Attachment 2 - Specification SAGINAW(WLIC 160B) DD FY 25 - Revised.pdf

USCGC SAGINAW (WLIC 803)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2025

Developed By: Erik Elasik

(Rev-0, 16 Sep 2024)

USCGC SAGINAW (WLIC-160B) DRYDOCK AVAILABILITY FY2025

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics .............................................................................................................................. xv General Requirements WORK ITEM 1: Fire Prevention Requirements «TYPE» WORK ITEM 2: Hull Plating, U/W Body, Inspect WORK ITEM 3: Hull Plating, U/W Body, Ultrasonic Testing WORK ITEM 4: Hull Plating, Freeboard, Ultrasonic Testing WORK ITEM 5: U/W Body, Preserve, 100 percent WORK ITEM 6: U/W Body, Preserve, Partial, Condition A WORK ITEM 7: U/W Body, Preserve, Partial, Condition B WORK ITEM 8: U/W Body, Preserve, Partial, Condition C WORK ITEM 9: Hull Plating Freeboard, Preserve, Partial WORK ITEM 10: Hull Plating Freeboard, Preserve, 100 Percent WORK ITEM 11: Appendages, U/W, Leak Test WORK ITEM 12: Propulsion Shaft Rope Guards, Inspect WORK ITEM 13: Appendages, U/W, Internal, Preserve WORK ITEM 14: Voids, Non-Accessible, Leak Test WORK ITEM 15: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 16: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 17: Tanks, Potable Water, Clean and Inspect WORK ITEM 18: Tanks, Ballast, Clean and Inspect WORK ITEM 19: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 20: Propulsion Shaft Seals (Mechanical), Clean and Inspect WORK ITEM 21: Propulsion Shaft Seals (Inflatable), Overhaul and Inflatable Renewal WORK ITEM 22: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 23: Propulsion Shaft Bearings, External, Check Clearances WORK ITEM 24: Propulsion Shaft Bearings, External, Renew WORK ITEM 25: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 26: Propeller s, Remove, Inspect, and Reinstall WORK ITEM 27: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 28: Fathometer Transducer, Renew WORK ITEM 29: Sea Strainers, All Sizes, Renew WORK ITEM 30: Sea Strainers, Duplex, All Sizes, Overhaul WORK ITEM 31: Point of Use Potable Water Filters, Install WORK ITEM 32: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 33: Rudders, Preserve, 100 Percent WORK ITEM 34: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 35: Spuds, Overhaul WORK ITEM 36: Spud Wells, Preserve WORK ITEM 37: Spud Wells, Inspect WORK ITEM 38: Boat Davit, Inspect & Service WORK ITEM 39: Sewage Holding Tanks, Clean and Inspect WORK ITEM 40: Sewage Piping, Clean and Flush WORK ITEM 41: Tanks (Sewage Holding), Preserve, 100 percent WORK ITEM 42: Tanks (Sewage Holding), Preserve, Partial iii (Rev-0)

WORK ITEM 43: Tanks, Ballast, Preserve, 100 Percent WORK ITEM 44: Tanks, Ballast, Preserve, Partial WORK ITEM 45: Tanks, MP Fuel Service, Preserve, Partial WORK ITEM 46: Tanks, Potable Water Preserve, 100 Percent WORK ITEM 47: Tanks, Potable Water, Preserve, Partial, WORK ITEM 48: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 49: Drydock WORK ITEM 50: Temporary Services, Provide - Tender WORK ITEM 51: Sea Trial Performance, Support, Provide WORK ITEM 52: Lube Oil Storage Tank, Install WORK ITEM 53: Remote Firemain Gauge Install WORK ITEM 54: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 55: Weather Deck Drain, Renew WORK ITEM 56: Ballast Tank Striker Plate, Renew WORK ITEM 57: Zinc Anodes, Renew WORK ITEM 58: Engine Room Alarm System, Groom WORK ITEM 59: Lead-Based Paint, 100% Abatement, Perform WORK ITEM 60: Longitudinal Stiffener Renew WORK ITEM 61: Upper Level Deck Repair WORK ITEM 62: Sea Chest Vent Piping, Renew WORK ITEM 63: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 64: Watertight Scuttle, External, Renew WORK ITEM 65: Watertight Hatch, External DC Deck and Below, RenewError! Bookmark not defined.

WORK ITEM 66: Watertight Door, External, Renew WORK ITEM 67: Overhaul MK-27 Gyrocompass WORK ITEM 69: Life Rail Stanchion Renew WORK ITEM 70: Engine Room Ventilation Fans, Overhaul WORK ITEM 71: Propulsion Shafts Tachometer, Install WORK ITEM 72: Fuel Oil (FO) Manifold Valves, Renew WORK ITEM 73: 02 Level Deck Repair iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Bill of Material 160B WLIC 59, Rev -. Weather Deck Drains Coast Guard Bill of Material 160B WLIC 60, Rev D, Arrangement Tank Vents and Sounding Tubes Coast Guard Drawing 160 WLIC 0103-2, Rev A, Booklet of General Plans Coast Guard Drawing 160 WLIC 0103-2, Rev A, Sheet 1, Booklet of General Plans Coast Guard Drawing 160 WLIC 1101-001, Rev C, Shell Pltg Expansion & Framing Coast Guard Drawing 160 WLIC 1201-001, Rev D, Hull Fittings and Chain Stoppers Coast Guard Drawing 160 WLIC 1205-001, Rev F, Spudwells and Spuds Coast Guard Drawing 160 WLIC 3800-004, Rev -, Diagram Heating and Chilled Water System Coast Guard Drawing 160 WLIC 3800-005, Rev -, Arrangement Heating and Chilled Water System Coast Guard Drawing 160 WLIC 4301-001, Rev G, Shafting & Prop Arrgt & Dets (Applicable for both A and B class) Coast Guard Drawing 160 WLIC 4301-003, Rev A, Shafting Arrangement and Details Coast Guard Drawing 160 WLIC 4301-003, Rev C, Shafting Arrangement and Details Coast Guard Drawing 160 WLIC 4801-001, Rev C, Diagram Firemain, Ballast, and Bilge Systems Coast Guard Drawing 160 WLIC-1112-13, Rev -, FDNS INCIDENTAL TO SHAFT TACHOMETER

SYSTEM INSTALL

Coast Guard Drawing 160 WLIC-6202-19, Rev A, SHAFT TACHOMETER SYSTEM ELECTRICA

INSTALLATION HUDSON (801)

Coast Guard Drawing 160B WLIC 0103-3, Rev-, Booklet of General Plans Coast Guard Drawing 160B WLIC 0500-001, Rev -, Lines Corrected Coast Guard Drawing 160B WLIC 0700-002, Rev -, Docking Plan (SAGINAW) Coast Guard Drawing 160B WLIC 0700-003, Rev -, Docking Plan (SAGINAW) Coast Guard Drawing 160B WLIC 103-003, Rev-, Booklet of General Plans Coast Guard Drawing 160B WLIC 103-003, Rev-, Booklet of General Plans Coast Guard Drawing 160B WLIC 1101-001, Rev C, Shell Plating Expansion and Longitudinal Framing Coast Guard Drawing 160B WLIC 1101-002, Rev D, Forepeak & Afterpeak Framing Coast Guard Drawing 160B WLIC 1103-002, Rev A, Vertical Keel, Skeg, and Bottom Girders Coast Guard Drawing 160B WLIC 1105-001, Rev B, Transverse Watertight and Oil Tight Bulkheads Coast Guard Drawing 160B WLIC 1105-002, Rev C, Longitudinal Watertight and Oil Tight Bulkheads and Bottom Tanks vi (Rev-0)

Coast Guard Drawing 160B WLIC 1108-002, Rev B, Shaft Struts and Stern Tubes Coast Guard Drawing 160B WLIC 1108-002, Rev B, Shaft, Struts, And Stern Tubes Coast Guard Drawing 160B WLIC 1205-1, Rev F, Spudwells and Spuds Coast Guard Drawing 160B WLIC 1205-3, Rev B, Zinc Hull Protector Coast Guard Drawing 160B WLIC 160B 0103-3, Rev- Booklet of General Plans Coast Guard Drawing 160B WLIC 160B 0103-3, Rev-, Booklet of General Plans Coast Guard Drawing 160B WLIC 2200-001 (Including BM-32), Rev A, Steering Machinery

Arrangement Rudder Stock & Fitting Coast Guard Drawing 160B WLIC 2200-001, Rev A, Steering Machinery Arrangement, Rudder Stock and Fittings Coast Guard Drawing 160B WLIC 2901-004, Rev -, Curves of Form Coast Guard Drawing 160B WLIC 4105-001, Rev E, Diag. F.O. and Engine Cooling Systems Coast Guard Drawing 160B WLIC 4105-001, Rev E, Engine Cooling System (SAGINAW) (803) Coast Guard Drawing 160B WLIC 4105-002, Rev D, Arrangement of Engine Cooling Piping

(SAGINAW) (803)

Coast Guard Drawing 160B WLIC 4804-001, Rev A, Diagram Fresh Water System Coast Guard Drawing 160B WLIC 4808-002, Rev -, Weather Deck Drains Coast Guard Drawing 160B WLIC 4808-1, Rev-, Pollution & Drainage Sys Coast Guard Drawing 160B WLIC 4809-001, Rev D, Arrangement Tank Vents and Sounding Tubes Coast Guard Drawing 160B WLIC 5500-001, Rev C, Arrangement Fuel Oil Piping Coast Guard Drawing 160B WLIC 700-001, Rev B, Docking Plan (KENNEBEC) Coast Guard Drawing 160B WLIC-6505-5, Rev B, SHAFT TACHOMETER SYSTEM

INSTALLATION KENNEBEC (HULL 802)

Coast Guard Drawing 160B+WLIC 0103-3, Rev , Booklet of General Plams Coast Guard Drawing 160B+WLIC 0103-3, Rev , Booklet of General Plams Coast Guard Drawing 160B+WLIC 1602-2, Rev A, W.T. & WEA. T. Doors, Hatches, Scuttles &

Manhole Schedule Coast Guard Drawing 160B-WLIC-3901-1. Rev C, Insulation and Sheathing Coast Guard Drawing 160B+WLIC 1602-2, Rev A, W.T. & WEA. T. Doors, Hatches, Scuttles &

Manhole Schedule Coast Guard Drawing 160B-WLIC 103-002, Rev -, Booklet of General Plans Coast Guard Drawing 160B-WLIC 103-003, Rev -, Booklet of General Plans Coast Guard Drawing 160B-WLIC 103-02, Rev -, Booklet of General Plans Coast Guard Drawing 160B-WLIC 103-02, Rev A, Booklet of General Plans Coast Guard Drawing 160B-WLIC 1101-01, Rev C, Shell Plating Exp & Longitudinal Frame Coast Guard Drawing 160B-WLIC 1101-1, Rev E, Shell Plating Expansion & Framing Coast Guard Drawing 160B-WLIC 1103-01, Rev B, Web & Transverse Framing Coast Guard Drawing 160B-WLIC 1106-02, Rev -, Upper Decks Framing & Plating Coast Guard Drawing 160B-WLIC 1106-2, Rev -, Upper Decks Framing & Plating Coast Guard Drawing 160B-WLIC 1202-1, Rev E, Life Lines & Stanchions Coast Guard Drawing 160B-WLIC 3901-01, Rev C, Insulation and Sheathing Coast Guard Drawing 160B-WLIC 3901-1, Rev C, Insulation and Sheathing Coast Guard Drawing 160B-WLIC 4809-1, Rev D, Arrg Tank Vents & Sounding Tubes vii (Rev-0)

Coast Guard Drawing 160B-WLIC 801-0103, Rev -, Booklet of General Plans Coast Guard Drawing 160B-WLIC_3801_3, Rev B, Vent Arrg Machy Spaces Coast Guard Drawing 160B-WLIC_650_3, Rev. B, S/S Gen Alarms Wiring Diagram (SAGINAW 803) Coast Guard Drawing 160B-WLIC_6505_1, Rev. C, MN Engine & Aux Gen. Alarm Elem & ISOM WD Coast Guard Drawing 160B-WLIC-3801-1, Rev -, Vent Fan & Components Coast Guard Drawing 160B-WLIC-3901-1. Rev C, Insulation & Sheathing Coast Guard Drawing 160B-WLIC-4801-1, Rev A, Firemain, Ballast and Bilge System Coast Guard Drawing 160B-WLIC-4803-1; Rev -, Arrangement Firemain System Piping Coast Guard Drawing 160-WLIC 244-3, Rev B, GA OF 6" Type FSE Maneguard Seal Coast Guard Drawing 160-WLIC 4400-3, Rev A, Propeller (Supersedes 160-WLIC-4400-001, 4400-002, & 160B-WLIC-4400-001)

Coast Guard Drawing 160-WLIC 244-3, Rev B, GA OF 6" Type FSE Maneguard Seal Coast Guard Drawing 160-WLIC 6700-3, Rev D, Booklet of General Elex Arrg, Wrg & Details Coast Guard Drawing 160-WLIC 8201-7, Rev A, Boat Davit and Pedestal Assembly Coast Guard Drawing 160-WLIC_2407_1, Rev C, GYRO ELEM & BLK DIAG Coast Guard Drawing 160-WLIC_2407_51, Rev -, GYRO COMPASS Coast Guard Drawing 160-WLIC-1112-012, Rev -, Lube Oil Storage Tank Coast Guard Drawing FL 533-001, Rev B, Placard Potable Water Flush Coast Guard Drawing FL 533-002, Rev -, Point of Use Water Filter Install Coast Guard Fleet Drawing FL 2602-10, Rev R, Spud Arrangements and Details Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight

& Airtight Quick Acting or Individually Dogged Personnel Doors

TBD

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 2056, Manufacturer's Instruction Book-SWBS Group(s) 313-665 Coast Guard Technical Publication (TP) 4425, SWBS 426, Feb 2018, Mark 27, Mod 1, Gyrocompass

Equipment, Operation & Service Manual Coast Guard Technical Publication (TP) 4914, 12-NOV-18, FSE Shaft Seal - 2nd Generation Fire Prevention and Response Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2020, General

Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2020, Welding and Allied

Processes.

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2020, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2020, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2020, Requirements for

Preservation of Ship Structures viii (Rev-0)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std ec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0000, (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740, (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Preserve Ship

Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Preserve Ship

Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures ix (Rev-0)

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310, (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install New Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary

Hull Accesses Surface Forces Logistics Center Standard Specification 8636, (SFLC Std Spec 8636), 2018, Temporary

Hull Accesses U.S. Coast Guard Naval Engineering Technical Standard 507 (SFLC Tech Standard 507), Revision B, Machinery and Piping Designating and Marking

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of

Plastic Film and Thin Sheeting by the Pendulum Method ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test ASTM International (ASTM) D3951, 2015, Standard Practice for Commercial Packaging ASTM International (ASTM) D3951, R2004, Standard Practice for Commercial Packaging ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN) ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic

Sheeting ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates B418) Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual x (Rev-0)

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials; for Blasting Dust-Petrolatum Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Fernstrum Gridcooler Installation and Maintenance Manual, 2013, Form 175 For Caterpillar applications, use CAT Extended Life Pre-Mix coolant.)

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive International Standard Organization (ISO) 2953, 2000, Mechanical Vibration, Balancing Machines, Description and Evaluation Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-I-3064, Mar 1991, Insulation, Electrical, Plastic-Sealer Military Specification MIL-A-22262B, March 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations) Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Nov 2011, Chapter 16, Cofferdams NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric xi (Rev-0)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2007, Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning xii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

20 N 160’WLIC Minor

(Face Change out) Overhaul Kit

H78011-01-7 2 ea. 2,000.00

21 N 160’WLIC Major Overhaul Kit

H78011-01-9 2 ea. 8,000.00

22 Y **Propeller shaft NSN: 1 ea.

24 N Aft Strut Bearing NSN: 3120-01-051-2510 1 ea. 683.00 26 Y Propeller (right hand) NSN: 2010-01-037-7295 1 ea. $ 26 Y Propeller (left hand) NSN: 2010-01-037-7597 1 ea. $ 28 N ***Fathometer

Transducer, Shallow Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

31 N Water Filter Assembly PN: DWS160-L (3M) NSN:

(ACN) 44330-01-F20-5959

5 ea. 160.00

31 N Water Filter Element PN: 56134-44 (3M) 5 ea. 180.00 32 Y **Rudder Blade NSN: 3120-01-560-3314 1 ea. 36,531 32 N Bearing Sleeve NSN: 3120-01-560-3316 1 ea. 2,693.45 49 Y *Transducer Cover

Plate N/A 2 ea. 50.00

64 N Scuttle 21inch

RASIED

NSN/PN: 803-1401892 3 ea. 3,800.00

64 N Scuttle 21 inch FLUSH NSN/PN: 803-1624056 3 ea 4700.00 64 N Steel Raised WTH

30X36 w/ 25 inch scuttle

805-1624087 MOD 1 ea 8500

64 N Scuttle Raised WTH 42X48 w/ 25 inch scuttle

805-1624088 MOD 1 9600

66 N WTD 1-104-1

Watertight Door, Steel

NSN: XXXX-YY-XXXX PN:

650XXXX

1 ea.

67 Y** Gyrocompass NIIN: 01F112048 3 ea. 1,250.00 70 N Engine Room Shaft

Tach Panel (Fiberglass Enclosure)

Engine Monitor INC 9999- 50510-F-

1 ea. 3,980.00

70 N Pilothouse Shaft Tach Panel

Engine Monitor INC 9999- 44490-R

3 ea. 1,326.67

70 N Proximity Pick-up J- Box

Engine Monitor INC 9999- 50090-11

2 ea. 1,990.00

70 N Shaft Collar, Two- Piece Clamp on, for 6"

McMaster-Carr #60665K66 4 ea.

xiii (Rev-0)

Shaft *Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

3 Hull Plating, U/W Body, Ultrasonic Testing

5 U/W Body, Preserve, 100 percent

11 Appendages, U/W, Leak Test

14 Voids, Non-Accessible, Leak Test

16 Tanks, MP Fuel Service, Clean and Inspect

18 Tanks, Ballast, Clean and Inspect

20 Propulsion Shaft Seals (Mechanical), Clean and Inspect

21 Propulsion Shaft Seals (Inflatable), Overhaul and Inflatable Renewal

22 Propulsion Shafting; Remove, Inspect, and Reinstall

23 Propulsion Shaft Bearings, External, Check Clearances

24 Propulsion Shaft Bearings, External, Renew

30 Sea Strainers, Duplex, All Sizes, Overhaul

32 Rudder Assembly, Remove, Inspect And Reinstall

38 Boat Davit, Inspect & Service

49 Drydock

59 Lead-Based Paint, 100% Abatement, Perform

63 Deck Covering (Interior Wet/Dry), Renew

69 Engine Room Ventilation Fans, Overhaul xv (Rev-0)

PRINCIPAL CHARACTERISTICS

160' WLIC (B-CLASS), INLAND CONSTRUCTION TENDER

PHYSICAL

Length overall 160' 10" Depth (main deck at side to baseline) 10' 0" Maximum beam 30' 0" Height of highest fixed projection 40’ 0” (above keel) Height of highest projection with antenna mast extended

59’ 0” (above keel)

Frame spacing 1' 0" Full load draft 4' 7-1/2” LCF Draft Full load displacement 474.73 Long Tons (Fresh water) Shore tie voltage requirements N/A

HULL

Hull material Steel

MACHINERY

Number of propellers 2 Number of blades per propeller 4 Diameter of propeller 48" Pitch 44" fixed

RPM 475

Shaft diameter N/A

TANK CAPACITIES

Fuel tanks Fresh water tanks Lube oil

1 (Rev-0)

00000_0623_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3 (Rev-0)

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.

4 (Rev-0)

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements

5 (Rev-0) and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

7 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL # WORK ITEM

# WORK ITEM TITLE

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

8 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

9 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting…