ATTACHMENT 1 - Specifications Revision.pdf

USCGC WAESCHE (WMSL 751)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2021

Developed By: Adam M Davis

(Rev-2, 03 December 2020)

USCGC WAESCHE (WMSL-418) DOCKSIDE AVAILABILITY FY2021

ii (Rev-2)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Glide Slope Indicator Hoses, Renew WORK ITEM 2: Tanks (Potable Water), Clean and Inspect WORK ITEM 3: Relief Valves, Inspect And Test WORK ITEM 4: Piping and Machinery Insulation, Renew WORK ITEM 5: Galley Grease Fire Extinguishing System, Inspect And Test WORK ITEM 6: Gas Turbine Module Fixed CO2 Fire Extinguishing System, Inspect And Test WORK ITEM 7: Heptafluoropropane (HFP) Fire Extinguishing System, Inspect and Test WORK ITEM 8: Water Mist Fire Extinguishing System, Inspect And Test WORK ITEM 9: Steering System Hydraulic Power Unit (HPU), Inspect & Service WORK ITEM 10: Cargo Handling Elevator, Inspect and Repair WORK ITEM 11: Anchor Windlass Flexible Hoses, Renew WORK ITEM 12: Perform Forward and Aft Capstans, Level 1 Overhaul WORK ITEM 13: Dual Point Davit, Biennial Maintenance, Perform WORK ITEM 14: Folding Boom Cranes, Biennial Maintenance, Perform WORK ITEM 15: Incinerator Clean, Inspect and Test WORK ITEM 16: Tanks (Grey Water), Clean and Inspect WORK ITEM 17: Vacuum Collection Holding Tank, Clean and Inspect WORK ITEM 18: Oily Water Separator (OWS) System, Inspect and Groom WORK ITEM 19: Tanks (Potable Water), Preserve “Partial”-Optional WORK ITEM 20: Tanks (Grey Water), Preserve “Partial”-Optional WORK ITEM 21: Vacuum Collection Holding Tank, Preserve “Partial”-Optional WORK ITEM 22: Bulkhead and/or Overhead Insulation, Renew WORK ITEM 23: Temporary Services, Provide – Home Pier WORK ITEM 24: Deck Covering (Polymeric), Renew WORK ITEM 25: Surfaces, Preserve WORK ITEM 26: Ventilation Ducting, Clean and Inspect WORK ITEM 27: Quick-Acting Watertight Doors, Replace WORK ITEM 28: Tenting, Provide WORK ITEM 29: Deck Covering (Slip-Resistant), Renew WORK ITEM 30: Tank Level Indicators (Grey Water Tanks) and sounding Tube, Remove WORK ITEM 31: Tank Level Indicator (Grey Water Tanks), Install WORK ITEM 32: Tank Sounding Tube, Replace iii (Rev-2)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

9/21/2020 1 34 Created WI 34.

9/21/2020 1 3 Added initial operational test requirement.

12/3/2020 2 3 Deleted WI 3: Frequency Converter (400Hz), Load Test, Perform

12/3/2020 2 Consolidated

List of

References

Updated list of consolidated references to match all references listed in individual work items.

12/3/2020 2 Various Renumbering of work items.

12/3/2020 2 34 Deleted WI 34: Helo Starting Rectifier Assembly, Inspect and

Test

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-2)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-100-001, Rev -, General Arrangements

Coast Guard Drawing 418A-WMSL 100-006, Rev -, Inboard and Outboard Profiles

Coast Guard Drawing 418A-WMSL 167-004, Rev -, Structural Door List, Ship Wide

Coast Guard Drawing 418A-WMSL-506-001, Rev -, Overflow / Air Escapes Sounding Tubes Diagram

Coast Guard Drawing 418A-WMSL-593-001, Rev -, Bilge & Oil Pollution Control System Diagram

Coast Guard Drawing 418A-WMSL-801-001, Rev -, Booklet of General Plans

Coast Guard Drawing 750-WMSL-085-003, Rev A, Compartment Areas & Volumes NSC 1 & NSC 2

(Only) (ASC085012)

Coast Guard Drawing 750-WMSL-085-020, Rev A, Tank Capacity Curves (WMSL 751 Only)

(ASC085013B)

Coast Guard Drawing 750-WMSL-085-025, Rev A, Compartment Areas & Volumes NSC 1 & NSC 2

(Only)

Coast Guard Drawing 750-WMSL 100-026, Rev G, Unit 2200 Structure - Inner Bottom - Fr 44 to Fr 52

(ASC100220)

Coast Guard Drawing 750-WMSL 100-028, Rev H, Unit 2220 Structure - 1st Platf to 2nd Deck - Fr 44 to

Fr 52 (ASC100222)

Coast Guard Drawing 750-WMSL 100-029, Rev K, Unit 2230 Structure - 2nd Dk to Mn Dk - Fr 44 to Fr

52 (ASC100223)

Coast Guard Drawing 750-WMSL 100-030, Rev L, Unit 2240 Structure - Main Dk to 01 Lvl - Fr 44 to Fr

52 (ASC100224)

Cost Guard Drawing 750-WMSL 100-031, Rev J, Unit 2300 Structure - Inner Bottom - Fr 52 to Fr 64

(ASC100230)

Coast Guard Drawing 750-WMSL 100-032, Rev K, Unit 2310 Structure - Innerbottom to 1st Platform -

Fr 52 to Fr 64 (ASC100231)

Coast Guard Drawing 750-WMSL 100-033, Rev H, Unit 2320 - 1st Platform to 2nd Deck - Fr 52 to Fr 64

(ASC100232)

Coast Guard Drawing 750-WMSL 100-034, Rev J, Unit 2330 Structure - 2nd Deck to Main Deck - Fr 52 to Fr 64 (ASC100233)

Coast Guard Drawing 750-WMSL 100-035, Rev K, Unit 2340 Structure Main Deck to 01 Level - Fr 52 to

Fr 64 (ASC100234) v (Rev-2)

Coast Guard Drawing 750-WMSL-100-037, Rev G, Unit 1320 Structure - 1st Platf to 2nd Dk - Fr 64 to

Fr 76 (ASC100312)

Coast Guard Drawing 750-WMSL 100-048, Rev H, Unit 4210 Structure - 01 Lvl to 02 Lvl - Fr 33 to Fr

44 (ASC100421)

Coast Guard Drawing 750-WMSL 100-050, Rev J, Unit 4230 Structure - Mast (ASC100423)

Coast Guard Drawing 750-WMSL 100-051, Rev J, Unit 4310 Structure 01 Level to 02 Level - Fr 44 to Fr

52 (ASC100431)

Coast Guard Drawing 750-WMSL 100-052, Rev J, Unit 4320 Structure 02 Lvl and Above - Fr 48 to Fr 53

(ASC100432)

Coast Guard Drawing 750-WMSL 100-053, Rev J, Unit 4420 Structure - 01 Level and Abv - Fr 52 to Fr

67 (ASC100442)

Coast Guard Drawing 750-WMSL 100-054, Rev H, Stack - Fr 48 to Fr 57 (ASC100443)

Coast Guard Drawing 750-WMSL 100-055, Rev G, Unit 4130 - Structure - 03 Level - Pilot House

(ASC100413)

Coast Guard Drawing 750-WMSL 100-515, Rev A, Topside Configuration (NSC 2 SRD)

Coast Guard Drawing 750-WMSL-100-528, Rev C, Structural Mods Iwo New Aft Folding Cranes

(BERTHOLF/WAESCHE)

Coast Guard Drawing 750-WMSL 635-001, Rev -, Thermal & Acoustic Insulation (ASC635001)

Coast Guard Drawing 750-WMSL 635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750-WMSL 167-003, Rev C, Hatch & Scuttle List. Ship Wide (NSC 1 & 2 Only)

(ASC167003)

Coast Guard Drawing 750-WMSL-202-19, Rev A, Tank Level & Alarm Indication Sys Cable Running

Sheets (CRS) (ASC202014)

Coast Guard Drawing 750-WMSL-300-13, Rev C, Unit 1330 2nd DK-FR 22 TO FR 35 Arrangement Of

Electrical Equipment (ASC300133)

Coast Guard Drawing 750-WMSL-300-023, Rev C, Unit 2240 - Main Dk Fr 44 to Fr 52 Arr of Elect Eqpt

(ASC300224) \

Coast Guard Drawing 750-WMSL-300-58, Rev C, Unit 3130 2nd DK - FR 64 TO FR 76 Arrangement Of

Electrical Equipment (AS3300313)

Coast Guard Drawing 750-WMSL-320-010, Rev G, Power Sys Deck Plan – Second Dk, Aft of Fr 52

(ASC3200016)

Coast Guard Drawing 750-WMSL-320-012, Rev G, Power Sys Deck Plan – Main Deck Fwd of Fr 52

(ASC320007)

Coast Guard Drawing 750-WMSL-320-016, Rev F, Power Sys Deck Plan – 01 Level (ASC320009)

Coast Guard Drawing 750-WMSL-320-570, Rev -, Electrical Installations Iwo New Aft Folding Cranes

(WAESCHE ONLY)

Coast Guard Drawing 750-WMSL-485-001, Rev L, Sleeves – Pipe Structure Penetration (SP485000)

Coast Guard Drawing 750-WMSL-505-001, Rev C, List of Relief Valves (ASC505001)

Coast Guard Drawing 418A-WMSL-506-001, Rev -, Overflow / Air Escapes Sounding Tubes Diagram

Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses (ASC505006)

Coast Guard Drawing 750-WMSL-506-011, Rev D, Overflow / Air Escapes / Sounding Tubes - Unit

1310 (ASC506131-AE)

vi (Rev-2)

Coast Guard Drawing 750-WMSL-506-012, Rev B, Ovfl / Air Escapes / Sounding Tubes Unit - 1320

(ASC506132-AE)

Coast Guard Drawing 750-WMSL-506-013, Rev C, Overflow / Air Escapes / Sounding Tubes - Unit

1330 (ASC506133-AE)

Coast Guard Drawing 750-WMSL-506-027, Rev D, Ovrflw / Airescapes / Sounding Tubes - Unit

3110 (ASC506311-AE)

Coast Guard Drawing 750-WMSL-506-028, Rev E, Overflow / Airescapes / Sounding Tubes Unit 3120

(ASC506312-Ae)

Coast Guard Drawing 750-WMSL-506-029, Rev D, Overflow / Air Escapes & Sounding Tubes Unit

3130 (ASC506313-Ae)

Coast Guard Drawing 750-WMSL-506-512, Rev -, Ferrous Sounding Tube Replacement A & D

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL-512-001, Rev J, HVAC System Diagram (ASC512001)

Coast Guard Drawing 750-WMSL-512-007, Rev B, Vent & Air Cond Fan Rm (P) 2nd Dk Unit 2330

(ASC512010)

Coast Guard Drawing 750-WMSL-512-009, Rev D, Vent & Arr Cond Fan Rm (S) 2nd Dk Unit 2330

(ASC512012)

Coast Guard Drawing 750-WMSL-512-029, Rev C, Vent & Air Conditioning Arr 2nd Deck, Unit 2230

(ASC512223)

Coast Guard Drawing 750-WMSL-512-034, Rev B, Vent & Air Cond Arr Mn Dk Unit 2340

(ASC512234)

Coast Guard Drawing 750-WMSL-512-059, Rev C, HVAC Equipment List (ASC512004)

Coast Guard Drawing 750-WMSL-516-001, Rev E, A/C & Refrigeration Piping Diagram (ASC516001)

Coast Guard Drawing 750-WMSL-516-002, Rev J, Chilled Water System Diagram (ASC516002)

Coast Guard Drawing 750-WMSL-522-001, Rev G, Diagram Machinery Space Water Mist (ASC522001)

Coast Guard Drawing 750-WMSL-522-002, Rev -, Machinery Space Water Mist System Description

(ASC522001-02)

Coast Guard Drawing 750-WMSL-555-011, Rev C, Machinery Space Watermist System Schematic

(ASC555049)

Coast Guard Drawing 750-WMSL-556-004, Rev E, Steering Gear Hydraulic Diagram (ASC556003)

Coast Guard Drawing 750-WMSL-556-008, Rev D, Anchor Windlass Hydraulic Diagram (ASC556005)

Coast Guard Drawing 750-WMSL-556-019, Rev D, Misc. Hydraulic Piping Unit 1240 (ASC556124-HY)

Coast Guard Drawing 750-WMSL-556-022, Rev H, Steering Gear and Stern Gate Hydraulic Piping - Unit

3330 (ASC556333-HY)

Coast Guard Drawing 750-WMSL-556-023, Rev B, Glide Slope Indicator Hydraulic Diagram

(ASC556010)

Coast Guard Drawing 750-WMSL-556-027, Rev B, Glide Slop Ind & Hlcpter Capturing Sys Hydr PP –

Unit 4420 (ASC556442-HY)

Coast Guard Drawing 750-WMSL-572-002, Rev B, Elevator Arr & Instl (ASC572002)

Coast Guard Drawing 750-WMSL-582-001, Rev D, Anchoring, Mooring, and Towing Arrangement

(ASC582001)

Coast Guard Drawing 750-WMSL-582-002, Rev G, Mooring and Towing Arrangement (ASC582002) vii (Rev-2)

Coast Guard Drawing 750-WMSL-583-502, Rev -, Modifications Incidental to the Installation of Allied

Dual Point Davit

Coast Guard Drawing 418A-WMSL-593-001, Rev -, Bilge & Oil Pollution Control System Diagram

Coast Guard Drawing 750-WMSL-593-009, Rev B, Sewage System Schematic (ASC593020)

Coast Guard Drawing 750-WMSL-593-010, Rev B, Gray Water System Schematic (ASC593021)

Coast Guard Drawing 750-WMSL-593-011, Rev B, Solid Waste System Schematic (ASC593026)

Coast Guard Drawing 750-WMSL-622-005, Rev A, Floor Plates, Gratings & Handrails-Bow Thruster

Mchry Rm, Fab & Instl

Coast Guard Drawing 750-WMSL-622-500, Rev A, Handrail Mods Aft Main Machinery Room Fab &

Install

Coast Guard Drawing 750-WMSL-631-002, Rev P, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL-635-002, Rev C, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-85-020, Rev A, Tank Capacity Curves (WMSL 751 ONLY)

(ASC085013C)

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight

& Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 803-6397268, Rev B, Doors Watertight, Quick Acting Arrangement

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details

NAVSEA Drawing 804-5959214, Rev-, Piping Insulation - Installation Details

COAST GUARD PUBLICATIONS

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2016, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Welding Society, AWS D1.2-96, 1996, Structural Welding Code, Steel

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Commandant Instruction (COMDTINST) M3710-2E, Aug 2015, Shipboard-Helicopter

Operational Procedures Manual

Coast Guard Technical Publication (TP) 7018, SWBS 234, May 2007, Main Gas Turbine (MGT) - Model

7LM2500-SB-MLG10 - Installation Instructions

Coast Guard Technical Publication (TP) 7019, SWBS 234, May 2019, Main Gas Turbine (MGT) - Model

7LM2500-SB-MLG10 - Description, Troubleshooting, Diagrams & Scheduled Maintenance

Coast Guard Technical Publication (TP) 7065, SWBS 582, Jun 2007, Forward & Aft Capstan – Model

20834

Coast Guard Technical Publication (TP) 7087, Mar 2011, Pressure Relief Valve

Coast Guard Technical Publication (TP) 7097, SWBS 555, Jun 2007, Fire Protection System - Model

FM-200 - Design, Installation, Operation & Service Manual

Coast Guard Technical Publication (TP) 7107, Jul 2019, Reverse Osmosis Water Purifier –

SW6994463CNG (6,300 Gallon/Day) viii (Rev-2)

Coast Guard Technical Publication (TP) 7108, SWBS 573, Mar 2016, Stores Elevator - Model 20833 –

Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7118, SWBS 555, Jun 2007, Carbon Dioxide Fire Protection

System - Series 70

Coast Guard Technical Publication (TP) 7141, SWBS 555, Jun 2007, ULTRA FOG High Pressure

Sprinkler Systems

Coast Guard Technical Publication (TP) 7170, SWBS 593, May 2013, Incinerator - Type Atlas 600 S WS

& Diesel oil Tank - Type 600 - Installation, Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7182A, SWBS 561, Feb 2019, Steering Machinery Subsystem –

Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7184, 19-OCT-07, Vacuum Sewage System

Coast Guard Technical Publication (TP) 7193, SWBS 561, Oct 2007, Steering System Operations and

Maintenance Manual

Coast Guard Technical Publication (TP) 7216, SWBS 314, Oct 2007, Precision Frequency Converters -

Model PFC024-V-40-FM-2

Coast Guard Technical Publication (TP) 7346A, SWBS 593, May 2019, Bilge Water Separator Ultra-Sep

Model US5000-J407

Coast Guard Technical Publication (TP) 7427, SWBS 651, Aug 2014, R-102 Restaurant Fire Suppression

System - Design, Installation, Recharge & Maintenance Manual

Coast Guard Technical Publication (TP) 7615, SWBS 086, May 2019, Cutter Information Book (CIB) -

Auxiliary Machinery - Volume IV (Hull 751 ONLY)

Coast Guard Technical Publication (TP) 7903, SWBS 583, Apr 2019, Aft Boat handling system –Model

FB90-28

Coast Guard Technical Publication (TP) 7946, SWBS 593, Sep 2016, Incineration Plant - Installation, Operation, Maintenance & Spare Parts

Coast Guard Technical Publication (TP) 9618, 02-November-16, Dual Point Davit – Models

DDP11000CTS & SP2200 (S/N: 2328, 2329, 2332 & 2330, 2331, 2333) (Hulls: 750, 751 & 753).

Coast Guard Technical Publication (TP) S9514-F1-MMA-010, SWBS 514, Sep 2019, Air Conditioning

Plant - 130-Ton Capacity, HFC-134A - Description, Operation & Maintenance - REV 2

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-32482A, Jan 2016, Watertight Door, Quick-Acting, Interior

MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 6341), 2018, Install New Deck

Covering Systems

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2018, Electrical

Power for Contractor Tools and Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard

Electrical Cable Test ix (Rev-2)

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2018, Inspect, Test and Recondition AC Synchronous Generator in-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2018, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2018, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2018, Temporary

Hull Accesses

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2016, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

OTHER REFERENCES

3M Marine Adhesive/Sealant Fast Cure 5200

Air Capable Ship Aviation Facilities Bulletin No. 1M

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2016, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Society of Mechanical Engineers (ASME) A17.2, Guide for the Inspection of Elevators, Escalators and Moving Walks

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330-04, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric)

ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

ASTM International (ASTM) F783, Rev Date 1982, Standard Specification for Staple, Handgrab, Handle and Stirrup Ring

ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting

Corrosion

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2017, Occupational Safety and Health

Standards x (Rev-2)

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 40, Jul 2013, Protection of the Environment https://www.mascoat.com/marine-insulating-paint.html

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power - Fluids - Method for

Coding Level of Contamination by Solid Particles

International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for

Coding the Level of Contamination by Solid Particles

International Standards Organization (ISO) 4406, 2017, Hydraulic Fluid Power - Fluids - Method for

Coding Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry ANSI/MSS SP-58, 2018, Pipe

Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component

MIL-DTL-15024F, Nov 1997, General Specification for Plates, Tags, and Bands for Identification of

Equipment

MIL-DTL-24640, Nov 2011 Cable, Electric, -20 TO +105 °C, 600 VOLTS, Lightweight, Multi-Pair, 18

AWG, TYPE 2XSW (Including Variation Type 2XSOW)

MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships &

Submarines (Penetrations)

MIL-STD-419, Jul 1987, Cleaning and Protecting Piping Tubing, And Fittings for Hydraulic Power

Transmission Equipment

MIL-STD-1689A, Nov 1990, Fabrication, Welding, and Inspection of Ships Structure

National Fire Protection Association (NFPA) 25, 2017 Edition, Standard for the Inspection, Testing, and

Maintenance of Water-Based Fire Protection Systems

Naval Sea System Command (NAVSEA) Technical Manual (TM) S6435-TP-MMI-010, Rev 5, Angle

Relief Valves BCS Series for Air/Gas Service

Naval Sea Systems Command (NAVSEA) 0640-LP-111-4501, Apr 2012, NAVSEA OP 4 Rev 10, Ammunition And Explosives Safety Afloat

Naval Sea Systems Command (NAVSEA) Technical Manual (TM) S6435-TL-MMI-010, Rev 9, Angle

Relief Valve – Type D50

Naval Sea Systems Command (NAVSEA) Technical Manual (TM) S6435-UU-MMO-010, Rev 5, Angle

Relief Valve – Model D50FF

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2016, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.2 (SSPC-SP 2), 2004, Hand Tool Cleaning xi (Rev-2)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2018, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning

Water Mist Fire Extinguishing System Operational Test Plan-Ship Builder HII Test Plan xii (Rev-2)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 N Ultra Fog Sock Filters NSN: 4210-01-660-6485 4 ea. $146.12

10 N Wire Rope PN: 188209 1 ea. $896.65

10 N Wire Rope NSN: 4010-01-561-8614 4 ea. $837.90

27 N 26"x66”x8” Quick

Acting Watertight Door, 15 psi, Steel, 10-Dog, LH Swing w/ Fixed

Light &Cover, and

Ramped Latch Assy 1

(iaw 167-6926244), (including associated frame/coaming and fitting) Painted w/

Powder Coating, White

17925

NAVSEA Dwg No. 803-

6397268 Rev. B, Assy. 25-E

1 ea. $9,800.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-2)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Glide Slope Indicator Hoses, Renew

2 Tanks (Potable Water), Clean and Inspect

8 Water Mist Fire Extinguishing System, Inspect And Test

11 Anchor Windlass Flexible Hoses, Renew

13 Dual Point Davit, Biennial Maintenance, Perform

14 Folding Boom Cranes, Biennial Maintenance, Perform

15 Incinerator Clean, Inspect and Test

16 Tanks (Grey Water), Clean and Inspect

17 Vacuum Collection Holding Tank, Clean and Inspect

18 Oily Water Separator (OWS) System, Inspect and Groom

24 Deck Covering (Polymeric), Renew

27 Quick-Acting Watertight Doors, Replace

29 Deck Covering (Slip-Resistant), Renew xiv (Rev-2)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0"

Length between perpendiculars 390' 0"

Maximum beam 54' 0"

Beam @ 01 level 47' 9-1/8"

Depth (01 level @ side to baseline) 39' 2-3/4"

01 deck camber foredeck 1/4" in 1'-0"

Minimum berth depth 20' 0"

Height of highest projection Approximately 119'

Draft, design 14.40'

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1"

FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal

1 (Rev-2)

00000_0220_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-2)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be

3 (Rev-2) followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor shall be aware that the following are

4 (Rev-2) approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-2)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-2)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-2)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-2)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-2)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-2)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-2)

505XX_RTK_0320_418

WORK ITEM 1: Glide Slope Indicator Hoses, Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew the flexible hose assemblies for the glide slope indicator hydraulic power unit.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses (ASC505006)

Coast Guard Drawing 750-WMSL-556-023, Rev B, Glide Slope Indicator Hydraulic Diagram

(ASC556010)

Coast Guard Drawing 750-WMSL-556-027, Rev B, Glide Slope Ind & Hlcpter Capturing Sys

Hydr PP – Unit 4420 (ASC556442-HY)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary Machine Systems

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.3.1: Hose inspection and verification

12 (Rev-2)

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

Deck plates

Piping

Electrical wiring & cables

Machinery

NOTE

A verification ship check by the contractor prior to bidding is recommended to determine accuracy of Tables. Information listed was provided by contractor from previous availability. For ship check, the contractor shall contact Port Engineer.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test - initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.3 Hose renewal. The Contractor shall renew the flexible hose assemblies for the glide slope indicator hydraulic power unit in accordance with SFLC Std Spec 5000, Appendix C, Paragraph C2.2 (Hose assemblies).

3.3.1 Hose inspection and verification. The attached tables show an approximation of hose lengths, sizes, part numbers, and fittings to be renewed that are listed for bidding purposes only. In the presence of the

CG Inspector, the Contractor shall inspect, measure, and validate the hoses and fittings requiring renewal, noting any deviations from the tables. Submit a CIR with hose identification, hose lengths, and fittings.

3.3.2 Prior to each hose disconnection, the Contractor shall record equipment, supply, and return line information for use in later reconnection. Temporarily tag/label the hoses and transfer tags/labels to the new hoses to aid in reinstallation.

3.3.3 System fluid disposal. The Contractor shall drain all existing fluids from the designated hoses;

dispose of removed fluids in accordance with all applicable Federal, state, and local regulations. In the process of removal of hoses, the Contractor shall not dispose any fluid in tanks or bilges. Submit a CFR documenting the amount of fluids removed.

13 (Rev-2)

Some systems may require complete draining to remove hoses.

3.3.4 Immediately after disconnecting or removing hoses, the Contractor shall completely seal all openings to the rest of the system using metal threaded caps, metal threaded plugs, or bolt-on blanks made of durable plastic or sheet-metal that is no less than 1/16-inch thick.

NOTE

Plastic bags, rubber gloves, and rags of any kind are prohibited from being used to prevent leaking from hoses and for system protection.

3.3.5 The Contractor shall template new hose length from each removed hose. New hose type and size shall be determined from hose removed. Select hoses may require in-place measurement and remain in place until replacement hose is ready for installation to minimize system down time. If hose has excess length, verify with CG inspector if excess length is required. Renew hose end fittings. Renew all o-rings, seals, two part clamps, and mounting bolts. The contractor shall retain the removed hoses and turn over to the Coast Guard upon installation of the new hoses. Submit a CFR for any additional hose connections that require replacement not on the renewed hose.

3.3.6 Hydrostatic test. The Contractor shall hydrostatically test all new hose assemblies with their attached fittings. Test pressure shall be 150% of the rated working pressure of the hose. Ensure no leakage from or permanent deformation of pressure-containing parts by repairing all leaks and discrepancies. Submit a CFR documenting all certifications of pressure test results.

3.3.6.1 The Contractor shall provide the testing date and facility information to the Coast Guard Inspector

96 hours prior to performing hydrostatic testing, and accommodate the potential of a Coast Guard

Inspector witnessing the test.

3.3.6.2 Flush the hoses following hydrostatic testing and cap the ends to prevent contamination.