Attachment 0002 - QP 11-1-2780-8.pdf
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- Attached to
- SOLICITATION W912CH-24-R-0014: Type V Airdrop Main Panel Assembly (NSN: 1670-01-304-3006)
- Solicitation number
- W912CH-24-R-0014
About this file
This document outlines the inspection requirements for the Panel, Main Component Assembly P/N 11-1-2780-8, which is the subject of a federal contract opportunity. The key details include:
The document specifies the first article inspection, material and component requirements, construction standards, in-process inspections, heat treatment inspections, end item visual inspections, panel dimensional inspections, function/fit checks, and preservation/packaging/crating requirements for the assembly. The related federal contract opportunity is Solicitation W912CH-24-R-0014 for the Type V Airdrop Main Panel Assembly (NSN: 1670-01-304-3006). This is a 5-year Indefinite Delivery Indefinite Quantity (IDIQ) Firm-Fixed-Price contract. The solicitation has a specific due date of 4:30PM EST on Tuesday, June 18, 2024. Offerors must be registered in the System for Award Management (SAM) to be considered for award.
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Text version
PANEL, MAIN COMPONENT ASSEMBLY
P/N 11-1-2780-8
INSPECTION REQUIREMENTS
020601 1
1. First Article Inspection: Two samples of the Panel Assembly Type V Main, P/N 11-1-2781-2, shall be subjected to a first article inspection.
a. The Main Panel First Article Inspection shall be performed on one completely assembled panel and the sub-assembly components of a second panel before assembly.
b. Ensure that all fastener and material certificates of compliance are available for review.
c. Ensure that commercially available vendor item screws and bolts are identified with the manufacturers symbol and grade.
2. Materials and Components: Materials and components shall be as specified on drawing 11-1-2780 and all subordinate drawings and parts lists analogous to the Panel Assembly, Type V, P/N 11-1-2781-2. Certification of material source and material compliance is mandatory.
3. Construction: Assemblies and components shall be constructed in accordance with the requirements of drawing 11-1-2780 and subordinate drawings and parts lists. Ensure that rivet manufacturers suggested compatible tooling is used to install rivets.
4. In-process Inspection: Inspection of subassemblies shall be made to verify conformance to construction details that cannot be examined in the finished product.
5. Heat Treatment Inspection: Heat treated steel parts, shall be inspected for compliance with heat treat requirements specified on the applicable drawings. One part per lot shall be tested for hardness per applicable ASTM A 370 procedures. Any defect shall be cause for rejection of the lot. Note: Lots shall be all parts of the same design, fabricated from the same alloy, heat treated to the same property requirements in the same furnace(s) at the same time, and presented for processor's inspection at the same time.
6. End Item Visual Inspection: The end item, defined as a completely fabricated panel, shall be examined for the following defects. Any panel displaying the following characteristics shall be tagged as defective. The sample unit shall be one panel. The lot size shall be expressed in units of twenty-four panels. The finding of any defect shall be cause for inspection of the lot.
020601 2
a. Any component part missing, cracked, fractured, mis-aligned, or malformed.
b. Any component part not assembled as specified.
c. Any sharp edges, burrs, or metal slivers.
d. Any machine screw, washer, square nut, bushing, or rivet missing/loose or wrong type.
e. More than one rivet per panel not properly set. (i.e., heads cracked, cocked, ringed or not flush)
f. Marking missing, incomplete, not legible, or otherwise not as specified on the applicable drawings or in the contract.
7. Panel Dimensional Inspection: Panels, defined as completely fabricated units, shall be inspected for conformance to the following Critical Dimensions:
a. Overall assembled dimension 100.86 - 100.78 inches as specified on drawing 11-1-2781-2 sheet 1, section B5
b. Machined dimension 24.000 (plus .000 minus .005) inches as specified on 11-1-2782 sheet 2, section C7 and Note 15.
c. Machined dimension .375 (plus .000 minus .005) inches as specified on drawing 11-1-2782 sheet 2, section B6.
d. Machined dimension .380 (plus .003 minus .000) inches as specified on drawing 11-1-2782 sheet 2, section E7.
e. Dimensions not within the specified tolerance shall be classified as a defect. The sample unit shall be one panel. The lot size shall twenty-five panels. Any panel displaying non-conformities shall be tagged as defective. The finding of any defect shall be cause for inspection of the lot.
8. Function, Fit Check: A 100% form and fit check shall be performed on each panel assembly. The check shall sequentially fit the tongue edge of each panel into the grooved edge of the preceding panel in accordance with drawing 11-1-2781-2, Note 14.
020601 3
9. Preservation, Packaging, and Crating:
a. Packaging shall be in accordance with the Preservation and Packaging Instructions, Type V Panel Hardware Kit, P/N 11-1-4200-1, sheets 1 & 2.
b. The hardware box, packed with the identified hardware quantities packaged separately, and sealed in marked plastic bags of approximately 4 mil thickness, shall be attached to one end (the same end) of each panel assembly in accordance with P/N 11-1- 4200-1, sheet 1.
c. Crate fabrication shall allow for the secure transport, and storage of (Four) Panel, Main Component Assemblies, P/N 11-1-2780-8. The panels shall be spaced and alternately stacked TOP to TOP with the Hardware Box fastened and facing in one direction in accordance with the Preservation and Packaging Instructions, Type V Panel Hardware Kit, P/N 11-1-4200-1, sheet 2.
9. Preservation, Packaging, and Crating:
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