S1.12a - MIDGETT (WMSL 757) FY24 DD Specification rev 1.pdf

USCGC MIDGETT (WMSL-757)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2024

Developed By: Christian L Jaictin

(Rev-1, 26 April 2024)

USCGC MIDGETT (WMSL-418) DRYDOCK AVAILABILITY FY2024

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................ xv Consolidated List of Critical Inspection Items ......................................................................................... xvii Principal Characteristics .......................................................................................................................... xviii General Requirements WORK ITEM 1: Hull 3D, Laser Scan WORK ITEM 2: Hull Plates (Freeboard), Inspect WORK ITEM 3: Hull Plates (U/W Body), Inspect WORK ITEM 4: Freeboard, Preserve (Full) WORK ITEM 5: Superstructure, Preserve WORK ITEM 6: Mast, Preserve WORK ITEM 7: Deck Covering (Slip-Resistant) Mast, Renew and Repair WORK ITEM 8: Tenting (Mast), Provide WORK ITEM 9: U/W Body Hull, Preserve (Full) WORK ITEM 10: Propulsion Shaft Fairwaters And Rope Guards, Inspect WORK ITEM 11: Chain Lockers and Sump, Preserve WORK ITEM 12: Chain Lockers and Sump, Clean and Inspect WORK ITEM 13: Voids (Non-Accessible), Preserve WORK ITEM 14: Voids (Non-Accessible), Leak Test WORK ITEM 15: Sideport Shell Door, Level 2, Inspect WORK ITEM 16: Propulsion Shaft Alignment & Bearings (External) Clearances, Check WORK ITEM 17: Propulsion Shaft Seals (Mechanical), Overhaul WORK ITEM 18: Propulsion Shaft Coverings (MIL-STD-2199B), Inspect and Repair WORK ITEM 19: Controllable Pitch Propeller Hub Assembly, General Maintenance WORK ITEM 20: Controllable Pitch Propeller System, Perform General Maintenance WORK ITEM 21: Doppler Speed Log Valve, Overhaul WORK ITEM 22: Doppler Speed Log, General Maintenance WORK ITEM 23: Fathometer Transducer (Deep Water), General Maintenance WORK ITEM 24: Shallow Water Transducer, Renew WORK ITEM 25: Seawater Strainers (All Sizes), Overhaul and Inspect WORK ITEM 26: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 27: Cascade Orificial Resistive Device, Clean and Inspect ........................................ clxxxiii WORK ITEM 28: Steering Actuator, Overhaul WORK ITEM 29: Steering System Hydraulic Power Unit (HPU), Inspect and Service WORK ITEM 30: Rudder Stock Bearings, Check Clearances WORK ITEM 31: Rudder Stock Seals, Overhaul WORK ITEM 32: Bow Thruster Unit (General), Overhaul WORK ITEM 33: Anchors Chains and Ground Tackles, Inspect and Preserve WORK ITEM 34: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew WORK ITEM 35: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 36: Cathodic Protection (Zincs), Renew WORK ITEM 37: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 38: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 39: Drydocking, Accomplish WORK ITEM 40: Sea Trial Performance, Support, Provide WORK ITEM 41: Tenting, Provide iii (Rev-1)

WORK ITEM 42: Vessel in Drydock Temporary Services, Provide WORK ITEM 43: Fire Prevention, Provide WORK ITEM 44: Auxiliary Seawater Piping (Availability No.2), Modify iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

26APR24 1 36

- Added references for tanks containing zincs.

- Updated Table 1

- Added Par. 3.1.4 – 3.1.4.9 to address tank locations, access, and tank contents

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements

Coast Guard Drawing 418A-WMSL-100-006, Rev A, Inboard and Outboard Profiles

Coast Guard Drawing 418A-WMSL-101-005, Rev -, Shell Expansion Scantlings

Coast Guard Drawing 418A-WMSL-114-001, Rev N-A, Fairwaters and Rope Guard Installation Details

& L/M

Coast Guard Drawing 418A-WMSL-264-001, Rev A, Rdcn Gr / CPP GTRB LO Diagram

Coast Guard Drawing 418A-WMSL-521-001, Rev A, Firemain Diagram

Coast Guard Drawing 418A-WMSL-556-001, Rev A, Stern Gate Hydraulic System Diagram

Coast Guard Drawing 418A-WMSL-571-001, Rev -, FAS Arrangement Installation and Details

Coast Guard Drawing 418A-WMSL-571-003, Rev -, FAS Arrangement Modification

Coast Guard Drawing 418A-WMSL-593-002, Rev B, Sewage System Diagram

Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans

Coast Guard Drawing 418-WMSL-079-755, Rev -, CGC MUNRO Damage Control Information

Coast Guard Drawing 50-WMSL-424-001, Rev D, Electronic Navigation Acoustical Cable Block

Diagram (ASC424001)

Coast Guard Drawing 750 WMSL-167-001, Rev J, Manhole Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750 WMSL-320-025, Rev D, Cathodic Protection System Deck Plan and

Elementary Wiring Diagram (ASC320014)

Coast Guard Drawing 750-WMSL-100-044, Rev K, Unit 3320 Struct - Inner Bottom 2nd Deck Fr 89-98

Coast Guard 54Drawing 750-WMSL-100-045, Rev K, 2nd Dk to Main Dk - Fr 82 to Aft

Coast Guard Drawing 750-WMSL_100_44, Rev K, Unit 3320 Struct - Inner Bottom 2nd Deck FR 89-98

(ASC100332)

Coast Guard Drawing 750-WMSL_114_12, Rev -, Rudder and Appendages Drawing (ASC114006H)

Coast Guard Drawing 750-WMSL_167_5, Rev C, Side Port Door Installation & Details (ASC167005)

Coast Guard Drawing 750-WMSL_85_12, Rev B, Docking Drawing (NSC 8 SRD) (ASC085007H)

Coast Guard Drawing 750-WMSL-085-012, Rev B, Docking Drawing (NSC 8 SRD) (ASC085007H)

Coast Guard Drawing 750-WMSL-085-024, Rev A, Tank Sounding and Moment of Inertia Tables

(ASC085014H) (WMSL-757 Only)

Coast Guard Drawing 750-WMSL-085-040, Rev C, Docking Drawing (NSC 7 SRD) (ASC085007G) vi (Rev-1)

Coast Guard Drawing 750-WMSL-100-009, Rev D, Hull Table of Offsets (ASC100015)

Coast Guard Drawing 750-WMSL-100-011, Rev J, Unit 1110 Structure - Inner Bottom, 1st Platf, & 2nd

Dk - Bow to Fr 10 (ASC100111)

Coast Guard Drawing 750-WMSL-100-022, Rev K, Unit 2110 Structure - Innerbottom to 1st Platf Fr 35 -

44 (ASC100211)

Coast Guard Drawing 750-WMSL-100-027, Rev K, Unit 2210 Structure - Innerbottom to 1st Platform -

Fr 44 to Fr 52 (ASC100221)

Coast Guard Drawing 750-WMSL-100-032, Rev K, Unit 2310 Structure - Innerbottom to 1st Platform -

Fr 52 to Fr 64 (ASC100231)

Coast Guard Drawing 750-WMSL-100-036, Rev N, Unit 3110 Structure - 1st Platform and Below Fr 65-

77 (ASC100311)

Coast Guard Drawing 750-WMSL-100-040, Rev L, Unit 3210 Structure - Inner Bot to 1st Platform - Fr

76 to Fr 88 (ASC100321)

Coast Guard Drawing 750-WMSL-100-044, Rev K, Unit 3320 Struct - Inner Bottom 2nd Deck Fr 89-98

(ASC100332)

Coast Guard Drawing 750-WMSL-100-045, Rev K, 2nd Dk to Main Dk - FR 82 to Aft

Coast Guard Drawing 750-WMSL-100-046, Rev F, Unit 4110 - 01 Level to 02 Level - Fr 28 to Fr 33

(ASC100411)

Coast Guard Drawing 750-WMSL-100-047, Rev H, 02 Level to 03 Level Frame 28 to Frame 33

(ASC100412)

Coast Guard Drawing 750-WMSL-100-048, Rev J, Unit 4210 Structure - 01 Lvl to 02 Lvl - Fr 33 to Fr 44

(ASC100421)

Coast Guard Drawing 750-WMSL-100-049, Rev L, Unit 4220 Structure - 02 Lvl and Above - Fr 33 to Fr

44 (ASC100422)

Coast Guard Drawing 750-WMSL-100-050, Rev K, Unit 4230 Structure - Mast (ASC100423)

Coast Guard Drawing 750-WMSL-100-053, Rev K, Unit 4420 Structure - 01 Level and Abv - Fr 52 to Fr

67 (ASC100442)

Coast Guard Drawing 750-WMSL-100-083, Rev -, General Arrangements NSC 5 & Follow (AS5100001)

Coast Guard Drawing 750-WMSL-100-089, Rev A, Topside Configuration for NSC 8 and Follow

(AS8100004)

Coast Guard Drawing 750-WMSL-100-090, Rev A, General Arrangements NSC 7 and Follow

(AS7100001)

Coast Guard Drawing 750-WMSL-100-095, Rev -, Hull Curves of Form (ASC100010H) (NSC 8 SRD)

Coast Guard Drawing 750-WMSL-100-519, Rev C, Topside Configuration (AS3100004)

Coast Guard Drawing 750-WMSL-100-528, Rev C, Structural Mods IWO New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-114-001, Rev B, Fairwaters and Rope Guard Installation Details &

L/M (ASC114001)

Coast Guard Drawing 750-WMSL-114-004, Rev B, Stern Tube Bossing and Shaft Handling Padeyes

(ASC114007)

Coast Guard Drawing 750-WMSL-114-010, Rev -, Rudder and Appendages Drawing (ASC114006F)

Coast Guard Drawing 750-WMSL-114-012, Rev -, Rudder and Appendages Drawing (ASC114006H)

(NSC 8)

Coast Guard Drawing 750-WMSL-161-001, Rev F, Strut Castings (ASC161001)

Coast Guard Drawing 750-WMSL-161-002, Rev A, Stern Tube & L/M (ASC161002) vii (Rev-1)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750-WMSL-167-005, Rev C, Side Port Door Installation & Details (ASC167005)

Coast Guard Drawing 750-WMSL-167-507, Rev -, Manhole List, Installation and Fabrication Details, Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-169-003, Rev E, Fabrication & Installation of Transom Doors

(ASC169003)

Coast Guard Drawing 750-WMSL-191-053, Rev -, Diagram Ballast / Dewatering Diagram Selected

Record Dwg NSC 8 (ASC19001H)

Coast Guard Drawing 750-WMSL-243-003, Rev B, Shipping & Unshipping of Propulsion Shafting

(ASC243004)

Coast Guard Drawing 750-WMSL-243-007, Rev E, Propulsion Shafting System Arrangement

(ASC243008)

Coast Guard Drawing 750-WMSL-243-008, Rev -, Propulsion Shafting and Appendage (ASC243001B)

Coast Guard Drawing 750-WMSL-243-021, Rev -, Propulsion Shafting and Appendage (ASC243001H)

(SRD) (NSC 8)

Coast Guard Drawing 750-WMSL-244-001, Rev -, Propulsion Shafting System Measured Bearing

Reaction Report (ASC244001)

Coast Guard Drawing 750-WMSL-244-002, Rev B, Stern Tube Seal & Strut Bearings Arrangement &

Details & L/M (ASC244002)

Coast Guard Drawing 750-WMSL-244-003, Rev -, Propulsion Shafting System Measured Bearing

Reaction Report (AS2244001)

Coast Guard Drawing 750-WMSL-264-500, Rev A, CPP HPU Tanks New Clean Out Access

Coast Guard Drawing 750-WMSL-300-002, Rev C, Electrical Standard Details

Coast Guard Drawing 750-WMSL-320-010, Rev G, Power Sys Deck Plan-Second DK, AFT OF FR 52

Coast Guard Drawing 750-WMSL-320-025, Rev D, Cathodic Protection System Deck Plan and Elem

WD (ASC320014)

Coast Guard Drawing 750-WMSL-320-025, Rev D, Cathodic Protection System Deck Plan and

Elementary Wiring (ASC320014)

Coast Guard Drawing 750-WMSL-320-510, Rev W, Electrical One LINE Diagram

Coast Guard Drawing 750-WMSL-320-511, Rev G, Power Sys Deck Plan-Second DK, AFT OF FR 52

Coast Guard Drawing 750-WMSL-320-577, Rev A, Electrical Mods Incidental to Stern Gate PWR &

CNTRL Enhancement

Coast Guard Drawing 750-WMSL-424-001, Rev D, Electronic Navigation Acoustical Cable Block

Diagram (ASC424001)

Coast Guard Drawing 750-WMSL-426-003, Rev B, Speed Log and Depth Finder Transducer Installation and L/M (ASC426003)

Coast Guard Drawing 750-WMSL-426-004, Rev B, Speed Log and Depth Finder Transducer Installation and L/M (ASC426003)

Coast Guard Drawing 750-WMSL-485-001, Rev L, Sleeves-Pipe Structure Penetration (UNSIGNED)

Coast Guard Drawing 750-WMSL-500-002, Rev E, Resilient Hangar Details & Installation

Coast Guard Drawing 750-WMSL-501-004, Rev D, Misc Independent Tanks Design and Details and

L/M (ASC501004)

Coast Guard Drawing 750-WMSL-505-015, Rev E, Miscellaneous Pipe Fabrication

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M viii (Rev-1)

Coast Guard Drawing 750-WMSL-520-001, Rev H, Seawater Cooling System Diagram (ASC52000)

Coast Guard Drawing 750-WMSL-520-003, Rev B, Machinery Central Seawater Cooling System

Schematic (ASC520012)

Coast Guard Drawing 750-WMSL-520-028, Rev -, Seawater Cooling System Diagram WMSL-757 Only

(ASC520001D)

Coast Guard Drawing 750-WMSL-520-505, Rev D, Auxiliary Seawater Piping Mods AMMR & Shaft

Alley

Coast Guard Drawing 750-WMSL-520-507, Rev F, Auxiliary Seawater Piping Mods Aft of FR 52

Coast Guard Drawing 750-WMSL-521-008, Rev D, Firemain Unit 1220 (ASC521122-FM)

Coast Guard Drawing 750-WMSL-521-014, Rev C, Firemain Unit 2110 (ASC521211-FM)

Coast Guard Drawing 750-WMSL-521-018, Rev E, Firemain Unit 2210 (ASC521221-FM)

Coast Guard Drawing 750-WMSL-521-022, Rev D, Firemain Unit 2310 (ASC521231-FM)

Coast Guard Drawing 750-WMSL-521-026, Rev D, Firemain Unit 3110 (ASC521311-FM)

Coast Guard Drawing 750-WMSL-521-051, Rev -, Diagram Firemain Selected Record Dwg NSC 8

Coast Guard Drawing 750-WMSL-528-003, Rev K, Plumbing and Interior Deck Drain Diagram WMSL-

756 AF (ASC528003)

Coast Guard Drawing 750-WMSL-556-003, Rev E, Label Plate List - Blst/Deballast-Overfl/Ae/St-Hydr

Sys

Coast Guard Drawing 750-WMSL-556-004, Rev E, Steering Gear Hydraulic Diagram (ASC556003)

Coast Guard Drawing 750-WMSL-556-015, Rev E, Bow Thruster HPU Diagram (ASC556009)

Coast Guard Drawing 750-WMSL-556-016, Rev -, Bow Thruster Hydraulic System Description

(ASC556009-02)

Coast Guard Drawing 750-WMSL-556-022, Rev H, Steering Gear and Stern Gate Hydraulic Piping - Unit

3330 (ASC556333-HY)

Coast Guard Drawing 750-WMSL-561-001, Rev D, Steering Gear Foundation (ASC561001)

Coast Guard Drawing 750-WMSL-562-001, Rev C, Rudder Bearing Casting (ASC562001)

Coast Guard Drawing 750-WMSL-562-002, Rev C, Rudder (ASC562002)

Coast Guard Drawing 750-WMSL-562-003, Rev D, Rudder Support System (ASC562003)

Coast Guard Drawing 750-WMSL-571-001, Rev D, FAS Arrangement Installation and Details

(ASC571001)

Coast Guard Drawing 750-WMSL-571-500, Rev D, FAS Arrangement Installation and Details

(ASC571001)

Coast Guard Drawing 750-WMSL-581-001, Rev D, Anchor Handling (ASC581001)

Coast Guard Drawing 750-WMSL-581-002, Rev B, Anchor Pocket (ASC581002)

Coast Guard Drawing 750-WMSL-581-003, Rev C, Hawse Pipe and Chain Pipe (ASC581003)

Coast Guard Drawing 750-WMSL-582-001, Rev E, Anchoring, Mooring, And Towing Arrangement

Coast Guard Drawing 750-WMSL-582-002, Rev H, Mooring and Towing Arrangement

Coast Guard Drawing 750-WMSL-582-503, Rev -, Mooring Arrangement

Coast Guard Drawing 750-WMSL-583-002, Rev D, Small Boat Stbd, Hdlg Sys, Arr & Details

(ASC583002)

Coast Guard Drawing 750-WMSL-602-001, Rev C, Fab & Instl of Ships Name & Draft Markings

(ASC602001)

Coast Guard Drawing 750-WMSL-631-002, Rev P, Paint Schedule ix (Rev-1)

Coast Guard Drawing 750-WMSL-633-500, Rev F, Installation of Cathodic Protection System

(ASC633001)

Coast Guard Drawing 750-WMSL-635-001, Rev -, Thermal & Acoustic Insulation

Coast Guard Drawing 750-WMSL-801-013, Rev -, Booklet of General Plans (NSC 8)

Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (ASC801001G) (SRD)

(NSC7)

Coast Guard Drawing FL-1204-3, Rev A, Fleet Welded Padeyes and Links

Coast Guard Fleet Drawing FL 2804-022, Rev A, Consolidated Visual ID for Cutters (Vessels 65 ft and

Over in Length)

Coast Guard Fleet Drawing FL 2804-022, Rev A, Consolidated Visual ID for Cutters (Vessels 65 ft. and

Over in Length)

NAVSEA Drawing 803-921865 Rev R, Cathodic Protection System, Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3D Jan 2014, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 7007, SWBS 562, Mar 2021, Rudderstock Seal - Type Er + Is

Coast Guard Technical Publication (TP) 7034, SWBS 243, Jan 2022, Stern Tube Seal – Type M-9 – P/N

US-75888-01 – Installation, Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7062, SWBS 167, Feb 2021, Sideport Shell Door and Portable

Ladder - Model D-WK-868

Coast Guard Technical Publication (TP) 7069, SWBS 562, Dec 2021, Rudder, Lower Bearing

Coast Guard Technical Publication (TP) 7073A, SWBS 241 Dec 2021, Reduction Gear - Type as 2/250-

As 198F

Coast Guard Technical Publication (TP) 7079, 13-JUN-07, Stern Tube Bearing & Strut Bearings - Model

22022-100/-200

Coast Guard Technical Publication (TP) 7079, SWBS 244, Jan 2018, Stern Tube & Strut Bearings –

Models 22022-100/-200 – Installation, Operation & Maintenance Instructions

Coast Guard Technical Publication (TP) 7127, Feb 2022, SWBS 524, Simplex Basket Strainer – Sizes

3/8" – 8" – Model 72

Coast Guard Technical Publication (TP) 7140, SWBS 633, Jul 2013, Cathodic Protection

Coast Guard Technical Publication (TP) 7153A, Feb 2022, Controllable Pitch Propeller (CPP) Models for

NSC 754 to 759 User and Installation Manual

Coast Guard Technical Publication (TP) 7153A, SWBS 245, Feb 2022, Controllable Pitch Propeller

(CPP) Models for NSC 754 to 759 User and Installation Manual

Coast Guard Technical Publication (TP) 7158, 21-SEP-07, SRD-500 Dual Axis Doppler Speed Log -

Operation, Service, & Install

Coast Guard Technical Publication (TP) 7160, 21-SEP-07, SRD-500 Dual Axis Doppler Speed Log –

Operation-Operational Manual

Coast Guard Technical Publication (TP) 7182, SWBS 561, Feb 2019, Steering Machinery Subsystem –

Operation & Maintenance Manual x (Rev-1)

Coast Guard Technical Publication (TP) 7193, SWBS 561, Oct 2007, Steering System Operations and

Maintenance Manual

Coast Guard Technical Publication (TP) 7202, SWBS 568, Aug 2007, Bow Thruster – Remote Control

System – Plant K161 – Instruction Manual

Coast Guard Technical Publication (TP) 7203, SWBS 568, Aug 2007, Bow Thruster – Model TT1100

DPN CP – Mechanical & Hydraulic System – User Manual

Coast Guard Technical Publication (TP) 7410, Feb 2022, SWBS 593, Duplex Basket Strainer – Sizes 3/4"

– 8" – Model 50

Coast Guard Technical Publication (TP) 7413, Feb 2022, SWBS 593, Duplex Basket Strainer – Sizes 3/4"

– 4” – Model 53BTX

Coast Guard Technical Publication (TP) 7431, SWBS 568, Feb 2012, Bow Thruster Model TT1100 DPN

CP – Mechanical & Hydraulic System – Installation Manual

Coast Guard Technical Publication (TP) 7498A, SWBS 568, May 2020, Bow Thruster - Electric Motors –

Installation, Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7794, SWBS 584, Sep 2021, Sliding Double Transom Door –

Model H-WK-868-29

Coast Guard Technical Publication (TP) 9532, CIB - Auxiliary Machinery Vol. IV (Hull 755 Only), 2019, SWBS 581 Anchor Storage and Handling

Coast Guard Technical Publication (TP) S9524-AE-MMO-010, SWBS 521, Dec 1986, Cascade Orificial

Resistive Device (CORD)

Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2022, Electrical

Power for Contractor’s Tools & Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2022, Inspect, Test and Recondition AC Synchronous Machines In-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire

Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary

Services

USCG, HWSL Guidance/Fall Protection Plan, Working Aloft Aboard Cutter xi (Rev-1)

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189, 2020, ASNT

Standard for Qualification and Certification of Nondestructive Testing Personnel

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2020, 2020, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Society of Mechanical Engineers (ASME) B16.34, 2020, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.5, 2020, Pipe Flanges and Flanged Fittings:

NPS 1/2 through NPS 24.

American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of

Welds

American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2020, Structural Welding Code – Steel

American Welding Society (AWS) D3.5, 2000, Guide for Steel Hull Welding

ASNT SNT-TC-1A, 2020, Personnel Qualification and Certification in Nondestructive Testing

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1730, 2020, Standard Practices for Preparation of Aluminum and

Aluminum-Alloy Surfaces for Painting

ASTM International (ASTM) D3359, 2017, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting

Corrosion

CGTTP 4-11.10A-Water Supply and Wastewater Disposal Tactics, Techniques and Procedures (TTP)

Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Subpart E, Sep 2015, Scaffolds, Ladders and

Other Working Surfaces

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59875A, 2019, Polysulfide Fairing Compound for Waterborne

Main Propulsion Shafting Coverings on U.S. Naval Surface Ships and Submarines

Federal Specification (Fed Spec) HH-P-151, July 2020, Packing, Rubber-Sheet, Cloth Insert

General Specifications for Overhaul of Surface Ships (GSO), 2004, Section 581 Anchor Stowage and

Handling

International Standard Organization (ISO) 4406, 2021-01; Hydraulic Fluid Power -- Fluids -- Method for

Coding the Level of Contamination by Solid Particles xii (Rev-1)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2022 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72A, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-18001, Aug 2008, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262B (Amendment 2), Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-22262B Amendment 2, 2021, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633A, 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549D, 2021, Grease, General Purpose

MIL-DTL-24643, Dec 2011, Cables, Electric, Low Smoke Halogen-Free, For Shipboard Use, General

Specification for

MIL-PRF-1149E, Nov 2019, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-16173 w/Interim Amendment 2, 2017, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-PRF-17672, 14 Oct 2010, Hydraulic Fluid, Petroleum, Inhibited

MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647D, 2021, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24667C w/Int. Amendment 1, 2018, Coating System, Non-Skid, for Roll, Spray, or Self-

Adhering Application

MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-PRF-900, 2020, Rubber Gasket Material, 45 Durometer Hardness

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1310, Sept 2009, Shipboard Bonding, Grounding, & Other Techniques for Electromagnetic

Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety

MIL-STD-1627, Sep 1994, Bending of Pipe or Tube for Ship Piping Systems

MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure

MIL-STD-2003-3B, Oct 2020, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Penetrations)

MIL-STD-2199A, 2010, Coverings for Waterborne Main Propulsion Shafting on U.S. Naval Surface

Ships and Submarines

MIL-STD-2199B, 2020, Covering for Waterborne Main Propulsion Shafting on U.S. Naval Surface Ships and Submarines

MIL-STD-419F, Sept 2021, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power

Transmission Equipment

MSS SP-58, 2018, Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, And Installation xiii (Rev-1)

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting

Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) T9074-AS-GIB-010/271, 1999, Requirements for

Nondestructive Testing Methods

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

SAE International (SAE) AMS3824C, 2013, Cloth, Glass Finished for Resin Laminates

SAE International (SAE) AMSC9084, 2013, Cloth, Glass Finished for Resin Laminates

SAE International (SAE) AMS-STD-595A, 2017, Colors Used in Government Procurement

SAE-AMS-G-6032, Grease, Plug Valve, Gasoline and Oil Resistant

SAE-AS8660, Silicone Compound

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032A, 2012, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) J1942-1, 2021, Qualified Hoses for Marine Applications

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification SSPC-SP 1, 2015 Solvent

Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification SSPC-SP 11, 2013, Power

Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 5/NACE No. 1, 2007, White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6 (WAB)/NACE WAB-3, 2015, Commercial Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6 (WAB)/NACE WAB-3, 2015, Commercial Wet Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2, 2017, Waterjet Cleaning of Metals – Very Thorough Cleaning xiv (Rev-1)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2004, Near-White Blast Cleaning xv (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

4 N Coast Guard Emblem

Vinyl Kit

N/A 2 ea. 1,800.00

5 N Coast Guard Emblem

Vinyl Kit

N/A 2 ea. 1,800.00

6 N Gasket, EMI/EMP, Conductive Elastomer, Polasheet with

Aluminum, 15 in x 15 in x 1/8 in, Silicone

NSN : 5999-DAO-826037 10 ea. 150.00

6 N Gasket, EMI/EMP, Conductive Elastomer, Polasheet with Monel, 15 in x 15 in x 1/8 in, Silicone

NSN : 5330-DAO-695609 10 ea. 150.00

15 N Gasket 1" x 2-1/8"

Neoprene (25 duro)

Walz and Krenzer 91

Willennbrock Road Unit

B4, Oxford CT, 06478 phone 203-267-5712

NSN: 5330-01-562-8925 PN:

D-WK-868-1-PC7

1 1460.00

15 N Hinge Pin 1-1/4 DIA

316 CRES, Walz and

Krenzer

PN: D-WK-868-5-4 2 188.00

15 N Hinge Washer, Beemer, Oilite Bronze

PN: TT-2006-1 4 7.00

17 N Major Overhaul Kit NSN: 2840-01-576-0008 PN:

WLP001354-001

2 ea. 85,230.00

19 N Plug (SL231) NSN: 5340-01-642-0967 PN:

F007867

4 110.00

19 N O-Ring (SL231) PN: F088083 4 5.00

19 N O-Ring (07309) NSN: 5331-01-644-0284 PN:

F088595

10 375.00

19 N Sealing Compound

(R4440)

NSN: 5331-01-644-2848 PN:

F067211

4 186.00

19 N Lubricant PN: F067665 4 40.00

19 N Grease PN: K192698 1 600.00

19 N Lubricant PN: F067061 2 200.00

19 N Break bolt PN: F000972 10 320.00

19 N Lock pin PN: F000118 80 10.00

24 Y ***Fathometer

Transducer Shallow

Water, 200 kHz

ELAK Nautik LSE 313 1 ea. $750.00 xvi (Rev-1)

26 Y **Duo Check Valve, Bronze, ASTM

B61/B148/C958, ANS

150#, Waver Type

PN: 10G15BAMF-772 1 ea. $3000.00

26 Y **Duo Check Valve, Bronze, ASTM

B61/B148/C958, ANS

150#, Waver Type

PN: 6G15BAMF-772 2 ea. $3000.00

27 N **Cascade Orificial

Resistive Device

NSN: 4820-01-632-5577

PN: 808-705-50-125

5 5,300.00

28 N Actuator Overhaul Kit NSN: 2530-01-699-0680 PN:

RRM000445315

2 ea. 24,000

28 N Hydraulic Coupling Kit NSN: 2530-01-699-0654 PN:

RRM000444570

2 ea. 2,000

28 N Bearing Shell PN: 60705-8819 32 ea. 94.00

29 N Filter, Return, 35 GPM PN: 2336B010 4 ea. 150.00

29 N Filter, Pressure 35 GPM PN: 2336B078 4 ea. 125.00

29 N Filter, Pressure PN: 2336B141 4 ea. 150.00

29 N Strainer, Suction NSN: 4730-01-043-5316

PN: 75-2-1-2-100RV3

2 ea. 75.00

29 N Strainer, Suction NSN: 4730-01-620-6551

PN: P169013

2 ea. 100.00

31 Y Seat Assembly, Split NSN: 2040-01-674-3269 PN:

H75378-01-4

2 ea. $20,000.00

31 N Overhaul Kit for

Rudderstock Seal Type

ER+IS, H75378-01

NSN: 2040-01-586-3349 PN:

WLP00142-001

2 ea. $32,000.00

31 N Seal, Chevron Packing

Style, 14.17 in. ID,

15.67 in. OD

PN: Garlock Style 432 2 ea. $500.00

32 N Bow Thruster Dry Dock

Kit

NSN: 2090-01-698-8024 PN:

U-1-9-97

1 ea. 14,300.00

37 N Anode Assembly 5342-01-540-3444 /

W3T106665

6 ea. 15228.00

38 N Reference Electrode, Silver & Silver Chloride

(Evoqua Water

Technology)

6160-01-118-4721 /

W3T105304

4 ea. 4,500.00

44 N Strainer 6 Inch IPS, Duplex Basket, Class

150 FF Flanged Ends, Monel Basket 1/8 Inch

Penetration, Manufactured by

Hayward Company

4730-01-433-2577 1 $1000.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvii (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Hull Plates (Freeboard), Inspect

3 Hull Plates (U/W Body), Inspect

5 Superstructure, Preserve (Full)

12 Chain Lockers and Sump, Clean and Inspect

13 Voids (Non-Accessible), Preserve

14 Voids (Non-Accessible), Leak Test

16 Propulsion Shaft Alignment & Bearings (External) Clearances, Check

18 Propulsion Shaft Coverings (MIL-STD-2199B), Inspect and Repair

19 Controllable Pitch Propeller Hub Assembly, General Maintenance

26 Sea Valves and Waster Pieces, Overhaul Or Renew

28 Steering Actuator, Overhaul

30 Rudder Stock Bearings, Check Clearances

32 Bow Thruster Unit (General), Overhaul

35 Impressed Current Cathodic Protection System, Inspect and Maintain

36 Cathodic Protection (Zincs), Renew xviii (Rev-1)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0"

Length between perpendiculars 390' 0"

Maximum beam 54' 0"

Beam @ 01 level 47' 9-1/8"

Depth (01 level @ side to baseline) 39' 2-3/4"

01 deck camber foredeck 1/4" in 1'-0"

Minimum berth depth 20' 0"

Height of highest projection Approximately 119'

Draft, design 14.40'

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1"

FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal

1 (Rev-1)

00000_0522_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (Rev-1)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI apply to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire

Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety

Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

3 (Rev-1)

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurements” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5 inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with

NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, 4 (Rev-1) code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g. Base) Regulations and Instructions for details regarding local policies (e.g. crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

5 (Rev-1)

3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:

“3.3 Access cut boundaries. The Contractor shall ensure that access cuts comply with the requirements and restrictions detailed in the following and in SFLC Std Spec 0740 and referenced codes.

3.3.1 Location of boundaries. Boundaries of access cuts and closure plates shall, in general, be located between principal ship framing, bulkheads, and other structural members and shall be at least three inches from any of these members or from the toes of other welds. A reduction in this three-inch minimum may be approved by the KO on a case-by-case basis provided sufficient clearance is maintained for welding and inspection requirements. The boundaries of access cuts and closure plates should land on existing butts or seams, wherever practicable. The boundaries of prior access cuts should be utilized wherever possible. Boundaries may extend across one or more frames as required for the size of the opening.

3.3.2 Access hole dimensions and arrangements. Holes or access cuts shall be the minimum size necessary and shall be in accordance with the following:

• Rectangular access cuts and closure plates welded into primary hull structure shall be at least 12 inches wide in the lesser dimension.

• For circular access cuts, the minimum diameter shall be 4T, where T = thickness of the involved structural member, but not less than three…