AD_P_1377_5_SPI.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188

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1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

CARTRIDGE (SEE ITEM CHART ON PAGE 4) 59678 (AD) P 1377-5

4. NATIONAL STOCK NO.

(SEE ITEM CHART ON PAGE 4)

5. DATE OF DRAWING/SPI

(YYMMDD)

6. REVISION / ERR NO.

171030 H

7. QUP / UNIT OF ISSUE 8. ICQ 9. UNIT PACK WT. (LB) (0.0) 10. UNIT PACK CU (CU. FT.)

(0.000)

11. UNIT PACK SIZE (INCHES)(00.0)

SEE PAGE 4 -- VARIOUS VARIOUS VARIOUS

18.

STEPS

19.

REQD

20.

DESCRIPTION

12. MILITARY PRESERVATION 1 AR BAG, BARRIER, ANTI-STATIC, MIL-DTL-117, TYPE I,

CLASS F, STYLE 1, NOTE A.3.

MIL-STD-2073-1, METHOD 40 2 AR BAG CLOSURE/ SEAL

13. CLEANING 3 1 CAN, METAL, NOTES A.1. AND A.4.

MIL-STD-2073-1 4 AR CUSHIONING MATERIAL, A-A-1898, GR II

14. DRYING 5 1 METAL CAN CLOSURE/ SEAL

MIL-STD-2073-1 6 1 BOX, FIBERBOARD, NOTES A.1. AND A.5.

15. PACKING 7 1 BOX, FIBERBOARD CLOSEURE/ SEAL

a. LEVEL A 8 AR SECURITY/ TAMPER EVIDENT TAPE

MIL-STD-2073-1 9 AR FOR LEVEL A: OVERPACK: FIBERBOARD, PER ASTM

D5118, RSC, V3c. CLOSE BOX IAW ASTM D1974

METHOD 2B3 AND SEAL IAW METHOD B USING TAPE,

ASTM D5468, TYPE I OR V, NOTE 6.

b. LEVEL B

MIL-STD-2073-1

16. MARKING

MIL-STD-129 (PARA. 5.14)

17. NOTES/DRAWING:

A. PACKAGING INSTRUCTIONS:

1. PRE-POP TESTED KITS (SEE PAGE 2). APPROVED SOURCES ARE AS FOLLOWS:

A) 1 QUART:

1) ULINE PART NUMBER: S-7347

2) POLAR TECH PART NUMBER: HAZ1036-4G

3) OR EQUIVALENT TO BE APPROVED BY THE GOVERNMENT

B) 1 GALLON (FOR MH92 AND MD66):

1) ULINE PART NUMBER: S-7349

2) POLAR TECH PART NUMBER: HAZ1039-4G

3) OR EQUIVALENT TO BE APPROVED BY THE GOVERNMENT

2. FOR DODIC MD73: PACK AND MARK ITEMS PER ARDEC DRAWINGS (CAGE 19203) 9313891 AND 9313890.

3. FOR BAG: SEE LOADING DIAGRAM ON PAGE 2. INSERT ONE (1) ITEM PER BARRIER BAG (STEP 1) AND VACUUM

HEAT SEAL BAG (STEP 2). VERIFY HEAT SEAL PER MIL-STD-2073-1, PARA G.4.3. APPLY MARKING ON BAG AS

REQUIRED BY MARKING CHART ON PAGE 3.

4. FOR METAL CAN: SEE LOADING DIAGRAM ON PAGE 2. USE CAN (STEP 3) FROM PRE-APPROVED KIT (NOTE A.1.)

TO SNUGLY HOLD THE QUANTITY OF ITEMS SHOWN ON PAGE 4. APPLY CUSHIONING MATERIAL (STEP 4) AS

REQUIRED AROUND EACH SEALED BAG AND PLACE ADDITIONAL CUSHIONING AS REQUIRED TO OBTAIN A

TIGHT PACK. MIXING OF ITEM LOTS NOT ALLOWED. CLOSE AND SEAL CAN (STEP 5) IAW MANUFACTURER

INSTRUCTIONS PROVIDED WITH KIT (NOTE A.1.). APPLY MARKING ON CAN AS REQUIRED BY MARKING CHART

ON PAGE 3.

INSTRUCTIONS CONTINUE ON NEXT PAGE

# SEE ITEM CHART ON PAGE 4.

ITEM SIZE: # ITEM WEIGHT: # APPROVED:

DISTRIBUTION STATEMENT A; APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED

DD Form 2169C, JUN 97 Previous editions are obsolete Page 1 of 4 Pages

DISTRIBUTION STATEMENT A; APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169C, JUN 97 Previous editions are obsolete

Page 2 of 4 Pages

1. PART OR DRAWING NO. NOMENCLATURE 2. CODE INDENT 3. SPI NO.

CARTRIDGE (SEE ITEM CHART ON PAGE 4) 59678 (AD) P 1377-5

4. NATIONAL STOCK NO. 5.DATE OF SPI

(YYMMDD)

6. REVISION / ERR NO.

(SEE ITEM CHART ON PAGE 4) 171030 H

17. NOTES/DRAWING

5. FOR FIBERBOARD BOX: ASSEMBLE FIBERBOARD BOX (STEP 6) FROM KIT AND PACK CAN IN BOX PER

MANUFACTURER INSTRUCTIONS (NOTE A.1.). CLOSE AND SEAL FIBERBOARD BOX PER MANUFACTURERS

INSTRUCTIONS (STEP 7). APPLY SECURITY/ TAMPER EVIDENT TAPE SO THAT ALL SEAMS ARE COVERED

(STEP 8). APPLY MARKING ON BOX AS REQUIRED BY MARKING CHART ON PAGE 3.

6. FOR OVERPACK: IF FIBERBOARD BOX PROVIDED IN KIT IS NOT WEATHER RESISTANT, OVER PACK KIT(S) IN

ANOTHER FIBERBOARD BOX AS SPECIFIED IN STEP 9. MARK OVERPACK IAW MARKING CHART ON PAGE 3.

PRE- POP TESTED KIT LOADING DIAGRAM FOR

QUART SIZE CAN

DISTRIBUTION STATEMENT A; APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169C, JUN 97 Previous editions are obsolete Page 3 of 4 Pages

4. NATIONAL STOCK NO. 5.DATE OF SPI

(YYMMDD)

6. REVISION / ERR NO.

(SEE ITEM CHART ON PAGE 4) 171030 H

17. NOTES/DRAWING

B. MARKING SHALL BE IN ACCORDANCE WITH THE AMMUNITION MARKING REQUIREMENTS

OF MIL-STD-129 AND INCLUDE AS A MINIMUM:

MARKING CHART

MARKING:

CONTAINER

NOTE

BAG CAN BOX

OVER

PACK

NSN/DODIC x x x x SEE ITEM CHART ON PAGE 4

QUANTITY x x x x SEE ITEM CHART ON PAGE 4

PART NUMBER x x x x SEE ITEM CHART ON PAGE 4

NOMENCLATURE x x x x SEE ITEM CHART ON PAGE 4

LOT NUMBER/ SERIAL NUMBER x x x x TBD AT TIME OF PACKOUT

PACKAGE GROSS WEIGHT

x x TBD AT TIME OF PACKOUT

“SPI NO: (AD) P1377-5"

x x APPLY AS INDICATED

HAZARD LABEL

x x SEE HAZARD CHART ON PAGE 4

PROPER SHIPPING NAME

x x SEE ITEM CHART ON PAGE 4

IDENTIFICATION NUMBER

x x SEE ITEM CHART ON PAGE 4

PERFORMANCE ORIENTED

PACKAGING (POP)

x

SEE NOTE C

“OVERPACK” x APPLY PER CFR49

C. PERFORMANCE ORIENTED PACKAGING (POP) PERIODIC TESTING AND RETESTING REQUIREMENTS:

1. PRIOR TO SHIPMENT, THE CONTRACTOR SHALL ENSURE THAT THE COMBINATION PACKAGING HAS BEEN

TESTED FOR COMPLIANCE WITH POP REQUIREMENTS IN ACCORDANCE WITH TITLE 49 CODE OF

FEDERAL REGULATIONS PARAGRAPH 178.600.

2 . A POP TEST REPORT SHALL BE GENERATED IN ACCORDANCE WITH DATA ITEM DESCRIPTION

DI-PACK-81059 FOLLOWING THE TESTS AND PROVIDED TO ARDEC, ATTN: RDAR-EIL-TP,

ROCK ISLAND, IL 61299-7300.

D. SHIPMENT OF IDENTICAL ITEMS GOING TO THE SAME DESTINATION SHALL BE PALLETIZED IF THE TOTAL

DISPLACEMENT IS 50 CUBIC FEET OR MORE. PALLET LOADS MUST BE STABLE AND TO THE MOST PART

PROVIDE A LEVEL TOPSIDE FOR EASE IN STACKING. A PALLET LOAD SHALL NOT EXCEED 4,000 LBS. AND

SHOULD NOT EXCEED 52 INCHES IN LENGTH OR WIDTH. THE HEIGHT SHOULD BE NO TALLER THAN 54 INCHES

AND AT LEAST ONE OF THE HORIZONTAL DIMENSIONS MUST BE LESS THAN 47 INCHES (MAX.) A FOUR-WAY

ENTRY PALLET OR PALLET BOX SHALL BE USED TO CONTAIN THE LOAD IN A MANNER THAT WILL PERMIT

SAFE MULTIPLE REHANDLING DURING SHIPMENT AND STORAGE. PALLETIZED LOADS MUST BE MARKED PER

MIL-STD-129.

DIS

TRIBUTION STATEMENT A; APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

DD Form 2169C, JUN 97 Previous editions are obsolete Page 4 of 4 Pages

4. NATIONAL STOCK NO. 5.DATE OF SPI

(YYMMDD)

6. REVISION / ERR NO.

(SEE ITEM CHART ON PAGE 4) 171030 H

17. NOTES/DRAWING

ITEM CHART

NSN

ITEM P/N

DODIC ITEM SIZE

ITEM

WT

NOMENCLATURE

1377-01-185-2622

1512AS105

MH92 2.5 X 1.5 DIA 0.80

CARTRIDGE AIRCRAFT FIRE EXTINGUISHER CCU

90/A

1377-00-364-4680

2518426

M162 2.6 X 1.5 DIA 0.15 CARTRIDGE, IMPULSE

1377-01-063-3165

5184850-2

MD66 2.0 X 1.09 DIA 0.09 CARTRIDGE, CCU-44/B

1377-01-049-6365

9311660

MD73 0.6 X 0.50 DIA 0.05 CARTRIDGE, IMPULSE (M769)

1377-01-211-7211

1512AS121

MJ21 0.88 x 0.56 x 0.64 0.40 CARTRIDGE ELECTRICAL CCU 92/A

1377-01-263-3627

897899 MT20 2.8 x 1.0 x 1.3 0.60 CARTRIDGE AIRCRAFT FIRE EXTINGUISHER, H-60

1377-00-172-0428

895408 TY60 2.8 x 1.0 x 1.3 0.60 CARTRIDGE AIRCRAFT FIRE EXTINGUISHER

1377-00-174-5024

895409 TY61 2.8 x 1.0 x 1.3 0.60 CARTRIDGE, AIRCRAFT FIRE EXT UH-1N

HAZARD CHART

DODIC QUP UN PROPER SHIPPING NAME

UN

SERIAL

NO.

LABEL

MH92 4 CARTRIDGES POWER DEVICE 0276 1.4C

M162 1 CARTRIDGES POWER DEVICE 0276 l.4C

MD66 10 CARTRIDGES POWER DEVICE 0276 l.4C

MD73 ## 60 IGNITERS 0454 l.4S

MJ21 1 CARTRIDGES POWER DEVICE 0276 1.4C

MT20 1 CARTRIDGES POWER DEVICE 0323 l.4S

TY60 1 CARTRIDGES POWER DEVICE 0323 1.4S

TY61 1 CARTRIDGES POWER DEVICE 0323 1.4S

## SEE NOTE A.2.