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SPECIFICATION
FOR CONSTRUCTION CONTRACT
CBE PROJECT NO: 10-014
Walker District Administrative Complex
Chippewa National Forest
Volume 2: DIV 21 - 33
April 27, 2012
100% CONSTRUCTION DOCUMENTS
TABLE OF CONTENTS 21 01 10 - 1
SECTION 21 01 10
TABLE OF CONTENTS
VOLUME 2 of 2
2.15 Division 21 -- Fire Suppression
A. 21 05 00 - Basic Fire Suppression Requirements
B. 21 05 53 - Fire Suppression Identification
C. 21 13 00 - Fire Protection Systems
2.16 Division 22 -- Plumbing
A. 22 05 00 - Basic Plumbing Requirements
B. 22 05 13 - Motors
C. 22 05 48 - Vibration Isolation
D. 22 05 53 - Plumbing Identification
E. 22 07 16 - Plumbing Equipment Insulation
F. 22 07 19 - Plumbing Piping Insulation
G. 22 08 00 - Commissioning of Plumbing
H. 22 09 00 - Instrumentation
I. 22 10 00 - Plumbing Piping
J. 22 10 30 - Plumbing Specialties
K. 22 30 00 - Plumbing Equipment
L. 22 40 00 - Plumbing Fixtures
2.17 Division 23 -- Heating, Ventilating, and Air-Conditioning (HVAC)
A. 23 05 00 - Basic HVAC Requirements
B. 23 05 13 - Motors
C. 23 05 48 - Vibration Isolation
D. 23 05 53 - HVAC Identification
E. 23 05 93 - Testing, Adjusting and Balancing
F. 23 07 13 - Ductwork Insulation
G. 23 07 16 - HVAC Equipment Insulation
H. 23 07 19 - HVAC Piping Insulation
I. 23 08 00 - Commissioning of HVAC
J. 23 09 00 - Controls
K. 23 09 13 - Instrumentation
L. 23 21 00 - Hydronic Piping
M. 23 21 23 - HVAC Pumps
N. 23 23 00 - Refrigeration Piping and Specialties
TABLE OF CONTENTS 21 01 10 - 2
O. 23 25 00 - Chemical (Water) Treatment
P. 23 31 00 - Ductwork
Q. 23 33 00 - Ductwork Accessories
R. 23 34 13 - Axial Fans
S. 23 34 16 - Centrifugal Fans
T. 23 34 23 – Power Ventilators
U. 23 36 00 - Air Terminal Units
V. 23 37 00 - Air Inlets and Outlets
W. 23 40 00 - Air Cleaning
X. 23 51 00 - Breechings, Chimneys and Stacks
Y. 23 52 16 - Condensing Boilers
Z. 23 52 52 - Biomass Boilers
AA. 23 54 00 - Force Air Furnaces
AB. 23 62 13 - Air Cooled Condensing Units
AC. 23 72 00 - Packaged Energy Recovery Units
AD. 23 73 13 - Indoor Modular Air Handling Units
AE. 23 74 23.13 - Gas Fired Make-up Air Units
AF. 23 82 00 - Terminal Heat Transfer Units
AF. 23 82 16 - Air Coils
2.18 Division 26 -- Electrical
A. 26 05 00 - Basic Electrical Requirements
B. 26 05 05 - Electrical Demolition for Remodeling
C. 26 05 13 - Wire and Cable
D. 26 05 26 - Grounding and Bonding
E. 26 05 31 - Boxes
F. 26 05 33 - Conduit
G. 26 05 53 - Electrical Identification
H. 26 08 00 - Commissioning of Electrical Systems
I. 26 09 33 - Lighting Control Systems
J. 26 24 16 - Panelboards
K. 26 27 13 - Electricity Metering
L. 26 27 16 - Cabinet & Enclosures
M. 26 27 26 - Wiring Devices
N. 26 28 13 - Fuses
O. 26 28 16 - Disconnect Switches
TABLE OF CONTENTS 21 01 10 - 3
P. 26 28 21 - Contactors
Q. 26 29 23 - Variable Frequency Drives
R. 26 43 00 - Surge Protection Devices
S. 26 51 00 - Lighting
2.19 Division 27 -- Communications
A. 27 05 00 - Basic Communications Systems Requirements
B. 27 05 05 - Technology Demolition for Remodeling
C. 27 05 26 - Communications Grounding
D. 27 05 28 - Interior Communication Pathways
E. 27 05 43 - Exterior Communication Pathways
F. 27 05 53 - Identification and Administration
G. 27 11 00 - Communication Equipment Rooms
H. 27 13 00 - Backbone Cabling Requirements
I. 27 13 43.53 - Television Distribution System
J. 27 15 00 - Horizontal Cabling Requirements
K. 27 17 10 - Testing
L. 27 17 20 - Support and Warranty
M. 27 51 13 - Overhead Paging System
2.20 Division 28 -- Electronic Safety and Security
A. 28 05 00 - Basic Safety and Security Systems Requirements
B. 28 13 00 - Electronic Access Control
C. 28 31 00 - Fire Alarm and Detection Systems
2.21 Division 31 -- Earthwork
A. 31 10 00 - Site Clearing
B. 31 22 00 - Grading
C. 31 23 16 - Excavation
D. 31 23 16.13 - Trenching
E. 31 23 23 - Fill
F. 31 37 00 - Riprap
2.22 Division 32 -- Exterior Improvements
A. 32 01 90 - Operation and Maintenance of Planting
B. 32 11 23 - Aggregate Base Courses
C. 32 12 16 - Asphalt Paving
D. 32 14 40 - Flagstone Paving
E. 32 32 23 - Segmental Retaining Walls
TABLE OF CONTENTS 21 01 10 - 4
F. 32 92 19 - Seeding
G. 32 93 00 - Plantings
2.23 Division 33 -- Utilities
A. 33 05 13 - Manholes and Structures
B. 33 31 11 - Site Sanitary Utility Sewerage Piping
C. 33 41 11 - Site Storm Utility Drainage Piping
D. 33 41 12 - Storm Water Bio-Filter
E. 33 42 13 - Pipe Culverts
F. 33 46 00 - Subdrainage
G. 33 71 15 - Electric Vehicle Charging Station
END OF TABLE OF CONTENTS
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 1
SECTION 21 05 00
BASIC FIRE SUPPRESSION REQUIREMENTS
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Requirements applicable to all Division 21 Sections. Also refer to Division 1 - General Requirements.
B. All materials and installation methods shall conform to the applicable standards, guidelines and codes referenced in the specification section.
1.2 REFERENCES
A. U.S. Green Building Council LEED 2009 Reference Guide for Green Building Design and Construction, First Edition including addenda. www.usgbc.org
1.3 SCOPE OF WORK
A. This Specification and the associated drawings govern the furnishing, installing, testing and placing into satisfactory operation the Mechanical Systems.
B. Each Contractor shall provide all new materials indicated on the drawings and/or in these specifications and all items required to make his portion of the Mechanical Work a finished and working system.
C. All work will be awarded under a single General Contract. The division of work listed below is for the Contractor's convenience and lists normal breakdown of the work.
D. Scope of Work:
1. Fire Protection Work shall include, but is not necessarily limited to:
a. Furnish and install a new fire protection service to the building including backflow preventer as required by Code.
b. Furnish and install a complete dry pipe sprinkler system for areas noted on the drawings.
c. Furnish and install all items listed on the Fire Protection Material List.
d. Furnish all hydraulic calculations and working sprinkler drawings.
e. Contractor shall review and coordinate with the Air Conditioning and Ventilating Contractor’s detailed ductwork drawings. If any field coordination conflicts are found, this Contractor shall coordinate with other Contractors to determine a viable layout.
1.4 RELATED SECTIONS
A. Section 01 30 00 – Administrative Requirements
B. Section 01 35 14.01 – LEED Credit Summary
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 2
C. Section 01 35 15 – LEED Certification Process
D. Section 01 35 16 – LEED Submittal Forms
E. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions
F. Section 01 91 13 – Commissioning Process
1.5 WORK SEQUENCE
A. All work that will produce excessive noise or interference with normal building operations, as determined by the CO, shall be scheduled with the CO. It may be necessary to schedule such work during unoccupied hours. The CO reserves the right to determine when restricted construction hours will be required.
B. Itemize all work and list associated hours and pay scale for each item.
1.6 DIVISION OF WORK BETWEEN MECHANICAL, ELECTRICAL & CONTROL CONTRACTORS
A. Definitions:
1. "Mechanical Contractors" refers to the following:
a. Plumbing Contractor.
b. Heating Contractor.
c. Air Conditioning and Ventilating Contractor.
d. Temperature Control Contractor.
e. Fire Protection Contractor.
f. Testing, Adjusting, and Balancing Contractor.
2. Motor Control Wiring: The wiring associated with the remote operation of the magnetic coils of magnetic motor starters or relays, or the wiring that permits direct cycling of motors by means of devices in series with the motor power wiring. In the latter case the devices are usually single phase and are usually connected to the motor power wiring through a manual motor starter having "Manual-Off-Auto" provisions.
3. Control devices such as start-stop push buttons, thermostats, pressure switches, flow switches, relays, etc., generally represent the types of equipment associated with motor control wiring.
4. Motor control wiring is single phase and usually 120 volts. In some instances, the voltage will be the same as the motor power wiring. Generally, where the motor power wiring exceeds 120 volts, a control transformer is used to give a control voltage of 120 volts.
5. Temperature Control Wiring: The wiring associated with the operation of a motorized damper, solenoid valve or motorized valve, etc., either modulating or two-position, as opposed to wiring which directly powers or controls a motor used to drive equipment such as fans, pumps, etc.
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 3
6. This wiring will be from a 120 volt source and may continue as 120 volt, or be reduced in voltage (24 volt) in which case a control transformer shall be furnished as part of the temperature control wiring.
7. Control Motor: An electric device used to operate dampers, valves, etc. It may be two-position or modulating. Conventional characteristics of such a motor are 24 volts, 60 cycles, 1 phase, although other voltages may be encountered.
B. General:
1. The purpose of these Specifications is to outline the Electrical and Mechanical Contractor's responsibilities related to electrical work required for items such as temperature controls, mechanical equipment, fans, chillers, compressors and the like. The exact wiring requirements for much of the equipment cannot be determined until the systems have been selected and submittals reviewed.
Therefore, the electrical drawings show only known wiring related to such items.
All wiring not shown on the electrical drawings, but required for mechanical systems, is the responsibility of the Mechanical Contractor.
2. Where the drawings require the Electrical Contractor to wire between equipment furnished by the Mechanical Contractor, such wiring shall terminate at terminals provided in the equipment. The Mechanical Contractor shall provide complete wiring diagrams and supervision to the Electrical Contractor and designate the terminal numbers for correct wiring.
3. All electrical work shall conform to the National Electrical Code. All provisions of the Electrical Specifications concerning wiring, protection, etc., apply to wiring provided by the Mechanical Contractor unless noted otherwise.
C. Mechanical Contractor's Responsibility:
1. Assumes all responsibility for the Temperature Control wiring, when the Temperature Control Contractor is a Subcontractor to the Mechanical Contractor.
2. Shall verify all existing equipment sizes and capacities where units are to be modified, moved or replaced. Contractor shall notify CO of any discrepancies prior to ordering new units or replacement parts, including replacements of equipment motors.
3. Temperature Control Subcontractor's Responsibility:
a. Wiring of all devices needed to make the Temperature Control System functional.
b. Verifying any control wiring on the electrical drawings as being by the Electrical Contractor. All wiring required for the Control System, but not shown on the electrical drawings, is the responsibility of the Temperature Control Subcontractor.
c. Coordinating equipment locations (such as P.E.'s, E.P.'s, relays, transformers, etc.) with the Electrical Contractor, where wiring of the equipment is by the Electrical Contractor.
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 4
D. Electrical Contractor's Responsibility:
1. Provides all combination starters, manual starters and disconnect devices shown on the Electrical Drawings or indicated to be by the Electrical Contractor on the Mechanical Drawings or Specifications.
2. Installs and wires all remote control devices furnished by the Mechanical Contractor or Temperature Control Subcontractor when so noted on the Electrical Drawings.
3. Provides motor control and temperature control wiring, where so noted on the drawings.
4. Coordinate with the Mechanical Contractor for size of motors and/or other electrical devices involved with repair or replacement of existing equipment.
5. Furnishes, installs and connects all relays, etc., for automatic shutdown of certain fans upon actuation of the Fire Alarm System as indicated and specified in Division 28.
1.7 QUALITY ASSURANCE
A. Contractor’s Responsibility Prior to Submitting Pricing Data:
1. The Contractor is responsible for constructing complete and operating systems.
The Contractor acknowledges and understands that the Contract Documents are a two-dimensional representation of a three-dimensional object, subject to human interpretation. This representation may include imperfect data, utility guidelines, three-dimensional conflicts, and required field coordination items.
Such deficiencies can be corrected when identified prior to ordering material and starting installation. The Contractor agrees to carefully study and compare the individual Contract Documents and report at once in writing to the CO any deficiencies the Contractor may discover. The Contractor further agrees to require each subcontractor to likewise study the documents and report at once any deficiencies discovered.
2. The Contractor shall resolve all reported deficiencies with the CO prior to awarding any subcontracts, ordering material, or starting any work with the Contractor’s own employees. Any work performed prior to receipt of instructions from the CO will be done at the Contractor’s risk.
B. Qualifications:
1. Refer to Section 01 40 00.
C. Compliance with Codes, Laws, Ordinances:
1. Refer to Section 01 41 00.
2. If the Contractor notes, at the time of bidding, any parts of the drawings or specifications that do not comply with the codes or regulations, he shall inform the CO in writing, requesting a clarification. If there is insufficient time for this procedure, he shall submit with his proposal a separate price to make the system comply with the codes and regulations.
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 5
3. All changes to the system made after letting of the contract, to comply with codes or requirements of Inspectors, shall be made by the Contractor without cost to the CO.
4. If there is a discrepancy between manufacturer's recommendations and these specifications, the manufacturer's recommendations shall govern.
D. Permits, Fees, Taxes, Inspections:
1. Refer to Section 01 40 00.
2. Procure all applicable permits and licenses.
3. Pay all charges for permits or licenses.
4. Pay all fees and taxes imposed by the State, Municipal and/or other regulatory bodies.
5. Pay all charges arising out of required inspections by an authorized body.
6. Pay all charges arising out of required contract document reviews associated with the project and as initiated by the CO or authorized agency/consultant.
7. Where applicable, all fixtures, equipment and materials shall be listed by Underwriters’ Laboratories, Inc. and approved by FM Global.
E. Utility Company Requirements:
1. Secure from the appropriate private or public utility company all applicable requirements.
2. Comply with all utility company requirements.
3. Make application for and pay for fire protection water service connection.
F. Examination of Drawings:
1. The drawings for the fire protection work are completely diagrammatic, intended to convey the scope of the work and to indicate the general arrangements and locations of equipment, outlets, etc., and the approximate sizes of equipment.
2. Contractor shall determine the exact locations of equipment and rough-ins, and the exact routing of pipes and ducts to best fit the layout of the job.
3. Scaling of the drawings is not sufficient or accurate for determining these locations.
4. Where job conditions require reasonable changes in indicated arrangements and locations, such changes shall be made by the Contractor at no additional cost to the CO.
5. Because of the scale of the drawings, certain basic items, such as fittings, boxes, valves, unions, etc., may not be shown, but where required by other sections of the specifications or required for proper installation of the work, such items shall be furnished and installed.
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 6
6. If an item is either on the drawings or in the specifications, it shall be included in this contract.
7. Determination of quantities of material and equipment required shall be made by the Contractor from the documents. Where discrepancies arise between drawings, schedules and/or specifications, the greater number shall govern.
8. Where used in fire protection documents, the word "furnish" shall mean supply for use, the word "install" shall mean connect complete and ready for operation, and the word "provide" shall mean to supply for use and connect complete and ready for operation.
a. Any item listed as furnished shall also be installed, unless otherwise noted.
b. Any item listed as installed shall also be furnished, unless otherwise noted.
G. Field Measurements:
1. Verify all pertinent dimensions at the job site before ordering any materials or fabricating any supports, pipes or ducts.
1.8 SUBMITTALS
A. Submittals shall be required as shown in the submittal register and for additional items where required elsewhere in the specifications or on the drawings.
B. In addition to the provisions of Division 1, the following provisions are required:
1. Refer to Sections 01 30 00 and 01 60 00 for submittal requirements.
2. Assemble and submit by specification section numbers for all submittals. All sets shall be identical and contain an index of the items enclosed with a general topic description on the cover.
3. Where more than one model is shown on a manufacturer's sheet, the Contractor shall clearly indicate exactly which item and which data is relevant to the work.
4. Failure to comply with the above shall be reason to resubmit all shop drawing submittals.
C. Provide Schedule of Values:
1. Refer to Section 01 20 00 for requirements.
1.9 PRODUCT DELIVERY, STORAGE, HANDLING & MAINTENANCE
A. Exercise care in transporting and handling to avoid damage to materials. Store materials on the site to prevent damage. Keep materials clean, dry and free from harmful conditions. Immediately remove any materials that become wet or that are suspected of becoming contaminated with mold or other organisms.
B. Keep all bearings properly lubricated and all belts properly tensioned and aligned.
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 7
C. Coordinate the installation of heavy and large equipment with the General Contractor and/or CO. If the Mechanical Contractor does not have prior documented experience in rigging and lifting similar equipment, he/she shall contract with a qualified lifting and rigging service that has similar documented experience. Follow all equipment lifting and support guidelines for handling and moving.
D. Contractor is responsible for moving equipment into the building and/or site. Contractor shall review site prior to bid for path locations and any required building modifications to allow movement of equipment. Contractor shall coordinate his/her work with other trades.
1.10 WARRANTY
A. Provide one-year warranty, unless otherwise noted, to the CO for all fixtures, equipment, materials, and workmanship.
B. The warranty period for all work in this Division of the specifications shall commence on the date of final acceptance, unless a whole or partial system or any separate piece of equipment or component is put into use for the benefit of any party other than the installing contractor with prior written authorization. In this instance, the warranty period shall commence on the date when such whole system, partial system or separate piece of equipment or component is placed in operation and accepted in writing by the CO.
C. Warranty requirements shall extend to correction, without cost to the CO, of all Work found to be defective or nonconforming to the contract documents. The Contractor shall bear the cost of correcting all damage resulting from defects or nonconformance with contract documents.
1.11 MATERIAL SUBSTITUTION
A. Refer to Section 01 60 00 for material substitution procedures.
PART 2 PRODUCTS
NOT APPLICABLE
PART 3 EXECUTION
3.1 PROJECT CLOSEOUT
A. Refer to Sections 01 30 00, 01 70 00, and 01 78 00.
3.2 OPERATION AND MAINTENANCE INSTRUCTIONS
A. Refer to Section 01 78 00 for Operation and Maintenance Data Requirements.
3.3 INSTRUCTING THE CO'S PERSONNEL
A. Adequately instruct the CO's designated representatives in the maintenance, care, and operation of all systems installed under this contract.
B. Provide verbal and written instructions to the CO's representatives by FACTORY PERSONNEL in the care, maintenance, and operation of the equipment and systems.
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 8
C. Contractor shall make a DVD format videotape of instructions to the CO while explaining the system so additional personnel may view the instructions at a later date. The videotape shall be the property of the CO.
D. The instructions shall include:
1. Explanation of all system flow diagrams.
2. Maintenance of equipment.
3. Start-up procedures for all major equipment.
4. Explanation of seasonal system changes.
5. Description of emergency system operation.
E. The CO shall be notified of the time and place instructions will be given to the CO's representatives so he or his representative can attend if desired.
F. Minimum hours of instruction for each item shall be:
1. Sprinkler System(s) - 2 hours.
G. The Contractor shall prepare a detailed, written training agenda and submit it to the CO a minimum of two weeks prior to the formal training for approval. The written agenda shall include specific training points within the items described above. For example: how to adjust setpoints, troubleshooting, proper start-up, proper shut-down, seasonal changes, draining, venting, changing filters, changing belts, etc. Failure to provide and follow an approved training agenda may result in additional training required at the expense of the Contractor.
H. Operating Instructions:
1. Contractor is responsible for all instructions to the CO's representatives for the fire protection and control systems.
2. If the Contractor does not have staff that can adequately provide the required instructions he shall include in his bid an adequate amount to reimburse the CO for the CO to perform these services.
3.4 SYSTEM TESTING
A. The fire protection systems shall be complete and operating. System start-up, testing, balancing, and satisfactory system performance is the responsibility of the Contractor.
This includes calibration and adjustments of all controls, noise level adjustments and final comfort adjustments as required.
B. All operating conditions and control sequences shall be tested during the start-up period.
Test all interlocks, safety shutdowns, controls, and alarms.
3.5 RECORD DOCUMENTS
A. Refer to Section 01 78 00 for record document requirements.
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 9
3.6 PAINTING
A. Paint all equipment that is marred or damaged prior to the CO's acceptance. Paint and color shall match original equipment paint and shall be obtained from the equipment supplier if available.
B. Equipment in finished areas that will be painted to match the room decor will be painted by others. Should this Contractor install equipment in a finished area after the area has been painted, he shall have the equipment and all its supports, hangers, etc., painted to match the room decor.
C. Equipment cabinets, casings, covers, metal jackets, etc., in equipment rooms or concealed spaces, shall be furnished in standard or prime finish, free from scratches, abrasions, chips, etc.
D. Equipment in occupied spaces, or if standard to the unit, shall have a baked primer with baked enamel finish coat free from scratches, abrasions, chips, etc. If color option is specified or is standard to the unit, this Contractor shall, before ordering, verify with the CO his color preference and furnish this color.
E. Paint all equipment in unfinished areas such as boiler room, mechanical spaces, storage room, etc., furnished by this Contractor. Equipment furnished with a factory coat of paint and enamel need not be painted, provided the factory applied finish is not marred or spattered. If so, equipment shall be refinished with the same paint as was factory applied.
F. Paint all outdoor uninsulated steel piping the color selected by CO.
G. After surfaces have been thoroughly cleaned and are free of oil, dirt, and other foreign matter; paint all pipes and equipment with the following:
1. Bare Metal Surfaces - Apply one coat of primer suitable for the metal being painted. Finish with two coats of Alkyd base enamel paint.
3.7 ADJUST AND CLEAN
A. Thoroughly clean all equipment and systems prior to the CO's final acceptance of the project. Clean all foreign paint, grease, oil, dirt, labels, stickers, and other foreign material from all equipment.
B. Clean all areas where moisture is present. Immediately report any mold, biological growth, or water damage.
C. Remove all rubbish, debris, etc., accumulated during construction from the premises.
3.8 SPECIAL REQUIREMENTS
A. Contractor shall coordinate the installation of all equipment, valves, etc., with other trades to maintain clear access area for servicing.
B. All equipment shall be installed in such a way to maximize access to parts needing service or maintenance. Review the final field location, placement, and orientation of equipment with the CO’s designated representative prior to setting equipment.
C. Installation of equipment or devices without regard to coordination of access requirements and confirmation with the CO’s designated representative will result in removal and reinstallation of the equipment at the Contractor’s expense.
BASIC FIRE SUPPRESSION REQUIREMENTS 21 05 00 - 10
3.9 IAQ MAINTENANCE FOR OCCUPIED FACILITIES UNDER CONSTRUCTION
A. Refer to Section 01 82 50.
END OF SECTION
FIRE SUPPRESSION IDENTIFICATION 21 05 53 - 1
SECTION 21 05 53
FIRE SUPPRESSION IDENTIFICATION
1.1 SECTION INCLUDES
A. Identification of products installed under Division 21.
1.2 REFERENCES
A. ANSI/ASME A13.1 - Scheme for the Identification of Piping Systems.
B. ASTM B-1, B-3, and B-8 for copper conductors.
C. ASTM D-1248 for Polyethylene Extrusion Materials, ICEA S-70-547 Weatherproof Resistant Polyethylene Conductors, ICEA S-61-402/NEMA WC5 Thermoplastic Insulated Wire & Cable, ICEA S-95-658/NEMA WC70 Non-Shielded 0 – 2kv Cables.
D. UL 1581 Standard for Electrical Wires, Cables, and Flexible Cords.
E. U.S. Green Building Council LEED 2009 Reference Guide for Green Building Design and Construction, First Edition including addenda. www.usgbc.org
1.3 RELATED SECTIONS
A. Section 01 30 00 – Administrative Requirements
B. Section 01 35 14.01 – LEED Credit Summary
C. Section 01 35 15 – LEED Certification Process
D. Section 01 35 16 – LEED Submittal Forms
E. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions
F. Section 01 91 13 – Commissioning Process
1.4 SUBMITTALS
A. Submit shop drawings under provisions of Section 21 05 00. Include list of items identified, wording, letter sizes, and color coding.
B. Include valve chart and schedule listing valve tag number, location, function, and valve manufacturer's name and model number.
PART 2 PRODUCTS
2.1 ACCEPTABLE MANUFACTURERS
A. 3M, Bunting, Calpico, Craftmark, Emedco, Kolbi Industries, Seton, W.H. Brady, Marking Services.
FIRE SUPPRESSION IDENTIFICATION 21 05 53 - 2
2.2 MATERIALS
A. All pipe markers (purchased or stenciled) shall conform to ANSI A13.1. Marker lengths and letter sizes shall be at least the following:
O.D. of Pipe or insulation Marker Length Size of Letters Up to and including 1-1/4” 8” 1/2” 1-1/2” to 2” 8” 3/4” 2-1/2” to 6” 12” 1-1/4
Plastic tags may be used for outside diameters under 3/4".
B. Aluminum Nameplates: Black enamel background with natural aluminum border and engraved letters furnished with two mounting holes and screws.
C. Brass Tags: Brass background with engraved black letters. Tag size minimum 1-1/2" square or 1-1/2" round.
D. Stencil Painted Pipe Markers: Use industrial enamel spray paint per ANSI Standard A13.1. Indicate fluid conveyed and flow direction.
PART 3 EXECUTION
3.1 INSTALLATION
A. Install all products per manufacturer’s recommendations.
B. Degrease and clean surfaces to receive adhesive for identification materials.
C. Valves:
1. All valves (except shut-off valves at equipment) shall have numbered tags.
2. Provide or replace numbered tags on all existing valves that are connected to new systems or that have been revised.
3. Provide all existing valves used to extend utilities to this project with numbered tags. Review tag numbering sequence with the CO prior to ordering tags.
4. Secure tags with heavy duty key chain and brass "S" link or with mechanically fastened plastic straps.
5. Attach to handwheel or around valve stem. On lever operated valves, drill the lever to attach tags.
6. Number all tags and show the service of the pipe.
7. Provide two sets of laminated 8-1/2" x 11" copies of a valve directory listing all valves, with respective tag numbers, uses, and locations. The directory shall be reviewed by the CO prior to laminating final copies. Laminated copies shall have brass eyelet in at least one corner for easy hanging.
D. Pipe Markers:
1. Adhesive Backed Markers: Use Brady Style 1, 2, or 3 on pipes 3" diameter and larger. Use Brady Style 4, 6, or 8 on pipes under 3" diameter. Similar styles by
FIRE SUPPRESSION IDENTIFICATION 21 05 53 - 3
other listed manufacturers are acceptable. Secure all markers at both ends with a wrap of pressure sensitive tape completely around the pipe.
2. Snap-on Markers: Use Seton "Setmark" on pipes up to 5-7/8" OD. Use Seton "Setmark" with nylon or Velcro ties for pipes 6" OD and over. Similar styles by other listed manufacturers are acceptable.
3. Stencil Painted Pipe Markers:
a. Remove rust, grease, dirt, and all foreign substances from the pipe surface.
b. Apply primer on non-insulated pipes before painting.
c. Use background and letter colors as scheduled later in this section.
4. Apply markers and arrows in the following locations where clearly visible:
a. At each valve.
b. On both sides of walls that pipes penetrate.
c. At least every 20 feet along all pipes.
d. On each riser and each leg of each "T" joint.
e. At least once in every room and each story traversed.
E. Equipment:
1. All equipment not easily identifiable such as controls, relays, gauges, etc.; and all equipment in an area remote from its function shall have nameplates or plastic tags listing name, function, and drawing symbol. Do not label exposed equipment in public areas.
2. Fasten nameplates or plastic tags with stainless steel self-tapping screws or permanently bonding cement.
3.2 SCHEDULE
A. Pipes to be marked:
Pipe Service Lettering Color Background Color Fire Protection Water White Red Sprinkler Water White Red
B. All piping downstream of the fire protection backflow preventer, upstream of sprinkler zone valves, standpipe piping, and combination sprinkler standpipe piping shall be labeled Fire Protection Water. All piping downstream of sprinkler zone valves shall be labeled Sprinkler Water.
FIRE PROTECTION SYSTEMS 21 13 00 - 1
SECTION 21 13 00
FIRE PROTECTION SYSTEMS
1.1 SECTION INCLUDES
A. Pipe, Fittings, Valves, and Connections for Fire Protection System.
B. Dry-Pipe Sprinkler System.
1.2 WORK FURNISHED BUT INSTALLED UNDER OTHER SECTIONS
A. Furnish sleeves to General Contractor for placement in walls and floors. Sleeve location to be determined by the Fire Protection Contractor prior to construction. If additional sleeves are required, they shall be core drilled by the Fire Protection Contractor.
1.3 REFERENCES
A. ANSI/ASME B16.1 - Cast Iron Pipe Flanges and Flanged Fittings, Class 25, 125, 250, and 800.
B. ANSI/ASME B16.3 - Malleable Iron Threaded Fittings, Class 150 and 300.
C. ANSI/ASME B16.4 - Cast Iron Threaded Fittings, Class 125 and 250.
D. ANSI/ASME B16.5 - Pipe Flanges and Flanged Fittings.
E. ANSI/ASME B16.9 - Factory-made Wrought Steel Butt-Welding Fittings.
F. ANSI/ASME B16.11 - Forged Steel Fittings, Socket-Welding and Threaded.
G. ANSI/ASME B16.25 - Butt-Welding Ends.
H. ANSI/ASME B36.10 - Welded and Seamless Wrought Steel Pipe.
I. ANSI/ASME Section 9 - Welding and Brazing Qualifications.
J. ANSI/ASTM A47 - Malleable Iron Castings.
K. ANSI/ASTM A135 - Electric-Resistance-Welded Steel Pipe.
L. ANSI/AWWA C110 - Ductile Iron and Gray Iron Fittings.
M. ANSI/AWWA C151 - Ductile Iron Pipe, Centrifugally Cast.
N. ASME - Boiler and Pressure Vessel Code - Section IX, Welding and Brazing Requirements.
O. ASTM A53 - Pipe, Steel, Black and Hot-Dipped, Zinc-coated Welded and Seamless.
P. AWS A5.8 - Brazing Filler Metal.
Q. AWS B2.2 - Standard for Brazing Procedure and Performance Qualification.
FIRE PROTECTION SYSTEMS 21 13 00 - 2
R. AWS D10.9 - Specifications for Qualification of Welding Procedures and Welders for Piping and Tubing.
S. BOCA National Building Code.
T. FM - FM Global Approval Guide.
U. IBC - International Building Code.
V. MSS SP-73 - Brazing Joints for Wrought and Cast Copper Alloy Solder Joint and Pressure Fittings.
W. NFPA 101 - Life Safety Code, X. NFPA 13 - Installation of Sprinkler Systems.
Y. NFPA 25 - Standard for the Inspection, Testing, and Maintenance of Water-Based Fire Protection Systems.
Z. UL - Underwriter’s Laboratory Fire Protection Equipment Directory.
AA. U.S. Green Building Council LEED 2009 Reference Guide for Green Building Design and Construction, First Edition including addenda. www.usgbc.org
1.4 RELATED SECTIONS
A. Section 01 30 00 – Administrative Requirements
B. Section 01 35 14.01 – LEED Credit Summary
C. Section 01 35 15 – LEED Certification Process
D. Section 01 35 16 – LEED Submittal Forms
E. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions
F. Section 01 91 13 – Commissioning Process
G. Section 22 08 00 - Commissioning of Plumbing
1.5 SYSTEM DESCRIPTION
A. System shall cover building areas noted.
B. System shall interface with building fire alarm system. Provide all required wiring.
C. Provide dry pipe sprinkler system to NFPA 13 and building code requirements as required by CO’s insurance company and as shown on the drawings.
D. Provide a Fire Department connection.
1.6 QUALITY ASSURANCE
A. Welding Materials and Procedures: Conform to ASME Code.
B. Equipment and Components: Bear UL label or marking.
FIRE PROTECTION SYSTEMS 21 13 00 - 3
C. Valves: Bear UL label or marking. Provide manufacturer's name and pressure rating marked on valve body. Pressure rating shall match specified pipe system pressure rating. Remanufactured valves are not acceptable.
D. Specialist Firm: Company specializing in sprinkler systems with minimum three years’ experience.
E. Sprinkler design drawings submitted by the contractor shall be designed, certified, and shall include the NICET certification block or the Professional Engineer seal of the fire protection designer. Fire protection designer shall be NICET Level III or Level IV certified or be a licensed Professional Engineer.
1.7 REGULATORY REQUIREMENTS
A. All material, equipment, and installation shall be approved by the Authorities Having Jurisdiction and the CO’s Insurance Company.
B. The Authorities Having Jurisdiction and the CO’s Insurance Company shall have precedence over the drawings and specifications in case of discrepancies.
C. The entire installation shall comply with all applicable codes.
1.8 SYSTEM DESIGN
A. Design and install a complete, hydraulically calculated dry pipe sprinkler system for the entire building.
B. Provide all required equipment and accessories.
C. System shall include a 5 psi allowance for future decrease in available pressure and an allowance for inside and outside hose streams.
D. Provide monitor switches on all shut-off valves.
E. Install sprinkler riser in location shown on drawings or as approved by the CO.
F. Coordinate with Plumbing Contractor for installation of a floor drain with collection funnel below the backflow preventer.
G. Provide service shut-off valve in the sprinkler main with a wall indicator assembly.
H. Provide pressure gauge with valve in the main riser.
I. Provide main drain valve piped to outside the building. Locate so discharge does not damage lawn or other surfaces.
J. Provide flow switch in the main riser and as indicated on drawings.
K. Provide horn and strobe and all required wiring.
1.9 SUBMITTALS
A. Submit shop drawings per Section 21 05 00. Indicate pipe materials, joining methods, supports, floor and wall penetration seals, sprinklers, equipment data and ratings, and hydraulic calculations.
FIRE PROTECTION SYSTEMS 21 13 00 - 4
B. Submit detailed pipe and sprinkler layout and other calculations and forms as described in NFPA 13.
C. Submit detailed working drawings and obtain review of them in the following order:
1. CO.
2. Local Fire Department
3. CO’s Insurance Company
4. CO
Begin construction after all approvals are received.
D. Working drawings shall include piping and sprinkler layout, sprinkler types and ratings, sections and elevations at critical points. Show coordination with lighting, ductwork, and diffusers, and indicate basic flow and hydraulic design information, including main location and date that the test was taken.
E. Provide the CO with one copy of NFPA 25. Standard for the Inspection Testing and Maintenance of Water-based Fire Protection Systems.
1.10 DELIVERY, STORAGE, AND HANDLING
A. Store valves and sprinklers in shipping containers, with labels in place.
B. Provide temporary protective coating on iron and steel valves.
C. Maintain temporary end caps and closures in place until installation.
1.11 OPERATION AND MAINTENANCE DATA
A. Submit manufacturers’ operation and maintenance data. Include written maintenance data on components of system, servicing requirements, and record drawings.
1.12 JOB CONDITIONS
A. Fire Protection Contractor shall determine the flow and pressure available at the service connection. The Fire Protection Contractor is responsible to verify this information and make all tests required. Base all pipe sizing and hydraulic calculations on flow test data no older than 18 months.
B. Pipe sizing shown on drawings for service entrance and main risers is preliminary for coordination purposes only. Contractor is responsible for final sizing from hydraulic calculations.
1.13 EXTRA STOCK
A. Provide metal storage cabinet, wrenches for each sprinkler type, and extra sprinklers per NFPA 13 and applicable building code.
FIRE PROTECTION SYSTEMS 21 13 00 - 5
PART 2 PRODUCTS
2.1 PIPE AND FITTINGS
A. Steel Pipe (Inside Building-Above Grade):
1. Pipe: 2" and Under - Schedule 40, black steel, ASTM A53. Threaded and coupled or flanged.
2. Joints: 2" and under - screwed or flanged.
3. Fittings: Screwed - cast iron, 125 lb., black, ANSI/ASME B16.4 or malleable iron, 150 lb., black, ANSI/ASME B16.3. Flanged-cast iron, 125 lb., ANSI/ASME B16.1.
B. Steel Pipe (Inside Building-Above Grade):
1. Pipe: 2-1/2" and Over - Schedule 40, black steel, grooved, ASTM A53.
2. Joints: Mechanically coupled grooved.
3. Fittings: 500 lb. WOG, black, malleable iron, ASTM A47.
4. Plain end fittings and couplings are not acceptable.
C. Galvanized Steel Pipe (Dry-Pipe System, Fire Pump Suction, Indoors - Above Grade, Galvanized Pipe and Fittings required up to Backflow Preventer):
1. Use for all dry pipe systems and fire pump suction where applicable.
2. Pipe: Schedule 40, galvanized steel, ASTM A53. Threaded and coupled, flanged or mechanically coupled grooved type.
3. Joints: 2" and under - screwed or flanged. 2-1/2" and over - screwed, flanged, or mechanically coupled grooved.
4. Fittings: Screwed - cast iron, 125 lb, black or galvanized, ANSI/ASME B16.4 or malleable iron, 150 lb, black or galvanized, ANSI/ASME B16.3; (Galvanized fittings required on fire service up to backflow preventer) Flanged - Cast iron, 125 lb, ANSI/ASME B16.1; Mechanically Coupled Grooved - malleable iron, ASTM A197, Grade 32510.
2.2 UNIONS AND COUPLINGS
A. Unions: 175 psi malleable iron for threaded ferrous piping.
B. Mechanical Grooved Couplings: Malleable iron housing clamps to engage and lock, designed to permit some angular and longitudinal deflection; “C” shaped composition sealing gasket, steel bolts, nuts, and washers. 175 psi, ASTM A47. Plain end fittings and couplings are not acceptable. Rolled groove couplings for Schedule 10 pipe. Cut groove couplings for Schedule 40 pipe. Acceptable Manufacturers: Victaulic, ITT, Grinnell, Central, Star Fittings.
2.3 VALVE OPERATORS
A. Provide handwheels for gate valves. Provide gear operators for butterfly valves.
FIRE PROTECTION SYSTEMS 21 13 00 - 6
2.4 VALVE CONNECTIONS
A. Provide all connections to match pipe joints. Valves shall be same size as pipe.
2.5 BACKFLOW PREVENTERS
A. Provide backflow preventers as required by code and as specified on the drawings.
2.6 EQUIPMENT
A. Equipment shall be as scheduled on the drawings.
PART 3 EXECUTION
3.1 INSTALLATION - PIPING
A. Coordinate piping and sprinkler locations with all other trades. Ductwork, diffusers and light fixture locations shall have priority over sprinkler piping and sprinklers.
B. Ream pipe and tube ends to full inside diameter. Remove burrs. Remove scale and foreign material, inside and outside, before assembly.
C. Die cut screw joints with full cut standard taper pipe threads.
D. Coat threads with pipe joint compound or wrap with Teflon tape.
E. In steel piping, main sized saddle branch connections or direct connection of branches to main is permitted if main is one pipe size larger than the branch for up to 6" mains and if main is two pipe sizes larger than branch for 8" and larger mains. Do not project branch pipes into main pipes.
F. Provide sleeves when penetrating floors and walls.
G. Seal pipes passing through exterior walls with a wall seal per Section 21 05 29. Provide Schedule 40 galvanized sleeve at least 2 pipe sizes larger than the pipe. Sleeves through floors shall extend minimum 1.5” above finished floor.
H. Fire seal all pipe and sleeve penetrations (both wall and floor) to maintain fire separation required without restraining pipe.
I. Locate piping to minimize obstruction of other work.
J. Route piping in concealed spaces above finished ceiling.
K. Use full and double lengths of pipe wherever possible.
L. Do not install piping or other equipment above electrical switchboards or panelboards.
This includes a dedicated space extending 25 feet from the floor to the structural ceiling with width and depth equal to the equipment. Fire protection equipment dedicated to the electrical equipment room or space may be installed above equipment if other alternatives are not available.
FIRE PROTECTION SYSTEMS 21 13 00 - 7
M. Provide hangers and supports as required by NFPA 13 and UL, with the following exceptions:
1. Do not use powder driven devices, explosive devices, wooden plugs, or plastic inserts.
2. Do not install fasteners to carry the load in tension, unless absolutely necessary.
N. Slope all piping for complete drainage. Install auxiliary drains for all trapped piping per
NFPA 13.
O. Install chrome plated steel escutcheons where exposed pipes penetrate walls or floors.
P. Reducers are generally not shown. Where pipe sizes change at tee, the tee shall be the size of the largest pipe shown connecting to it.
3.2 INSTALLATION - VALVES
A. Install gate valves with stems upright or horizontal, not inverted.
B. Backflow Preventer:
1. Provide an air gap fitting and piping to drain. On 2-1/2" and larger units, install a tail piece from air gap fitting to drain to prevent water from spraying out of drain air gap receptor. Maintain air gap distance required by Code.
2. Units shall be field tested and tagged in accordance with manufacturer’s instructions by a certified tester before initial operation.
3. Install unit between 12" and 60" above finish floor.
C. Provide drain valves at main shut-off valves, low points of piping and apparatus.
D. Install buried shut-off valves in valve boxes. Provide post indicators.
3.3 INSTALLATION - EQUIPMENT
A. Coordinate piping and sprinkler locations with all other trades. Ductwork, diffusers and light fixture locations shall have priority over system equipment and sprinklers.
B. Locate fire department connection in an accessible location as approved by the local fire department with sufficient clearance from walls, obstructions, and adjacent siamese connectors to allow full swing of fire department wrench handle.
C. Locate outside horn and strobe on building wall as shown on drawings.
D. Wire all horn and strobes, flow switches and supervisory switches to fire alarm system.
All wiring shall be in conduit and meet the requirements of the electrical specifications.
E. Install test valves where required. Pipe to outdoors or drain. Test connection shall have flow equivalent to the smallest K-factor sprinkler.
F. Locate sprinklers to clear lights, ducts and diffusers. Do not run sprinkler pipes through ducts. Ductwork has priority over sprinkler pipes. Offset pipes as needed.
G. Verify final sprinkler location with CO.
FIRE PROTECTION SYSTEMS 21 13 00 - 8
H. Do not allow concealed sprinkler cover plates to be painted. Sprinkler cover plates are to be factory painted only. Do not field paint.
I. Apply strippable or paper covers so concealed sprinkler cover plates do not receive field paint finish.
J. Double interlocked preaction system:
1. Provide all valves, switches, detectors and all wiring to devices from the alarm control panel.
3.4 SYSTEMS CLEANING AND TESTING
A. Flush all underground piping with minimum flow equal to the system design flow but not less than the following:
1. 390 gpm for 4" pipes.
2. 880 gpm for 6" pipes.
B. Flush all interior piping to remove scale and other foreign material before placing system into service.
C. Branches from existing or new underground mains to sprinkler risers shall be flushed out through two 2-1/2" hoses (with flow through open hose butts) attached to the riser with 4" temporary piping. Flushing through the drain of an alarm check or dry pipe valve is not acceptable.
D. Hydrostatically test the entire interior piping system at a minimum of 200 psig or 50 psig in excess of the normal system working pressure for systems subjected to pressures in excess of 150 psig. Maintain test pressure for 2 hours without loss of pressure.
E. Verify adequate water flow at the inspector's test connection.
F. On dry-pipe systems, also test the interior piping with an air pressure of 40 psi for 24 hours. Pressure loss shall not exceed 1-1/2 psi in 24 hours with allowance made for temperature change. An odorant, such as oil of wintergreen, may be added to help locate leaks.
G. Test the alarm system by operating the inspector's test connection or the alarm test valves. Verify that the building fire alarm system activates.
H. Adjust all monitor switches for proper operation.
I. All water used for testing and remaining in the piping system shall be obtained from a potable water source.
3.5 PAINTING
A. All piping in crawl space shall be painted not to rust.
BASIC PLUMBING REQUIREMENTS 22 05 00 - 1
SECTION 22 05 00
BASIC PLUMBING REQUIREMENTS
1.1 SECTION INCLUDES
A. Requirements applicable to all Division 22 Sections. Also refer to Division 1 - General Requirements.
B. All materials and installation methods shall conform to the applicable standards, guidelines and codes referenced in the specification section.
1.2 REFERENCES
A. U.S. Green Building Council LEED 2009 Reference Guide for Green Building Design and Construction, First Edition including addenda. www.usgbc.org
1.3 SCOPE OF WORK
A. This Specification and the associated drawings govern the furnishing, installing, testing and placing into satisfactory operation the Mechanical Systems.
B. Each Contractor shall provide all new materials indicated on the drawings and/or in these specifications, and all items required to make his portion of the Mechanical Work a finished and working system.
C. All work will be awarded under a single General Contract. The division of work listed below is for the Contractor's convenience and lists normal breakdown of the work.
D. Scope of Work:
1. Plumbing Work shall include, but is not necessarily limited to:
a. Furnish and install all items listed in the Plumbing Material List.
b. Furnish and install a new domestic water service to the building.
c. Furnish and install water meter and domestic water backflow preventer as required by Code.
d. Furnish and install a complete domestic water piping system including cold, hot, and hot water circulating piping within the building. Insulate all piping as specified.
e. Furnish and install propane piping system including all meter requirements.
f. Furnish and install water heaters.
g. Furnish and install makeup water connection to hydronic heating and/or cooling systems including reduced pressure principle type backflow preventer.
BASIC PLUMBING REQUIREMENTS 22 05 00 - 2
h. Furnish and install sump pump and connect to footing tile drainage system installed by General Contractor.
i. Furnish and install condensate drain piping from plumbing related equipment such as ice machines.
j. Furnish and install a complete sanitary sewer and vent system.
k. Furnish and install firestopping systems for penetrations of fire-rated construction associated with this Contractor’s work.
l. Contractor shall review and coordinate with the Air Conditioning and Ventilating Contractor’s detailed ductwork drawings. If any field coordination conflicts are found, this Contractor shall coordinate with other Contractors to determine a viable layout.
1.4 RELATED SECTIONS
A. Section 01 30 00 – Administrative Requirements
B. Section 01 35 14.01 – LEED Credit Summary
C. Section 01 35 15 – LEED Certification Process
D. Section 01 35 16 – LEED Submittal Forms
E. Section 01 61 16 - Volatile Organic Compound (VOC) Content Restrictions
F. Section 01 91 13 – Commissioning Process
1.5 CO FURNISHED PRODUCTS
A. The CO will supply the following items for installation and/or connection by This Contractor:
B. The following items shall be relocated, installed and/or connected by This Contractor:
1. Air compressor to be located in Administration Building Engine Bay/Mechanical Room.
C. The CO will supply manufacturer's installation data for CO-purchased equipment for this project.
D. This Contractor shall make all plumbing system connections shown on the drawings or as required for fully functional units.
E. This…
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