Amend 04 - ATTACHMENT 1 - Specifications HEALY (WAGB 420) DS FY22 (REV-2) (20211130).pdf

USCGC HEALY (WAGB 20)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2022

Developed By: LT Matthew Bogdan

(Rev-2, 30 November 2021)

USCGC HEALY (WAGB-420) DOCKSIDE AVAILABILITY FY2022

ii (Rev-2)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................ xv Consolidated List of Critical Inspection Items ......................................................................................... xvii Principal Characteristics .......................................................................................................................... xviii General Requirements

Independent NACE Inspector (Level 3), Provide Tanks (MP Fuel Stowage And Overflow), Clean And Inspect Tanks (MP Fuel Service), Preserve “100%” Antenna Foundations, Preserve Bilge Surfaces, Preserve Voids (Accessible), Clean and Inspect Propulsion Shaft Bulkhead Seals, Annual Maintenance Fuel Oil Purifier (FOP) Overhaul Lube Oil Purifier (LOP) Overhaul

Boiler, Annual Maintenance (P00001 – DELETED) A-Frames, Annual Inspection Port & Starboard Miranda Davit, Annual Inspect and Repair 04 Deck Crane (Port) TB 100-55, Annual Inspect and Test 04 Deck Crane (Starboard) TB 100-55, Annual Inspect and Test Aft Crane (Port), Annual Inspect and Repair Aft Crane (Starboard), Inspect and Test Bow Crane, Annual Inspect and Test Oceanographic Winch, Inspect and Test Trawl / Core Winch, Inspect and Test Temporary Services, Provide - Cutter Sea Trial Performance, Support, Provide Flex Hose Assemblies, Renew Damage Control and Firefighting Systems, PMS Internal Hoists, Level 1 Inspect and Test Start Air Compressor(s), Overhaul Radio Room Workbench, Modify ASB Launch and Recovery, Modification MAFO-Holtkampt Door Installation Miscellaneous Piping, Renew Contaminated Freshwater Tank, Overhaul Forecastle Deck - Exterior, Preserve Insulation, Renew Vent Duct Insulation Renewal Science Van Utilities Box, Overhaul Anchor Windlass, Inspect and Test (Level 1) Aft Warping Capstan, Inspect and Repair (Level 2) Thrust Bearing, Inspection STBD Line Shaft Oil Leak, Repair Temporary Steam Services, Provide - Cutter iii (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

11/22/2021 P00001 NA

Removed Work Item 5 from List of Critical Inspection

Items

11/18/2021 P00001 3 Added 3.1.8, 3.1.8.1, 3.1.8.2, 3.2.1, 3.2.1.1, 3.2.2.2.1

11/18/2021 P00001 3 Modified 3.2.3

11/18/2021 P00001 4 Modified 3.1.2

11/18/2021 P00001 5 Modified 3.10

11/18/2021 P00001 6 Removed Chain Lockers and Chain Locker Sumps from Void List in 1.1

11/22/2021 P00001 6 Added 3.2.2.1

11/18/2021 P00001 10 Deleted Work Item

11/18/2021 P00001 12 Added TS 583-3

11/18/2021 P00001 12 Modified 3.1.1, 3.2, 3.2.1, 3.8

11/18/2021 P00001 13 Added TS 573 and 589

11/18/2021 P00001 13 Modified 3.6.1.1, Removed 3.6.1.2, Added NOTE

11/18/2021 P00001 14 Added TS 573 and 589

11/18/2021 P00001 14 Modified 3.6.1.1, Removed 3.6.1.2, Added NOTE

11/18/2021 P00001 15 Added TS 573 and 589

11/18/2021 P00001 15 Modified 3.2.3, 3.6.1.1, Removed 3.6.1.2, Added

NOTE, Modified 3.10

11/18/2021 P00001 16 Added TS 573 and 589

11/18/2021 P00001 16 Modified 3.6.1.1, Removed 3.6.1.2, Added NOTE, Modified 3.10 iv (Rev-2)

11/18/2021 P00001 17 Added TS 573 and 589

11/18/2021 P00001 17 Modified 3.2.3, 3.6.1.1, Removed 3.6.1.2, Added

NOTE, Modified 3.10

11/18/2021 P00001 18 Modified length of GFP to meters

11/18/2021 P00001 18 Modified 3.1.2, 3.2.2.1, 3.2.2.4, 3.2.2.4.1, and 3.2.2.5

11/18/2021 P00001 19 Modified 3.2.2.5. Added 3.2.2.5.1

11/18/2021 P00001 28 Modified GFP item to “RH”

11/18/2021 P00001 30 Modified 3.1.6, Added 3.1.6.1, 3.1.6.2, 3.1.7, and 3.1.8

11/18/2021 P00001 30 Re-ordered 3.5.1 and 3.5.2

11/18/2021 P00001 30 Modified 3.6

11/24/2021 P00002 32 Modified 3.1.5.1

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 420 WAGB 085-002, Rev E, Tank Capacity Curves

Coast Guard Drawing 420 WAGB 101-02, Rev C, Construction Dwg Units 101 & 102

Coast Guard Drawing 420 WAGB 101-07, Rev B, Construction Dwg Unit 113 & 114

Coast Guard Drawing 420 WAGB 101-08, Rev C, Construction Dwg Units 121 & 122

Coast Guard Drawing 420 WAGB 101-09, Rev C, Construction Dwg Units 123-124

Coast Guard Drawing 420 WAGB 101-12, Rev B, Construction Dwg Units 131-132

Coast Guard Drawing 420 WAGB 101-13, Rev C, Construction Dwg Unit 133 & 134

Coast Guard Drawing 420 WAGB 101-15, Rev C, Construction Dwg Unit 141 & 142

Coast Guard Drawing 420 WAGB 101-19, Rev D, Construction Drawing Unit 250

Coast Guard Drawing 420 WAGB 101-19, Rev D, Construction Drawing Unit 250

Coast Guard Drawing 420 WAGB 101-20, Rev B, Construction Drawing Units 251-252

Coast Guard Drawing 420 WAGB 101-22, Rev C, Construction Drawings for Units 255 & 257

Coast Guard Drawing 420 WAGB 101-33, Rev B, Construction Drawing Units 430 & 431

Coast Guard Drawing 420 WAGB 101-47, Rev D, Construction Dwg Units 601-602

Coast Guard Drawing 420 WAGB 101-48, Rev D, Construction Dwg Units 603-604

Coast Guard Drawing 420 WAGB 101-61, Rev A, Midship Section

Coast Guard Drawing 420 WAGB 101-62, Rev B, Scantling Plan (Decks)

Coast Guard Drawing 420 WAGB 101-63, Rev B, Scantling Plan (Elev's & Section)

Coast Guard Drawing 420 WAGB 101-64, Rev B, Shell Expansion

Coast Guard Drawing 420 WAGB 101-64, Rev D, Shell Expansion

Coast Guard Drawing 420 WAGB 101-65, Rev C, Construction Dwg Unit 111 & 112

Coast Guard Drawing 420 WAGB 101-68, Rev C, Construction Drawing Units 432 & 433

Coast Guard Drawing 420 WAGB 161-03, Rev B, Rudder Horn

Coast Guard Drawing 420-WAGB 167-7, Rev ~, Structural Doors

Coast Guard Drawing 420-WAGB 167-528, Rev A, Polar Icebreaker Structural Door List

Coast Guard Drawing 420 WAGB 184-001, Rip-Out Iwo Kongsberg Em 122 Installation

Coast Guard Drawing 420 WAGB 184-002, Kongsberg Em 122 Xdcr Casting Installation Receive Unit

Coast Guard Drawing 420 WAGB 184-002, Rev C, Kongsberg EM 122 XDCR Casing Installation Receive Unit vi (Rev-2)

Coast Guard Drawing 420 WAGB 184-003, DS60 Doppler Shell Ring Installation

Coast Guard Drawing 420 WAGB 184-003, Kongsberg Em 122 Xdcr Casting Installation Transmit Unit

Coast Guard Drawing 420 WAGB 184-004, Arrangement & Fdns Em 122 Electronic Components And Cables

Coast Guard Drawing 420 WAGB 184-502, Rev _, Kongsberg Hull Mounted Transducer Window

Coast Guard Drawing 420 WAGB 186-001, Rev G, Mooring & Towing Details

Coast Guard Drawing 420 WAGB 243-1, Rev A, Shafting Arrangements

Coast Guard Drawing 420 WAGB 243-3, Rev C, Shafting Details

Coast Guard Drawing 420 WAGB 243-5, Rev C, Propulsion Shafting Alignment Analysis

Coast Guard Drawing 420 WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures

Coast Guard Drawing 420 WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report

Coast Guard Drawing 420-WAGB-243-008, Rev A, Shafting Removal

Coast Guard Drawing 420 WAGB 244-2, Rev C, Stern Tube Bearings and Seals Arrangement and Details

Coast Guard Drawing 420 WAGB 244-501, Rev G, Icebreaker Variant Seal

Coast Guard Drawing 420 WAGB 244-502, Rev C, Ga of 23.750 Type No Seal

Coast Guard Drawing 420-WAGB 244-505, Rev G, Bearing Assy Propulsion Line Shaft

Coast Guard Drawing 420 WAGB 244-507, Rev G, Stave Bearings, Water Lubricated Stern

Coast Guard Drawing 420 WAGB 244-508, Rev E, Assembly Drawing

Coast Guard Drawing 420 WAGB 256-001, Rev E, Main Seawater Circulation System

Coast Guard Drawing 420 WAGB 259-5, Rev B, Machinery Plant Exhaust Gas Piping A & D

Coast Guard Drawing 420 WAGB 304-001, Rev B, Typical Methods of Electrical Installations and Details

Coast Guard Drawing 420 WAGB 320-002, Power System One-Line Diagram

Coast Guard Drawing 420 WAGB 320-11, Rev J, SS Power System Connection Details

Coast Guard Drawing 420 WAGB 320-2, Rev-AN, Power System One Line Diagram

Coast Guard Drawing 420 WAGB 400-002, General Arrangement of Electrical Equipment-Pilothouse

Coast Guard Drawing 420 WAGB 405-001, Rev H, Genl Arr Of Antennas For Radio, Radar & Navigation Sys

Coast Guard Drawing 420 WAGB 410-001, General Arrangement of Electrical Equipment-Engineering Control Center

Coast Guard Drawing 420 WAGB 423-008, Integrated Bridge and Control Monitor System Block Wiring Diagram

Coast Guard Drawing 420 WAGB 423-011, 1SG38-CGECDIS(V)WAGB 420 Installation, Block Wiring Diagram, and Details

Coast Guard Drawing 420 WAGB 423-013, SPS-461 DGPS Installation, Block wiring Diagram, and Details

Coast Guard Drawing 420 WAGB 424-004, Rev J, Hull Mounted Transducers Installation Details

Coast Guard Drawing 420 WAGB 424-006, General Arrangement of Electrical Equipment, Transducer Well

Coast Guard Drawing 420 WAGB 424-008, Bottom Mapping Sonar System Blk Wrg Diag

Coast Guard Drawing 420 WAGB 424-013, Doppler Speed Log System Replacement Ripout, Installation, Arrangement, Wiring, and Details

Coast Guard Drawing 420 WAGB 424-014, Kongsberg Em-124 Installation Bwd & Details vii (Rev-2)

Coast Guard Drawing 420 WAGB 424-4, Rev G, Hull Mounted Transducer Installation Details

Coast Guard Drawing 420 WAGB 424-4, Rev K, Hull Mounted Transducers Installation Details

Coast Guard Drawing 420 WAGB 424-502, Rev -, Outline / Ice Hardened Sea Chest

Coast Guard Drawing 420 WAGB 424-6, Rev A, Gen Arrgt of Elec Equip Transducer Well

Coast Guard Drawing 420 WAGB 424-6, Rev D, General Arrangement of Elec Equipment – Transducer Well

Coast Guard Drawing 420 WAGB 426-004, Gyrocompass System and Indicator Circuit “LC” Elementary Wiring Diagram

Coast Guard Drawing 420 WAGB 426-009, SRD-600 Doppler Speed Log One-Line, Block Wiring Diagram, and Mechanical Installation Diagram

Coast Guard Drawing 420 WAGB 426-010, Gyrocompass System MK-39 and MK-27F Elementary Wiring Diagram and Details

Coast Guard Drawing 420 WAGB 430-001, General Arrangement of Electrical Equipment, IC Equipment Room

Coast Guard Drawing 420 WAGB 440-1, Rev T, General Arrangement of Elec Equipment _ Radio Room

Coast Guard Drawing 420 WAGB 505-001, Rev D, Piping General Notes and Installation Details

Coast Guard Drawing 420 WAGB 505-002, Rev D, PP & Mchry Insulation Sched L/M

Coast Guard Drawing 420 WAGB 505-006, Rev K, PP-ARR Units: 103, 113, 123, 133, 143, 811, 821 & 831.

Coast Guard Drawing 420-WAGB-505-014, Rev -, USCGC Healy Science Van Utilities

Coast Guard Drawing 420 WAGB 505-016, Rev B, PP ARR Unit 135 L/M

Coast Guard Drawing 420 WAGB 505-024, Rev T, PP ARR Units: 251, 252, 255 & 257

Coast Guard Drawing 420 WAGB 505-025, Rev B, PP ARR Units: 251, 252, 255 & 257 L/M

Coast Guard Drawing 420 WAGB 505-078, Rev H, PP ARR Unit 125

Coast Guard Drawing 420 WAGB 505-079, Rev B, PP ARR Unit 125 L/M

Coast Guard Drawing 420 WAGB 505-084, Rev J, PP ARR Unit 135

Coast Guard Drawing 420 WAGB 505-098, Rev F, PP Arr Unit 434

Coast Guard Drawing 420-WAGB-506-001, Rev E, Diagram Vents, Sounds & Overflows

Coast Guard Drawing 420 WAGB 506-2, Rev D, Boiler Blow Overboard Discharge Relocation

Coast Guard Drawing 420 WAGB 508-001, Rev F, PP & MCHRY Insulation Schedule

Coast Guard Drawing 420 WAGB 508-002, Rev D, PP & MCHRY Insulation Schedule L/M

Coast Guard Drawing 420 WAGB 521-001, Rev E, Diagram Firemain System

Coast Guard Drawing 420 WAGB 524-001, Rev K, Diagram Auxiliary Seawater System

Coast Guard Drawing 420 WAGB 528-001, Rev F, Diagram – Plumbing & Int. Deck Drain & Vacuum Collection System

Coast Guard Drawing 420 WAGB 529-001, Rev C, Diagram Ballast, Main Drainage and Independent Drainage Systems

Coast Guard Drawing 420 WAGB 535-1, Rev J, Diagram Steam, Feed & Condensate System

Coast Guard Drawing 420 WAGB 551-20, Rev A, Start Air Cprsr Piping Modifications Jacketwater, Aux. Seawater Clg Air Disch & Drain Piping

Coast Guard Drawing 420 WAGB 551-5, Rev D, Diag - Starting Air System

Coast Guard Drawing 420 WAGB 555-006, Rev E, Diagram – AFFF System viii (Rev-2)

Coast Guard Drawing 420 WAGB 556-001, Rev D, Diagram – Hydraulic Oil Storage, Transfer, Purification & Service System

Coast Guard Drawing 420 WAGB 556-001, Rev D, Diagram – Hydraulic Oil Storage, Transfer, Purification & Service System

Coast Guard Drawing 420 WAGB 562-1, Rev E, Rudders Units 021 & 022

Coast Guard Drawing 420 WAGB 562-2, Rev B, Rudder Support System

Coast Guard Drawing 420 WAGB 573-1, Rev B, Crane Pedestals Arr & Dets

Coast Guard Drawing 420 WAGB 573-2, Rev D, Boom Rests

Coast Guard Drawing 420 WAGB 573-3, Rev A, Science Hoist

Coast Guard Drawing 420 WAGB 573-511, Rev F, General Arrangement KB 15-45

Coast Guard Drawing 420 WAGB 573-522, Rev A, General Arrangement TB 100-55

Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-546, Rev D, Stbd "A" Frame Base Weldment

Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame

Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame

Coast Guard Drawing 420 WAGB 573-558, Rev C, Aft. "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 573-559, Rev B, Side "A" Frame Stop Tube Weldment

Coast Guard Drawing 420 WAGB 581-001, Rev - , Anchor Handling Arrangements and Details

Coast Guard Drawing 420-WAGB-581-501, Rev C, Series 274 Anchor Windlass

Coast Guard Drawing 420-WAGB-581-503, Rev C, Hydraulic Schematic Anchor Windlass

Coast Guard Drawing 420-WAGB-581-537, Rev A, Series 274 Anchor Windlass Drum Brake Linkage Assembly

Coast Guard Drawing 420-WAGB-581-538, Rev A, Series 274 Anchor Windlass Clutch Linkage Assembly

Coast Guard Drawing 420-WAGB-581-541, Rev C, Series 274 Anchor Windlass Main Drive Shaft Assembly

Coast Guard Drawing 420-WAGB-581-543, Rev B, Series 274 Anchor Windlass Drum Brake Assembly

Coast Guard Drawing 420-WAGB-581-544, Rev B, Series 274 Anchor Windlass Brake Band Assembly

Coast Guard Drawing 420-WAGB-581-545, Rev B, Series 274 Anchor Windlass Clutch Assembly

Coast Guard Drawing 420-WAGB-581-546, Rev B, Clutch Ring/Clutch Assembly

Coast Guard Drawing 420 WAGB 582-001, Rev E, Mooring & Towing Arrangement

Coast Guard Drawing 420 WAGB 583-001, Rev F, Artic Survey Boat (ASB) Stowage & Handling.

Coast Guard Drawing 420 WAGB 589-5, Rev B, Science Hoist Arrangement

Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrangement Trash Hoist

Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 600Stores Hoist

Coast Guard Drawing 420 WAGB 591-501, Rev E, Winch Assembly Oceanographic

Coast Guard Drawing 420 WAGB 591-502, Rev E, Winch Assembly Traw/Core

Coast Guard Drawing 420-WAGB-593-004, Rev B. Diagram Water, Waste Oil, and Waste Water Collecting Systems

Coast Guard Drawing 420 WAGB 631-001, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control

Coast Guard Drawing 420 WAGB 633-1, Rev -, Zinc Anodes ix (Rev-2)

Coast Guard Drawing 420 WAGB 633-2, Rev B, Cathodic Protection System ISO & Elem Wrg Diag

Coast Guard Drawing 420 WAGB 635-001, Rev E, Insulation Layouts & Dets

Coast Guard Drawing 420 WAGB 635-1, Rev C, Insulation Layouts & Dets

Coast Guard Drawing 420 WAGB 665-11, Rev- , Radio Room Workbench, Coast Guard Drawing 420 WAGB 671-2, Rev D, CO2 Room

Coast Guard Drawing 420 WAGB 801-001, Rev K, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-005, Rev B, Piping Material Schedule

Coast Guard Drawing 420 WAGB 801-1, Rev -, Booklet of General Drawings

Coast Guard Drawing 420 WAGB 801-9, Rev C, Tank Sounding Tables

Coast Guard Drawing 420 WAGB 85-1, Rev E, Docking Plan

Coast Guard Drawing 420 WAGB 85-2, Rev F, Tank Capacity Curves

Coast Guard Drawing 420 WAGB 97-3, Rev , Stability Test Report (Supercedes 420 WAGB 097 1)

Coast Guard Drawing 420 WAGB 97-3, Rev -, Stability Test Report (USCGC HEALY)

Coast Guard Drawing FL-1702-11, Sheave Inspection

Coast Guard Drawing FL-184-003, DS60 Doppler Shell Ring Installation

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINS) 10360.3 (series), Coatings and Color Manual

Coast Guard Commandant Instruction (COMDTINST) 16672.2D, Mar 1999, Navigation Rules, International-Inland

Coast Guard Commandant Instruction (COMDTINST) 9000.6 (series), Naval Engineering Manual

Coast Guard Commandant Instruction (COMDTINST) 9077.1 (series), Equipment Tag-Out Procedures

Coast Guard Technical Manual S9WAG-AV-SIB-010, Nov 2003, Hull and Mechanical Systems

Coast Guard Technical Publication (TP) 01-NOV-14, SG811-C5-MMC-010 - Crane, Primary Telescoping Boom Pedestal Type – Model 100-55

Coast Guard Technical Publication (TP) 10500, Doppler Sonar-Model DS-60

Coast Guard Technical Publication (TP) 5028, 01-NOV-03, S9243-BV-MMC-010 - Stern Tube Seal Assembly

Coast Guard Technical Publication (TP) 5028, S9243-BV-MMC-010 - Stern Tube Seal Assembly

Coast Guard Technical Publication (TP) 5029, S9243-BX-MMC-010 - Bulkhead Shaft Seal

Coast Guard Technical Publication (TP) 5030, Line Shaft Bearing, S9244-A7-MMC-010, 01 Nov 2003

Coast Guard Technical Publication (TP) 5031, 01 Nov-03, S9244-BC-MMC-010, Propulsion Thrust Bearing

Coast Guard Technical Publication (TP) 5053, 01-NOV-03, S6437-B6-MMC-010 – Strainer, 24” Self Cleaning

Coast Guard Technical Publication (TP) 5061, S9261-BE-MMC-010 - Purification System, Fuel Oil

Coast Guard Technical Publication (TP) 5068, S9264-A9-MMC-010 - Lube Oil Purification System, Coast Guard Technical Publication (TP) 5150 - S6161-U4-FSE-010-Grease Interceptor Hood with MGPC-4000-S-2 Control Cabinet

Coast Guard Technical Publication (TP) 5162, S9517-AY-MMC-010 - Boiler, Oil Fired Auxiliary

Coast Guard Technical Publication (TP) 5200, S6220-B4-MMC-010, Compressor, High Pressure Breathing Air, Model K15-E3 x (Rev-2)

Coast Guard Technical Publication (TP) 5207, S9555-DM-MMC-010 - Fire Extinguishing System, High Pressure Carbon Dioxide

Coast Guard Technical Publication (TP) 5214, 01-NOV-03, SG700-AM-MMC-010 - Hydraulic Power Unit (HPU), Aft General Service

Coast Guard Technical Publication (TP) 5216, S9561-A9-MMC-010 - Hydraulic Steering System

Coast Guard Technical Publication (TP) 5217, S9561-D4-MMC-010 - Steering Gear, Electro-Hydraulic

Coast Guard Technical Publication (TP) 5218, S9242-AG-MMC-010 - Pilgrim Pintle Nut

Coast Guard Technical Publication (TP) 5219, S9243-BW-MMC-010 - Rudderstock Seal

Coast Guard Technical Publication (TP) 5221, 01-NOV-03, SG700-AP-MMC-010 - A-Frames

Coast Guard Technical Publication (TP) 5223, SWBS 572, Section A, Dumbwaiter (200 Lb Capacity) – Model 20700

Coast Guard Technical Publication (TP) 5224, SWBS 581, Ju1 2018, Windlass, Anchor

Coast Guard Technical Publication (TP) 5225, SWBS 581, 01-NOV-03, S9582-AW-MMC-010 – Aft Warping Capstan – Series 353

Coast Guard Technical Publication (TP) 5243, Nov 2013, SG811-B4-MMC-010 – Crane, Electro- Hydraulic Telescoping Boom – Model TB60-65

Coast Guard Technical Publication (TP) 5249, SWBS 589, SG825-A3-MMC-010 - 1000 Lb Capacity Stores Hoist

Coast Guard Technical Publication (TP) 5250, SWBS 589, SG825-AY-MMC-010 - 6000 Lb Capacity Science Hoist

Coast Guard Technical Publication (TP) 5251, SWBS 589, SG825-AZ-MMC-010 - 600 Lb Capacity Trash Hoist

Coast Guard Technical Publication (TP) 5262, SWBS 591, May 2020, Science Winch, Mechanical System & Wire Handling (Volume 1)

Coast Guard Technical Publication (TP) 5263, SWBS 591, Nov 2003, Science Winch, Mechanical System & Wire Handling (Volume 2)

Coast Guard Technical Publication (TP) 5264, SWBS 591, Nov 2003, Science Winch, Mechanical System & Wire Handling (Volume 3)

Coast Guard Technical Publication (TP) 5274, 01-NOV-03, S9633-Ag-MMC-010 - Impressed Current Cathodic Protection System

Coast Guard Technical Publication (TP) 5274, S9633-AG-MMC-010 - Impressed Current Cathodic Protection System

Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "LMI" System

Coast Guard Technical Publication (TP) 5340, Sauer WP 400 Air Compressor

Coast Guard Technical Publication (TP) 5359, Boiler Water Management System – Chem Aqua Water Treatment Program

Coast Guard Technical Publication (TP) 5360, Speed Log Model Naviknot SRD-500 (420’ WAGB Only)

Coast Guard Technical Publication (TP) 5502 - Fire Suppression System Model WHDR

Coast Guard Technical Publication (TP) 7120, 21-MAR-11, Duplex Strainer 3/4" Thru 8" - Model 50

Coast Guard Technical Publication (TP) E-424-021, May 2008, EM 122 Multi Beam Echo Sounder

Coast Guard Technical Standard (TS) 505-2, Hoses and Expansion Joints

Coast Guard Technical Standard (TS) 551, Compressed Air Systems, Appendix A, Start Air System

Coast Guard Technical Standard (TS) 583-2, Shipboard Boat Hoisting Systems xi (Rev-2)

Surface Forces Logistic Center Technical Standard (SFLC TS) 583-3, 2019, Boat Cradles and Lifting Appliances

Coast Guard Technical Standard (TS) 589, Cranes

Coast Guard Technical Standard (TS) 591, Rev -, Oceanographic Research Equipment

Maintenance Procedure Card A-Q-7253 Boiler Feed Water Test

Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service

Maintenance Procedure Card M-A-13039 Boiler Safety Valve Test/Check

Maintenance Procedure Card M-A-7209 Boiler Relief Valves Check

Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning

Maintenance Procedure Card M-A-7225 Inspect and Change Boiler Compressor Air Filters, L/O and F/O Filters.

Maintenance Procedure Card R-A-13058 Portable Stored Pressure Purple K Powder (PKP) Fire Extinguisher Inspect

Maintenance Procedure Card R-A-1562 1-1/2 Through 2-1/2 Inch Fire Hose Test

Maintenance Procedure Card R-A-1568 AFFF Hose Reel Insp/Lube

Maintenance Procedure Card R-A-1570 Weigh CO2 Cylinder, Test Delay and Cables

Maintenance Procedure Card R-C-11069 Self Contained Breathing Apparatus (SCBA) Cylinder Repair

Maintenance Procedure Card R-C-11748 15LB Portable CO2 Fire Extinguisher Parts Replace

Maintenance Procedure Card R-C-1600 Renew or Hydro Test CO2 Hose

Maintenance Procedure Card R-C-1604 AFFF Fire Extinguisher Service

Maintenance Procedure Card R-C-8747 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect

Maintenance Procedure Card R-C-8750 Self Contained Breathing Apparatus (SCBA) Cylinder Hydrostatic Test

Maintenance Procedure Card R-M-10671 AFFF Fire Extinguisher Check

Maintenance Procedure Card R-M-12950 Kiddie WHDR Aqueous Potassium Carbonate (APC) System Check

Maintenance Procedure Card R-M-1605 Fire station Equipment Inspect

Maintenance Procedure Card R-M-1606 15LB Portable CO2 Fire Extinguisher Inspect

Maintenance Procedure Card R-Q-11988 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect/Clean

Maintenance Procedure Card R-Q-1634 Fixed CO2 Visual Inspection

Maintenance Procedure Card R-S-10672 AFFF Fire Extinguisher Inspect

Maintenance Procedure Card R-S-12949 Kiddie WHDR Aqueous Potassium Carbonate (APC) System Semi-Annual Service

Maintenance Procedure Card R-S-1643 15LB Portable CO2 Fire Extinguisher Weigh

Maintenance Procedure Card R-S-1646 Inspect Fixed CO2 System and Alarms

Maintenance Procedure Card R-W-8531 Self Contained Breathing Apparatus (SCBA) Cylinder Check

Ship Information Book (SIB) – HULL & MECHANICAL SYSTEMS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes xii (Rev-2)

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard Electrical Cable test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machinery Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses

OTHER REFERENCES

Actisense Data Multiplexer NDC-4 Full User Manual

Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute (ANSI)/ National Conference of Standards Laboratories (NSCL) Z540-1-1994, 1994, Calibration Laboratories and Measuring and Test Equipment – General Requirements

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded and Welding End

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN)

Code of Federal Regulations 46, Subchapter J, Electrical.

Commercial Item Descriptions (CID) A-A-59316, Nov 2003; Abrasive Materials for Blasting

Environmental Protection Agency (EPA) Technician Certification, Type IV (Universal Certification)

Federal Specification (Fed Spec) QQ-N-281, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper-Aluminum Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and Alloy Steel xiii (Rev-2)

Final report for SFLC Central activity 33510 “Rev A Final report for 33510. Request Electrical System Analysis and Review for WAGB 420 Healy radio room workbench, modify”.

Huber A-Frame Drawing HI-571-1001, Rev C

IEEE STD 45-2002, Recommended Practice for Electrical Installations on Shipboard

IEEE STD-45 Recommended Practice for Electric Installations on Shipboard

Kongsberg EM 124 Installation Manual

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2013 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves.

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-15024, General Specification for Plates, Tags, and Bands for Identification of Equipment

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-DTL-24643, Dec 2011, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for

MIL-DTL-24643, General Specification for Low Smoke Electric Cables and Cords for Shipboard Use

MIL-HDBK-299, Oct 1991, Cable Comparison Handbook – Data Pertaining to Electric Shipboard Cable

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-24667, Jun 2005, Coating System, Non-Skid, For Roll or Spray Application

MIL-R-21252, May 1991, Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing

MIL-S-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling or Main Propulsion Shafting

MIL-S-22473, Apr 1983, Sealing, Locking, And Retaining Compounds: (Single-Component).

MIL-S-45180, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1310 (series), Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EPM) Mitigation and Safety

MIL-STD-2003, Electric Plant Installation Standard Methods (Section 1: Cable)

MIL-STD-2003, Electric Plant Installation Standard Methods (Section 2: Equipment)

MIL-STD-2003, Electric Plant Installation Standard Methods (Section 3: Penetrations)

MIL-STD-2003, Electric Plant Installation Standard Methods (Section 4: Cableways)

MIL-STD-2003, Sep 2009, Electrical Plant Installation Standard Methods for Surface Ships & Submarines

MIL-V-24624, Nov 1983, Valves, Butterfly, Wafer and Lug Style, Shipboard Service

National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers)

Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping Devices, Flexible Hose Assemblies

Naval Ships Technical Manual (NSTM) S9086-GY-STM-010, Chapter 221

Naval Ship's Technical Manual (NSTM) Chapter 505, Rev 5, Piping Systems

Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment Power Transmission and Control

Naval Ship's Technical Manual (NSTM) Chapter 589, May 2002, Cranes

Naval Ship's Technical Manual (NSTM) Chapter 613, Wire and Fiber Rope Rigging xiv (Rev-2)

Naval Ships’ Technical Manual (NSTM) Chapter 541, 2007, Ship Fuel and Fuel Systems

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details

NAVSEA Dwg 804-5773932, Acoutic & Thermal Insulation for Ducts

NAVSEA Drawing NAVSEA S9AAO-AB-GOS-101, General Specification for the Overhaul of Surface Ships

NAVSEA S6430-AE-TED-010, Rev -; Technical Directive for Piping Devices, Flexible Hose Assemblies

NAVSEA S9583-AR-MMC-010, VOL 1, Davit, Winch & HPU, Rescue Boat (RHIB)

NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL SERVICE

NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for WAGB 20 Polar Icebreaker a-Frames

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power Tool Cleaning

The Society for Protective Coatings (SSPC), Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

U.S. Navy SL740-AA-MAN-010, Jul 2002, U.S. Navy Towing Manual

United States Environmental Protection Agency 402-K-01-001, 2008, Mold Removal in Schools and Commercial Buildings.

xv (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

7 N Oversized Diaphragm Assy, 23.750”-in ND

Seals

John Crane (Wartsila)

P/N US-72032-01-2

CG P/N: XFC058099

NSN 5330-01-430-4164

2 EA $15,000

7 N O-Ring Wartsila P/N: H47667-2F03 2 EA

15 N Capscrew Allied Systems P/N:

240930

8 EA $106

15 N Washer Allied Systems P/N:

234271

8 EA $0.82

15 N Nut, Esna Allied Systems P/N:

230897

8 EA $2.85

16 N Capscrew Allied Systems P/N: 240930 8 EA $106

16 N Washer Allied Systems P/N: 234271 8 EA $0.82

16 N Nut, Esna Allied Systems P/N: 230897 8 EA $2.85

17 N Capscrew Allied Systems P/N:

240930

8 EA $106

17 N Washer, Hard Allied Systems P/N:

234271

8 EA $0.82

18 N 0.322 Wire Rope N/A 10,000 FT

25 N WP400 12,000hr

Overhaul Kit

SAUER WP400-12KF 3 EA $36,160

N QAWTD, steel, LH, 26" x 66", w/fixed light Mafo-Holtkamp 1 ea. $9,269

N QAWTD, steel, LH, 26" x 66" Mafo-Holtkamp 2 ea. $9,269

N Grommet, Load Cell, Main Thrust Bearing

91025-28 16 EA

N Compression Plate, Grommet, Main Thrust Bearing

91025-28A 16 EA

N Grommet, RTE and

Alarm Switch, Main Thrust Bearing

91025-29 16 EA

N Compression Plate, Grommet, Main Thrust Bearing

91025-29A 8 EA

N Grommet, RTE, Main

Thrust Bearing

91025-54 16 EA

xvi (Rev-2)

N Compression Plate, Grommet, Main Thrust Bearing

91025-54A 16 EA

N RTE with Terminal

Block

91025-27 16 EA

*Government-loaned property, which must be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center xvii (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Tanks (MP Fuel Stowage and Overflow), Clean and Inspect

3 Tanks (MP Fuel Service), Preserve “100%”

5 Bilge Surfaces, Preserve

10 Boiler, Annual Maintenance

11 A-Frames, Annual Inspect and Test

12 Port and Starboard Miranda Davit, Annual Inspect and Repair

13 04 Deck Crane (Port) TB 100-55, Annual Inspect and Test

14 04 Deck Crane (Starboard) TB 100-55 Annual Inspect and Test

15 Aft Crane (Port), Annual Inspect and Test

16 Aft Crane (Starboard), Annual Inspect and Test

17 Bow Crane, Annual Inspect and Test

18 Oceanographic Winch, Inspect and Test

19 Trawl/Core Winch, Inspect and Test

24 Internal Hoist, Level 1 Inspect and Test

35 Anchor Windlass, Inspect and Repair (Level 2)

36 Aft Warping Capstan, Inspect and Repair (Level 2)

38 STBD Line Shaft Oil Leak, Repair

P00001 xviii (Rev-2)

PRINCIPAL CHARACTERISTICS

420' WAGB (CGC HEALY)

PHYSICAL

Length overall 420' Length between perpendiculars 396' 6" Beam, extreme 82' 0" Depth amidships to main deck 42' 0" Draft to bottom of keel @ full load 29' 3" Full load displacement 16,423 long tons Effective keel length 230' 0" Mast height above DWL @ 28' draft 158' 3/8"

HULL

Frame spacing 30" Material Hull ASTM A131, GR EH 36, or ABS EH 36 Flight deck ASTM A131, GR EH 36, or ABS EH 36 Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY

Propulsion 4 Sultzer 12Z a V 40S

2 AC Synchronous, 11.2MW Drive Motors Auxiliary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase Rudder 2 Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Starboard, 165 fathoms chain

Port

TANKS

Diesel oil or JP-5 (@ 95%) 1,187,117 gal.

JP-5 (Helo) (@ 95%) 56,434 gal.

9250 lube oil (@ 95%) 24,794 gal.

Fresh water (@ 95%) 34,553 gal.

Hydraulic oil (@95%) 8,571 gal.

Ballast water (@95%) 899,776 gal.

1 (Rev-2)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

2 (Rev-2)

3.1.1 Work Hours. Contractor may conduct work Monday through Friday 0700 – 1700. Any work conducted outside this time frame has to be authorized through the COR with a minimum of 24 hours notice.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Contractor shall provide fire watch personnel and fire extinguishers for the duration of the availability period.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 11 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40 CFR 262, applicable to handling of hazardous wastes.

3.5.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification (ID) Number for manifesting of hazardous wastes.

3.5.2 The Contractor shall identify, arrange, and be responsible for the turnover of all hazardous wastes, within the confines of the Coast Guard shore facility, to the facility’s HM/HW Coordinator. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.

3.5.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW Coordinator. Contact the HM/HW Coordinator for turnover of any hazardous waste; in

3 (Rev-2) addition, notify the COR in writing 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.4 The Contractor shall be aware of the following:

3.5.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR approval.

3.5.4.2 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with local and state regulations.

3.5.4.3 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F). It is the Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.

3.6 Schedule and Progress. The Contractor shall provide a Gantt chart IAW SFLC Std Spec 0000 and hold a weekly progress meeting for all stakeholders. The Contractor shall also hold a daily production meeting. The time and place for the daily production meeting shall be mutually agreed upon with the COR at the Arrival Conference. The day, time and place for the weekly progress meeting will be selected by the Conttacting Officer (KO) at the Arrival Conference.

3.7 Instrument/Tooling Calibration. The requirement for instrument/tooling calibration called out in SFLC Std Spec 0000 Paragraph 3.2.6.1.2 shall be modified to the following: The Contractor shall ensure that all measurements and readings are taken with calibrated measurement and test instruments/equipment. The Contractor shall document calibration information for all applicable instruments on QA forms at the time of the inspection. The Contractor shall be able to provide calibration information for any applicable instrument to the COR, as requested.

3.8 Valves: The Contractor shall provide adequate containment (flanging, etc) to facilitate performance of work contained herein. The Contractor shall assume all valves on the cutter leak by.

3.9 The Contractor shall clean as required to obtain initial gas free certifications for hot work required in the specification.

3.10 The Contractor shall notify the COR by email 24 hours in advance of all operational tests or work requiring a Coast Guard Operator. Coast Guard personnel will operate all shipboard machinery and equipment.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-2)

THIS PAGE INTENTIONALLY LEFT BLANK

1 (Rev-2)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

2 (Rev-2)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC.)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

3 (Rev-2)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

4 (Rev-2)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION.