANGE IS THE OUTPUT VOLTAGE
MEASURED AT NOMINAL LOAD CURRENT AND NOMINAL LINE
VOLTAGE.
3.1.2 LINE REGULATION - THE TOTAL CHANGE IN THE DC VOLTAGE
WHEN THE LINE VOLTAGE IS CHANGED FROM ONE SPECIFIED
LIMIT TO THE OTHER. THIS CHANGE IS FROM THE OUTPUT
VOLTAGE MEASURED AT NOMINAL LOAD AND NOMINAL LINE
VOLTAGE.
3.1.3 TOTAL REGULATION - THE TOTAL CHANGE IN OUTPUT
VOLTAGE FROM THE COMBINED EFFECTS OF LOAD AND LINE
CHANGES. THE CONDITIONS FOR MEASUREMENT ARE THE
WORST CASE FOR THE COMBINED LOAD AND LINE EFFECTS.
THESE WORST CASE CONDITIONS ARE USUALLY HIGH LINE AT
NO LOAD AND LOW LINE AT FULL LOAD. WORST CASE
CONDITIONS SHALL BE DETERMINED FOR EACH REGULATOR
AND USED FOR TEST.
3.1.4 RIPPLE - THE PEAK TO PEAK VALUE OF A SIMPLE OR
COMPLEX AC WAVEFORM ON THE DC OUTPUT CONSISTING OF
POWERLINE FREQUENCY COMPONENTS AND HARMONICS, AND/OR
SYNCHRONOUS OR REPETITIVE NON-SYNCHRONOUS
TRANSIENTS. THE PEAK TO PEAK AMPLITUDE rs DEFINED
AS THE MAXIMUM EXCURSION INCLUDING SPIKES OF THE UC
VOLTAGE. THIS rs ILLUSTRATED IN FIGURE 3.1-1.
WP 6103f/5772F
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FSCM NO
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SPECIFICATION NUMBER I REV
PDS23699 I F
3.1.5 UNINTERRUPTABLE POWER SYSTEM - UPS - A MEANS FOR
PREVENTING THE LOSS OF DC POWER FOR A LIMITED TIME
IN EVENT OF THE LOSS OF PRIME POWER.
3.1.6 TRANSIENT RESPONSE - THE EXCURSION OF THE DC VOLTAGE
WITH A SUDDEN CHANGE OF LINE OR LOAD OF A SPECIFIED
MAGNITUDE AND SPECIFIED RATE OF CHANGE.
3.1.7 TRANSIENT RECOVERY TIME - THE TIME REQUIRED FOR THE
DC VOLTAGE TO RETURN TO THE REGULATION RANGE AFTER A
SPECIFIED TRANSIENT.
4.0 REQUIREMENTS
THE MULTIPLE VOLTAGE DC POWER SUPPLY DESCRIBED IN THIS DOCUMENT,
REFERRED TO AS THE POWER SUPPLY SUBSYSTEM (PSS), IS A PART OF
THE ASR-9 AIRPORT SURVEILLANCE RADAR SYSTEM. THE ASSEMBLY IS
OPERATIONALLY MOUNTED WITHIN A FRAME STRUCTURE WHICH IS IN TURN
LOCATED WITHIN AN ENCLOSED UNATTENDED FACILITY.
4.1 GENERAL
THE FOLLOWING GENERAL REQUIREMENTS APPLY TO ALL OF THE
INDIVIDUAL POWER SUPPLIES IN THE PSS. IF ANY OF THESE GENERAL
REQUIREMENTS ARE IN CONFLICT WITH THE SPECIFIC REQUIREMENTS
LISTED IN 4.2 AND FOLLOWING, THE SPECIFIC REQUIREMENTS SHALL
APPLY. ANY CONFLICT OR APPARENT CONFLICT SHALL BE BROUGHT TO
THE ATTENTION OF WESTINGHOUSE FOR FINAL RESOLUTION.
4.1.l INDEPENDENT OUTPUTS
EACH POWER SUPPLY VOLTAGE MUST BE INDEPENDENTLY REGULATED
AND PROTECTED. THE LOSS OF ONE POWER SUPPLY VOLTAGE SHALL
NOT CAUSE THE LOSS OR DEGRADATION OF ANY OTHER POWER
SUPPLY VOLTAGE EXCEPT AS NOTED LATER. ANY VOLTAGES
REQUIRED FOR CONTROL OF AN INVERTER OR OTHER CONTROL
FUNCTIONS SHALL NOT BE USED AS AN OUTPUT. EACH INVERTER
WILL HAVE ITS OWN CONTROL VOLTAGE. ONE AUXILLIARY SUPPLY
CAN BE USED TO PROVIDE OVERALL CONTROL POWER FOR THE PSS
SUCH AS POWER TO OPERATE LINE CONTACTORS, STATUS LAMPS,
ETC.
WP 6103f/5772F
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FSCM NO
97942
SPECIFICATION NUMBER I REV I
PDS23699 I \="' I
4.1.2 ISOLATED OUTPUT
BOTH TERMINALS OF EACH POWER SUPPLY MUST BE ISOLATED FROM
THE CHASSIS IN THE PSS. THE INDIVIDUAL POWER SUPPLIES
SHALL BE DESIGNED SO THAT EITHER SIDE OF THE OUTPUT CAN BE
GROUNDED, BUT NOT BOTH SIDES AT THE SAME TIME. IN ACTUAL
OPERATION THE POWER SUPPLY WILL BE OPERATED WITH THE
RETURNS OF ALL POWER SUPPLIES CONNECTED TOGETHER AT THE
UTILIZATION EQUIPMENT. THE RETURNS WILL BE CONNECTED TO
CHASSIS GROUND AT ONE POINT.
4.1.3 PACKAGE
THE PSS MUST FIT WITHIN THE DIMENSIONS SHOWN IN FIGURE
4.3-1. THE LOCATION OF HANDLES, SLIDES, CONNECTORS, ETC.
MUST BE IN THE AREAS SPECIFIED. THE HEIGHT AND WIDTH OF
THE FRONT PANEL MUST BE OF THE SIZE SPECIFIED. THE WIDTH
OF THE CHASSIS HUST BE NO GREATER THAN SPECIFIED.
4.1.4 MODULARITY
THE TOTAL PACKAGE MUST HAVE THE ELECTRICAL OUTPUTS ANO
PACKAGE SIZE SPECIFIED IN LATER REQUIREMENTS. WITHIN
THESE CONFINES THE PSS SHALL BE DESIGNED WITH THE MAXIMUM
PRACTICAL MODULARITY. THE DEGREE OF MODULARITY PROPOSED
CAN GO FROM PLUG IN CARDS TO COMPLETED PLUG IN POWER
SUPPLIES. ANY PLUG IN CARDS OR MODULES SHALL PREFERABLY
BE REMOVABLE FROM THE FRONT. IF THIS rs NOT POSSIBLE, THEN THEY SHALL BE REMOVEABLE BY SLIDING THE PSS OUT OF
THE RACK AND REMOVING FROM THE TOP.
4.1.5 CONTROL AND MONITORING
ALL OPERATIONAL CONTROLS, INDICATING AND MONITOR FUNCTIONS
SHALL BE ACCESIBLE FROM THE FRONT PANEL. OTHER
ADJUSTMENTS SHALL BE ACCESSIBLE WITHOUT REMOVING THE PSS
FROM THE RACK. TEST POINTS THAT MUST BE ACCESSED FOR
WP 6103f/5772F
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SPECIFICATION NUMBER I REV
PDS23699 I F
DETERMINING A FAILED LRU (LINE REPLACEABLE UNIT) OR MAKING
ANY ADJUSTMENTS MUST BE ACCESSIBLE WITHOUT REMOVING ANY
MODULES FROM THE PSS. NO DAMAGE SHALL RESULT FROM THE
EQUIPMENT BEING OPERATED WITH THE OPERATING CONTROLS AND
MAINTAINANCE ADJUSTMENTS SET TO ANY POSSIBLE COMBINATION
OF SETTINGS. A LAMP TO INDICATE IN A POSITIVE MANNER AN
OPEN CIRCUIT BREAKER OR BLOWN FUSE SHALL BE INCORPORATED
PER FAA-E-2704 PARA 3.19.1.9.
4.1.i SINGLE PHASE OPERATION
THE NORMAL INPUT TO THE PSS IS 3 PHASE POWER PER PARA
4.2.l. CABINET CONTROL AND LINE PROTECTION SHALL BE BY
THE CIRCUIT BREAKER SHOWN IN FIGURE 4.2-1. IN ADDITION TO
THE THREE PHASE CIRCUIT BREAKER REQUIRED, THE INDIVIDUAL
POWER SUPPLIES SHALL BE PROTECTED WITH A MEANS OF LINE
PROTECTION AND CONTROL. THIS SHALL BE EITHER BY A SWITCH
AND FUSES OR CIRCUIT BREAKERS. IF INDIVIDUAL POWER
SUPPLIES ARE DESIGNED TO OPERATE FROM THE THREE PHASE
POWER, THEY MAY DEGRADE IN OUTPUT IF ONE PHASE OF THE
THREE PHASE POWER IS LOST EXCEPT AS NOTED IN LATER
SECTIONS. IF ONE PHASE OF THE THREE PHASE POWER IS LOST,
NO POWER SUPPLY OPERATING FROM THREE PHASE POWER SHALL BE
DAMAGED. THE POWER SUPPLY MUST RECOVER TO NORMAL
OPERATION WHEN THE POWER ON THE LOST PHASE IS RESTORED.
IF SINGLE PHASE POWER SUPPLIES ARE USED, THEY SHALL BE
CONNECTED AS TO PRESENT A BALANCED LOAD TO THE THREE PHASE
LINE TO THE MAXIMUM EXTENT POSSIBLE.
4.2 ELECTRICAL
THE POWER SUPPLY SUBSYSTEM WILL PROVIDE THE OUTPUT NECESSARY FOR
DRIVING THE VARIOUS OTHER SUBSYSTEMS OF THE WEATHER CHANNEL
CABINET. STATUS SIGNALS WILL BE PROVIDED TO PERMIT MONITORING
OF THE PSS SYSTEM AND TO PERMIT ISOLATION OF A FAULT TO A SINGLE
LRU OR POWER SUPPLY SUBCIRCUIT. EACH POWER SUPPLY OUTPUT WILL
INCORPORATE PROTECTIVE CIRCUITRY TO PREVENT DAMAGE TO ITSELF OR
OTHER EQUIPMENT IN THE EVENT OF COMPONENT FAILURE.
WP 6103f /5772F
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FSCM NO
97942
SPECIFICATION NUMBER
PDS23699
I=
4.2.1 INPUT POWER
THE PSS WILL OPERATE FROM A COMMERCIAL 3 PHASE, 50 HZ/60
HZ, 208 VAC LINE-TO-LINE, 120 VAC LINE-TO-NEUTRAL, FOUR
WIRE AC LINE. THE LINE-TO-LINE VOLTAGE MAY VARY FROM 177
TO 239 VRMS. THE SUPPLY LINE FREQUENCY MAY VARY WITHIN
THE RANGE OF 47 HZ TO 63 HZ. THE PSS SHALL OPERATE WITHIN
ITS REQUIRED LIMITS WHEN SUBJECTED TO THE VOLTAGE AND
FREQUENCY LIMITS MENTIONED ABOVE.
4.2.1.1 AC LINE OVERVOLTAGE TRANSIENT
THE PSS SHALL WITHSTAND WITHOUT OPERATIONAL
INTERRUPTION OR MALFUNCTION AND WITHOUT DAMAGE THE
AC LINE OVERVOLTAGE TRANSIENT CALLED OUT IN
PARAGRAPH 1-3.3.4 OF FAA-G-210D/18.
4.2.1.2 AC LINE UNDERVOLTAGE TRANSIENT
THE PSS SHALL WITHSTAND WITHOUT OPERATIONAL
INTERRUPTION OR MALFUNCTION AND WITHOUT DAMAGE,
THE PARTIAL OR COMPLETE LOSS OF LINE VOLTAGE FOR
UP TO 4 MILLISECONDS AS CALLED OUT IN PARAGRAPH
1-3.3.5 OF FAA-G-2100/lB.
4.2.1.3 STARTUP SURGES
WHEN FIRST TURNED ON, THE PSS SHALL OT CAUSE ANY
CURRENT SURGES WHICH WOULD CAUSE THE CIRCUIT
BREAKER TO TRIP OR WOULD BLOW ANY FUSES. THE
CIRCUIT BREAKER OR FUSES MUST BE OF A TYPE AND
SIZE WHICH WILL PROVIDE ADEQUATE PROTECTION UNDER
NORMAL FAULT CONDITIONS.
4.2.1.4 CIRCUIT BREAKER
WP 6103f /5772F
ALL THREE PHASE CIRCUIT BREAKERS CONNECTED TO THE
INPUT POWER SHALL BE MIL-C-55629/5 CIRCUIT
BREAKERS OR EQUIVALENT. THE VENDOR SHALL ADD 7.5
AMPERES FOR EXTERNAL LOADING TO THE CIRCUIT
BREAKER RATING REQUIRED BY THE POWER SUPPLY.
PAGE
FSCM NO
97942
SPECIFICATION NUMBER REV I
PDS23699 F I
.I
4.2.2 OUTPUT VOLTAGES AND CURRENT
THE DC OUTPUT VOLTAGES OF THE PSS SHALL BE DIVIDED INTO
THREE SEPARATE GROUPS. THE FIRST GROUP PROVIDES +lOOVDC, AND± 15 voe POWER FOR A TARGET RECEIVER AND A FREQUENCY
GENERATOR. THESE CIRCUITS ARE VERY SENSITIVE TO RIPPLE
AND NOISE ON THE POWER SUPPLY OUTPUTS. THE POWER SUPPLIES
WHICH PROVIDE VOLTAGES FOR THESE UNITS SHALL BE LINEAR
(SERIES) REGULATOR SUPPLIES AND NOT SWITCHER SUPPLIES.
THE SECOND AND THIRD GROUP OF PSS OUTPUTS PROVIDE +SVDC
AND ±15V POWER TO THE CIRCUITRY OF THE DIGITAL SIGNAL
PROCESSOR AND SYSTEM CONTROL +5VDC, +15, -15VDC, AND
+24VDC TO THE LOCAL SCIP AND SYSTEM CONTROL. BECAUSE OF
THEIR HIGH CURRENT OUTPUTS, THE +SVDC SUPPLIES MAY BE
SWITCHf!iS. THE EXACT CONFIGURATION IS LEFT UP TO THE
DISCRETION OF THE VENDOR. THE SECOND GROUP MUST BE PART
OF A UPS SYSTEM.
TABLE 4.2-1 PROVIDES A LISTING OF THE VARIOUS OUTPUT
VOLTAGES AND CURRENTS. THE RATED CURRENTS lJST£D
REPRESENT A 50% INCREASE OVER THE EXPECTED (NORMAL) POWER
SUPPLY DRAINS. RELIABILITY CALCULATIONS MAY BE PERFORMED
AT 67% OF RATED CURRENT. TESTING MUST VERIFY THE RATED
CURRENT_ FIGURE 4.2-1 IS A BLOCK DIAGRAM SHOWING THE
MINIMUM ELECTRICAL REQUIREMENTS FOR THE PSS. THE CIRCUIT
BREAKER AND FUSES SHOWN ARE REQUIRED. OTHER CIRCUIT
BREAKERS OR FUSES FOR INDIVIDUAL CIRCUIT PROTECTION ARE
LEFT TO THE DISCRETION OF THE VENDOR. THE TYPES OF POWER
SUPPLIES (LINEAR OR SWITCHER) EXCEPT THAT A LINEAR MAY BE
SUBSTITUTED FOR A SWITCHER. THEY MUST MEET THE
REQUIREMENTS OF TABLE 4.2-1.
WP 6103f /5772F
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FSCM NO
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SPECIFICATION NUMBER IREVT
___________ _L __ --1... ____ .....,_ ________ 1___1
9.flQ.UP
FRONT END
OSP
LOCAL
DISPLAY
PROCESSOR
AND DISTRI-
BUTION
AMPLIFIER
TABLE 4. 2-1 POWER SUPPLY OUTPUTS
RATED SUGGESTED
LOAD UPS SUPPLY
�OLTAG[ CURRENI REQUIRED _TYPE_
+100 voe .20A NO LINEAR
+15 voe 13. 5A NO LINEAR
-15 voe 5.0A NO LINEAR
+5 voe lBOA YES SWITCHER
+15 voe 9.0A YES LINEAR (NOTE 1)
-15 voe 9.0A YES LINEAR (NOTE 1)
+5 voe 100A NO SWITCHER
-15 voe 5.0A NO LINEAR
+15 voe 5.0A NO LINEAR
+24 voe 9.0A NO SWITCHER
RJPPLJ..
lDOmv p-p
15mv p-p
15mv p-p
50mv p-p
15mv p-p
15mv p-p somv p-p
1 Smv p-p
15mv p-p
50mv p-p
NOTE 1 . THESE OUTPUTS MAY BE DEVELOPED FROM THE SV SWITCHER WITH A LINEAR
REGULATOR OUTPUT. THE RIPPLE AS DEFINED IN 3.1.4 MUST BE VERIFIED AS
SPECIFIED. THERE SHALL BE NO COUPLING OF SWITCHER FREQUENCIES INTO
OTHER POWER SUPPLIES. THE POWER SUPPLIES NEED NOT CONTINUE TO OPERATE
IF ASSOCIATED SV POWER SUPPLY INPUT CONVERTER STOPS OPERATING.
NOTE 2. PARTS OF SOME OF THESE OUTPUTS ARE DIODE "OR'D" AS SHOWN IN FIGURE
4.2-1. IT IS NOT NECESSARY FOR THE POWER SUPPLIES TO SHARE THE "OR'D"
LOADS.
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l
4.2.2.l RIPPLE VOLTAGE
THE RIPPLE VOLTAGE AS DEFINED IN 3.1.4 SHALL NOT
EXCEED THE LIMITS IN TABLE 4.2-1 WHEN MEASURED IN
THE CIRCUIT AS SHOWN IN 4.2-2 WITH AN OSCILLOSCOPE
WITH A VERTICAL SENSITIVITY OF AT LEAST
lOmv/VERTICAL DIVISION (CM) AND A VERTICAL
AMPLIFIER BANDWIDTH OF AT LEAST 100 MHZ. THE
HORIZONTAL SWEEP SPEED SHALL BE ADJUSTED TO
OBSERVE THE MAXIMA AND MINIM.A OF THE TOTAL
ENVELOPE. NO EXTERNAL CIRCUITRY SHALL BE ADDED TO
REDUCE THE MEASUREMENT BANDWIDTH. OPTIONAL
MEASUREMENT TECHNIQUES CAN BE USED IF THEY ARE
EQUIVALENT TO 4.2-2.
4.2.2.2 OUTPUT REGULATION
ALL POWER SUPPLIES SHALL BE ELECTRONICALLY
REGULATED TO MAINTAIN OUTPUT VOLTAGES WITHIN±
0.5% AS THE LOAD IS VARIED FROM 20% LESS THAN TO
50% MORE THAN THE NORMAL LOAD, AND AS THE LINE
VOLTAGE IS VARIED BETWEEN THE SERVICE CONDITION
LIMITS GIVEN IN PARAGRAPH 4.2.l OF THIS
SPECIFICATION AT A FIXED TEMPERATURE OF 2s c.
THE POWER SUPPLY OUTPUT VOLTAGE SHALL NOT CHANGE
�y MORE THAN± 1.2% FROM THE INITIAL SETTING OVER
THE SERVICE CONDITIONS, OF LINE VOLTAGE CHANGES,
LOAD CHANGES AND TEMPERATURE CHANGES.
4.2.2.3 TRANSIENT RESPONSE
4.2.2.3.l POWER TURN ON
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ON EACH OF THE CONDITIONS OF POWER
TURN-ON, TURN-OFF OR POWER FAILURE, NONE
OF THE DC OUTPUTS SHALL OVERSHOOT THEIR
NORMAL RATED VOLTAGE BY MORE THAN 5%.
THERE SHALL BE NO TRANSIENTS OR SURGES
AT TURN-ON, OR UPON RESTORATION OF
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SPECIFICATION NUMBER
PDS23699
POWER, FOLLOWING A POWER LOSS THAT COULD CAUSE
EQUIPMENT FAILURES OR CAUSE FUSES TO BLOW OR
CIRCUIT BREAKERS TO TRIP.
4.2.2.3.2 LOAD CHANGES
THE DC VOLTAGE OF THE REGULATOR SHALL NOT CHANGE
FROM THE NORMAL SET DC VOLTAGE BY MORE THAN 5%
WHEN THE LOAD IS CHANGED FROM 50% OF FULL LOAD TO
100% OF FULL LOAD OR FROM 100% OF FULL LOAD TO 50%
OF FULL LOAD. THE LOAD CHANGE SHALL TAKE PLACE IN
50 ±10 MICROSECONDS.
THE RECOVERY TIME OF ANY LINEAR (SERIES) REGULATED
DC OUTPUT SHALL BE LESS THAN 50 MICROSECONDS
(RECOVERY TO WITHIN REGULATION SPECIFICATION) WHEN
SUBJECTED TO THE TRANSIENT LOAD VARIATION
SPECIFIED IN THE PREVIOUS PARAGRAPH. THE RECOVERY
TIME OF ANY SWITCHED DC POWER SUPPLY SHALL BE LESS
THAN 2 MILLISECONDS.
4.2.3 TEMPERATURE COEFFICIENT
THE TEMPERATURE COEFFICIENT OF ANY DC OUTPUT SHALL NOT EXCEED
0.015%/°C OR l MILLIVOLT/° C, WHICHEVER IS GREATER.
4.2.4 OUTPUT ADJUSTMENT RANGE
THE OUTPUT VOLTAGE OF EACH POWER SUPPLY, EXCEPT THE 5V POWER
SUPPLIES, SHALL BE ADJUSTABLE TO ANY VALUE OVER A RANGE OF ±10% OF
THE NOMINAL VALUE. THE OUTPUT VOLTAGE OF EACH 5V POWER SUPPLY SHALL
BE ADJUSTABLE TO ANY VALUE OVER A RANGE OF 4.5V TO 6.2V AND BE SET
TO 5.0V BY VENDOR BEFORE SHIPMENT. THE REGULATION AND RIPPLE
SPECIFICATIONS SHALL BE MET FOR ANY AND ALL SETTINGS WITHIN THE
ADJUSTABLE RANGES FOR ALL POWER SUPPLIES. THE VOLTAGE SETTINGS
SHALL BE ACHIEVABLE AT THE LOAD WITH THE REMOTE SENSING LINES
CONNECTED TO THE LOAD.
4.2.5 REMOTE SENSING
REMOTE SENSING IS REQUIRED FOR EACH OF THE OUTPUTS SPECIFIED IN
TABLE 4.2-1. THE POWER SUPPLY DESIGN SHALL BE SUCH THAT THE OUTPUT
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SPECIFICATION NUMBER
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I REV I
I� I
VOLTAGE WILL REMAIN WITHIN ±15% OF NORMAL OUTPUT (OVER LINE AND
LOAD VARIATION) WHEN EITHER OR BOTH OF THE REMOTE SENSE
TERMINALS ARE LEFT OPEN. THE REGULATORS SHALL MEET ALL
REGULATION SPECIFICATIONS WHEN THE REMOTE SENSE LINES ARE
CONNECTED TO A LOAD WHERE THERE IS O.SV DROP (GO AND RETURN)
BETWEEN THE POWER SUPPLY AND THE LOAD. WHERE OUTPUTS ARE
MULTIPLE, THE REMOTE SENSE LINES WILL BE CONNECTED TO THE LOAD
DRAWING THE LARGEST CURRENT.
4.2.6 VOLTAGE MONITORING
A METER SHALL BE PROVIDED AS PART OF THE PSS WHICH WILL PERMIT
THE VOLTAGES OF EACH POWER SUPPLY TO BE READ. THIS MAY BE A
SINGLE SWITCHABLE METER. THE METER SHALL BE CONNECTED TO THE
REMOTE SENSE TERMINALS SO THAT THE VOLTAGE AT THE LOAD SHALL BE
INDICATED. IN ADDITION TO THE METERING, AN INDICATOR LAMP
SHALL BE PROVIDED FOR EACH POWER SUPPLY VOLTAGE TO INDICATE 1)
THAT THE POWER SUPPLY VOLTAGE IS OUT OF RANGE AS SPECIFIED IN
4.2.4 AND 2) THE OVERVOLTAGE CROWBAR HAS TRIPPED OR 3) THAT THE
OVERCURRENT LIMIT HAS BEEN EXCEEDED.
THERE SHALL BE A FAULT OUTPUT FOR EACH OUTPUT VOLTAGE. THE
FAULT OUTPUT SHALL BE THE OPEN COLLECTOR OF A 4N22 OR
EQUIVALENT OPTICAL ISOLATOR. EXCEPT FOR THE 5V POWER SUPPLIES,
THE FAULT INDICATED SHALL NOT OCCUR WHEN THE VOLTAGE OF THE
PARTICULAR POWER SUPPLY IS WITHIN± 10% OF NOMINAL VOLTAGE, BUT
OCCUR BETWEEN± 11% AND± 15% OF NOMINAL VOLTAGE. THE FAULT
INDICATION FOR THE 5V POWER SUPPLIES SHALL NOT OCCUR WHEN THE
OUTPUT VOLTAGE IS WITHIN THE RANGE OF 4.5V TO 6.2V. A FAULT
INDICATION MUST OCCUR BETWEEN 4.15V AND 4.4V FOR LOW VOLTAGE
OUTPUT (V < 4.5V) AND BETWEEN 6.2V AND 6.45V FOR HIGH VOLTAGE
OUTPUT (V > 6.2V). THE DIODE PORTION OF THE OPTICAL ISOLATOR
SHALL BE OPERATED FROM THE VOLTAGE BEING MONITORED. ALL FUSES
SHALL HAVE INDIVIDUAL BLOWN FUSE INDICATORS ON THE FRONT PANEL.
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SPECIFICATION NUMBER
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4.2.7 OVERVOLTAGE PROTECTION
EACH POWER SUPPLY EXCEPT 5V ,POWER SUPPLIES SHALL HAVE AN
OVERVOLTAGE CROWBAR CIRCUIT SET AT 30% (TOLERANCE +10%,
-5% OF NOMINAL VOLTAGE) ABOVE THE NOMINAL RATED OUTPUT
VOLTAGE ON THE DC OUTPUT SOURCES (ADJUSTMENT RANGE
EXCLUDED). THE 5V POWER SUPPLIES SHALL HAVE THE
OVERVOLTAGE TRIP SET BETWEEN 6.25V AND 6.75V. IF THE
OUTPUT VOLTAGE EXCEEDS THIS VALUE THE CROWBAR SHALL TRIP
TO PULL THE OUTPUT VOLTAGE DOWN TO THE CROWBAR SATURATION
VOLTAGE WITHIN 150 MICROSECONDS. RESETTING FROM AN
OVERVOLTAGE TRIP-OFF CONDITION SHALL BE ACCOMPLISHED BY
REMOVAL OF THE AC PRIME POWER INPUT AND HS
REAPPLICATION. IN ADDITION TO AN OVERVOLTAGE CROWBAR
CIRCUIT THE +5 VOLT �!ilU:HER SUPPLIES SHALL ALSO REMOVE
(LATCH OFF) THEIR INVERTER DRIVE IN THE EVENT OF AN
OVERVOLTAGE CONDITION.
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SPECIFICATION NUMBER I REV I
POS23699 I F I
__________ __,_ __ _,_ ____ ...J_ _______ __, __ I
4.2.8 REVERSE VOLTAGE PROTECTION
REVERSE VOLTAGE (POLARITY) PROTECTION CIRCUITRY SHALL BE
INCORPORATED ON ALL OUTPUT VOLTAGES SUCH THAT:
A. THE APPLICATION OF A SEPARATE EXTERNAL DC VOLTAGE AT
THE LOAD (AS MIGHT BE EXPERIENCED IN TEST OR
TROUBLESHOOTING) WILL NOT DAMAGE (OR OTHERWISE HAKE
INOPERATIVE) SAID RATED DC OUTPUT, AND
B. SO THAT NO ONE RATED OUTPUT VOLTAGE, RISING TO RATED
VOLTAGE AT TURN-ON, WILL PRECLUDE THE RISING OF ANY
OTHER VOLTAGE TO RATED VOLTAGE.
4.2.9 OVERCURRENT PROTECTION
ALL POWER SUPPLY DC OUTPUT VOLTAGES SHALL BE SELF
PROTECTING SUCH THAT FOR ANY CONTINUOUS LOAD IN EXCESS OF
THE RATED LOAD, UP TO ANO INCLUDING A DEAD SHORT, CURRENT
LIMITING OR CURRENT FOLDBACK SHALL OCCUR SO THAT NO DAMAGE
IS INCURRED BY ANY POWER SUPPLY PARTS: NO FUSES SHALL BLOW
OR CIRCUIT BREAKERS TRIP DURING THIS CONDITION AND THE
POWER SUPPLY VOLTAGE HUST AUTOMATICALLY RETURN TO NORMAL
VOLTAGE WHEN THE NORMAL LOAD IS RESTORED. THE KNEE OF THE
CURRENT LIMIT (OR CURRENT FOLOBACK) POINT SHALL OCCUR AT
NO MORE THAN 150% OF RATED OUTPUT CURRENT ANO NO LESS THAN
120% OF RATED OUTPUT CURRENT. THE KNEE SHALL REMAIN IN
THIS RANGE OVER THE FULL OPERATING TEMPERATURE.
4.2. 10 UPS
THE POWER SUPPLY (OF THE SECOND GROUP OF TABLE 4.2-1) MUST
MAINTAIN ITS OUTPUT VOLTAGE WITHIN ITS NORMAL REQUIREMENTS
DURING A LOSS OF PRIMARY AC INPUT POWER OF UP TO 15
SECONDS. THIS IS THE TIME IT TAKES FOR AN AUXILLIARY
ENGINE GENERATOR (NOT A PART OF THIS SPECIFICATION) TO BE
AUTOMATICALLY CONNECTED TO FURNISH POWER TO THE
EQUIPMENT. PRIOR TO PRIME POWER SIJITCHOVER, THE REMNANTS
OF COMMERCIAL POWER (E.G., LOSS OF ONE PHASE) NORMALLY
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REMAIN CONNECTED TO THE RADAR SYSTEM. THE POWER OUTAGE
CAN OCCUR ONCE IN EVERY 24 HOUR INTERVAL. THE SECOND GROUP
POWER SUPPLIFS MUST HA VE FULL UPS (UNINTERRUPTIBLE POWER
SUPPLY) CAPABILITY.
THE UPS SYSTEM AND ANY AUXILIARY INPUT CIRCUITRY INCLUDING
BATTERIES SHOULD BE CONSIDERED AS PART OF THE PSS AND
INCLUDED IN THE PACKAGE.
THE BATTERY SHALL BE IN ACCORDANCE WITH PER MIL-STD-454
REQUIREMENT 27. THE BATTERY SHALL BE AUTOMATICALLY
RECHARGED WHEN LINE POWER IS APPLIED. CIRCUITRY SHALL BE
INCLUDED TO PREVENT OVERCHARGING THE BATTERY. THE BATTERY
POWER SHALL BE AUTOMATICALLY DISCONNECTED IF THE LINE
CIRCUIT BREAKER (CBl) IS OPENED. THE BATTERY SHALL BE PRESENT
IN THE PSS FOR ALL TESTS AND EVALUATIONS BUT NOT PART OF THE
SHIPPING CONFIGURATION.
4.2.11 ELECTRICAL CONNECTORS
23699.RVJ
ELECTRICAL CONNECTORS SHALL BE PER TABLE 4.2-2. CONNECTIONS
AND WIRE SIZES FOR EACH CONNECTOR ARE LISTED IN FIGURE 4.2-3.
FOR KEYING PURPOSES, THE FOLLOWING HARDWARE SHALL BE USED
WITH CONNECTORS DESIGNATED J2, 13 AND J4: WESTINGHOUSE
1A20453G03 (THREADLOCK ASSEMBLY, MIXED) FOR J2, 1A20453G01
(THREADLOCK ASSEMBLY, FEMALE) FOR J3, AND 1A20453G02
(THREADLOCK ASSEMBLY, MALE) FOR J4. IN ADDITION, TWO
NAS620C4L (FLAT WASHER) SHALL BE USED WITH EACH CONNECTOR
J2-J4. A THREADLOCKING SEALANT SHALL BE APPLIED IN
ACCORDANCE WITH MIL-5-46163.
THE OUTPUT CONNECTION OF EACH OF THE 5V HIGH CURRENT POWER
SUPPLIES SHALL BE BUS BAR. THE BUS BAR SHALL NOT EXTEND PAST
THE EXTENSION FOR THE FANS. CONNECTIONS TO THE BUS BAR
SHALL BE FOUR 1/4-28 THREADED INSERTS AND EACH FOR GO AND
RETURN. THE FOLLOWING HARDWARE SHALL BE PROVIDED FOR
EACH 1/4-28 THREADED INSERT: MS35310-306 (HEX HEAD SCREW),
MS15795-910 (FLAT WASHER), AND MS35338-120 (LOCK WASHER). THE
BUS BARS SHALL BE PLATED PER FAA-G-2100/lb PARA 1-3.8.5 AND 1- 3.8.5.4.
PAGE FSCMNO SPECIFICATION NUMBER REV
20 97642 PDS23699 J
4.2.12 BITE
TEST POINTS SHALL BE PROVIDED TO PERMIT THE DETERMINATION
OF A FAILURE TO THE PARTICULAR LRU IN THE POWER SUPPLY
SUBSYSTEM. THESE TEST POINTS SHALL EITHER BE ACCESSIBLE
FROM THE FRONT PANEL OR FROM THE TOP BY PULLING THE DRAWER
OUT OF THE RACK ON SLIDES. CONNECTOR JS SHALL BE PROVIDED
TO PERMIT THE FAULT SIGNALS GENERATED PER PARA. 4.2.6 TO BE
SENT TO REMOTE LOCATION.
4.2.13 INDUCTIVE COMPONENTS
TRANSFORMERS, INDUCTORS AND COILS SHALL BE IN ACCORDANCE
WITH MIL-STD-454, REQUIREMENT 14. IN LIEU OF TABLES 14-1
AND 14-II OF REQUIREMENT 14, THE TABLE BELOW APPLIES.
TRANSFORMERS AND INDUCTORS USED FOR AUDIO, POWER AND HIGH
POWER PULSE SHALL HAVE SOLDER-TYPE OR SCREW TERMINALS (LIFE
TEST AND CORONA TEST ARE NOT REQUIRED). SINGLE PHASE AC
LINE OPERATED TRANSFORMERS SHALL NOT HAVE MORE THAN THREE
SECONDARY WINDINGS AND ONE CENTERTAP.
,,.SP,._,E,,,C_._IF'--'I'-"C
AT""I,.,,O,.,_N _______ .,,_GR"'A"'D-=-E-------'T.!;!11'.ERAli!RE CLASS
MIL-T-27
1 4 or 5 R
MIL-T-3901 3 4 or 5 R
MIL-T-21038
4 or 5 R
MIL-T-39026 6 or 7 R
MIL-C-15305 l B
MIL-C-39010 B
LIFE EXPECTANCY X, MIL-T-27
TRANSFORMERS AND INDUCTORS (AUDIO, POWER AND PULSE) DO NOT HAVE
TO BE QUALIFIED OR HAVE FIRST ARTICLE INSPECTION PER MIL-T-27.
QUALITY CONFORMANCE INSPECTION MUST BE PERFORMED. MANUFACTURERS
SHALL RECORD AND RETAIN FOR A PERIOD OF 5 YEARS INSPECTION TEST
DATA. NON STANDARD PARTS APPROVAL REQUESTS FOR ALL NON MIL-T-27
TRANSFORMERS AND INDUCTORS SHALL BE SUBMITTED PER PARA 4.5. 1 .
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4.3 MECHANICAL
THE MECHANICAL CONFIGURATION SHALL BE AS SHOWN IN FIGURE 4.4-1.
THE DIMENSIONS FOR THE PANEL AND THE WIDTH OF THE CHASSIS MUST
BE AS SHOWN. THE OTHER DIMENSIONS MUST NOT BE EXCEEDED. IF
ADDITIONAL SPACE IS NEEDED, THE OPTIONAL HEIGHT MAY BE USED.
4.3.1 COOLING
AIR INLET AND OUTLET FOR COOLING POWER THE PSS MUST BE IN
THE AREAS SHOWN. THE TOTAL AREA USED IS TO BE DETERMINED
BY THE VENDOR. THE TEMPERATURE RISE FOR THE COOLING AIR
(TEMP OUT - TEMP IN) SHALL NOT EXCEED 15
c. IF FORCED
COOLING IS NEEDED THE COOLING FAN OR FANS SHALL BE
PROVIDED BY THE VENDOR. IF MULTIPLE FANS ARE USED FOR
COOLING, THE FAILURE OF ONE FAN SllALL NOT EFFECT OR DIVERT
THE AIR FLOW FROM THE OTHER FANS.
4. 3. 2 MOUNTING
THE POWER SUPPLY SHALL BE MOUNTED ON A SHELF ON ROLLER
SLIDES. THE DIMENSIONS OF THE PSS ARE SHOWN IN FIGURE
4.3-1. THE VENDOR MUST MEET THE DIMENSIONS SHOWN IN THE
FIGURE. THE 29.12 DIMENSION IS AN ABSOLUTE MAXIMUM.
SCREW HEADS, BLOWERS AND CONNECTORS MAY EXTEND BEYOND THE
SPECIFIED DIMENSIONS AS SHOWN, EXCEPT AS SHOWN IN SPECIFIC
AREAS.
4 • 3 . 3 WEIGHT
THE WEIGHT OF THE PSS IS UNIMPORTANT, HOWEVER, A TOTAL
WEIGHT OF THE PSS OF 120 LBS. FOR A 2 MAN LIFT IS
DESIRED. NO SINGLE LRU SHALL WEIGH MORE THAN 40 LBS.
HANDLES AND OTHER PROVISIONS FOR SAFE LIFTING MUST BE MADE
PER PARA 5.9.ll OF MIL-ST0-1472C.
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H
4.3.4 WIRING
INTERNAL WIRING SHALL BE IN ACCORDANCE WITH FAA-G-2100/lb
PARA 1-3.10 EXCEPT THAT WIRES FOR THE OUTPUTS OF ANY OF
THE THREE GROUPS IN THE PSS SHALL NOT BE CABLED WITH WIRES
OF ANY OTHER GROUP. WIRES CARRYING PRIMARILY AC OF ANY
FREQUENCY OR RECTIFIED AC BEFORE FILTERING SHALL NOT BE
CABLED WITH DC OUTPUT WIRES. EVERY EFFORT SHALL BE MADE
TO SEPARATE WIRING FROM EACH GROUP AS FAR AS PRACTICAL
FROM WIRING OF ANOTHER GROUP AND TO SEPARATE AC FROM DC
WIRING AS FAR AS PRACTICAL.
4.3.5 FINISHES
ALL METALLIC SURFACES WHERE THE FINISH IS NOT OTHERWISE
SPECIFIED, SHALL BE FINISHED PER THE APPROPRIATE
SUBPARAGRAPH UNDER FAA-G-2100/lb PARA 1-3.B. THE FRONT
PANEL SHALL BE FINISHED WITH A SEMI-GLOSS SYNTHETIC ALKYD
UREA ENAMEL PER TT-E-524, COLOR TAN PER FEDERAL STANDARD
595.
4.3.6 MARKING
THE PSS SHALL BE MARKED PER FAA-G-2100/lb PARAGRAPHS
1-3.12. THE CONTRACTORS IDENTIFICATION SHALL BE ATTACHED
IN THE AREA SHOWN IN FIGURE 4.3-1. OTHER MARKINGS, SAFETY
WARNINGS, ETC., SHALL BE ATTACHED AND LOCATED AS REQUIRED.
4.4 ENVIRONMENTAL
AMBIENT SERVICE CONDITIONS
THIS EQUIPMENT SHALL BE DESIGNED AND CONSTRUCTED TO OPERATE IN A
TYPE II ENVIRONMENT AS DESIGNATED IN FAA-G-2100/1.
4.4.1 TEMPERATURE
OPERATING: -10
C TO +50
C (AIR OUTSIDE CABINET)
-10 c TO +60 c (AIR AT PSS)
STORAGE, SHIPPING, TRANSPORTATION: -ss c TO +65 c
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SPECIFICATION NUMBER
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__________ _._ __ _,_ ____ ..J.... _______ __Ji_ __ l
1·
4.4.2 RELATIVE HUMIDITY
OPERATING: 5% TO 90%
STORAGE, SHIPPING, TRANSPORTATION: UP TO 100% INCLUDING
CONDENSATION
4 .4. 3 ALTITUDE
OPERATING: 0 TO 10,000 FEET ABOVE SEA LEVEL
STORAGE, SHIPPING, TRANSPORTATION: 2,000 FEET BELOW TO
15,000 FEET ABOVE SEA LEVEL.
4.4.4 SERVICE LIFE
4.5 PARTS
THE PSS SHALL BE DESIGNED AND CONSTRUCTED TO FUNCTION
PROPERLY FOR A 20 YEAR PERIOD UNDER MISSION OPERATING
CONDITIONS OF 24 HOURS PER DAY, 7 DAYS PER WEEK WITH
DOWNTIME FOR PRESCRIBED CORRECTIVE AND PREVENTIVE
MAINTENANCE, IF REQUIRED, WHEN THE COMPLETE EQUIPMENT IS
RUN IN A 30
c AMBIENT ENVIRONMENT AT NOMINAL RATINGS.
IF THE PREVENTIVE MAINTAINENCE REQUIRES THE REPLACEMENT OF
ANY PARTS THE PSS SHALL PREFERABLY BE DESIGNED TO PERMIT
THE REPLACEMENT OF THE PART WITHOUT REMOVAL OF THE PSS
FROM THE RACK. IF PERIODIC PART REPLACEMENT IS REQUIRED,
BASED ON OPERATIONAL HOURS, AN ELAPSED TIME INDICATOR
SHALL BE PROVIDED AS PART OF THE PSS.
4.5.l PARTS AND MATERIAL
ALL PARTS AND MATERIAL SHALL BE SELECTED IN ACCORDANCE
WITH SPECIFICATION FAA-G-2100/1/3/4 AND /5. ALL
NON-STANDARD PARTS (PARTS NOT SPECIFICALLY CALLED OUT IN
FAA-E-2704 [AMEND. 2] OR IN OTHER REFERENCED
SPECIFICATIONS) SHALL REQUIRE GOVERNMENT APPROVAL FOR
DESIGN AND USE IN THE EQUIPMENT. TO OBTAIN APPROVAL OF A
NONSTANDARD PART OR MATERIAL, THE VENDOR SHALL SUBMIT A
COMPLETED AND SIGNED NPAR (NON-STANDARD PARTS APPROVAL
REQUEST) TO WESTINGHOUSE PER PDS23675 FOR EACH
NON-STANDARD PART. WESTINGHOUSE WILL REVIEW AND SUBMIT
VENDOR NPAR FORMS TO THE FAA AS SPECIFIED IN FAA-E-2704.
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__________ __,__ __ _J_ _____ __._ ________ j___l
-1
4.5.2 PARTS CONTROL
THE CONTRACTOR SHALL ESTABLISH A PARTS CONTROL TASK THAT
WILL ASSURE MAXIMUM UTILIZATION OF STANDARD PARTS, AND
ALSO ASSURE PROPER APPLICATION AND ADEQUATE DERATING TO
FULFILL THE RELIABILITY AND LIFE REQUIREMENTS SPECIFIED
HEREIN. THE CONTRACTOR SHALL ESTABLISH A DERATING POLICY
FOR ALL PARTS SUCH THAT DURING OPERATIONS AT THE EXTREMES
OF ENVIRONMENT II OF FAA-G-2100/1, NO PART WILL EXCEED
MORE THAN 50% OF ITS VOLTAGE TEMPERATURE STRESS AS
APPLICABLE, OR FOR TEMPERATURE CONSTRAINED PARTS, THE
MAXIMUM TEMPERATURE SHALL BE AT LEAST 40
c BELOW THE
DEVICES MAXIMUM OPERATING TEMPERATURE. ADDITIONALLY, THE
LIMITS AS GIVEN SHALL BE APPLICABLE WHETHER THE DEVICES
ARE ENCLOSED IN A CABINET, BENCH OPERATED OR WITHDRAWN ON
SLIDES FROM A RACK FOR SERVICING.
4. 6 RELIABILITY
THE SUPPLIER SHALL COMPLY WITH PARAGRAPH 3.13 (AND ITS
SUBPARAGRAPHS) OF WESTINGHOUSE PDS23675. THIS INCLUDES:
RELIABILITY PREDICTIONS, PARTS DERATING AND RELIABILITY DATA.
THE PSS SHALL HAVE AN MTBF EQUAL TO 6400 HOURS AS A MINIMUM,
CALCULATED AT AN AMBIENT TEMPERATURE OF 25 DEGREES CENTIGRADE.
4.7 MAINTAINABILITY
THE SUPPLIER SHALL COMPLY WITH THE REQUIREMENTS OF SECTION 3.8
OF WESTINGHOUSE PDS23675. THIS INCLUDES MAINTAINABILITY PROGRAM
DATA, MAINTAINABILITY REQUIREMENTS, MAINTAINABILITY PREDICTIONS,
ANO PREVENTIVE MAINTENANCE.
4. 8 DOCUMENTATION
THE CONTRACTOR SHALL COMPLY WITH WESTINGHOUSE PDS23675, DATA AND
QUALITY ASSURANCE REQUIREMENTS IN ITS ENTIRETY.
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SPECIFICATION NUMBER I REV I
PDS23699 I \=" I
------------'----'------'------------'---I
4.8.1 TECHNICAL INSTRU�TION BOOK DOCUMENTATION
THE SUPPLIER SHALL PROVIDE TECHNICAL INSTRUCTION BOOK
DOCUMENTATION IN ACCORDANCE WITH THE REQUIREMENTS OF PARA
3.9.2, 3.9.2.1, & 3.9.2.2 OF WESTINGHOUSE PDS23675.
4.8.2 PJ!OVISIONING TECHNU:AL DO�YMENTATION
THE SUPPLIER SHALL PROVIDE PROVISIONING TECHNICAL
DOCUMENTATION IN ACCORDANCE WITH THE REQUIREMENTS OF PARA
3.10.3, 3.10.4, 3.10.5, 3.10.7, 3.10.10, & 3.10.11 OF
WESTINGHOUSE PDS23675.
4.8.3 �AINJENANCE SUPPORT DATA
THE SUPPLIER SHALL PROVIDE SUPPORT EQUIPMENT
RECOMMENDATION DATA IN ACCORDANCE WITH THE REQUIREMENTS OF
PARA 3.11.1 OF WESTINGHOUSE PDS23675.
5.0 QUALITY ASSURANCE
THE SUPPLIER SHALL COMPLY WITH THE QUALITY ASSURANCE
REQUIREMENTS OF PARAGRAPH 3.7 AND ITS INCLUSIVE SUB PARAGRAPHS
OF WESTINGHOUSE PDS23675. THIS INCLUDES: QUALITY ASSURANCE
PROGRAM, STANDARDS OF QUALITY, MANAGEMENT SYSTEMS, ADDITIONAL
DATA, TEST PROCEDURES AND FORMS, CERTIFICATION OF JAN/MIL TYPE
PARTS AND MATERIAL, CONTROL OF NON-CONFORMING MATERIAL, AND
SUBCONTRACTOR MATERIAL REVIEW BOARD (MRB) AUTHORITY.
5.1 TESTS
THE VENDOR SHALL COMPLY WITH PARAGRAPH 3.7.4 OF (WESTINGHOUSE
PDS23675). A FIRST ARTICLE REVIEW WILL BE CONDUCTED AT THE
CONCLUSIONS OF THE TESTS FOR THE FIRST DELIVERABLE ARTICLE
PRODUCED. WESTINGHOUSE WILL REQUIRE A 10-DAY NOTIFICATION OF
THE START OF TESTING DATE IN ORDER TO ARRANGE FOR WITNESSING.
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5.1.1 PRODUCTION TESTS
A PRODUCTION TEST PLAN SHALL BE SUBMITTED FOR APPROVAL PER
WESTINGHOUSE PDS 23675. AS A MINIMUM THE FOLLOWING TESTS
SHALL BE RUN AS PRODUCTION TESTS. LIMITS AND CONDITIONS
SHALL BE AS SPECIFIED IN SECTION 4.1 & 4.2 AND FIGURE
4.2-2 OF THIS DOCUMENT.
1. DC VOLTAGE
2. OVERVOLTAGE
3. CURRENT LIMITING
4. RIPPLE
5. TOTAL REGULATION (AT NOMINAL DC VOLTAGE)
6. BIT CIRCUITS
7. METERING
8. UPS
THESE TESTS WILL BE RUN AT NOMINAL ROOM AMBIENT
TEMPERATURE. THE TESTS SHALL BE RUN ON THE PSS AS AN
ASSEMBLY. TESTS MAY BE RUN ON SEPARATE LRU'S AT THE
OPTION OF THE VENDOR BUT FINAL ACCEPTANCE TESTS Will Bf ON
THE COMPLETE ASSEMBLY. ALL TEST EQUIPMENT SHALL BE OF
SUFFICIENT QUALITY TO INSURE THAT THE TOLERANCE IN THE FAA
SPECIFICATIONS AND THIS SPECIFICATION ARE MET.
5.1.2 FIRST PIECE TESTS
A FIRST PIECE ACCEPTANCE TEST PLAN (ATP) SHALL BE PREPARED
PER WESTINGHOUSE PDS 23675. IN ADDITION TO THE NORMAL
ACCEPTANCE TESTS, THE VENDORS ACCEPTANCE TEST PLAN SHALL
INCLUDE THE FOLLOWING:
l . VOLTAGE ADJUSTMENT RANGE
2. REGULATION AT VOLTAGE EXTREMES
3. REMOTE SENSE
4. SINGLE PHASE OPERATION
5. COOLING AIR TEMP RISE
6. INRUSH CURRENT
7. POWER SUPPLY ISOLATION
8. TRANSIENT RESPONSE
WP 6103f/5772F
PAGE
FSCM NO
97942
SPECIFICATION NUMBER I REV I
PDS23699 I \=" I
ALL TESTS INCLUDING NORMAL ACCEPTANCE TESTS SHALL BE RUN OVER THE
FULL, OPERATIONAL AMBIENT TEMPERATURE RANGE.
6.0 PREPARATION FOR DELIVERY
6. I PRESERVATION, PACKING AND PACKAGING
EACH UNIT PACKAGE SHALL BE INDIVIDUALLY PRESERVED, PACKAGED AND
PACKED IN ACCORDANCE WITH MIL-E-17555, LEVEL C. SEE PARA 4.2.10 FOR THE
SHIPPING CONFIGURATION.
6. 2 MARKING FOR SHIPMENT
7.0
EACH UNIT PACKAGE SHALL BE MARKED IN ACCORDANCE WITH MIL-STD-129 WITH
THE FOLLOWING INFORMATION:
A. NOMENCLATURE
B. WESTINGHOUSE H4-l CODE IDENTIFICATION NUMBER (97942) FOLLOWED BY
A DASH AND THE WESTINGHOUSE PART NUMBER.
EXAMPLE: 97942-1D20387001
C. NOTATION "MFR" FOLLOWED BY THE ACTUAL MANUFACTURER'S NAME,
REGISTERED TRADEMARK OR H4-l CODE IDENTIFICATION NUMBER.
D. SERIAL NUMBER (SEQUENCE)
E. DATE OF PRODUCTION
PROPOSAL
PROSPECTIVE VENDORS SHALL SUBMIT A TECHNICAL PROPOSAL INDICATING
COMPLIANCE WITH THE SPECIFICATION REQUIREMENTS.
THE PROPOSAL SHALL CONSIST OF A TECHNICAL PROPOSAL AS OUTLINED BELOW
AND A COST PROPOSAL AS SPECIFIED IN THE REQUEST FOR QUOTATION.
7 .1 TECHNICAL PROPOSAL
THE TECHNICAL PROPOSAL SHALL SHOW COMPLIANCE WITH ALL OF THE
PARAGRAPHS IN SECTIONS 4 AND 5 OF THIS SPECIFICATION. IT SHALL INCLUDE
BUT NOT BE LIMITED TO THE TECHNICAL APPROACH TO THE DESIGN OF BOTH THE
PSS AND INDIVIDUAL POWER SUPPLIES. INCLUDED IN THE PROPOSAL SHALL BE:
PAGE FSCMNO SPECIFICATION NUMBER REV
23699.RVJ 28 97642 PDS23699 J
1. A BLOCK DIAGRAM OF THE PSS SHOWING THE INTERFACES BETWEEN
POWER SUPPLIES & LRU'S.
2. THE BASIC APPROACH TO THE UPS.
3. THE DEGREE OF MODULARITY ANTICIPATED.
4. BASIC DESIGN APPROACH TO EACH POWER SUPPLY.
5. COMPLIANCE WITH DOCUMENTATION, QUALITY, AND MECHANICAL
REQUIREMENTS
6. QUALITY PLAN SHOWING COMPLIANCE WITH SECTION 5.0.
THE TECHNICAL PROPOSAL HUST REFERENCE THE REQUIREMENT PARAGRAPH
TO THE PARAGRAPH IN THE PROPOSAL SHOWING COMPLIANCE.
A PHSICAL DESCRIPTION SHALL BE INCLUDED TOGETHER WITH A
DIMENSIONED OUTLINE DRAWING GIVING PERTINENT INFORMATION SUCH AS
MOUNTING, INTERCONNECTION, POWER REQUIREMENTS, ETC.
7.1.1 EXCEPTIONS
ANY EXCEPTIONS TO THE TECHNICAL, SCHEDULE OR DATA
REQUIREMENTS SHALL BE CLEARLY STATED. RECOMMENDATIONS IN
TH£ INT£R£ST OF LOWERING COSTS ANO IMPROVING PERFORMANC£
ARE INVITED. IF EXCEPTIONS OR CLARIFICATIONS ARE
REQUESTED PRIOR TO THE SUBMISSION OF THE PROPOSAL, THEY
MUST BE MADE IN WRITING (TELEX) TO WESTINGHOUSE. NO
RESPONSE IS BINDING UNLESS IT IS IN WRITING. ALL REQUESTS
WILL BE ANSWERED TO ALL POSSIBLE VENDORS.
7.2 PROPOSAL EVALUATION
ALL TECHNICAL PROPOSALS WILL BE EVALUATED BY A TEAM OF
WESTINGHOUSE ENGINEERS. EVALUATION SHALL ,BE ON THE FOLLOWING.
l. COMPLIANCE TO THE ELECTRICAL REQUIREMENTS
2. COMPLIANCE TO THE MECHANICAL REQUIREMENTS
3. OVERALL QUALITY OF THE TECHNICAL APPROACH
4. SUGGESTIONS FOR COST REDUCTION OR PERFORMANCE IMPROVEMENT
5. EVALUATION OF THE OVERALL ABILITY OF THE OFFERER TO DO THE JOB
6. COMPLIANCE WITH QUALITY REQUIREMENTS
WP 6103f/5772F
PAGE
FSCM NO
97942
SPECIFICATION NUMBER
PDS23699
REV T
F I
----------.....1....-----L-----'---------'---' l
7.2.1 EVALUATION VISIT
AS A PART OF THE PROPOSAL EVALUATION THE OFFERER MAY BE
VISITED BY A TEAM FROM WESTINGHOUSE TO EVALUATE THE
OFFERER'S CAPABILITY TO MEET THE REQUIREMENTS OF THIS
SPECIFICATION AND THE OVERALL CONTRACT.
THE TEAM WILL CONSIST OF PERSONS KNOWLEDGABLE IN THE
FOLLOWING AREAS:
1. ELECTRICAL DESIGN OF POWER SUPPLIES
2. MECHANICAL DESIGN
3. QUALITY AND RELIABILITY
4. SUBCONTRACT SPECIALIST
5. MANUFACTURING
OTHER MEMBERS MAY BE ADDED TD THE TEAM AS NECESSARY.
PAGE
FSCM NO
97942
SPECIFICATION NUMBER I REV I
WP 6103f /5772F PDS23699 I � I
____________ ,__ __ ,___ ___ __,_ ________ L __ J t,, c.
VOLTAGE
LOWE-R
FREQU�NCY
REPPLE
PEtl( To
•.r..:.;;,a,;_ _
__ P_E.._;_1'-_ RIPPLE
0 __ .__ --------------------
FIGURE o.1-1
EXi'-MPLE of RIPPLE DEFINITION
WP <;.10 3f /5",,2.F
PAGE
FSCM NO
97942
SPECIFICATION NUMBER I REV I
PDS23699 I .F I
I I
V L-L
IRE
4 W 3 p 50/
HASE
60 HZ
JI
Y,CBI
BATTERY
>- AND
CHARGER
r--------------, 1 GROUP I 1
+"v ® 13,5A '
. LINEAR I
I
I I I
I I
I -15V@ 5A
I LINEAR
I I I I
I
I +IOOV@ 0,2A I
I
I LINEAR '
I I �--------------.J r--------------1
1 GROUP 3 1
I +5V @IOOA
SWITCHER '
I I I I I I
I +15V@ 5A
I
I . LINEAR
I
I I
-15V@ 5A I
LINEAR
I
I I I +24V@) 94
I LINEAR .
I I
I
L ______________ .J
�R-OUP-2 -----------,
I
I +5V @IBOA '
' SWITCHER '
I UPS
I
>- +15V @9A '
I SWITCHER/ I LINEAR
I I I I I � -15V @ 9A
SWITCHER/ I
I I LINEAR
I I L ______________ .J
I r
I •
I I
I
I
- r
I
I
Ji(41
J2(2) J2(2)
J2(2) J2(2)
J2(2) J2(2J
J3(1) J3(1J
J4(1)
J4 (IJ
J3(1) J4(2)
J4(2) J3(1)
J4(2)
J4(2)
J3(1) J4/2) J4(2J J3 (I)
J2(1) J6(1)
J 6 (I)
J2(11
JG.(21
J6(2)
J 3 (I) J6(21 J6(2) J 311 I
NOTES,
�1-------<( J5(20)
THE NUMBERS IN PARENTHESES AT EACH OUTPUT ARE THE NUMBER OF
CONNECTOR PINS REQUIRED INCLUDING ONE PIN EACH FOR REMOTE SENSE
• AND MONITORING.
THE OUTPUTS DESIGNATED BY AN ASTERISK ARE 1/4-28 BRASS STUDS.
THERE SHOULD BE ONE STUD EACH 50 AMPERES OF CURRENT OR
FRACTION OF 50 AMPERES.
FIGURE 4.2-1
PSS
PAGE FSCM NO SPECIFICATION NUMBER REV I
WP (c,I0'3.f/5,7Z!= 32 97942 PDS23699 Y I _________ __._ __ _L ____ _.___ _______ �-'
.I t-l00V
•I00V SENSE
TEST POINTS
•I00V SENSE ftET t-l00Y AET t-15V
•ISV 1£N!£
•15V SENS£ fll!:T
•15Y RET
•15Y
-J5V SENSE
-15V SENSE ftET
•15Y RET
•5V HNSE
•5V SENSE RET
•5Y RET
•SV SENSE
•5V SENSE RET
•5V RET
... ,,v
•15V SENSE
t-l5Y SENSE RET t-15Y RET
•J5V
•15V SENSE
•15V SENSE RET
-15V RET
-ov
•5V SENSE
UUT
-5V SENSE RET
-5V RET
•15V
+15V SENSE
,-15v SENSE RET
,-15y RET
+-24V
+2.c\V SENSE t-24V SENSE RET t-24V RET l_)
SCOPE 100 MHZ BW
OIFfERENTIAl. INPUT
NOTES:
I. Al.L TEST POINTS ARE TO BE CONNECTED TO OUTPUT PINS Of UUT.
l.EADS BETWEEN THE UUT AND THE SCOPE PROBES ARE TO BE NO MORE THAN 6 INCHES l.ONG.
2. l.OADS ARE TO BE KEPT SEPARATED ACCORDING TO GROUPS, FIGURE 4.2-2
RIPPLE TEST SET UP
EARTH GROUND
ONE POINT
vJP '7103.f /5772.F
PAGE
FSCM NO
97942
SPECIFICATION NUMBER
PDS23699
·1�
(i' Ul -1-\ 0\ ...J ...J r'3
"'c;:, '%J "' rn ..., Cl "' :i::
NZ
Cl H
"' '%J
OH
rn c, "' > "' ,-;°' H
"' 0 "' z a :,i
TI 1;l
3:
fTI
:r:
() G> J:> C ,- ;u fTI r o't' C --l
I,., r l _ � 1 t CONNECTORS �-- -- . ·TO PREFERl'\BL"( j ·,BE WITH IN-
D1'5\-IEO ,.._RE !I,
DlDO I � I APPRo)(HJ\/'\TE
'2.9.12 M/\X.
BLOWER
Loc.1•,tro N .(i:> A.RE/'\S WITHIN 01'\SHED LINES
.. AR!o ,o BE FREE FRoM ?ROTRuo·1NG SCREW HEi\.D5 OR
OTHER PROTRUSIONS. SCREW
HEl'-DS MAY laXTEND BEYorrn TH!o DIME.NSIOttS SPECIFIED IN .OTHER PM�iS OF Tl-IE POWER
4.oo 1--
I I I I I I
I I I
I SUG,E.ESTED /\REI>.
I OF CODLING ,',,fR I I OUT PUT TOP OttL 'f I
I
TOP
1-1 4.00 r- I
I
I I I .(!)> I I I I I
I I
I GOO
I I I I l
1- �,. ,� -1�-38
. 'c.UPPL Y. \IIIE.!:it\NG, HO.USE MU51' BE NOTIFIED OF THE LOC."-TlON
OF SC.REW H!:-'D PROTRUSIONS
IN 0TH ER. ARE�<;. oi:- iHE BoTtoM.
MA>IUF'ACT\IRliR� l'IAMEPLA�I:
( APPRO><.lf1"71i: .LOCAT10,i)
� I 11.<>o �
�L- _ -ip 1 r-----�t·
- 30.Slo ----t I SoTH
SIDES
i� t
TABLE 4.2-2
CONNECTORS
CONNECTOR PART NO. PINS.
DESIGNATION QUAN TYPE SIZE
Jl AAP 212491-1 5 211159-1 #10-8
J2 MP 208552-1
J3 MP 208552-1
J4 AMP 208552-1
JS HIL-C--83503/24-23 or equivalent
J6 AMP 212518--1
J7 AMP 212059-1
WP 6l03f/5772F
PAGE
FSCM NO
97942
SOCKETS
QUAN TYPE SIZE
2 211161-1 #8-10
2 212008-1 12-14
2 212014-1 16-18
8 (M39029/57-22-220)
2 211161--1 #8-10
4 212008-1 #12-14
2 212008-1 1112-14
4 212014-1 #16-18
8 M39029/57-22 .. 220
4 212008--1 #12-14
6 M39029/57-22-22D
4 212014-1
SPECIFICATION NUMBER j REV j PDS23699 j \=" I
________ __,__ _ __,_ ___ .......L... ______ --'--_I
. · 1 ··
LATCH
QUAN TYPE
2 745007-5
2 745007-6
2 745007-6
2 745007-6
2 745007-5
2 745007-5
i) vJ -h
--1 ..J ['l w�
3l R�Qt//.RES !=fi'tJIVT PANEL BLOWN FUSE /Hmc/lTO�'
A� *__ @ FROM�( Al liY@9A FK11H,,.5//�- � (A/f5J-'@30A fi/>2 @ <iPt @
@ t;P3 · @
@ > I PA
-'@)'--o -� 2 ¢ B @ > 3 ¢c @) ) 4 NEt/T�A.t.
� 5 Cl/ASSIS /77 . l'.iROr./NP t-5// (A2 5'tl RET FROH-f5V_ ilt,___
I
(AZ+SY@30ARET
----':::--<(AJ l5Y@o.�A FRoHr5'11' · , . (A3-l'l5V@ 9A ---®�'0---i<A4-/5J/.RET F;:J,..sv · I IF.ea®i.P�A-,r/SV@.qARET t;Olv'/V£CTOR ./ I
NDTE5:
/, W/f(E SleE TY?(@)
@ (iP3 F.RoH 'n l>l�z 1----'"'--, A 5-/5V@SA r/S'Y � ��1P2�-=i
3 A6-/5Y@ t'/A ---®='"'� AG-l5Y RET {f;':/Jp3 -/S�GP2 @ (A'--/SYtf}'IA RET
-<A'l '
':"---<- I r /0() Y@ t1.ZA
-=f�( 2 r/(}0// 5EN5E
FRoH-tSV t;P2
F/<tJ.H-(E!
q.P�
FRDH ,F�l>M -/SYGP3 tiPS _/A'l NIJT {,/$£[) z;3 ---,..
/-17 NOT vsFP 6t1NHEC@R r/3
"' "' 2. FAt/J.T SEN5E FOi?
0OTPUTS COlfllECTEP
___ @:::::2---..< 3 -1-1oo v RE r ® (4 r/ClOV --- ,::;';;\�� 5EIY5ERET CB/f,A @ (I
---<(Al fl5V@ 9A
--�(A'Zr/5V@9A RET .., To Al-AZ,, A3-A4-, :e� A5"-A�,l-3'!-3: ·� "'z <:)
0 -::s:.
C) --' fl "" �"' .., OH ',. � oo n "Q .., � � -� I.,.)C'\ t-1 I\J I "' 0 .... I\:) "'z
:,: . '.I'\ "' r-., <
'1i\ [;l
17 r- /for- 15 >- /'I->- 13 >-- /2 >-
___ 16'��{ f5 r//;// §EHSE
2�( f, r/; V �EIVSE
I@\ RET
___ IESJ:::::
::--(7-16'// Si'Al$E
@ ( 8 -l5'Y !?EIV$E-----, RET
-{q
-<10
-<11 t-'t11V;YEcro� clz l
(2 tJ8//B @ CBI/JC @) F�of,f
(34P'Z.
N ® (4-t!tJNNEc.ToR c17
--�(A3-/5'V@qA
---<(A4--/Sl/@'1A RET
---'-( I �/G° V �ENS£
---i(2 f-5V SEN5E
---('--ISV SE/V5E
---7r/5"VGEIY�E RET
---Sr&"Y SEPSE /?ET
---4(/2-l5Y G�NSE RET-ebNNEGTOR. ,/t;, ;vor v�El>
/15, � ,?., S", 9, /a,// i·
I.
i
Ii' l)l +i lJ\ -l J
('I
� 11 ?ti 1') w� � . .._, "' L-.....-si •; ' l\)
"1
.._,c, '° :,:: �
� "' z 0 >i
'"Cl "' C, H '"Cl "'
OH
"' C, "' >w o-3 "' H '° 0 '° z
:,0
71 [;l
(! t-/t!>V (iPfC'
@ (2 f-/5 Y (iP/ E
@ (3-/5// tiFI C
@ (1--/€Y G?/ £ @ (5 f/tltJ // C @ (C, f-/00V E
@ (7t-5Y (iP2 C
@ (8 f-5V G,PZ E
@ ( 1fl5Y GPZ C @ (/tJr/5/1 (fP2£ @ ( // -/5 // tiP2 C @ (l2-/ff//GP2E @ (/3r5YGP3C
@ (14 r5j/ ('iP3E ® .(15rt5'Y r;P3 e @ (;c, r/5 J/ G,P3 E
COIV#EC Tt:R Jf> '
(17-/�y (iP.3 C
@ (IB-/5V 6P3 £
@ (l9i-2,f-VtfP3t:
@ (20 -rZ.,_V (j/"3 E
2/
(2!> 2G
G/?O{I/'
(A/r241/@ 9A (A2 24Y@fA RET (ll�.-f/5Y@5A {riP3) i
(A4 t-16' Y@5A ,fET{�P3} (,46-/5Y@5A (�P3) i (A,-l5Y@CA ,eET {r;P3} (I -t-2-1-Y SENSE
(2 r24Y SENSE /<ET
( 3 -,. /5 Y SE/V5E
(4- r/5J/ SENSE .RET
(," -/�J/ SENSE
(&:> -IS"// 5ENSE RE T
(7 -,.�V 5EIV5E
(8-,. § Y SEN�E .RET
�IIHNECTO�
,/,f, I ''
I •'
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