AL-1752-7143B.pdf

PDF 2 MB Posted May 21, 2026

Attached to: Storage Ring (SR) Direct Current Transducers (DCCT) Modules
Solicitation number: MG-05212026
Issued by: Department of Energy

About this file

Written by GovTribe AI · May 21, 2026

This is a Procurement Control Drawing for a DCCT (DC Current Transformer) Module Enclosure (part number 40-19062AM-dcct) prepared by Brookhaven National Laboratory. The document is revision B, officially released May 11, 2026, and contains detailed engineering specifications and assembly instructions across 10 sheets.

The enclosure assembly consists of an aluminum chassis with a yellow/green anodized top cover and blue powder-coated bottom, designed to house instrumentation components. Key components include aluminum support brackets, Ultem PEI head support structures, PTFE plastic tubing, and various fasteners sourced from McMaster-Carr and PennEngineering. The primary vendor is Pi Metal Product Inc. (contact: Jin Wu, jin@pi-metals.com, 201-955-0800), located at 1717 Pennsylvania Ave, Linden, NJ 07036. The assembly incorporates dimensional tolerances (±0.005" to ±0.060"), third-angle projection standards per ASME Y14.5-1994, and edge break specifications of 0.005" to 0.030". The material mass is listed as 125 units. The document includes detailed 2D technical drawings with measurements, 3D isometric views, and a comprehensive parts list specifying quantities, part numbers, materials, and vendors for all 41 items required for assembly, including self-clinching nuts, socket head cap screws, washers, and custom-machined support components. This information is controlled under U.S. Department of Commerce Export Administration Regulations as EAR99 Technology.

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MODULE ENCLOSURE

LT-EL-PI-CHAS-0020 B

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF1 10

DRAWN BY

CHECKED BY

VACUUM

APPROVAL

ENGINEER

APPROVAL

SUPERVISOR

APPROVAL

orban

WBS#

UNLESS OTHERWISE SPECIFIED

ALL DIMENSIONS ARE IN INCHES

DIMENSIONS IN BRACKETS [xx.xx] (WHERE PRESENT)

ARE MILLIMETERS AND ARE FOR REFERENCE ONLY

INTERPRET DRAWING AS PER ASME Y14.5-1994 OR Y32.2-1975

DIMENSIONAL TOLERANCES

X. 0.060 .X 0.030

.XX 0.015

.XXX 0.005

ANGULAR TOLERANCE

1.0

FINISH

THIRD ANGLE

PROJECTION

BREAK EDGES & SHARP CORNERS 0.005 MIN. TO 0.030 MAX

6/30/2023

BROOKHAVEN NATIONAL LABORATORY

BROOKHAVEN SCIENCE ASSOCIATES

UPTON, NEW YORK 11973

M e ch -E ng \L

T \E

L\ P

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H A

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Exploring Life's Mysteries, Protecting its Future

SCALE:

SEE DWG VIEW

MATERIAL MASS

N/A

PROJECT: ESH&Q

RISK LEVEL

ES&H APPROVAL

NEXT ASSY: Q.A. APPROVAL

PURCHASED ITEM

DCCT MODULE

John Bohenek 2/14/2024

N/A N/A

David Bergman 2/28/2024

Derek Pulis 2/28/2024

Bob Lee

2/29/2024Judith Harris

2/29/2024

A-2

40-19062AM-dcct

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

REVISION HISTORY

REV DESCRIPTION DATE DESIGNER CHECKED BY ENGINEER

1 PRELIMINARY RELEASE 6/30/2023 orban JB DB

A INITIAL RELEASE 8/5/2023 orban JB DB

RELEASED AT A REV B. REVISED ITEM 1

(ADJUSTED DB CONN LOCATION), ITEM 12 (INCREASTED ID

HOLE), AND ITEM 13 (INCREASTED ID HOLE)

2/5/2024 orban JB DB

NOTES:

1-SUGGESTED SOURCE OF SUPPLY

Pi Metal Product Inc.

1717 Pennsylvania Ave Linden, NJ 07036 201-955-0800

Jin Wu jin@pi-metals.com

P/N 40-19062AM-dcct

PROCUREMENT CONTROL DRAWING

O ffi ci al ly R el ea se d

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Downloaded by: Martha Gamarano Grausz at May 19, 2026 09:59:00

Supplied by Pi-MetalMcMaster Carr Washer, #8, Lock, 0.174" ID x 0.293" OD x 0.040" thk, 18-8 Stainless Steel92146A545 (or equivalent)441

Supplied by Pi-MetalMcMaster-Carr Washer, #8, Flat, 0.172" ID x 0.375" OD x 0.025"-0.040" thk, 18-8 Stainless Steel92141A009 (or equivalent)440

Supplied by Pi-MetalMcMaster-Carr Screw, #8-32 x 1/2" lg, Button Head, Torx, Tamper-Resistant, 18-8 Stainless Steel 91900A194 (or equivalent)436

Supplied by Pi-MetalMcMaster-Carr Screw, #4-40 x 1/2" lg, Socket Head Cap, Hex, Aluminum98511A241 (or equivalent)635

Supplied by Pi-MetalMcMaster-Carr Screw, #4-40 x 3/8" lg, Socket Head Cap, Hex, Aluminum98511A231 (or equivalent)434

Supplied by Pi-MetalMcMaster-Carr Screw, #4-40 x 1/4" lg, Socket Head Cap, Low Profile, Hex, 18-8 Stainless Steel 93615A110 (or equivalent)433

Supplied by Pi-MetalMcMaster-Carr Screw, #4-40 x 1/4" lg, Pan Head, Phillips, 18-8 Stainless Steel 91772A106 (or equivalent)132

Supplied by Pi-MetalMcMaster-Carr Screw, #4-40 x 1/4" lg, Flat Head Undercut 82 Deg, Phillips, 18-8 Stainless Steel 91099A155 (or equivalent)531

Supplied by Pi-MetalMcMaster-Carr Screw, #4-40 x 3/16" lg, Socket Head Cap, Hex, Aluminum98511A201 (or equivalent)230

Pi-MetalTube PTFEModule, Enclosure, Tubep/o_40-19062AM-dcct_tube214

Pi-MetalUltem PEIModule, Enclosure, Head Support Backp/o_40-19062AM-dcct_head-support-back213

Pi-MetalUltem PEIModule, Enclosure, Head Support Frontp/o_40-19062AM-dcct_head-support-front212

Pi-MetalAluminumModule, Enclosure, BD Support Inner Backp/o_40-19062AM-dcct_bd-support-inner-back111

Pi-MetalAluminumModule, Enclosure, BD Support Inner Frontp/o_40-19062AM-dcct_bd-support-inner-front110

Pi-MetalAluminumModule, Enclosure, Head Support Right Shortp/o_40-19062AM-dcct_head-support-right-short19

Pi-MetalAluminumModule, Enclosure, Head Support Left Shortp/o_40-19062AM-dcct_head-support-left-short18

Pi-MetalAluminumModule, Enclosure, Head Support Right Longp/o_40-19062AM-dcct_head-support-right-long17

Pi-MetalAluminumModule, Enclosure, Head Support Left Longp/o_40-19062AM-dcct_head-support-left-long16

Pi-MetalAluminumModule, Enclosure, BD Support Platep/o_40-19062AM-dcct_bd-support-plate25

Pi-MetalAluminumModule, Enclosure, BD Support Inner Rightp/o_40-19062AM-dcct_bd-support-right14

Pi-MetalAluminumModule, Enclosure, BD Support leftp/o_40-19062AM-dcct_bd-support-left13

Pi-MetalAluminumModule, Enclosure, Topp/o_40-19062AM-dcct_top12

Pi-MetalAluminumModule, Enclosure, Bottomp/o_40-19062AM-dcct_bottom11

PARTS LIST

NOTESVENDORMATERIALDESCRIPTIONPART NUMBERQTYITEM

LT-EL-PI-CHAS-0020 B

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF2 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

T-E L-P

I-C

S-0

0.id w

ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

ci al ly R el ea se d

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40-19062AM-dcct_top

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF3 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

T-E L-P

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ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

PennEngineering®Stainless SteelPEM Self-Clinching Nuts S,SS,CLS,CLSS - InchCLS-440-232

Pi-MetalAluminumModule, Enclosure, Topp/o_40-19062AM-dcct_top-0111

PARTS LIST

NOTESVENDORMATERIALDESCRIPTIONPART NUMBERQTYITEM

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

6.06

4.26

2.55 ci al ly R el ea se d

To th e

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C en te r

Re le as ed

: M ay

1t h, D C

C A ut h

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40-19062AM-dcct_bottom

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF4 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

T-E L-P

I-C

S-0

0.id w

ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

PennEngineering®Steel, CarbonPEM Brand Access Hardware PF30,PF31,PF32 - InchPF32-632-30 CN23

PennEngineering®Stainless SteelPEM Self-Clinching Nuts S,SS,CLS,CLSS - InchCLS-440-232

Pi-MetalGenericModule, Enclosure, Bottomp/o_40-19062AM-dcct_bottom-0111

PARTS LIST

NOTESVENDORMATERIALDESCRIPTIONPART NUMBERQTYITEM

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

0.83

6.00

2.50

3.13

4.20

2X SILKSCREEN USING INDELIBLE

BLACK INK 0.16" HIGH ARIAL CHARACTERS

INSTALL FROM FARSIDE

0.152X ci al ly R el ea se d

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40-19062AM-dcct_head-support-back

40-19062AM-dcct_head-support-front

LT-EL-PI-CHAS-0020 B

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF5 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

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I-C

S-0

0.id w

ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

2X 4-40 UNC - 3B THRU

4X 4-40 UNC - 3B THRU

MATERIAL: MAKE FROM McMASTER-CARR P/N 8686K77 OR EQUIVALENT, (ULTEM PEI, ASTM D7293, ROD STOCK, 1.25" DIA) ci al ly R el ea se d

To th e

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40-19062AM-dcct_bd-support-left

40-19062AM-dcct_bd-support-right

LT-EL-PI-CHAS-0020 B

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF6 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

T-E L-P

I-C

S-0

0.id w

ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

1.20

0.25

1.20

0.25

2X 8-32 UNC - 2B 0.38

4-40 UNC - 2B 0.25

4-40 UNC - 2B THRU

4-40 UNC - 2B 0.25

4-40 UNC - 2B THRU

2X 8-32 UNC - 2B 0.38

ci al ly R el ea se d

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40-19062AM-dcct_head-support-left-long

40-19062AM-dcct_head-support-right-long

LT-EL-PI-CHAS-0020 B

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF7 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

T-E L-P

I-C

S-0

0.id w

ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

2.06 0.50

0.66

2.06

0.66

0.50

0.116 THRU

4-40 UNC - 2B 0.25

4-40 UNC - 2B THRU

4-40 UNC - 2B 0.25

0.116 THRU

ci al ly R el ea se d

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40-19062AM-dcct_head-support-left-short

40-19062AM-dcct_head-support-right-short

LT-EL-PI-CHAS-0020 B

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF8 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

T-E L-P

I-C

S-0

0.id w

ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

0.66

0.59

0.50

0.59

0.66

0.116 THRU

4-40 UNC - 2B 0.25

0.116 THRU

ci al ly R el ea se d

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40-19062AM-dcct_bd-support-plate

40-19062AM-dcct_bd-support-inner-back

40-19062AM-dcct_bd-support-inner-front

LT-EL-PI-CHAS-0020 B

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF9 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

T-E L-P

I-C

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ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

2.86 0.25

0.50 0.25

0.50

0.25 0.47

0.06

2X 0.116 THRU

2X 0.129 THRU

2X 4-40 UNC - 2B THRU

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40-19062AM-dcct_tube

SHEET SIZE DRAWING/PART NUMBER REVISION

SHEET OF10 10

E:\ Me ch- En g\L T\E

L\P I\C

S\L

T-E L-P

I-C

S-0

0.id w

ESH&Q

RISK LEVEL A-2 THIRD ANGLE

PROJECTION

CHASSIS ENCLOSURE

A B

This information is controlled by the U.S. Department of Commerce Export Administration Regulations 15 CFR Parts 730-774 as EAR99 Technology.

MATERIAL: MAKE FROM McMASTER-CARR P/N 8547K61 OR EQUIVALENT, (PTFE PLASTIC, ASTM D1710, FDA COMPLIANT 21 CFR 177.1550, UL 94 V-0, USP CLASS VI, TUBU STOCK, 5/8" OD x 1/2" ID)

0.63

6.25

0.50 ci al ly R el ea se d

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File details come from the government source that posted it. Updated May 21, 2026.