ATT_H_SAMPLE FORKLIFT MAINTENANCE SCHEDULE CHECK LIST~1.docx

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Attached to
Forklift Maintenance and Repair
Solicitation number
S-10700-00008866
Issued by
Marion County, Oregon

About this file

This document is an Exhibit H Sample Forklift Maintenance Schedule Checklist for a state and local contract opportunity in Oregon. The contract is for Forklift Maintenance Services issued by the Oregon Department of Administrative Services, Procurement Services on behalf of the Oregon Department of Administrative Services, Enterprise Asset Management. The checklist outlines the various maintenance operations required for standard preventative maintenance (250 hours), service (1000 hours), and service (2000 hours) for both gas/LP and electric forklifts. The checklist covers items such as inspecting engine operation, brake system, electrical system, hydraulic system, and other forklift components.

The state and local contract opportunity for Forklift Maintenance Services provides additional details on the scope of work. It is an RFP issued by the Oregon Department of Administrative Services, Procurement Services on behalf of the Department of Administrative Services, Enterprise Asset Management. The contract term and renewal options are not specified in the provided information.

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EXHIBIT H

SAMPLE FORKLIFT MANTENANCE SCHEDULE CHECK LIST

- B - Standard PM (250 hours) - C - Service (1000 hours) ALL LIFTS- D - Service (2000 hours)

Gas/LP

Elect.

MAINTENANCE OPERATIONS

O.K. or Completed
Added, Adjusted or cleaned
Recommend additional work

1. Blow off truck with air

2. Check start operation (switch and starter)

3. Test drive (mast, brakes, engine, axle)

4. Check engine operation

5. Check Exhaust for noise/visual

6. Check warning light & hour meter oper.

7. Check lights and horn operation

8. Check seat and seatbelt condition

9. Compression test (if needed)

10. Check battery fluid level

11. Inspect battery & clean (if needed)

12. Replace engine oil & filter

13. Replace distributor cap & rotor

14. Replace spark plugs & check wires

15. Replace PCV valve

16. Check for engine oil leaks

17. Service air cleaner

18. Check accelerator linkage

19. Check fanbelt & fanblade

20. Drain LPG regulator

21. Check fuel system for leaks

22. Check radiator, cap & hoses

23. Replace thermostat & gasket

24. Check coolant level & protection

25. Replace coolant

26. Check waterpump

27. Check steering gearbox for leaks

28. Check power steering/operation

29. Check steering linkage

30. Check steer axle & cylinder

31. Check brake operation

32. Check brake pedal & freeplay

33. Check parking brake lever operation

34. Check park brake linkage & cables

35. Remove drive wheels & inspect shoes/wheel cylinders/linkage clean & sand

36. Check brake lines

37. Check brake master cly. & fluid level

38. Check tire air pressure & condition

39. Check hub nut/lug nuts/studs/wheel condition

40. Check wheel bearings front & rear clean, repack new seals

41. Replace trans. oil & filter

42. Check trans for noise, fluid level & condition

43. Check inching pedal adjustment with pressure gauge

44. Replace diff. fluid

45. Check diff for noise, fluid level & condition

46. Check wiring harness (visual)

47. Lubricate complete

48. Check elect. control panel/contact tips

49. Check limit switches

50. Check brushes (all motors)

51. Check hydraulic oil level & condition

52. Replace hydraulic filter/oil 2k

53. Clean hydraulic tank breather

54. Check mast rollers/mast rail fit/carriage rollers & fit

55. Check carriage & attachment operation and slides

56. Check for hydraulic leak on mast/cyl.

57. Check mast operation

58. Check SAS function tilt button/mast function/steer axle lock cylinder & light (if apply)

59. Check hydraulic control valve condition

60. Check hydraulic piping

61. Check forks, lift chains & LBR

62. Steam clean & wipe down thoroughly!!!

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