Attachment 0007 FAT Report and Testing Requirements.docx

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Sources Sought: Joint Service General Protective Masks M50, M51, M53, and M53A1
Solicitation number
W56HZV19R0293
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About this file

This document outlines first article testing requirements for a federal contract to procure Joint Service General Protective Masks and related components. The contract involves multiple National Stock Numbers for masks and parts, to be delivered over several option years. Successful offerors must submit first article test samples ranging from 25 to 100 units per line item for inspection and approval prior to production. Testing requirements and schedules vary by part but generally involve agent simulant tests, physical inspections, and performance assessments. Packaging samples are also required. First article reports must be reviewed by the Defense Contract Management Agency before acceptance. Approved suppliers must meet production delivery rates specified in the tables or provide waivers. The contract will be awarded by the Department of the Army and involves the M50, M51, M53, and M53A1 mask families.

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Other files

File Type Posted
Attachment 0001 Range Pricing Worksheet.xlsx XLSX spreadsheet
Attachment 0006 Special Contract Requirements.docx DOCX document
Attachment 0004 Packaging Requirement.doc DOC document
Attachment 0009 GFP Attachment.xlsx XLSX spreadsheet
Attachment 0005 Production Lot Testing.docx DOCX document
Attachment 0002 FAT Pricing Worksheet.xlsx XLSX spreadsheet
Attachment 0003 Engineering_Exceptions.docx DOCX document
W56HZV19R0293.pdf PDF
Attachment 0008 FAT Waiver.pdf PDF
Request_For_Information_Chemical_Mask_Systems_LTC_Final.docx DOCX document

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ATTACHMENT 0007 - FAT REPORT AND TESTING REQUIREMENTS

(a) The Contractor shall test the following NSNs as stated:

CLIN
NSN
FAT Description
FAT Report Delivery Date
FAT Report and Production Delivery Date
Production Delivery Date if FAT is Waived / Option Year Delivery Date
0011
4240-01-512-4431
The First Article sample shall consist of 100 mask part number 5-1-3526-20 and shall be conducted in accordance with Table 3, of PRF EAM-10003B. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-3526-20, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10003. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-3526-20.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

210 calendar days from date of award
300 calendar days from date of award at a rate of 3,000 per month
120 calendar days from date of award at a rate of 3,000 per month
0011
4240-01-512-4434
The First Article sample shall consist of 100 mask part number 5-1-3527-10 and shall be conducted in accordance with Table 3, of PRF EAM-10003B. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-3526-10, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10003. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-3526-10.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

210 calendar days from date of award
300 calendar days from date of award at a rate of 3,000 per month
150 calendar days from date of award at a rate of 3,000 per month
0011
4240-01-512-4437
The First Article sample shall consist of 100 mask part number 5-1-3526-30 and shall be conducted in accordance with Table 3, of PRF EAM-10003B. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-3526-30, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10003. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-3526-30.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

90 calendar days from date of award

150 calendar days from date of award at a rate of 2,500 per month
90 calendar days from date of award at a rate of 2,500 per month
0021
4240-01-512-4429
The First Article sample shall consist of 100 mask part number 5-1-3527-10 and shall be conducted in accordance with Table 3, of PRF EAM-10003B. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-3526-10, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10003. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-3526-10.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

90 calendar days from date of award
120 calendar days from date of award at a rate of 94 per month
60 calendar days from date of award at a rate of 94 per month
0021
4240-01-512-4435
The First Article sample shall consist of 100 mask part number 5-1-3527-20 and shall be conducted in accordance with Table 3, of PRF EAM-10003B. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-3526-20, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10003. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-3526-20.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

90 calendar days from date of award
120 calendar days from date of award at a rate of 245 per month
60 calendar days from date of award at a rate of 245 per month
0021
4240-01-512-4436
The First Article sample shall consist of 100 mask part number 5-1-3527-30 and shall be conducted in accordance with Table 3, of PRF EAM-10003B. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-3526-30, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10003. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-3526-30.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

90 calendar days from date of award
120 calendar days from date of award at a rate of 197 per month
60 calendar days from date of award at a rate of 197 per month
0031
4240-01-529-0593
The FAT shall consist of 125 face piece assemblies -small, medium, and large (PN: 71000/3, inspected/tested in accordance with PRF EA-F-2243, para 4.3.1 and Table II. The following exceptions to Table II shall apply: Certificate of Compliance (CoC) is acceptable for Safety per 3.4.1, the following inspection/test are not required (a) long term storage per 3.4.6 (b) temperature per 3.5.1 (c) humidity per 3.5.2 (d) solar radiation per 3.5.8 (e) salt fog per 3.5.5 (f) fungus per 3.5.6 (g) dust and sand per 3.5.7 and (h) ozone per 3.5.9. Packaging FAT shall be inspected/tested in accordance with SPI P71000_3. CoCs for materials shall be provided. **Agent/simulant testing required.
90 calendar days from date of award
150 calendar days from date of award at a rate of 1,000 per month
120 calendar days from date of award at a rate of 1,000 per month
0031
4240-01-529-0601
The FAT shall consist of 125 face piece assemblies -small, medium, and large (PN: 71000/2, inspected/tested in accordance with PRF EA-F-2243, para 4.3.1 and Table II. The following exceptions to Table II shall apply: Certificate of Compliance (CoC) is acceptable for Safety per 3.4.1, the following inspection/test are not required (a) long term storage per 3.4.6 (b) temperature per 3.5.1 (c) humidity per 3.5.2 (d) solar radiation per 3.5.8 (e) salt fog per 3.5.5 (f) fungus per 3.5.6 (g) dust and sand per 3.5.7 and (h) ozone per 3.5.9. Packaging FAT shall be inspected/tested in accordance with SPI P71000_2. CoCs for materials shall be provided. **Agent/simulant testing required.
90 calendar days from date of award
150 calendar days from date of award at a rate of 2,000 per month
60 calendar days from date of award at a rate of 2,000 per month
0031
4240-01-529-0602
The FAT shall consist of 125 face piece assemblies -small, medium, and large (PN: 71000/1, inspected/tested in accordance with PRF EA-F-2243, para 4.3.1 and Table II. The following exceptions to Table II shall apply: Certificate of Compliance (CoC) is acceptable for Safety per 3.4.1, the following inspection/test are not required (a) long term storage per 3.4.6 (b) temperature per 3.5.1 (c) humidity per 3.5.2 (d) solar radiation per 3.5.8 (e) salt fog per 3.5.5 (f) fungus per 3.5.6 (g) dust and sand per 3.5.7 and (h) ozone per 3.5.9. Packaging FAT shall be inspected/tested in accordance with SPI P71000_1. CoCs for materials shall be provided. **Agent/simulant testing required.
90 calendar days from date of award
150 calendar days from date of award at a rate of 1,100 per month
60 calendar days from date of award at a rate of 1,100 per month
0031
4240-01-529-1399
The First Article sample shall consist of 25 gaskets (Drawing 71008_1_17 the samples shall be submitted for inspection and approval in accordance with the terms of the contract. The sample items shall be subjected to all of the examinations and tests specified in this QAP 71008_1_17 PART III and IV and for compliance with all of the requirements of the applicable drawings. The First Article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags; in accordance with SPI P71008_1_17 paragraph F-2 a-e.
120 calendar days from date of award
150 calendar days from date of award at a rate of 35,500 per month
90 calendar days from date of award at a rate of 35,500 per month
0031
4240-01-539-5593
The First Article Test shall consist of 25 couplings (PN: 71006/1) inspected/tested of all the characteristics contained in Part III, Part IV and Part V of QAP 71006/1. The Certificates of Conformances for #401,402, 403, 404, and 405 shall be provided in the First Article Test report. As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. Packaging First Article Test shall be inspected-tested in accordance with SPI P71006/1, Certificates of Conformances for materials shall be provided.
120 calendar days from date of award
210 calendar days from date of award at a rate of 15,000 per month
90 calendar days from date of award at a rate of 15,000 per month
0031
4240-01-528-9285
The First Article Test shall consist of 25 hose assemblies (PN: 71012/1) inspected/tested of all the characteristics contained in Part III and

Part IV of QAP 71012/1. The Certificates of Conformances for #401 and 402 shall be provided in the First Article Test report. Additionally 11 test slabs of rubber material shall be provided for physical property testing. Packaging First Article Test shall be inspected-tested in accordance with SPI P71012_1, Certificates of Conformances for materials shall be provided. Packaging pictures are not required, but they will help expedite the review/approval process.

150 calendar days from date of award
240 calendar days from date of award at a rate of 1,500 per month
120 calendar days from date of award at a rate of 1,500 per month
0031
4820-01-528-9291
The First Article sample shall consist of 200 disks inspected in accordance with EA-D-2245 Rev C, 4.3.2, table III and 4.4.5 (a), Inlet-outlet valve disk (Type I) Classification of Characteristics manufactured using the same methods, and materials, equipment, and processes as will be used during regular production. The First Article Verification of physical properties shall be in accordance with 4.5.1.1 of EA-D-2245 Rev C, Table IV. In addition, the First Article sample shall contain three test slabs of material for formulation of valve disk. Test slabs shall be produced using the same materials as will be used in regular production. Separate COC'S are required for all materials. The First Article sample shall be submitted for inspection and approval in accordance with the terms of the contract. Packaging shall be in accordance with Special packaging Instruction P5-1-4210 para F 2, a-e. The FAT Report; shall be reviewed by the DCMA QAR prior to submission to the Contracting Officer.
150 calendar days from date of award
210 calendar days from date of award at a rate of 32,670 per month
120 calendar days from date of award at a rate of 32,670 per month
0031
4820-01-528-9292
The First Article sample shall consist of 200 disks inspected in accordance with EA-D-2245 Rev C, 4.3.2, table III and 4.4.5 (b), Self-Sealing Valve Dick (Type II) Classification of Characteristics manufactured using the same methods, and materials, equipment, and processes as will be used during regular production. The First Article Verification of physical properties shall be in accordance with 4.5.1.1 of EA-D-2245 Rev C, Table IV. In addition, the First Article sample shall contain three test slabs of material for formulation of valve disk. Test slabs shall be produced using the same materials as will be used in regular production. Separate COC'S are required for all materials. The First Article sample shall be submitted for inspection and approval in accordance with the terms of the contract. Packaging shall be in accordance with Special packaging Instruction P5-1-4210 2, a-e. The FAT Report; shall be reviewed by the DCMA QAR prior to submission to the Contracting Officer.
90 calendar days from date of award
150 calendar days from date of award at a rate of 40,000 per month
60 calendar days from date of award at a rate of 40,000 per month
0031
4240-01-539-3426
The First Article Test shall consist of 100 head harnesses (PN: 71003/2) and 5 die-cut blanks of head harness head pads manufactured using the same methods, materials, equipment, and processes as will be used during regular production. The material samples shall be from the same lot of materials used to manufacture the first article sample of head harnesses. The first article sample shall be submitted for inspection and approval in accordance with the terms of the contract. The samples shall be inspected/tested in accordance with PRF EA-H-2244, para 4.3.and Table II. The First Article sample shall be submitted for inspection and approval in accordance with the terms of the purchase order or contract. The Packaging FA samples shall be taken from the FA samples above and inspected/tested in accordance with SPI P71003_2. DCMA-QAR shall First Article Test Report prior to submittal to the Contracting Officer.
150 calendar days from date of award
180 calendar days from date of award at a rate of 11,882 per month
120 calendar days from date of award at a rate of 11,882 per month
0041
4240-01-646-2614
The First Article sample shall consist of 100 mask part number 5-1-4243-20 and shall be conducted in accordance with table III of EAM-10034. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. Agent and Battle field Contaminants shall be conducted IAW TABLES II, III and IV. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-4243-20, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10034. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-4243-20.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

240 calendar days from date of award
300 calendar days from date of award at a rate of 50 per month
210 calendar days from date of award at a rate of 50 per month
0041
4240-01-646-2625
The First Article sample shall consist of 100 mask part number 5-1-4243-80 and shall be conducted in accordance with table III of EAM-10034. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. Agent and Battle field Contaminants shall be conducted IAW TABLES II, III and IV. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-4243-80, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10034. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-4243-80.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

240 calendar days from date of award
300 calendar days from date of award at a rate of 100 per month
210 calendar days from date of award at a rate of 100 per month
0041
4240-01-646-2637
The First Article sample shall consist of 100 mask part number 5-1-4243-50 and shall be conducted in accordance with table III of EAM-10034. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. Agent and Battle field Contaminants shall be conducted IAW TABLES II, III and IV. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-4243-50, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10034. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-4243-50.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

240 calendar days from date of award
300 calendar days from date of award at a rate of 50 per month
210 calendar days from date of award at a rate of 50 per month
0041
4240-01-646-2646
The First Article sample shall consist of 100 mask part number 5-1-4243-30 and shall be conducted in accordance with table III of EAM-10034. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. Agent and Battle field Contaminants shall be conducted IAW TABLES II, III and IV. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-4243-30, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10034. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-4243-30.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

240 calendar days from date of award
300 calendar days from date of award at a rate of 50 per month
210 calendar days from date of award at a rate of 50 per month
0041
4240-01-646-2683
The First Article sample shall consist of 100 mask part number 5-1-4243-70 and shall be conducted in accordance with table III of EAM-10034. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. Agent and Battle field Contaminants shall be conducted IAW TABLES II, III and IV. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-4243-70, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10034. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-4243-70.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

240 calendar days from date of award
300 calendar days from date of award at a rate of 50 per month
210 calendar days from date of award at a rate of 50 per month
0041
4240-01-646-2699
The First Article sample shall consist of 100 mask part number 5-1-4243-60 and shall be conducted in accordance with table III of EAM-10034. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. Agent and Battle field Contaminants shall be conducted IAW TABLES II, III and IV. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-4243-60, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10034. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-4243-60.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

240 calendar days from date of award
300 calendar days from date of award at a rate of 500 per month
210 calendar days from date of award at a rate of 500 per month
0041
4240-01-646-2709
The First Article sample shall consist of 100 mask part number 5-1-4243-40 and shall be conducted in accordance with table III of EAM-10034. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. Agent and Battle field Contaminants shall be conducted IAW TABLES II, III and IV. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-4243-40, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10034. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-4243-40.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

240 calendar days from date of award
300 calendar days from date of award at a rate of 100 per month
210 calendar days from date of award at a rate of 100 per month
0041
4240-01-646-2717
The First Article sample shall consist of 100 mask part number 5-1-4243-10 and shall be conducted in accordance with table III of EAM-10034. Masks shall be manufactured using the same methods, materials, equipment and processes as will be used during regular production. Agent and Battle field Contaminants shall be conducted IAW TABLES II, III and IV. First article test items shall be submitted for inspection and approval in accordance with the terms of the contract.

PACKAGING: Pack, Package, Packaging First Article shall be in accordance with SPI P5-1-4243-10, 2.a-e. The first article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items specified in Specification EAM-10034. Certification shall be required for ALL packaging materials, containers including level of pack, and palletization materials specified in this SPI P5-1-4243-10.

As determined by the Government, the samples shall be subject to any or all the test and inspection requirements of the associated drawings and specifications. The FA report shall be reviewed by the DCMA QAR before submission to the PCO. The testing facility for agent/simulant testing shall be certified in accordance with contract narrative E.6, Inclusion of Testing Costs.

Additionally, a First Article (FA) shall be required if a new production mold/tooling or any combination that includes one or more parts from a new mold/tooling) is used to produce masks. The contractor shall notify the PCO if any of the above occurs.

240 calendar days from date of award
300 calendar days from date of award at a rate of 60 per month
210 calendar days from date of award at a rate of 60 per month
0051
5330-01-530-1002
The First Article sample shall consist of 25 gaskets (Drawing 72003/4) the samples shall be submitted for inspection and approval in accordance with the terms of the contract. The sample items shall be subjected to all of the examinations and tests specified in this QAP 72003/4 PART III and IV and for compliance with all of the requirements of the applicable drawings.

PACKAGING: The First Article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags; in accordance with SPI P72003/4 paragraph F-2 a-e.

150 calendar days from date of award
180 calendar days from date of award at a rate of 410 per month
210 calendar days from date of award at a rate of 50 per month
0051
4240-01-529-8323
The contractor shall conduct a First Article on one hundred (100) RH, Large, Chemical Biological Protective Hoods, part number 5-1-4342-10. The First Article consists of two parts:

For part one, the contractor shall conduct testing and inspection requirements in accordance with (IAW) paragraph 4.3 of PRF EA-H-2247A W/Amendment 4 and drawing 5-1-4342.

For part two, the contractor shall conduct a First Article test on the packaging IAW note (J2) of SPI P5-1-4342-10. The First Article sample shall consist of three (3) unit pack containers and their contents.

The contractor is responsible for all inspections and testing regardless of who conducts the actual testing. Government testing need not be repeated by the contractor. The contractor shall include all government test data in with the overall FATR. The sample items shall be subjected to any or all of the examinations and tests specified on the applicable drawings, standards, and SPI as specified. The FAT report shall document the results of all inspections and tests (including suppliers and vendors inspection records and certifications, when applicable). The FAT report shall include actual inspection and test results to include measurements, recorded test data, and certifications (if applicable) keyed to each drawing, specification, and QAP requirement and identified by each individual QAP characteristic and drawing/specification characteristic.

240 calendar days from date of award
300 calendar days from date of award at a rate of 200 per month
210 calendar days from date of award at a rate of 200 per month
0051
4240-01-529-8324
The contractor shall conduct a First Article on one hundred (100) RH, Medium, Chemical Biological Protective Hood's part number 5-1-4342-20. The First Article consists of two parts:

For part one, the contractor shall conduct testing and inspection requirements in accordance with (IAW) paragraph 4.3 of PRF EA-H-2247A W/Amendment 4 and drawing 5-1-4342.

For part two, the contractor shall conduct a First Article test on the packaging IAW note (J2) of SPI P5-1-4342-20. The First Article sample shall consist of three (3) unit pack containers and their contents.

The contractor is responsible for all inspections and testing regardless of who conducts the actual testing. Government testing need not be repeated by the contractor. The contractor shall include all government test data in with the overall FATR. The sample items shall be subjected to any or all of the examinations and tests specified on the applicable drawings, standards, and SPI as specified. The FAT report shall document the results of all inspections and tests (including suppliers and vendors inspection records and certifications, when applicable). The FAT report shall include actual inspection and test results to include measurements, recorded test data, and certifications (if applicable) keyed to each drawing, specification, and QAP requirement and identified by each individual QAP characteristic and drawing/specification characteristic.

150 calendar days from date of award
180 calendar days from date of award at a rate of 1,975 per month
120 calendar days from date of award at a rate of 1,975 per month
0051
4240-01-529-8328
The contractor shall conduct a First Article on one hundred (100) LH, Small, Chemical Biological Protective Hood, part number 5-1-4342-70. The First Article consists of two parts:

For part one, the contractor shall conduct testing and inspection requirements in accordance with (IAW) paragraph 4.3 of PRF EA-H-2247A W/Amendment 4 and drawing 5-1-4342.

For part two, the contractor shall conduct a First Article test on the packaging IAW note (J2) of SPI P5-1-4342-70. The First Article sample shall consist of three (3) unit pack containers and their contents.

The contractor is responsible for all inspections and testing regardless of who conducts the actual testing. Government testing need not be repeated by the contractor. The contractor shall include all government test data in with the overall FATR. The sample items shall be subjected to any or all of the examinations and tests specified on the applicable drawings, standards, and SPI as specified. The FAT report shall document the results of all inspections and tests (including suppliers and vendors inspection records and certifications, when applicable). The FAT report shall include actual inspection and test results to include measurements, recorded test data, and certifications (if applicable) keyed to each drawing, specification, and QAP requirement and identified by each individual QAP characteristic and drawing/specification characteristic.

170 calendar days from date of award
210 calendar days from date of award at a rate of 135 per month
150 calendar days from date of award at a rate of 135 per month
0051
4240-01-529-8329
"The contractor shall conduct a First Article on one hundred (100) RH, Extra Small, Chemical Biological Protective Hood, part number 5-1-4342-40. The First Article consists of two parts:

For part one, the contractor shall conduct testing and inspection requirements in accordance with (IAW) paragraph 4.3 of PRF EA-H-2247A W/Amendment 4 and drawing 5-1-4342.

For part two, the contractor shall conduct a First Article test on the packaging IAW note (J2) of SPI P5-1-4342-40. The First Article sample shall consist of three (3) unit pack containers and their contents.

The contractor is responsible for all inspections and testing regardless of who conducts the actual testing. Government testing need not be repeated by the contractor. The contractor shall include all government test data in with the overall FATR. The sample items shall be subjected to any or all of the examinations and tests specified on the applicable drawings, standards, and SPI as specified. The FAT report shall document the results of all inspections and tests (including suppliers and vendors inspection records and certifications, when applicable). The FAT report shall include actual inspection and test results to include measurements, recorded test data, and certifications (if applicable) keyed to each drawing, specification, and QAP requirement and identified by each individual QAP characteristic and drawing/specification characteristic."

240 calendar days from date of award
300 calendar days from date of award at a rate of 138 per month
210 calendar days from date of award at a rate of 138 per month
0051
4240-01-529-8330
The contractor shall conduct a First Article on one hundred (100) RH, Small, Chemical Biological Protective Hood, part number 5-1-4342-30. The First Article consists of two parts:

For part one, the contractor shall conduct testing and inspection requirements in accordance with (IAW) paragraph 4.3 of PRF EA-H-2247A W/Amendment 4 and drawing 5-1-4342.

For part two, the contractor shall conduct a First Article test on the packaging IAW note (J2) of SPI P5-1-4342-30. The First Article sample shall consist of three (3) unit pack containers and their contents.

The contractor is responsible for all inspections and testing regardless of who conducts the actual testing. Government testing need not be repeated by the contractor. The contractor shall include all government test data in with the overall FATR. The sample items shall be subjected to any or all of the examinations and tests specified on the applicable drawings, standards, and SPI as specified. The FAT report shall document the results of all inspections and tests (including suppliers and vendors inspection records and certifications, when applicable). The FAT report shall include actual inspection and test results to include measurements, recorded test data, and certifications (if applicable) keyed to each drawing, specification, and QAP requirement and identified by each individual QAP characteristic and drawing/specification characteristic.

240 calendar days from date of award
270 calendar days from date of award at a rate of 201 per month
210 calendar days from date of award at a rate of 201 per month
0051
4240-01-529-8331
The First Article sample shall consist of drawing (5-1-4342), 100 hoods of any type and size manufactured using the same methods, and materials, equipment, and processes as will be used during regular production. The first article sample items shall be subjected to the first article inspection procedures specified in TABLE II. Unless otherwise specified a sample unit shall be a hood.

PACHAGING: The First Article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags IAW SPI P5-1-4342 and Compliance IAW Table GI of MIL-STD-2073-1. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items as specified. Packaging inspections shall be part of the FAT and be included as part of the FAT Report submittal to the Government (see paragraph 2.d) of SPI P5-1-4342.

240 calendar days from date of award
300 calendar days from date of award at a rate of 18 per month
210 calendar days from date of award at a rate of 18 per month
0051
4240-01-529-8340
The First Article sample shall consist of drawing (5-1-4342), 100 hoods of any type and size manufactured using the same methods, and materials, equipment, and processes as will be used during regular production. The first article sample items shall be subjected to the first article inspection procedures specified in TABLE II. Unless otherwise specified a sample unit shall be a hood. See page five for packaging. The First Article packaging sample shall consist of not less than three unit pack containers and their contents, and when heat seal seam testing is required, three empty barrier bags IAW SPI P5-1-4342 and Compliance IAW Table GI of MIL-STD-2073-1. Also, if applicable, packaged samples shall be taken from the quantity of first article sample items as specified. Packaging inspections shall be part of the FAT and be included as part of the FAT Report submittal to the Government (see paragraph 2.d) of SPI P5-1-4342.
180 calendar days from date of award
210 calendar days from date of award at a rate of 100 per month
150 calendar days from date of award at a rate of 100 per month
0051
4240-01-529-8345
The contractor shall conduct a First Article on one hundred (100) LH, Medium, Chemical Biological Protective Hood's part number 5-1-4342-60. The First Article consists of two parts:

For part one, the contractor shall conduct testing and inspection requirements in accordance with (IAW) paragraph 4.3 of PRF EA-H-2247A W/Amendment 4 and drawing 5-1-4342.

For part two, the contractor shall conduct a First Article test on the packaging IAW note (J2) of SPI P5-1-4342-60. The First Article sample shall consist of three (3) unit pack containers and their contents. The contractor is responsible for all inspections and testing regardless of who conducts the actual testing. Government testing need not be repeated by the contractor. The contractor shall include all government test data in with the overall FATR. The sample items shall be subjected to any or all of the examinations and tests specified on the applicable drawings, standards, and SPI as specified. The FAT report shall document the results of all inspections and tests (including suppliers and vendors inspection records and certifications, when applicable). The FAT report shall include actual inspection and test results to include measurements, recorded test data, and certifications (if applicable) keyed to each drawing, specification, and QAP requirement and identified by each individual QAP characteristic and drawing/specification characteristic.

150 calendar days from date of award
180 calendar days from date of award at a rate of 123 per month
120 calendar days from date of award at a rate of 123 per month
0051
4240-01-529-8353
The FAT shall consist of 25 drink tubes external (DWG 72006/8) and be inspected to QAP 72006/6 and associated drawings. A packaging FAT shall conducted on 4 packaged samples selected from the FAT samples above for testing/inspection in accordance with SPI P72006/8. Separate Certificates of Conformance (CoC) shall be submitted for materials and included in the First Article Test Report. The CoC's shall be on company letterhead, dated, signed, and identify the item requirements. As determined by the Government, the sample shall be subject to any or all the examinations and tests in the specifications and applicable drawings. The FAT Report shall be reviewed by the DCMA QAR before submission to the Contracting Officer.
120 calendar days from date of award
150 calendar days from date of award at a rate of 1,500 per month
90 calendar days from date of award at a rate of 1,500 per month
0051
4240-01-529-8365
The FAT shall consist of 25 internal drink tubes (DWG 72006/6) and be inspected to QAP 72006/6 and associated drawings.

A packaging FAT shall conducted on 4 packaged samples selected from the FAT samples above for testing/inspection in accordance with SPI P72006/6. Separate Certificates of Conformance (CoC) shall be submitted for materials and included in the First Article Test Report. The CoC's shall be on company letterhead, dated, signed, and identify the item requirements. As determined by the Government, the sample shall be subject to any or all the examinations and tests in the specifications and applicable drawings. The FAT Report shall be reviewed by the DCMA QAR before submission to the Contracting Officer.

120 calendar days from date of award
150 calendar days from date of award at a rate of 1,500 per month
90 calendar days from date of award at a rate of 1,500 per month
0051
4240-01-529-9194
The First Article sample shall consist of 25 air deflectors (Part Number 72003/3). The First Article sample shall be submitted for inspection and approval in accordance with the terms of the contract. Certification shall be required for each characteristic specified below and shall include actual examination and test results when required Part III & IV of QAP 72003/3. The sample items shall be subjected to all of the examinations and tests specified in this QAP and be inspected for compliance with all of the requirements of the applicable drawings. Pack, Package, Packaging; in accordance with the provisions of Packaging Requirements SPI72003/3, NSN 4240-01-529-9194.
120 calendar days from date of award
150 calendar days from date of award at a rate of 1,500 per month
90 calendar days from date of award at a rate of 1,500 per month
0051
4240-01-529-9209

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