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Text version
00809-0100-4003 English Rev. JA Model 8800C and Model 8800A Smart Vortex Flowmeter
Product Manual
Model 8800C and Model 8800A Smart Vortex Flowmeter
Rosemount, the Rosemount logotype, Fisher-Rosemount, Managing the Process Better, and PlantWeb are marks of one of the Fisher-Rosemount group of companies.
HART is a registered trademark of the HART Communication Foundation.
Hastelloy C is a registered trademark of Haynes International Inc.
Inconel is a registered trademark of International Nickel Co.
Cover photo: 8800-8800C918
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
Within the United States, Rosemount Inc. has two toll-free assistance numbers:
Customer Central Technical support, quoting, and order-related questions.
1-800-999-9307 (7:00 am to 7:00 pm CST)
North American Response Center Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of the United States, contact your local Rosemount representative.
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.
Fisher-Rosemount satisfies all obligations coming from legislation to harmonise product requirements in the European Union.
¢00809-0100-4003s¤ 00809-0100-4003, Rev. JA, 4/01
Product documentation available at...
www.rosemount.com
Rosemount Inc.
8200 Market Boulevard Chanhassen, MN 55317
USA
Tel 1-800-999-9307 Fax (952) 949-7001 © 2000 Rosemount, Inc.
Fisher-Rosemount Flow Groeneveldselaan 6-8 3903 AZ Veenendaal The Netherlands Tel 31 (0) 318 549 549 Fax 31 (0) 318 549 559 Tel 0800-966-180 (U.K. only) Fax 0800-966-181 (U.K. only)
Fisher-Rosemount Singaport Pte Ltd.
1 Pandan Crescent Singapore 128461 Tel (65) 777-8211 Fax (65) 777-0947 AP.RMT-Specialist@frco.com
Rosemount Model 8800C Vortex Flowmeter
Table of Contents
SECTION 1
Introduction
How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
SECTION 2
Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Flowmeter Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Flowmeter Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Wetted Material Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Failure Mode vs. Saturation Output Values . . . . . . . . . . . . . . . . 2-7 LCD Indicator Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Flow Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Flange Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Wafer-Style Flowmeter Alignment and Mounting . . . . . . . . . . 2-10 Flanged-Style Flowmeter Mounting . . . . . . . . . . . . . . . . . . . . . 2-12 Flowmeter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Electronics Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Conduit Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 High-Point Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Cable Gland. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Grounding the Transmitter Case . . . . . . . . . . . . . . . . . . . . . . . 2-14 Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 Remote Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 LCD Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Installing the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 Diagnostic Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Transient Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36 Installing the Transient Protector. . . . . . . . . . . . . . . . . . . . . . . 2-36
Rosemount Model 8800C Smart Vortex Flowmeter
SECTION 3
Operation
Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Process Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Diagnostics/Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Test/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Loop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Pulse Output Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Flow Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 D/A Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Scaled D/A Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Shed Freq at URV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Basic Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Service Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 PV Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Range Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Process Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Mating Pipe ID (Inside Diameter) . . . . . . . . . . . . . . . . . . . . . . . 3-11 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Advanced Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Detailed Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Characterize Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 PV Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Configure Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 HART Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Signal Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Device Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
SECTION 4
Hardware and Software Maintenance and Troubleshooting
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Troubleshooting Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Advanced Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
TP1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Shedding Frequency Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Testing procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Hardware Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Replacing the Terminal Block in the Housing . . . . . . . . . . . . . 4-11 Replacing the Electronics Boards . . . . . . . . . . . . . . . . . . . . . . . 4-12 Replacing the Electronics Housing . . . . . . . . . . . . . . . . . . . . . . 4-13 Replacing the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Replacing the Sensor: Removable and Integral Support Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 Remote Electronics Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 Coaxial Cable at the Electronics Housing. . . . . . . . . . . . . . . . . 4-25 Changing the Housing Orientation . . . . . . . . . . . . . . . . . . . . . . 4-26
Return of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Table of Contents
APPENDIX A
Reference Data
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11 Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . A-13 European Atex Directive Information . . . . . . . . . . . . . . . . . . . . . . A-16 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17
APPENDIX B
Approvals
APPENDIX C
HART Communicator
Connections and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6 Diagnostic Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
APPENDIX D
Model 268 Communicator
Diagnostics Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4
APPENDIX E
Electronics Verification
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1 Electronics Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Electronics Verification Using Flow Simulation Mode. . . . . . . . E-2 Fixed Flow Rate Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2 Varying Flow Rate Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . E-2 Electronics Verification Using an External Frequency Generator . . . . . . . . . . . . . . . . . . . . . . . . . . E-3 Calculating Output Variables with Known Input Frequency . . E-4
Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6 English Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6 SI Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
Rosemount Model 8800C Smart Vortex Flowmeter
Section 1-1
1 Introduction
How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
HOW TO USE
THIS MANUAL
This manual provides installation, configuration, troubleshooting, and other procedures for the use of the Rosemount Model 8800C Smart Vortex Flowmeter. Specifications and other important information are also included.
Section 2: Installation provides assistance in hardware configuration and lists the options available to customers for the Model 8800C.
Section 3: Operation describes the Model 8800C software functions, configuration parameters, and other online variables. The descriptions are provided according to the function you want to perform.
Section 4: Hardware and Software Maintenance and Troubleshooting supplies troubleshooting tables to lead you through any problems that may arise in the use of the Model 8800C. There are also instructions on basic maintenance of your Model 8800C.
Appendix A: Reference Data gives reference and specification data for the Model 8800C and its applications.
Appendix B: Approvals shows accompanying drawings for the Model 8800C FM and CSA approvals and certifications.
Appendix C: HART Communicator provides command tree, and Fast Key Sequence tables for the HART Communicator when used in conjunction with the Model 8800C.
Appendix D: Model 268 Communicator supplies command tree, and Fast Key Sequence tables for the Model 268, when used in conjunction with the Model 8800C.
Appendix E: Electronics Verification provides a short procedure for verification of electronic output to assist in meeting the quality standards for ISO 9000 certified manufacturing processes.
SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Refer to the safety messages, listed at the beginning of each section, before performing any operations.
1-2
2 Installation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3 General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3 Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-6 Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-6 Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-8 Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-32 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-33 LCD Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-33 Transient Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-36
This section provides installation instructions for the Model 8800C Vortex Flowmeter. Dimensional drawings for each Model 8800C variation and mounting configuration are included in this section.
The options available for the Model 8800C flowmeter are also described in this section. The numbers in parentheses refer to the codes used to order each option.
SAFETY MESSAGES Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Please refer to the following safety messages before performing any operation in this section.
Explosions could result in death or serious injury:
• Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.
• Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
• Both transmitter covers must be fully engaged to meet explosion-proof requirements.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
2-1
Figure 2-1. Installation Flowchart
Is Configuration
OK?
Are you using mass units?
Mount Flowmeter
Wire Flowmeter
Power Flowmeter
Transfer Data to Flowmeter
DONE
Mount Conduit
START HERE
FIELD
INSTALLCONFIGURE
Service Type
Set Units
NoBench Commissioning?
No
Set Range Values
Set Process Temperature
Set Pipe ID
Review Configuration
Yes
Yes
No
Set Process Density
Yes
Did you Configure on
Bench?
No
Yes
Configure if Necessary
Go to
Review Configuration
A
A
A
Go to
BGo to
B
DONE
Is meter installed?
No
Yes
Verify K-Factor 2-2
Installation COMMISSIONING Commission the Model 8800C before putting it into operation. This ensures proper configuration and operation of the meter. It also enables you to check hardware settings, test the flowmeter electronics, verify flowmeter configuration data, and check output variables. Any problems can be corrected – or configuration settings changed – before going out into the installation environment. To commission on the bench, connect the HART® Communicator or Asset Management Solutions™ (AMS) software (or other communications device) to the signal loop in accordance with the specifications for your communicator.
See Appendices C, D, and E for additional information.
GENERAL
CONSIDERATIONS
Before you install a flowmeter in any application, you must consider flowmeter sizing (the line size) and location. Choose the correct flowmeter size for an application to increase rangeability and minimize pressure drop and cavitation. Proper location of the flowmeter can ensure a clean and accurate signal. Follow the installation instructions carefully to reduce start-up delays, ease maintenance, and ensure optimum performance.
Flowmeter Sizing Correct meter sizing is important for flowmeter performance. The Model 8800C is capable of processing signals from flow applications within the limitations described in Appendix A: Reference Data. Full scale is continuously adjustable within these ranges.
To determine the correct flowmeter size for an application, process conditions must be within the stated requirements for Reynolds number and velocity. See Appendix A: Reference Data for sizing data.
Contact your local Rosemount Inc. sales representative to obtain a copy of the Model 8800C Vortex Flowmeter Sizing Program which calculates flowmeter sizes based on user-supplied input.
Flowmeter Orientation Design process piping so the meter body will remain full, with no entrapped air. Allow enough straight pipe both upstream and downstream of the meter body to ensure a nonskewed, symmetrical profile. Install valves downstream of the meter when possible.
Vertical Installation
Vertical installation allows upward process liquid flow and is generally preferred. Upward flow ensures that the meter body always remains full and that any solids in the fluid are evenly distributed.
The vortex meter can be mounted in the vertical down position when measuring gas or steam flows. This type of application should be strongly discouraged for liquid flows, although it can be done with proper piping design.
NOTE
To ensure that the meter body remains full, avoid downward vertical liquid flows where back pressure is inadequate.
2-3
High-Temperature Installations
Install the meter body so the electronics are positioned to the side of the pipe or below the pipe as shown in Figure 2-2. Insulation may be required around the pipe to maintain a temperature below 185 °F (85 °C).
Figure 2-2. Examples of High-Temperature Installations
Steam Installations
For steam applications, avoid installations, such as the one shown in Figure 2-3. Such installations may cause a water-hammer condition at start-up due to trapped condensate. The high force from the water hammer can over stress the sensing mechanism and cause permanent damage to the sensor.
Figure 2-3. Avoid This Type of Installation for Steam Applications
The meter body installed with the electronics to the side of the pipe.
The meter body installed with the electronics below the pipe. 8
-0
A
1C
-8
G
5B 2-4
Upstream/Downstream Piping
The vortex meter may be installed with a minimum of ten straight pipe diameters (D) upstream and five straight pipe diameters (D) downstream.
Rated accuracy is based on the number of pipe diameters from an upstream disturbance. An additional 0.5% shift in K-factor may be introduced between 10 D and 35 D, depending on disturbance. For more information on installation effects, see Technical Data Sheet 00816-0100-3250. This effect can also be corrected in the electronics.
See Installation Effect on page 3-13.
Pressure and Temperature Transmitter Location
When using pressure and temperature transmitters in conjunction with the Model 8800C for compensated mass flows, install the transmitter downstream of the Vortex Flowmeter. See Figure 2-4.
Figure 2-4. Pressure and Temperature Transmitter Location
Wetted Material Selection Ensure that the process fluid is compatible with the meter body wetted materials when specifying the Model 8800C. Corrosion will shorten the life of the meter body. Consult recognized sources of corrosion data or contact your Rosemount Sales Representative for more information.
Environmental Considerations
Avoid excessive heat and vibration to ensure maximum flowmeter life.
Typical problem areas include high-vibration lines with integrally mounted electronics, warm-climate installations in direct sunlight, and outdoor installations in cold climates.
Although the signal conditioning functions reduce susceptibility to extraneous noise, some environments are more suitable than others. Avoid placing the flowmeter or its wiring close to devices that produce high intensity electromagnetic and electrostatic fields. Such devices include electric welding equipment, large electric motors and transformers, and communication transmitters.
4 Downstream 6 Downstream
P T
0-
0G
A
2-5
HAZARDOUS LOCATIONS The Model 8800C has an explosion-proof housing and circuitry suitable for intrinsically safe and non-incendive operation. Individual transmitters are clearly marked with a tag indicating the certifications they carry. See Section A: Reference Data for specific approval categories.
HARDWARE
CONFIGURATION
The hardware jumpers on the Model 8800C enable you to set the alarm and security. (See Figure 2-5.) To access the jumpers, remove the electronics housing cover from the end of the Model 8800C. If your Model 8800C does not include an LCD indicator, the jumpers are accessible by removing the cover on the electronics side. If your Model 8800C includes an LCD option, the alarm and security jumpers are found on the face of the LCD indicator. (See Figure 2-6 on page 2-8.)
NOTE
If you will be changing configuration variables frequently, it may be useful to leave the security lockout jumper in the OFF position to avoid exposing the flowmeter electronics to the plant environment.
Set these jumpers during the commissioning stage to avoid exposing the electronics to the plant environment.
Figure 2-5. Alarm and Security Jumpers
-0
A
4C 2-6
Alarm
As part of normal operations, the Model 8800C continuously runs a self-diagnostic routine. If the routine detects an internal failure in the electronics, flowmeter output is driven to a low or high alarm level, depending on the position of the failure mode jumper. The jumper is set per the CDS; the default setting is HIGH.
The failure mode jumper is labeled ALARM and is set to the high position at the factory.
Security
You can protect the configuration data with the security lockout jumper.
With the security lockout jumper on, any configuration changes attempted on the electronics are disallowed. You can still access and review any of the operating parameters and scroll through the available changes, but no actual changes will be permitted. The jumper is set per CDS; the default setting is OFF.
Failure Mode vs.
Saturation Output Values
The failure mode alarm output levels differ from the output values that occur when the operating flow is outside the range points. When the operating flow is outside the range points, the analog output continues to track the operating flow until reaching the saturation value listed below; the output does not exceed the listed saturation value regardless of the operating flow. For example, with standard alarm and saturation levels and flows outside the 4—20 mA range points, the output saturates at 3.9 mA or 20.8 mA. When the transmitter diagnostics detect a failure, the analog output is set to a specific alarm value that differs from the saturation value to allow for proper troubleshooting.
Table 2-1. Analog Output: Standard Alarm Values vs. Saturation Values
Level 4—20 mA Saturation Value 4—20 mA Alarm Value
Low 3.9 mA < 3.75 mA High 20.8 mA >21.75 mA
Table 2-2. Analog Output: NAMUR-Compliant Alarm Values vs. Saturation Values
Level 4—20 mA Saturation Value 4—20 mA Alarm Value
Low 3.8 mA < 3.6 mA High 20.5 mA >22.5 mA 2-7
LCD Indicator Option If your electronics are equipped with the LCD indicator (Option M5), the ALARM and SECURITY jumpers are located on the face of the indicator as shown in Figure 2-6.
Figure 2-6. LCD Indicator Alarm and Security Jumpers
INSTALLATION TASKS The installation tasks include detailed mechanical and electrical installation procedures.
Handling Handle all parts carefully to prevent damage. Whenever possible, transport the system to the installation site in the original shipping containers. Keep the shipping plugs in the conduit connections until you are ready to connect and seal them.
Flow Direction Mount the meter body so the FORWARD end of the flow arrow, shown on the meter body, points in the direction of the flow through the body.
Gaskets The Model 8800C requires gaskets supplied by the user. Be sure to select gasket material that is compatible with the process fluid and pressure ratings of the specific installation.
NOTE
Ensure that the inside diameter of the gasket is larger than the inside diameter of the flowmeter and adjacent piping. If gasket material extends into the flow stream, it will disturb the flow and cause inaccurate measurements.
0-
B
2-8
Flange Bolts Install the Model 8800C Flowmeter between two conventional pipe flanges, as shown in Figure 2-7 and Figure 2-8 on page 2-11. Table 2-3, 2-4, and 2-5 lists the recommended minimum stud bolt lengths for wafer-style meter body size and different flange ratings.
Table 2-3. Minimum Recommended Stud Bolt Lengths for Wafer Installation with ASME B16.5 (ANSI) Flanges
Minimum Recommended Stud Bolt Lengths (in Inches) for Each Flange Rating
Line Size Class 150 Class 300 Class 600
½-inch 6.00 6.25 6.25 1-inch 6.25 7.00 7.50
1½-inch 7.25 8.50 9.00 2-inch 8.50 8.75 9.50 3-inch 9.00 10.00 10.50 4-inch 9.50 10.75 12.25 6-inch 10.75 11.50 14.00 8-inch 12.75 14.50 16.75
Table 2-4. Minimum Recommended Stud Bolt Lengths for Wafer Installation with DIN Flanges
Minimum Recommended Stud Bolt Lengths (in mm) for Each Flange Rating
Line Size PN 16 PN 40 PN 64 PN 100
DN 15 160 160 170 170
DN 25 160 160 200 200
DN 40 200 200 230 230
DN 50 220 220 250 270
DN 80 230 230 260 280
DN 100 240 260 290 310
DN 150 270 300 330 350
DN 200 320 360 400 420
Table 2-5. Minimum Recommended Stud Bolt Lengths for Wafer Installation with JIS Flanges
Minimum Recommended Stud Bolt Lengths (in mm) for Each Flange Rating
Line Size JIS 10k JIS 16k and 20k JIS 40k
15mm 150 155 185 25mm 175 175 190 40mm 195 195 225 50mm 210 215 230 80mm 220 245 265 100mm 235 260 295 150mm 270 290 355 200mm 310 335 410 2-9
Wafer-Style Flowmeter Alignment and Mounting
Center the wafer-style meter body inside diameter with respect to the inside diameter of the adjoining upstream and downstream piping. This will ensure that the flowmeter achieves its specified accuracy.
Alignment rings are provided with each wafer-style meter body for centering purposes. Follow these steps to align the meter body for installation. Refer to Figure 2-7 on page 2-11.
1. Place the alignment rings over each end of the meter body.
2. Insert the studs for the bottom side of the meter body between the pipe flanges.
3. Place the meter body (with alignment rings) between the flanges. Make sure that the alignment rings are properly placed onto the studs. Align the studs with the markings on the ring that correspond to the flange you are using.
If a spacer is used, see Spacers and Table 2-6 below.
NOTE
Be sure to align the flowmeter so the electronics are accessible, the conduits drain and the flowmeter is not subject to direct heat.
4. Place the remaining studs between the pipe flanges.
5. Tighten the nuts in the sequence shown in Figure 2-9 on page 2-12.
6. Check for leaks at the flanges after tightening the flange bolts.
NOTES
The required bolt load for sealing the gasket joint is affected by several factors, including operating pressure and gasket material, width, and condition. A number of factors also affect the actual bolt load resulting from a measured torque, including condition of bolt threads, friction between the nut head and the flange, and parallelism of the flanges.
Due to these application-dependent factors, the required torque for each application may be different. Follow the guidelines outlined in the ASME Pressure Vessel Code (Section VIII, Division 2) for proper bolt tightening.
Make sure the flowmeter is centered between flanges of the same nominal size as the flowmeter.
Spacers
Spacers are available with the Model 8800C to maintain the Model 8800A dimensions. If a spacer is used, it should be downstream of the meter body. The spacer kit comes with an alignment ring for ease of installation. Gaskets should be placed on each side of the spacer.
Table 2-6. Dimensions for Spacers
Line Size
Dimensions inch (mm)
1.5 (40) 0.47 (11.9) 2 (50) 1.17 (29.7) 3 (80) 1.27 (32.3) 4 (100) 0.97 (24.6) 2-10
Figure 2-7. Wafer-Style Flowmeter Installation with Alignment Rings
Figure 2-8. Flanged-Style Flowmeter Installation
Alignment Rings
Flow Gaskets
(Supplied by Customer)
Installation Studs and Nuts (Supplied by Customer)
Alignment Ring Spacer (for Model 8800C to maintain Model 8800A dimensions)
-0
5A
1B
Gaskets (Supplied by Customer)
Flow
-0
A
B
Installation Bolts and Nuts (Supplied by Customer) 2-11
Flanged-Style Flowmeter Mounting
Physical mounting of a flanged-style flowmeter is similar to installing a typical section of pipe. Conventional tools, equipment, and accessories (such as bolts and gaskets) are required. Tighten the nuts following the sequence shown in Figure 2-9.
NOTE
The required bolt load for sealing the gasket joint is affected by several factors, including operating pressure and gasket material, width, and condition. A number of factors also affect the actual bolt load resulting from a measured torque, including condition of bolt threads, friction between the nut head and the flange, and parallelism of the flanges. Due to these application-dependent factors, the required torque for each application may be different. Follow the guidelines outlined in the ASME Pressure Vessel Code (Section VIII, Division 2) for proper bolt tightening.
Make sure the flowmeter is centered between flanges of the same nominal size as the flowmeter.
Figure 2-9. Flange Bolt Torquing Sequence
-0
A
1 3
4 2
8 1
2 7
14 18
71317
16 8
12 1
5 16 1
16-Bolt12-Bolt
8-Bolt4-Bolt 20-Bolt
2-12
Flowmeter Grounding Grounding is not required in typical vortex applications; however, a good ground will eliminate possible noise pickup by the electronics.
Grounding straps may be used to ensure that the meter is grounded to the process piping. If you are using the transient protection option (T1), grounding straps are required to provide a good low impedance ground.
To use grounding straps, secure one end of the grounding strap to the bolt extending from the side of the meter body and attach the other end of each grounding strap to a suitable ground.
Electronics Considerations Both integral and remote mounted electronics require input power at the electronics. For remote mount installations, mount the electronics against a flat surface or on a pipe that is up to two inches in diameter.
Remote mounting hardware includes a bracket that is polyurethane painted carbon steel and one carbon steel u-bolt. See Figure 2-16 on page 2-24 for dimensional information.
High-Temperature Installations
Install the meter body so the electronics are positioned to the side of or below the pipe as shown in Figure 2-2 on page 2-4. Insulation may be required around the pipe to maintain a temperature below 185 °F (85 °C).
Conduit Connections The electronics housing has two ports for 1/2–14 NPT conduit connections. Adapters are also available for PG 13.5 or M20�1.5 conduit. These connections are made in a conventional manner in accordance with local or plant electrical codes. Be sure to properly seal unused ports to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing.
NOTE
In some applications it may be necessary to install conduit seals and arrange for conduits to drain to prevent moisture from entering the wiring compartment.
High-Point Installation Prevent condensation in any conduit from flowing into the housing by mounting the flowmeter at a high point in the conduit run. If the flowmeter is mounted at a low point in the conduit run, the terminal compartment could fill with fluid.
If the conduit originates above the flowmeter, route conduit below the flowmeter before entry. In some cases a drain seal may need to be installed.
2-13
Figure 2-10. Proper Conduit Installation with Model 8800C
Cable Gland If you are using cable gland instead of conduit, follow the cable gland manufacturer’s instructions for preparation and make the connections in a conventional manner in accordance with local or plant electrical codes. Be sure to properly seal unused ports to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing.
Grounding the Transmitter Case
The transmitter case should always be grounded in accordance with national and local electrical codes. The most effective transmitter case grounding method is direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include:
• Internal Ground Connection: The Internal Ground Connection screw is inside the FIELD TERMINALS side of the electronics housing. This screw is identified by a ground symbol ( ), and is standard on all Model 8800C transmitters.
• External Ground Assembly: This assembly is included with the optional transient protection terminal block (Option Code T1), and it is included with KEMA/CENELEC Flameproof Certification (Option Code ED), BASEEFA/CENELEC Intrinsic Safety Certification (Option Code I1), and BASEEFA Type N Certification (Option Code N1). The External Ground Assembly can also be ordered with the transmitter (Option Code V5).
NOTE
Grounding the transmitter case using the threaded conduit connection may not provide a sufficient ground. The transient protection terminal block (Option Code T1) does not provide transient protection unless the transmitter case is properly grounded. See Transient Protection on page 2-36 for transient terminal block grounding. Use the above guidelines to ground the transmitter case. Do not run the transient protection ground wire with signal wiring as the ground wire may carry excessive current if a lightning strike occurs.
Conduit Line
-0
0A
2B
Conduit Line 2-14
Figure 2-11. Flanged-Style Flowmeter Dimensional Drawings (1/2- through 12-in./15 through 300 mm Line Sizes)
Electrical Connection ASME B16.5 (ANSI) ½–14 NPT (2 places)
C
A
2.00 (51)
2.00 (51)
Terminal Cover
Display Option
Diameter
3.06 (78)
Diameter B
3.20 (81) 2.56 (65)
2.85 (72)
1.10 (28)
1.00 (25)
NOTE
Dimensions are in inches (millimeters)
-0
A
B
2B
2B 2-15
2-16
Table 2-7. Flanged-Style Flowmeter (1/2-through 3-in./ 15 through 80 mm Line Sizes)
Nominal Size Inch (mm)
Flange Rating
Face-to-face A Inch (mm)(1)
A-ANSI RTJ
Inch (mm)
Diameter B Inch (mm)(2)
C Inch (mm)(3)
Weight(4) lb (kg)
½ (15) Class 150 Class 300 Class 600
6.9 (175)
7.2 (183)
7.7 (196)
7.7 (196)
7.7 (196)
0.52 (13,2)
0.52 (13,2)
0.52 (13,2)
7.6 (193)
7.6 (193)
7.6 (193)
9.1 (4,1)
10.4 (4,7)
10.8 (4,9)
PN 16/40
PN 100
6.1 (155)
6.6 (168)
0.52 (13,2)
0.52 (13,2)
7.6 (193)
7.6 (193)
10.4 (4,7)
12.3 (5,6)
JIS 10K/20K
JIS 40K
6.3 (160)
7.3 (185)
0.52 (13,2)
0.52 (13,2)
7.6 (193)
7.6 (193)
10.1 (4,5)
13.5 (6,1)
1 (25) Class 150 Class 300 Class 600 Class 900
7.5 (191)
8.0 (203)
8.5 (216)
9.4 (239)
8.0 (203)
8.5 (216)
8.5 (216)
9.4 (239)
0.95 (24,1)
0.95 (24,1)
0.95 (24,1)
0.95 (24,1)
7.7 (196)
7.7 (196)
7.7 (196)
7.7 (196)
12.3 (5,6)
15.0 (6,8)
15.8 (7,2)
24.3 (11,0)
PN 16/40
PN 100
PN 160
6.3 (160)
7.7 (195)
7.7 (195)
0.95 (24,1)
0.95 (24,1)
0.95 (24,1)
7.7 (196)
7.7 (196)
7.7 (196)
13.5 (6,1)
19.5 (8,8)
19.5 (8,8)
JIS 10K/20K
JIS 40K
6.5 (165)
7.9 (200)
0.95 (24,1)
0.95 (24,1)
7.7 (196)
7.7 (196)
13.7 (6,2)
17.4 (7,9)
1 ½ (40) Class 150 Class 300 Class 600 Class 900
8.2 (208)
8.7 (221)
9.4 (239)
10.4 (264)
8.7 (221)
9.2 (234)
9.4 (239)
10.4 (264)
1.49 (37,8)
1.49 (37,8)
1.49 (37,8)
1.49 (37,8)
8.1 (206)
8.1 (206)
8.1 (206)
8.1 (206)
17.6 (8,0)
23.0 (10,4)
25.3 (11,5)
36.3 (16,5)
PN 16/40
PN 100
PN 160
6.9 (175)
8.2 (208)
8.4 (213)
1.49 (37,8)
1.49 (37,8)
1.49 (37,8)
8.1 (206)
8.1 (206)
8.1 (206)
19.3 (8,8)
27.9 (12,7)
29.3 (13,3)
JIS 10K/20K
JIS 40K
7.3 (185)
8.5 (215)
1.49 (37,8)
1.49 (37,8)
8.1 (206)
8.1 (206)
18.6 (8,4)
25.6 (11,6)
2 (50) Class 150 Class 300 Class 600 Class 900
9.3 (236)
9.8 (249)
10.5 (267)
12.8 (325)
9.8 (249)
10.4 (264)
10.7 (271)
12.9 (328)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
8.5 (216)
8.5 (216)
8.5 (216)
8.5 (216)
22.0 (10,0)
26.0 (11,8)
29.6 (13,4)
59.4 (26,9)
PN 16/40
PN 64
PN 100
PN 160
8.0 (203)
9.2 (234)
9.6 (244)
10.2 (259)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
8.5 (216)
8.5 (216)
8.5 (216)
8.5 (216)
23.0 (10,4)
30.6 (13,9)
36.4 (16,5)
38.7 (17,6)
JIS 10K
JIS 20K
JIS 40K
7.7 (195)
8.3 (210)
9.8 (249)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
8.5 (216)
8.5 (216)
8.5 (216)
19.5 (8,8)
20.1 (9,1)
28.3 (12,8)
3 (80) Class 150 Class 300 Class 600 Class 900
9.9 (251)
10.6 (269)
11.4 (290)
12.9 (328)
10.4 (264)
11.2 (284)
11.5 (292)
13.0 (330)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
9.1 (231)
9.1 (231)
9.1 (231)
9.1 (231)
36.9 (16,7)
46.1 (20,9)
52.1 (26,6)
75.5 (34,2)
PN 16/40
PN 64
PN 100
PN 160
8.9 (226)
10.0 (254)
10.5 (267)
11.2 (284)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
9.1 (231)
9.1 (231)
9.1 (231)
9.1 (231)
36.3 (16,5)
45.1 (20,5)
54.4 (24,7)
59.6 (27,0)
JIS 10K
JIS 20K
JIS 40K
7.9 (200)
9.3 (235)
11.0 (280)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
9.1 (231)
9.1 (231)
9.1 (231)
27.6 (12,5)
35.0 (15,9)
50.0 (22,7)
(1) ±0.14 inch (3.6 mm)
(2) ±0.03 inch (0.8 mm)
(3) ±0.20 inch (5.1 mm)
(4) Add 0.2 lb (0,1 kg) for display option.
2-17
Table 2-8. Flanged-Style Flowmeter (4-through 12-in./ 100 through 300mm Line Sizes) (Refer to Figure 2-11)
Nominal Size Inch (mm)
Flange Rating
Face-to-face A Inch (mm)(1)
A ANSI RTJ
Inch (mm)
Diameter B Inch (mm)(2)
C Inch (mm)(3)
Weight(4) lb (kg)
4 (100) Class 150 Class 300 Class 600 Class 900
10.3 (262)
11.0 (279)
12.8 (325)
13.8 (351)
10.8 (274)
11.6 (295)
12.9 (328)
13.9 (353)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
9.6 (244)
9.6 (244)
9.6 (244)
9.6 (244)
50.7 (23,0)
70.8 (32,1)
96.5 (43,8)
119.7 (54,3)
PN 16
PN 40
PN 64
PN 100
PN 160
8.4 (213)
9.4 (239)
10.4 (264)
11.3 (287)
12.1 (307)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
9.6 (244)
9.6 (244)
9.6 (244)
9.6 (244)
9.6 (244)
40.1 (18,2)
49.2 (22,3)
62.1 (28,2)
78.5 (35,6)
85.8 (38,9)
JIS 10K
JIS 20K
JIS 40K
8.7 (220)
8.7 (220)
11.8 (300)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
9.6 (244)
9.6 (244)
9.6 (244)
37.0 (16,8)
44.9 (20,4)
75.3 (34,2)
6 (150) Class 150 Class 300 Class 600
11.6 (295)
12.4 (315)
14.3 (363)
12.1 (307)
13.0 (330)
14.5 (368)
5.7 (144,8)
5.7 (144,8)
5.7 (144,8)
10.8 (274)
10.8 (274)
10.8 (274)
90.0 (40,8)
129.5 (58,7)
195.5 (88,7)
PN 16
PN 40
PN 64
PN 100
8.9 (226)
10.5 (267)
12.1 (307)
13.7 (348)
5.7 (144,8)
5.7 (144,8)
5.7 (144,8)
5.7 (144,8)
10.8 (274)
10.8 (274)
10.8 (274)
10.8 (274)
75.6 (34,3)
95.3 (43,2)
138.8 (63,0)
168.5 (76,4)
JIS 10K
JIS 20K
JIS 40K
10.6 (270)
10.6 (270)
14.2 (360)
5.7 (144,8)
5.7 (144,8)
5.7 (144,8)
10.8 (274)
10.8 (274)
10.8 (274)
79.8 (36,2)
97.7 (44,3)
175.9 (79,8)
8 (200) Class 150 Class 300 Class 600
13.6 (345)
14.3 (363)
16.6 (422)
14.1 (358)
15.0 (381)
16.7 (424)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
11.7 (297)
11.7 (297)
11.7 (297)
139.6 (63,3)
196.2 (89,0)
295.0 (133,8)
PN 10
PN 16
PN 25
PN 40
PN 64
PN 100
10.5 (266)
10.5 (266)
11.9 (302)
12.5 (318)
14.2 (361)
15.8 (401)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
11.7 (297)
11.7 (297)
11.7 (297)
11.7 (297)
11.7 (297)
11.7 (297)
109.6 (49,7)
108.5 (49,2)
136.3 (61,8)
154.8 (70,2)
214.6 (97,3)
279.9 (127)
JIS 10K
JIS 20K
JIS 40K
12.2 (310)
12.2 (310)
16.5 (420)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
11.7 (297)
11.7 (297)
11.7 (297)
109.9 (49,9)
134.3 (60,9)
255.7 (116)
10 (250) Class 150 Class 300 Class 600
14.6 (371)
15.8 (401)
19.1 (485)
15.1 (384)
16.4 (417)
19.2 (488)
9.56 (243)
9.56 (243)
9.56 (243)
12.8 (325)
12.8 (325)
12.8 (325)
197.2 (89)
285.2 (129)
475.3 (216)
PN 10
PN 16
PN 25
PN 40
PN 64
PN 100
11.9 (302)
12.1 (307)
13.5 (343)
14.8 (376)
16.4 (417)
18.9 (480)
9.56 (243)
9.56 (243)
9.56 (243)
9.56 (243)
9.56 (243)
9.56 (243)
12.8 (325)
12.8 (325)
12.8 (325)
12.8 (325)
12.8 (325)
12.8 (325)
156.3 (71)
161.1 (73)
197.4 (90)
245.3 (111)
306.3 (139)
443.0 (201)
JIS 10K
JIS 20K
JIS 40K
14.6 (371)
14.6 (371)
18.1 (460)
9.56 (243)
9.56 (243)
9.56 (243)
12.8 (325)
12.8 (325)
12.8 (325)
173.3 (79)
220.5 (100)
377.3 (171)
12 (300) Class 150 Class 300 Class 600
16.8 (427)
18.0 (457)
20.5 (521)
17.3 (439)
18.7 (475)
20.7 (526)
11.38 (289)
11.38 (289)
11.38 (289)
13.7 (348)
13.7 (348)
13.7 (348)
296.0 (134)
413.2 (187)
592.2 (269)
PN 10
PN 16
PN 25
PN 40
PN 64
PN 100
13.2 (335)
13.9 (353)
15.0 (381)
16.9 (429)
18.8 (478)
21.2 (538)
11.38 (289)
11.38 (289)
11.38 (289)
11.38 (289)
11.38 (289)
11.38 (289)
13.7 (348)
13.7 (348)
13.7 (348)
13.7 (348)
13.7 (348)
13.7 (348)
203.1 (92)
223.4 (101)
267.8 (121)
345.7 (157)
428.5 (194)
640.8 (291)
JIS 10K
JIS 20K
JIS 40K
15.7 (399)
15.7 (399)
19.7 (500)
11.38 (289)
11.38 (289)
11.38 (289)
13.7 (348)
13.7 (348)
13.7 (348)
224.5 (102)
287.1 (130)
504.7 (229)
(1) ±0.14 inch (3.6 mm)
(2) ±0.03 inch (0.8 mm)
Figure 2-12. Wafer-Style Dimensional Drawings (1/2-through 11/2 in./15 through 40 mm Line Sizes)
2.00 (51)
2.00 (51)
E
A
Diameter D
Electrical Connection
ASME B16.5 (ANSI)
1/2-14 NPT (2 places)
Terminal Cover
Diameter B
Display Option
1.00 (25)
3.20 (81)
2.85 (72)
2.56 (65)
1.10 (28)
C
Diameter
3.06 (78)
NOTE
Dimensions are in inches (millimeters) Electronics housing may be rotated in 90 degree increments
-0
D
D , 0
C
C
Table 2-9. Model 8800C Stainless Steel Wafer
Nominal Size Inch (mm)
Face-to-face A Inch (mm)(1)
Diameter B Inch (mm)(2)
C Inch (mm)(3)
Diameter D Inch (mm)
E Inch (mm)
Weight lb (kg)(4)
½ (15) 2.56 (65) 0.54 (13,7) 7.63 (194) 1.38 (35,1) 0.23 (5,9) 7.3 (3,3) 1 (25) 2.56 (65) 0.95 (24,1) 7.74 (197) 1.98 (50,3) 0.23 (5,9) 7.4 (3,4)
1½ (40) 2.56 (65) 1.49 (37,8) 8.14 (207) 2.87 (72,9) 0.18 (4,6) 10.0 (4,5)
(1) ±0.14 inch (3.6 mm)
(2) ±0.03 inch (0.8 mm)
(3) ±0.20 inch (5.1 mm)
(4) Add 0.2 lb (0,1 kg) for display option.
Table 2-10. Model 8800A Hastelloy© Wafer
Nominal Size Inch (mm)
Face-to-face A Inch (mm)(1)
Diameter B Inch (mm)(2)
C Inch (mm)(3)
Diameter D Inch (mm)
E Inch (mm)
Weight lb (kg)(4)
½ (15) 2.44 (62) 0.52 (13,2) 7.63 (194) 1.38 (35,1) 0.17 (4,3) 6.8 (3,1) 1 (25) 2.44 (62) 0.95 (24,1) 7.74 (197) 1.98 (50,3) 0.17 (4,3) 7.6 (3,4)
1½ (40) 3.11 (79) 1.49 (37,8) 8.08 (205) 2.87 (72,9) 0.47 (11,9) 10.8 (4,9)
(1) ±0.14 inch (3.6 mm)
(2) ±0.03 inch (0.8 mm)
(3) ±0.20 inch (5.1 mm)
2-18
Figure 2-13. Wafer-Style Dimensional Drawings (2-through 8-in./50 through 200 mm Line Sizes)
Electrical Connection ASME
B16.5 (ANSI) 1/2-14
NPT (2 places)
Diameter D
2.00 (51)
2.00 (51)
E
A Diameter B
Diameter
3.06 (78)
Display Option
2.85 (72)
1.10 (28)
2.56 (65)
3.20 (81)
Terminal Cover
1.00 (25)
C
-0
2B
C , 0
2A
D
NOTE
Dimensions are in inches (millimeters) Electronics housing may be rotated in 90 degree increments
Table 2-11. Model 8800C Stainless Steel Wafer
Nominal Size Inch (mm)
Face-to-face A Inch (mm)(1)
Diameter B Inch (mm)(2)
C Inch (mm)(3)
Diameter D Inch (mm)
E Inch (mm)
Weight lb (kg)(4)
2 (50) 2.56 (65) 1.92 (49) 8.85 (225) 3.86 (98) 0.12 (3) 10.6 (4,8) 3 (80) 2.56 (65) 2.87 (73) 9.62 (244) 5.00 (127) 0.25 (6) 13.6 (6,2) 4 (100) 3.42 (87) 3.79 (96) 10.48 (266) 6.20 (158) 0.44 (11) 21.4 (9,7) 6 (150) 4.99 (127) 5.70 (145) 10.75 (273) 8.50 (216) 1.11 (28) 49.1 (22,3) 8 (200) 6.60 (168) 7.55 (192) 11.67 (296) 10.62 (270) 0.89 (23) 85 (38,6)
(1) ±0.14 inch (3.6 mm)
(2) ±0.03 inch (0.8 mm)
(3) ±0.20 inch (5.1 mm)
(4) Add 0.2 lb (0,1 kg) for display option.
Table 2-12. Model 8800A Hastelloy© Wafer
Nominal Size Inch (mm)
Face-to-face A Inch (mm)(1)
Diameter B Inch (mm)(2)
C Inch (mm)(3)
Diameter D Inch (mm)
E Inch (mm)
Weight lb (kg)(4)
2 (50) 3.81 (97) 1.92 (49) 8.45 (215) 3.86 (98) 0.86 (22) 10.8 (4,9) 3 (80) 3.92 (100) 2.87 (73) 9.10 (231) 5.00 (127) 0.76 (19) 15.0 (6,8) 4 (100) 4.47 (114) 3.79 (96) 9.56 (243) 6.20 (158) 0.82 (21) 23.0 (10,4) 6 (150) 4.99 (127) 5.70 (145) 10.75 (273) 8.50 (216) 1.11 (28) 49.1 (22,3) 8 (200) 6.60 (168) 7.55 (192) 11.67 (296) 10.62 (270) 0.89 (23) 85 (38,6)
(1) ±0.14 inch (3.6 mm)
(2) ±0.03 inch (0.8 mm)
(3) ±0.20 inch (5.1 mm)
2-19
Figure 2-14. Vortex Dual-Sensor Style Flowmeter Dimensional Drawings (1/2-through 8-in./15 through 200 mm Line Sizes)
Terminal Cover
3.20 (81) 2.56 (65)
1.10 (28)
3.06 (78)
2.85 (72)
1.00 (25)
Diameter B
2.00 (51)
2.00 (51)
A
C
C
Electrical Connection ASME B16.5 (ANSI) 1/2-14 NPT (2 places
NOTE
Dimensions are in inches (millimeters)
-0
6A
A , 0
6B
A
Display Option 2-20
Figure 2-15. Vortex Dual-Sensor Style Flowmeter Dimensional Drawings (10-through 12-in./250 through 300 mm Line Sizes)
2.00 (51)
2.00 (51)
A
Electrical Connection ASME B16.5 (ANSI) 1/2-14 NPT (2 places)
C
C
Diameter B
1.00 (25)
Terminal Cover
3.20 (81)
NOTE
Dimensions are in inches (millimeters)
1.10 (28)
2.85 (72)
2.56 (65)
3.06 (78)
Display Options
-8
0c _0
1, 0c
_0
2-21
Table 2-13. Vortex Dual-Sensor Style Flowmeter (1/2-through 3-in./15 through 80 mm Line Sizes)
Nominal Size Inch (mm)
Flange Rating
Face-to-face A
Inch (mm)(1)
A
ANSI RTJ
Inch (mm)
Diameter B
Inch (mm)(2) C
Inch (mm)(3) Weight lb (kg)(4)
½ (15) Class 150 Class 300 Class 600
12.0 (305)
12.3 (312)
12.8 (325)
12.8 (325)
12.8 (325)
0.52 (13,2)
0.52 (13,2)
0.52 (13,2)
7.6 (193)
7.6 (193)
7.6 (193)
16.2 (7,4)
17.4 (7,9)
17.9 (8,1)
PN 16/40
PN 100
11.2 (284)
11.8 (300)
0.52 (13,2)
0.52 (13,2)
7.6 (193)
7.6 (193)
17.2 (7,8)
19.2 (8,7)
JIS 10K/20K
JIS 40K
11.4 (290)
12.4 (315)
0.52 (13,2)
0.52 (13,2)
7.6 (193)
7.6 (193)
17.1 (7,8)
20.6 (9,3)
1 (25) Class 150 Class 300 Class 600 Class 900
15.1 (384)
15.6 (396)
16.1 (409)
17.0 (432)
15.6 (396)
16.1 (409)
16.1 (409)
17.0 (432)
0.95 (24,1)
0.95 (24,1)
0.95 (24,1)
0.95 (24,1)
7.7 (196)
7.7 (196)
7.7 (196)
7.7 (196)
19.8 (9,0)
22.5 (10,2)
23.3 (10,6)
31.8 (14,4)
PN 16/40
PN 100
PN 160
13.9 (353)
15.3 (389)
15.3 (389)
0.95 (24,1)
0.95 (24,1)
0.95 (24,1)
7.7 (196)
7.7 (196)
7.7 (196)
21.0 (9,5)
27.0 (12,3)
27.0 (12,3)
JIS 10K/20K
JIS 40K
14.1 (358)
15.5 (394)
0.95 (24,1)
0.95 (24,1)
7.7 (196)
7.7 (196)
22.1 (10,0)
25.8 (11,7)
1 ½ (40) Class 150 Class 300 Class 600 Class 900
11.3 (287)
11.8 (300)
12.5 (318)
13.5 (343)
11.8 (300)
12.3 (312)
12.5 (318)
13.5 (343)
1.49 (37,8)
1.49 (37,8)
1.49 (37,8)
1.49 (37,8)
8.1 (206)
8.1 (206)
8.1 (206)
8.1 (206)
27.0 (12,3)
32.4 (14,7)
34.8 (15,8)
45.7 (20,7)
PN 16/40
PN 100
PN 160
10.0 (254)
11.3 (287)
11.5 (292)
1.49 (37,8)
1.49 (37,8)
1.49 (37,8)
8.1 (206)
8.1 (206)
8.1 (206)
28.7 (13,0)
37.4 (17,0)
38.8 (17,6)
JIS 10K/20K
JIS 40K
10.4 (264)
11.5 (292)
1.49 (37,8)
1.49 (37,8)
8.1 (206)
8.1 (206)
27.9 (12,6)
34.9 (15,8)
2 (50) Class 150 Class 300 Class 600 Class 900
13.0 (330)
13.6 (345)
14.3 (363)
16.6 (422)
13.6 (345)
14.1 (358)
14.3 (363)
16.7 (424)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
8.5 (216)
8.5 (216)
8.5 (216)
8.5 (216)
31.9 (14,5)
35.9 (16,3)
39.5 (17,9)
69.2 (31,4)
PN 16/40
PN 64
PN 100
PN 160
11.8 (300)
12.9 (328)
13.4 (340)
14.0 (356)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
8.5 (216)
8.5 (216)
8.5 (216)
8.5 (216)
32.9 (14,9)
40.5 (18,4)
46.2 (21,0)
48.5 (22,0)
JIS 10K
JIS 20K
JIS 40K
11.5 (292)
12.1 (307)
13.6 (345)
1.92 (48,8)
1.92 (48,8)
1.92 (48,8)
8.5 (216)
8.5 (216)
8.5 (216)
29.1 (13,2)
29.7 (13,5)
37.9 (17,2)
3 (80) Class 150 Class 300 Class 600 Class 900
14.3 (363)
15.0 (381)
15.8 (401)
17.3 (439)
14.8 (376)
15.7 (399)
15.8 (401)
17.4 (442)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
9.1 (231)
9.1 (231)
9.1 (231)
9.1 (231)
50.3 (22,8)
59.5 (27,0)
65.5 (29,7)
88.9 (40,3)
PN 16/40
PN 64
PN 100
PN 160
13.4 (340)
14.5 (367)
14.9 (378)
15.6 (396)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
9.1 (231)
9.1 (231)
9.1 (231)
9.1 (231)
49.7 (22,5)
58.5 (26,5)
67.8 (30,8)
73.0 (33,1)
JIS 10K
JIS 20K
JIS 40K
12.3 (312)
13.7 (348)
15.5 (394)
2.87 (72,9)
2.87 (72,9)
2.87 (72,9)
9.1 (231)
9.1 (231)
9.1 (231)
41.0 (18,6)
48.4 (22,0)
63.4 (28,8)
(1) ±0.14 inch (3.6 mm)
(2) ±0.03 inch (0.8 mm)
(3) ±0.20 inch (5.1 mm)
(4) Add 0.4 lb (0,2 kg) for display option.
2-22
2-23
Table 2-14. Vortex Dual-Sensor Style Flowmeter (4- through 12-in./100 through 300 mm Line Sizes)
Nominal Size Inch (mm)
Flange Rating
Face-to-face A Inch (mm)(1)
A ANSI RTJ
Inch (mm)
Diameter B Inch (mm)(2)
C Inch (mm)(3)
Weight lb (kg)(4)
4 (100) Class 150 Class 300 Class 600 Class 900
15.2 (386)
16.0 (406)
17.7 (450)
18.7 (475)
15.7 (399)
16.6 (422)
17.7 (450)
18.9 (480)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
9.6 (244)
9.6 (244)
9.6 (244)
9.6 (244)
68.1 (30,9)
88.2 (40,0)
113.9 (51,7)
137.1 (62,2)
PN 16
PN 40
PN 64
PN 100
PN 160
13.3 (338)
14.4 (366)
15.4 (391)
16.3 (414)
17.1 (434)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
9.6 (244)
9.6 (244)
9.6 (244)
9.6 (244)
9.6 (244)
57.6 (26,1)
66.6 (30,2)
79.6 (36,1)
95.9 (43,5)
103.2 (46,8)
JIS 10K
JIS 20K
JIS 40K
13.6 (345)
13.6 (345)
16.8 (427)
3.79 (96,3)
3.79 (96,3)
3.79 (96,3)
9.6 (244)
9.6 (244)
9.6 (244)
55.4 (25,1)
63.2 (28,7)
93.7 (42,5)
6 (150) Class 150 Class 300 Class 600
19.4 (493)
20.2 (513)
22.2 (564)
19.9 (505)
20.8 (528)
22.3 (566)
5.7 (144,8)
5.7 (144,8)
5.7 (144,8)
10.8 (274)
10.8 (274)
10.8 (274)
126.4 (57,3)
165.9 (75,3)
231.9 (105,2)
PN 16
PN 40
PN 64
PN 100
16.8 (427)
18.3 (465)
19.9 (505)
21.5 (546)
5.7 (144,8)
5.7 (144,8)
5.7 (144,8)
5.7 (144,8)
10.8 (274)
10.8 (274)
10.8 (274)
10.8 (274)
112.0 (50,8)
131.7 (59,7)
175.2 (79,5)
204.8 (92,9)
JIS 10K
JIS 20K
JIS 40K
18.5 (470)
18.5 (470)
22.0 (559)
5.7 (144,8)
5.7 (144,8)
5.7 (144,8)
10.8 (274)
10.8 (274)
10.8 (274)
124.0 (56,2)
141.9 (64,4)
220.1 (99,8)
8 (200) Class 150 Class 300 Class 600
24.0 (610)
24.8 (630)
27.0 (686)
24.5 (622)
25.4 (645)
27.1 (688)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
11.7 (297)
11.7 (297)
11.7 (297)
190.1 (86,2)
246.7 (111,9)
345.5 (156,7)
PN 10
PN 16
PN 25
PN 40
PN 64
PN 100
20.9 (531)
20.9 (531)
22.3 (566)
22.9 (582)
24.7 (627)
26.3 (668)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
7.55 (191,8)
7.
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