70Z08521RP4501400 Attachment 2 Specifications A001.pdf

USCGC HEALY (WAGB 20)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2021

Developed By: LT Matthew Bogdan

(Rev-1, 25 September 2020)

USCGC HEALY (WAGB-420) DOCKSIDE AVAILABILITY FY2021

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ............................................................................... xiv Consolidated List of Critical Inspection Items ......................................................................................... xvii Principal Characteristics .......................................................................................................................... xviii General Requirements

Independent NACE Inspector (Level 3), Provide Hull Plating (U/W Body), Diver’s Inspection, Perform Propulsion Shaft Bulkhead Seals, Annual Maintenance Fuel Oil Purifier (FOP) Overhaul Lube Oil Purifier (LOP) Overhaul Boiler, Annual Maintenance A-Frames, Annual Inspection Port & Starboard Miranda Davit, Annual Inspect and Repair 04 Deck Crane (Port) TB 100-55, Biennial Overhaul and HPU Repairs

04 Deck Crane (Starboard) TB 100-55, Annual Inspect and Test Aft Crane (Port), Biennial Overhaul Aft Crane (Starboard), Biennial Overhaul Instrumented Science Winch Sheaves, Inspect Bow Crane, Annual Inspect and Test Temporary Services, Provide - Cutter Sea Trial Performance, Support, Provide Flex Hose Assemblies, Renew Damage Control and Firefighting Systems, PMS Internal Hoist, Level 1 Inspect and Test Deck Socket, Modify Helo Talon Grids, Overhaul Decks, Helicopter Operating Areas, Preserve Antenna Foundations, Preserve Thrust Bearing, Inspection HVAC Exterior Exhaust, Partial Preserve Ventilation Ducting, Clean and Inspect Roller Curtain Door, Replace Gear Box (Bow Thruster), Replace Deck Covering, Magnesite, Renew High Pressure Breathing Air Compressor (HPBAC), Replace Obstruction Lights, Install Valves, Overhaul Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) Chain Locker Sump Access Trunk, Preserve “100%” Hull Plating Freeboard, Preserve “Partial” Tenting, Provide Cofferdam Install iii (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

9/25/2020 A0001 6 Modified paragraph 3.8.4.7.1

9/25/2020 A0001 11 Added paragraphs 3.4, 3.4.1, 3.4.2, 3.4.2.1, 3.4.2.2.

Renumbered following paragraphs for consistency.

9/25/2020 A0001 28 Modified paragraph 3.5.5.1

9/25/2020 A0001 37 Modified paragraph 3.3.2.2.2

9/25/2020 A0001 37 Modified paragraph 3.3.2.2.4

9/25/2020 A0001 37 Added paragraph 3.3.2.2.5

9/25/2020 A0001 37 Added paragraph 3.3.2.2.6

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

Coast Guard Drawing 420 WAGB 85-1, Rev E, Docking Plan Coast Guard Drawing 420-WAGB 85-2, Rev F, Tank Capacity Curves Coast Guard Drawing 420-WAGB 97-3, Rev -, Stability Test Report (USCGC HEALY) Coast Guard Drawing 420-WAGB-101-008, Rev C, Construction Drawing Units 121 & 122 Coast Guard Drawing 420-WAGB-101-009, Rev C, Construction Drawing Units 123 & 124 Coast Guard Drawing 420-WAGB-101-012, Rev B, Construction Drawing Units 131-132 Coast Guard Drawing 420-WAGB-101-013, Rev C, Construction Drawing Units 133 & 134 Coast Guard Drawing 420-WAGB-101-015, Ref C, Construction Drawing Unit 141 & 142 Coast Guard Drawing 420-WAGB 101-019, Rev D, Construction Dwg Unit 250 Coast Guard Drawing 420-WAGB-101-022, Rev C, Construction Dwg Unit 255-257 Coast Guard Drawing 420-WAGB-101-023, Rev C, Construction Dwg Unit 258-259 Coast Guard Drawing 420-WAGB-101-027, Rev C. Construction Dwg Units 260-270 Coast Guard Drawing 420 WAGB-101-31, Rev D, Construction Drawing For Units 402 Coast Guard Drawing 420-WAGB-101-033, Rev B, Construction Drawing Units 430 & 431 Coast Guard Drawing 420 WAGB 101-53, Rev D, Construction Dwg Unit 626-000 Coast Guard Drawing 420 WAGB 101-64, Rev B, Scantling Plan (Elev's & Section) Coast Guard Drawing 420 WAGB 101-64, Rev D, Shell Expansion Coast Guard Drawing 420-WAGB-101-068, Rev C, Construction Drawing Units 432 & 433 Coast Guard Drawing 420-WAGB-101-71, Rev C, Construction Dwg Unit 701 Coast Guard Drawing 420-WAGB-101-72, Rev D, Construction Dwg Unit 702-705 Coast Guard Drawing 420 WAGB 161-3, Rev B, Rudder Horn Coast Guard Drawing 420-WAGB-167-002, Rev H, Manhole List Coast Guard Drawing 420-WAGB 167-4, Rev C, Helo Hangar & Misc. Roller Curtains Doors Arrg't &

Instl Details Coast Guard Drawing 420-WAGB-184-003, DS60 Doppler Shell Ring Installation Coast Guard Drawing 420-WAGB 184-11, Rev A, FDNS for Aft "A"-Frame Obstruction Lights Coast Guard Drawing 420-WAGB-185-004, Rev B, Bow Thruster Unit Foundation Coast Guard Drawing 420 WAGB 243-1, Rev A, Shafting Arrangements Coast Guard Drawing 420 WAGB 243-3, Rev C, Shafting Details Coast Guard Drawing 420-WAGB 243-5, Rev C, Propulsion Shafting Alignment Analysis v (Rev-1)

Coast Guard Drawing 420-WAGB 243-6, Rev C, Propulsion Shafting Arrangement Procedures Coast Guard Drawing 420-WAGB 243-7, Rev -, Propulsion Shafting Bearing Reaction Report Coast Guard Drawing 420-WAGB-243-008, Rev A, Shafting Removal Coast Guard Drawing 420-WAGB 244-2, Rev C, Stern Tube Bearings and Seals Arrangement and

Details Coast Guard Drawing 420-WAGB 244-501, Rev G, Icebreaker Variant Seal Coast Guard Drawing 420 WAGB 244-502, Rev C, Ga of 23.750 Type No Seal Coast Guard Drawing 420-WAGB 244-504, Rev B, Main Thrust Bearing Assy Coast Guard Drawing 420-WAGB 244-505, Rev G, Bearing Assembly Propulsion Line Shaft Coast Guard Drawing 420 WAGB 244-507, Rev G, Stave Bearings, Water Lubricated Stern Tube and

Strut Coast Guard Drawing 420 WAGB 244-508, Rev E, Assembly Drawing Coast Guard Drawing 420-WAGB-256-001, Rev E, Main Seawater Circulation System Coast Guard Drawing 420 WAGB 259-5, Rev B, Machinery Plant Exhaust Gas Piping A & D Coast Guard Drawing 420-WAGB 320-2, Rev C, Power System One Line Diagram Coast Guard Drawing 420-WAGB 320-7, Rev C, SS PWR Sys Main Deck Coast Guard Drawing 420-WAGB 320-9, Rev E, Ship's Service Power System, 02 Level Coast Guard Drawing 420-WAGB-330-003, Rev E, Lighting System Deck Plan, Tank Top & Below Coast Guard Drawing 420-WAGB-330-004, Rev E, Ltg Sys Deck Plan, 3rd Deck Coast Guard Drawing 420-WAGB-400-002, General Arrangement of Electrical Equipment-Pilothouse Coast Guard Drawing 420-WAGB-405-001, Rev H, Genl Arr Of Antennas For Radio, Radar &

Navigation Sys Coast Guard Drawing 420-WAGB-410-001, General Arrangement of Electrical Equipment-Engineering

Control Center Coast Guard Drawing 420-WAGB-423-008, Integrated Bridge and Control Monitor System Block Wiring

Diagram Coast Guard Drawing 420-WAGB-423-011, 1SG38-CGECDIS(V)WAGB-420 Installation, Block Wiring

Diagram, and Details Coast Guard Drawing 420-WAGB-423-013, SPS-461 DGPS Installation, Block wiring Diagram, and

Details Coast Guard Drawing 420-WAGB 424-4, Rev J, Hull Mounted Transducer Installation Details Coast Guard Drawing 420-WAGB 424-6, Rev D, Gen Arrgt of Elec Equip Transducer Well Coast Guard Drawing 420-WAGB-424-013, Doppler Speed Log System Replacement Ripout, Installation, Arrangement, Wiring, and Details Coast Guard Drawing 420-WAGB 424-502, Rev -, Outline / Ice Hardened Sea Chest Coast Guard Drawing 420-WAGB-426-004, Gyrocompass System and Indicator Circuit “LC”

Elementary Wiring Diagram Coast Guard Drawing 420-WAGB-426-009, SRD-600 Doppler Speed Log One-Line, Block Wiring

Diagram, and Mechanical Installation Diagram Coast Guard Drawing 420-WAGB-426-010, Gyrocompass System MK-39 and MK-27F Elementary

Wiring Diagram and Details Coast Guard Drawing 420-WAGB-430-001, General Arrangement of Electrical Equipment, IC

Equipment Room Coast Guard Drawing 420-WAGB-505-001, Rev D, Piping General Notes and Installation Details vi (Rev-1)

Coast Guard Drawing 420-WAGB-505-006, Rev K, PP-ARR Units: 103, 113, 123, 133, 143, 811, 821 & 831.

Coast Guard Drawing 420-WAGB-505-024, Rev T, PP ARR Units: 251, 252, 255 & 257 Coast Guard Drawing 420-WAGB-505-025, Rev B, PP ARR Units: 251, 252, 255 & 257 L/M Coast Guard Drawing 420-WAGB-505-078, Rev H, PP ARR Unit 125 Coast Guard Drawing 420-WAGB-505-079, Rev B, PP ARR Unit 125 L/M Coast Guard Drawing 420-WAGB-505-084, Rev J, PP ARR Unit 135 Coast Guard Drawing 420-WAGB-505-085, Rev B, PP ARR Unit 135 L/M Coast Guard Drawing 420-WAGB-508-001, Rev F, PP & MCHRY Insulation Schedule Coast Guard Drawing 420-WAGB 506-2, Rev D, Boiler Blow Overboard Discharge Relocation Coast Guard Drawing 420-WAGB-508-002, Rev D, PP & MCHRY Insulation Schedule L/M Coast Guard Drawing 420-WAGB-510-002, Rev H, HVAC Diagram 01 Lvl & Abv Coast Guard Drawing 420-WAGB-510-003, Rev D, HVAC Filter List Coast Guard Drawing 420-WAGB-512-029, Rev B, HVAC Arrangement Units 442 & 450 01 Lvl Fr 33-

66 (P) Coast Guard Drawing 420-WAGB-512-031, Rev D, HVAC Arrangement 01 Lvl Fr 33-66 (S) Units 443

& 451 Coast Guard Drawing 420-WAGB-512-075, Rev F, HVAC Fan List Coast Guard Drawing 420-WAGB-512-088, Rev B, HVAC Gen Notes and Construction Details Coast Guard Drawing 420-WAGB-512-096, Rev C, HVAC Arrangement 01 Lvl Fr 21-33 (S) Unit 461 Coast Guard Drawing 420-WAGB-512-098, Rev C, HVAC Arrangement 01 Lvl Fr 21-33 (P) Unit 460 Coast Guard Drawing 420-WAGB-521-001, Rev E, Diagram Firemain System Coast Guard Drawing 420-WAGB-528-001, Rev E, Diagram of Plumbing & Int. Deck Drain & Vacuum

Collection System Coast Guard Drawing 420-WAGB-529-001, Rev C, Diagram Ballast, Main Drainage and Independent

Drainage Systems Coast Guard Drawing 420 WAGB 535-1, Rev J, Diagram Steam, Feed & Condensate System Coast Guard Drawing 420-WAGB-550-1, Rev -, SCBA Refill Station Addition Coast Guard Drawing 420-WAGB 551-5, Rev D, Diag - Starting Air System Coast Guard Drawing 420-WAGB 551-20, Rev A, Start Air Compressor Piping Modifications Jacket water, Aux. Seawater Cooling Air Disch & Drain Piping Coast Guard Drawing 420 WAGB 562-1, Rev E, Rudders Units 021 & 022 Coast Guard Drawing 420 WAGB 562-2, Rev B, Rudder Support System Coast Guard Drawing 420-WAGB-568-001, Rev C, Bow Thruster Installation Arrangement and Details Coast Guard Drawing 420-WAGB-568-509, Rev -, Paramax 7 Outline Dimensions SM 7090P1-RL-4.5 Coast Guard Drawing 420-WAGB-568-511, Rev F, Bow Thruster & Hull Lubrication Layout Coast Guard Drawing 420-WAGB 573-1, Rev B, Crane Pedestals Arr & Dets Coast Guard Drawing 420-WAGB 573-2, Rev D, Boom Rests Coast Guard Drawing 420 WAGB 573-3, Rev A, Science Hoist Coast Guard Drawing 420-WAGB 573-511, Rev F, General Arrangement K15-45 Coast Guard Drawing 420-WAGB 573-513, Rev D, General Arrangement TB 100-55 Coast Guard Drawing 420 WAGB 573-522, Rev A, General Arrangement TB 100-55 Coast Guard Drawing 420 WAGB 573-545, Rev G, Aft. "A" Frame Base Weldment vii (Rev-1)

Coast Guard Drawing 420 WAGB 573-546, Rev D, Stbd "A" Frame Base Weldment Coast Guard Drawing 420 WAGB 573-547, Rev -, Hydraulic Cylinder Aft a-Frame Coast Guard Drawing 420 WAGB 573-548, Rev -, Hydraulic Cylinder Starboard a-Frame Coast Guard Drawing 420 WAGB 573-558, Rev C, Aft. "A" Frame Stop Tube Weldment Coast Guard Drawing 420 WAGB 573-559, Rev B, Side "A" Frame Stop Tube Weldment Coast Guard Drawing 420-WAGB 588-2, Rev F, Helo Visual Landing Aids Arr& ISO Wrg D Coast Guard Drawing 420-WAGB 588-3, Rev D, Helicopter Visual Landing Aids Elem Wrg Coast Guard Drawing 420 WAGB 589-5, Rev B, Science Hoist Arrangement Coast Guard Drawing 420 WAGB 589-506, Rev C, General Arrangement Trash Hoist Coast Guard Drawing 420 WAGB 589-507, Rev E, General Arrangement 600Stores Hoist Coast Guard Drawing 420-WAGB-591-501, Rev E, Winch Assembly Oceanographic Coast Guard Drawing 420-WAGB-591-502, Rev E, Winch Assembly Traw/Core Coast Guard Drawing 420-WAGB-593-003, Rev C, Diagram of Oily Bilge Collecting & Transfer System Coast Guard Drawing 420 WAGB 611-3, Rev G, Misc Deck Sockets Coast Guard Drawing 420 WAGB 612-003, Rev E, Helicopter Safety Nets Coast Guard Drawing 420-WAGB-623-01, Rev N, Vertical Ladders and Platforms Coast Guard Drawing 420-WAGB-624-002, Rev -, Wave Protection for Roller Doors Coast Guard Drawing 420 WAGB 631-1, Rev D, Paint Schedule & Corrosion Control Coast Guard Drawing 420 WAGB 633-1, Rev -, Zinc Anodes Coast Guard Drawing 420-WAGB 633-2, Rev B, Cathodic Protection System ISO & Elem Wrg Diag Coast Guard Drawing 420 WAGB 635-1, Rev E, Insulation Layouts & Dets Coast Guard Drawing 420 WAGB 671-2, Rev D, CO2 Room Coast Guard Drawing 420 WAGB 801-1, Rev K, Booklet of General Drawings Coast Guard Drawing 420-WAGB-801-005, Rev B, Piping Material Schedule Coast Guard Drawing 420-WAGB 801-9, Rev C, Tank Sounding Tables Coast Guard Drawing FL-184-003, DS60 Doppler Shell Ring Installation Coast Guard Drawing FL-588-3, Rev -, Talon Grid Supporting Skirt & Cover Fabrication & Instl Coast Guard Drawing FL-1702-11, Inspection of Sheaves

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M9000.6F, Naval Engineering Manual Coast Guard Commandant Instruction (COMDTINST) 9077.1D, Equipment Tag-Out Procedure Coast Guard Commandant Instruction (COMDTINST) M9077.1C, Change 1, Aug 2001, Equipment Tag-

Out Procedures Coast Guard Commandant Instruction (COMDTINS) 10360.3D, Coatings and Color Manual Coast Guard Technical Publication (TP) 3368, Technical Documentation Helicopter Land Grid TYPE 18-

22-01 Coast Guard Technical Publication (TP) 3446, Doppler Speed Log, Model SRD-500 Dual Axis Coast Guard Technical Publication (TP) 3557, Section 573-A, Manufacturer's Instruction Book-SWBS

Group(s) 568-573, Crane, Buoy, Model TB90-60 Coast Guard Technical Publication (TP) 4610A, 09-JAN-08, Breathing Air Compressor System (Bacs) -

Model MVT26-E3 viii (Rev-1)

Coast Guard Technical Publication (TP) 5028, S9243-BV-MMC-010 - Stern Tube Seal Assembly Coast Guard Technical Publication (TP) 5029, S9243-BX-MMC-010 - Bulkhead Shaft Seal Coast Guard Technical Publication (TP) 5030, S9244-A7-MMC-010 - Line Shaft Bearing Coast Guard Technical Publication (TP) 5031, S9244-BC-MMC-010 - Propulsion Thrust Bearing Coast Guard Technical Publication (TP) 5150 - S6161-U4-FSE-010-Grease Interceptor Hood with

MGPC-4000-S-2 Control Cabinet Coast Guard Technical Publication (TP) 5053, 01-NOV-03, S6437-B6-MMC-010 – Strainer, 24” Self

Cleaning Coast Guard Technical Publication (TP) 5061, S9261-BE-MMC-010 - Purification System, Fuel Oil Coast Guard Technical Publication (TP) 5068, S9264-A9-MMC-010 - Lube Oil Purification System, Coast Guard Technical Publication (TP) 5162, S9517-AY-MMC-010 - Boiler, Oil Fired Auxiliary Coast Guard Technical Publication (TP) 5200, S6220-B4-MMC-010, Compressor, High Pressure

Breathing Air, Model K15-E3 Coast Guard Technical Publication (TP) 5207, S9555-DM-MMC-010 - Fire Extinguishing System, High

Pressure Carbon Dioxide Coast Guard Technical Publication (TP) 5214, SG700-AM-MMC-010/34712, Hydraulic Power Unit

(HPU), Aft General Service Coast Guard Technical Publication (TP) 5216, S9561-A9-MMC-010 - Hydraulic Steering System Coast Guard Technical Publication (TP) 5217, S9561-D4-MMC-010 - Steering Gear, Electro-Hydraulic Coast Guard Technical Publication (TP) 5218, S9242-AG-MMC-010 - Pilgrim Pintle Nut Coast Guard Technical Publication (TP) 5219, S9243-BW-MMC-010 - Rudderstock Seal Coast Guard Technical Publication (TP) 5220, Oct 2019, S9568-AT-MMC-010 - Bow Thruster System –

Model JT 2200 IB Coast Guard Technical Publication (TP) 5221, SG700-AP-MMC-010 A-Frames; Preliminary Operation

& Maintenance Manual for WAGB-20 Polar Icebreaker A-Frames Coast Guard Technical Publication (TP) 5223, SWBS 572, Section A, Dumbwaiter (200 lb Capacity) –

Model 20700 Coast Guard Technical Publication (TP) 5232, S9538-AR-MMC-010 – Davit Winch & HPU, Rescue

Boat (RHIB) – Type MRT 3900-BH7800-961045-1 (Sections 1 Thru 12) – Volume 1 Coast Guard Technical Publication (TP) 5236, 01-NOV-03, S9167-AH-MMC-010 - Door, Science

Staging Area Coast Guard Technical Publication (TP) 5243, SG811-B4-MMC-010 – Crane, Electro-Hydraulic

Telescoping Boom Coast Guard Technical Publication (TP) 5244, SG811-B5-MMC-010 – Single Articulating Boom Crane –

Model K40-55 Coast Guard Technical Publication (TP) 5246, SG811-C6-MMC-010 - Crane, Knuckleboom Coast Guard Technical Publication (TP) 5249, SWBS 589, SG825-A3-MMC-010 - 1000 LB Capacity

Stores Hoist Coast Guard Technical Publication (TP) 5250, SWBS 589, SG825-AY-MMC-010 - 6000 LB Capacity

Science Hoist Coast Guard Technical Publication (TP) 5251, SWBS 589, SG825-AZ-MMC-010 - 600 LB Capacity

Trash Hoist Coast Guard Technical Publication (TP) 5262, SWBS 591, Science Winch, Mechanical System & Wire

Handling (Volume 1) ix (Rev-1)

Coast Guard Technical Publication (TP) 5263, SWBS 591, Science Winch, Mechanical System & Wire Handling (Volume 2)

Coast Guard Technical Publication (TP) 5264, SWBS 591, Science Winch, Mechanical System & Wire Handling (Volume 3)

Coast Guard Technical Publication (TP) 5274, S9633-AG-MMC-010 - Impressed Current Cathodic Protection System

Coast Guard Technical Publication (TP) 5336, 06-NOV-07, The Cranesmart "Lmi" System Coast Guard Technical Publication (TP) 5340, Sauer WP 400 Air Compressor Coast Guard Technical Publication (TP) 5359, Boiler Water Management System – Model

Aquaman 300 Coast Guard Technical Publication TP-5360, Speed Log Model Naviknot SRD-500 (420’ WAGB Only) Coast Guard Technical Publication (TP) 5502 - Fire Suppression System Model WHDR Coast Guard Technical Publication (TP) 7120, 21-MAR-11, Duplex Strainer 3/4" Thru 8" - Model 50 Coast Guard Technical Publication TP-10500, Doppler Sonar-Model DS-60 Coast Guard Technical Publication (TP) SG811-C5-MMC-010, Crane, Primary Telescoping Boom

Pedestal Type – Model 100-55 Coast Guard Technical Publication (TP) July 2004, SG811-B5-MMC-010 – Single Articulating Boom

Crane – Model K40-55 Coast Guard Technical Standard (TS) 591, Rev -, Oceanographic Research Equipment Maintenance Procedure Card A-Q-7253 Boiler Feed Water Test Maintenance Procedure Card M-A-7210 Boiler Inspection and Cleaning Maintenance Procedure Card M-A-7209 Boiler Relief Valves Check Maintenance Procedure Card M-A-13039 Boiler Safety Valve Test/Check Maintenance Procedure Card M-A-7225 Inspect and Change Boiler Compressor Air Filters, L/O and F/O

Filters.

Maintenance Procedure Card M-A-10661 Boiler Automated Safety Control Service Maintenance Procedure Card M-C-14742, Talon Grid Overhaul Maintenance Procedure Card R-C-10414 High Pressure Breathing Air Compressor (HPBAC) (MVT26)

Final Oil and Water Separator Filter Wash Maintenance Procedure Card R-C-10415 High Pressure Breathing Air Compressor (HPBAC) Oil and

Filter (MVT26) Replace Maintenance Procedure Card R-C-10416 High Pressure Breathing Air Compressor (HPBAC) Purification

Filters (MVT26) Replace Maintenance Procedure Card R-C-10419 High Pressure Breathing Air Compressor (HPBAC) Air Intake

Filter (MVT26) Replace Maintenance Procedure Card R-C-10425 High Pressure Breathing Air Compressor (HPBAC) After

Prolonged Lay-up (MVT26) Inspect/Check Maintenance Procedure Card R-C-10429 High Pressure Breathing Air Compressor (HPBAC) Inlet and

Discharge Head Valves (MVT26) Replace Maintenance Procedure Card R-C-11078 High Pressure Breathing Air Compressor (HPBAC) Carbon

Monoxide Monitor Sensor (MVT26) Replace Maintenance Procedure Card R-S-12949 Kiddie WHDR Aqueous Potassium Carbonate (APC) System

Semi-Annual Service x (Rev-1)

Maintenance Procedure Card R-M-12950 Kiddie WHDR Aqueous Potassium Carbonate (APC) System Check

Maintenance Procedure Card R-C-12979 High Pressure Breathing Air Compressor (HPBAC) Safety Relief Valves (MVT26) Replace

Maintenance Procedure Card R-C-12980 High Pressure Breathing Air Compressor (HPBAC) Pressure Gauges (MVT26) Replace

Maintenance Procedure Card R-C-12982 High Pressure Breathing Air Compressor (HPBAC) V-Belts (MVT26) Replace

Maintenance Procedure Card R-M-10405 High Pressure Breathing Air Compressor (HPBAC) Operation (MVT26) Inspect/Check

Maintenance Procedure Card R-M-10418 High Pressure Breathing Air Compressor (HPBAC) Automatic Condensate Drain System (MVT26) Check

Maintenance Procedure Card R-Q-10417 High Pressure Breathing Air Compressor (HPBAC) Carbon Monoxide Monitor (MVT26) Calibrate

Maintenance Procedure Card R-S-12983 High Pressure Breathing Air Compressor (HPBAC) (MVT26) Check

Maintenance Procedure Card R-M-10671 AFFF Fire Extinguisher Check Maintenance Procedure Card R-S-10672 AFFF Fire Extinguisher Inspect Maintenance Procedure Card R-C-1604 AFFF Fire Extinguisher Service Maintenance Procedure Card R-A-13058 Portable Stored Pressure Purple K Powder (PKP) Fire

Extinguisher Inspect Maintenance Procedure Card R-M-1606 15LB Portable CO2 Fire Extinguisher Inspect Maintenance Procedure Card R-S-1643 15LB Portable CO2 Fire Extinguisher Weigh Maintenance Procedure Card R-C-11748 15LB Portable CO2 Fire Extinguisher Parts Replace Maintenance Procedure Card R-S-1646 Inspect Fixed CO2 System and Alarms Maintenance Procedure Card R-A-1570 Weigh CO2 Cylinder, Test Delay and Cables Maintenance Procedure Card R-Q-1634 Fixed CO2 Visual Inspection Maintenance Procedure Card R-A-1562 1-1/2 through 2-1/2 Inch Fire Hose Test Maintenance Procedure Card R-M-1605 Fire station Equipment Inspect Maintenance Procedure Card R-C-1600 Renew or Hydro Test CO2 Hose Maintenance Procedure Card R-A-1568 AFFF Hose Reel Insp/Lube Maintenance Procedure Card R-C-8747 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect Maintenance Procedure Card R-W-8531 Self Contained Breathing Apparatus (SCBA) Cylinder Check Maintenance Procedure Card R-Q-11988 Self Contained Breathing Apparatus (SCBA) Cylinder

Inspect/Clean Maintenance Procedure Card R-C-8747 Self Contained Breathing Apparatus (SCBA) Cylinder Inspect Maintenance Procedure Card R-C-8750 Self Contained Breathing Apparatus (SCBA) Cylinder

Hydrostatic Test Maintenance Procedure Card R-C-11069 Self Contained Breathing Apparatus (SCBA) Cylinder Repair Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Welding and Allied

Processes xi (Rev-1)

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042, (SFLC Std Spec 3042), 2018, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2018, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Temporary Hull

Accesses Surface Forces Logistics Center Technical Standard (SFLC TS) 505-2, 2016, Hoses and Expansion Joints Surface Forces Logistics Center Technical Standard (SFLC TS) 551, Compressed Air Systems, Appendix

A, Start Air System Surface Forces Logistic Center Technical Standard (SFLC TS) 583-2, 2019, Shipboard Boat Hoisting

Systems Surface Forces Logistics Center Technical Standard (SFLC TS) 589, Cranes Surface Forces Logistics Center Technical Standard (SFLC TS) 591, Oceanographic Research Equipment

OTHER REFERENCES

Actisense Data Multiplexer NDC-4 Full User Manual American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded and

Welding End American Society for Nondestructive Testing (ASNT) SNT-TC-1A, Recommended Practice for Personal

Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel Amerex Inspection, Maintenance, and Recharge Service manual NO. 13259 ASTM International (ASTM) B633, 2007, Standard Specification for Electrodeposited Coating of Zinc on

Iron and Steel ASTM International (ASTM) D1056-14, 2014, Standard Specification for Flexible Cellular Materials—

Sponge or Expanded Rubber ASTM International (ASTM) D1330, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4138, Standard Practices for Measurement of Dry Film Thickness of

Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, Standard Specification for Anaerobic Single-Component Adhesives

(AN)

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric) Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart T, 2007, Commercial Diving Operations xii (Rev-1)

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2017, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2011, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 40, Protection of the Environment Environmental Protection Agency (EPA) Technician Certification, Type IV (Universal Certification) Federal Specification (Fed Spec) QQ-N-281, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Huber A-Frame Drawing HI-571-1001, Rev C

IEEE STD 45-2002, Recommended Practice for Electrical Installations on Shipboard Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2013 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves.

MIL-DTL-1222, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is

Required MIL-DTL-15024, General Specification for Plates, Tags, and Bands for Identification of Equipment MIL-DTL-24643, Aug 2007, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General

Specification for MIL PRF-16173, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-17331, Aug 2018, Lubricating Oil, Steam Turbine and Gear, Moderate Service MIL-PRF-24667, May 2008, Coating system, Non-Skid, for Roll or Spray Application MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application MIL-R-21252, May 1991, Rubber Sheet, Solid, Synthetic, Shipboard Water Evaporator Gasketing MIL-S-22473, Sealing, Locking, and Retaining Compounds: (Single-Component).

MIL-S-45180, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1310, Sep 2009, Shipboard Bonding, Grounding, And Other Techniques for Electromagnetic

Compatibility and Safety MIL-STD-1689A, Nov 1990, Fabrication, Welding, and Inspection of Ships Structure MIL-STD-2003, Electric Plant Installation Standard Methods (Section 1: Cable) MIL-STD-2003, Electric Plant Installation Standard Methods (Section 2: Equipment) MIL-STD-2003, Electric Plant Installation Standard Methods (Section 3: Penetrations) MIL-STD-2003, Electric Plant Installation Standard Methods (Section 4: Cableways) MIL-V-24624, Nov 1983, Valves, Butterfly, Wafer and Lug Style, Shipboard Service National Fire Protection Association standard NFPA-10 (Portable Fire Extinguishers) Naval Air Warfare Center (NAVAIR) Drawing 626883, Rev D, Visual Landing Aids Installation and

Clearance Requirements, WAGB-420 Class Ships Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation Facilities Resume, Jan

Naval Ships’ Technical Manual, Chapter 244, Propulsion Bearings and Seals Naval Ship's Technical Manual (NSTM) Chapter 556, Rev 9, Hydraulic Equipment (Power Transmission and Control) Naval Ship's Technical Manual (NSTM) Chapter 589, Cranes xiii (Rev-1)

Naval Ship's Technical Manual (NSTM) Chapter 613, Wire and Fiber Rope Rigging Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation Facilities Resume, Jan

Naval Sea Systems Command (NAVSEA) S0600-AA-PRO-160, 11/15/2011, Underwater Ship

Husbandry Manuals - Chapter 16 (Cofferdams) Naval Sea Systems Command (NAVSEA) S6220-EM-M, 26-JUL-06, SCBA High Pressure Breathing

Air Compressor Unit (HPBAC) Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping

Devices, Flexible Hose Assemblies NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details NAVSEA Drawing NAVSEA S9AAO-AB-GOS-101, General Specification for the Overhaul of Surface

Ships NAVSEA SG700-AP-MMC-010, Rev -; Preliminary Operation & Maintenance Manual for WAGB-20

Polar Icebreaker a-Frames

NAVSEA SG700-AM-MMC-010/34712, POWER UNIT, HYDRAULIC, AFT GENERAL SERVICE

NAVSEA S9583-AR-MMC-010, VOL 1, Davit, Winch & HPU, Rescue Boat (RHIB) QPL-24667, Jul 2014, Qualified Product List of Products Qualified under Performance Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets Sumitomo Drive Technologies Drawing PZOM9951, 2020, Paramax Outline Dimensions Model

PHD9095P1Y1-RLEG-4.438

Sumitomo Drive Technologies, 2018, Paramax 9000 Series Maintenance Manual Sumitomo Drive Technologies, 20XX, Paramax 9000 Steel Fabricated Housing The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent

Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power

Tool Cleaning) The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC), Paint Application Specification No. 2 (PA-2), Procedure for

Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning xiv (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

3 N Oversized Diaphragm Assy, 23.750”-in ND

Seals

Wartsila

2 $15,000 P/N US-72032-01-2

CG P/N: XFC058099

NSN 5330-01-430-4164

3 N O-Ring Wartsila P/N: H47667- 2F03 2

4 N 3-Way Valve Overhaul Kit NIIN 01-235-5567 2 $150

5 N 3-Way Valve Overhaul Kit NIIN 01-235-5567 2 $150

9 N Winch; (API) (Main Line Winch) Allied System P/N: 248581 1 $25,726

9 N Turret Bearing Allied System P/N: 42885 1 $49,658

9 N Nut, Hex Allied System P/N:

221728W 238 $11.59

9 N Washer Allied System P/N:

221786W 238 $3.65

9 N Capscrew Allied System P/N: 238239 8 $999.05

9 N Washer Allied System P/N:

221780W 8 $2.20

9 N Nut, Lock Allied System P/N:

R12803587 8 $10.34

9 N Capscrew Allied System P/N: 24087 65 $321.31

9 N Pad, Wear Allied System P/N: 42662 4 $179.34

9 N Pad, Wear Allied System P/N: 42661 2 $251.54

9 N Pad, Wear Allied System P/N: 42663 1 $150.10

9 N Pad, Wear Allied System P/N: 42658 8 $340.47

9 N Pad, Wear Allied System P/N: 44866 2 $182.57

9 N Pad, Wear Allied System P/N: 44868 4 $223.46

11 N Turret Bearing Allied Systems P/N:

42884 1 $17,900

12 N Fast Winch Allied Systems P/N:

240916 1 $10,064

12 N Capscrew Allied Systems P/N:

240930 8 $106 xv (Rev-1)

12 N Washer Allied Systems P/N:

234271 8 $0.82

12 N Nut, Esna Allied Systems P/N:

230897 8 $2.85

14 N Main Winch Allied Systems P/N:

240916 1 $10,064

14 N Capscrew Allied Systems P/N:

240930 8 $106

14 N Washer, Hard Allied Systems P/N:

234271 8 $0.82

21 N M16 Bolts NSN: 5305-01-393-1827 24 ea. $25.65

21 N M12 Bolts NSN: 5305-01-584-6095 12 ea. $33.75

21 N **Talon Grid Stanchion

Bolt Assembly, Including Locking Nut

NSN: 5340-01-481-3786 60 ea. $31.50

24 N Shaft Seal American Metal Bearing Company PN: 91025-19 8 $100

24 N Gasket, Housing, Oil Seal American Metal Bearing Company PN: 91025-50 4 $75

24 N Gasket, Pipe Flange American Metal Bearing Company PN: 91025-51 8 $5

24 N Gasket, Pipe Flange American Metal Bearing Company PN: 91025-52 16 $5

24 N Gasket, Pipe Flange American Metal Bearing Company PN: 91025-53 4 $5

24 N Seal, O-ring, Thermometer Well

American Metal Bearing Company PN: 91025-57 2 $5

24 N Gasket, Dial Indicator Assy

American Metal Bearing Company PN: 91025-56 2 $5

24 N Gasket, Screw (seal washer)

American Metal Bearing Company PN: 91025-36 16 $5

24 N Seal, O-ring, Dial Indicator Assy

American Metal Bearing Company PN: 91025-13-10 4 $5

24 N Seal, O-ring, Dial Indicator Assy

American Metal Bearing Company PN: 91025-13-17 4 $5

27 N Roller Door Assembly N/A : 2 ea $400,000

28 Y Gearbox, Sumitomo Paramax 9000

Sumitomo P/N :

PHD9095P1Y1-RLEG-

4.438 1 ea $87,960.85

30 N

High Pressure Breathing Air Compressor

01F101867 / MVT26-E3 1 ea. $10,250.00 (Manufacturer: Bauer

Compressor Inc.)

30 N Hose, Fill (HOS-0145) 15672004 1 $30 30 N Filter Element, Fluid N25326 / 015558236 1 $23.90 30 N Gasket 77774 / 015638071 1 $4.30 30 N O-Ring N25327 / 015571907 1 $23.57 xvi (Rev-1)

30 N O-Ring N3489 / 005798108 1 $0.10

30 N Catalyst, Carbon Monoxide and

Hydrocarbon Oxidizing 058827A / 012332425 1 $195.00

30 N Element, Filter, Securus 060037 / 014869527 1 $210.00 30 N O-Ring N04735 / 014605435 2 $16.30 30 N O-Ring N04736 / 014611631 2 $11.35 30 N Air Cleaner, Intake N25886 / 015638082 1 $37.10 30 N Calibration Kit KIT-190 / 015934916 1 30 N Cylinder Span Gas CYL-0016 / 015637991 2 $108.00 30 N Cylinder Zero Gas CYL-0020 / 015637999 2 $93.00

30 N Detecting Element, Directional Coupler

(Outer) 061858 / 016339553 1 $97.00

30 N Detecting Element, Directional Coupler

(Inner) 061859 / 016338135 1 $97.00

30 N O-ring (Center Screw) N07091 / 014605431 1 $5.32 30 N O-ring (Final Filter Head) N04586 / 003381441 1 $0.75 30 N O-ring (Inner Element) N04496 / 015932137 2 $3.20 30 N O-ring (Outer Element) N04385 / 001661100 2 $0.25

30 N O-ring (Sintered Element Assembly) N15133 / 004707960 1 $0.35

30 N Valve, Safety Relief (1st Stage) 081801 / 012795145 1 $125.00

30 N Valve, Safety Relief (2nd Stage) 010253 / 013694848 1 $135.00

30 N Valve, Safety Relief (3rd Stage) 78706 / 015932300 1

30 N Valve, Safety Relief (4th Stage)

VAL-0169 SET 5250PSI /

015900140 1 $103.00

30 N Valve, Safety Relief (Fill Panel)

VAL-0169 SET 4950PSI /

015642870 1 $121.00

32 N MD-V-15 M104610 (Tork Systems) 1 $1840 32 N MD-V-27 M104661 (Tork Systems) 1 $2267.50 32 N MD-V-6 M104661 (Tork Systems) 1 $2267.50 32 N CPW-V-030 M101017 (Tork Systems) 1 $1554.50

32 N

PW-V-01-42-1

PW-V-01-43-2

Shore Tie Cutouts M105513 (Tork Systems) 2 $440.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center xvii (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

7 A-Frames, Annual Inspection

8 Port & Starboard Miranda davit, Annual Inspect and Repair

9 04 Deck Crane (Port) TB 100-55, Biennial Overhaul and HPU Repair

10 04 Deck Crane (Starboard) TB 100-55, Annual Inspect and Test

11 Aft Crane (Port), Biennial Overhaul

12 Aft Crane (Starboard), Biennial Overhaul

13 Instrumented Science Winch Sheaves, Inspect

14 Bow Crane, Inspect and Test (Level 1)

19 Internal Hoist, Level 1 Inspect and Test

21 Helo Talon Grids, Overhaul

34 Chain Locker Sump Access Void, Preserve (100%)

36 Tenting, Provide xviii (Rev-1)

PRINCIPAL CHARACTERISTICS

420' WAGB (CGC HEALY)

PHYSICAL

Length overall 420' Length between perpendiculars 396' 6" Beam, extreme 82' 0" Depth amidships to main deck 42' 0" Draft to bottom of keel @ full load 29' 3" Full load displacement 16,423 long tons Effective keel length 230' 0" Mast height above DWL @ 28' draft 158' 3/8"

HULL

Frame spacing 30" Material Hull ASTM A131, GR EH 36, or ABS EH 36 Flight deck ASTM A131, GR EH 36, or ABS EH 36 Superstructure ASTM A131, GR EH 36, or ABS EH 36

MACHINERY

Propulsion 4 Sultzer 12Z a V 40S

2 AC Synchronous, 11.2MW Drive Motors Auxiliary generator 1 EMD 16-645F7B, 2200 KW, 450V AC, 3 phase Rudder 2 Anchor & chain Two 13,200 lbs Navy Stockless, 150 fathoms chain Port, 165 fathoms chain

Starboard

TANKS

Diesel oil or JP-5 (@ 95%) 1,187,117 gal.

JP-5 (Helo) (@ 95%) 56,434 gal.

9250 lube oil (@ 95%) 24,794 gal.

Fresh water (@ 95%) 34,553 gal.

Hydraulic oil (@95%) 8,571 gal.

Ballast water (@95%) 899,776 gal.

1 (Rev-1)

00000_1219_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction(COMDTINS) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the KO and COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the KO, the COR and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance

3 (Rev-1) with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 Hazardous Waste disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Schedule and Progress. The Contractor shall provide planning document(s) IAW SFLC Std Spec 0000 and hold a weekly progress meeting for all stakeholders. The Contractor shall also hold a daily production meeting.

Dates and times shall be mutually agreed upon with the Coast Guard at the Arrival Conference.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

None.

3.8 Instrument/Tooling Calibration. The requirement for instrument/tooling calibration called out in SFLC Std Spec 0000 Paragraph 3.2.6.1.2 shall be modified to the following: The Contractor shall ensure that all measurements and readings are taken with calibrated measurement and test instruments on QA forms at the time of the inspection. Upon COR request, the Contractor shall provide calibration information for any applicable measurement and test instruments/equipment used in performance of this contract.

3.9 Valves. The Contractor shall provide adequate containment (flanging, etc.) to facilitate performance of work contained herein. The Contractor shall assume all valves on the cutter leak by.

3.10 Gas Free Certification. The Contractor shall clean as required to obtain gas free certifications for hot work required in the specification.

3.11 Operational Test Notification. The Contractor shall notify the Coast Guard by email 24 hours in advance of all operational tests or work requiring a Coast Guard Operator. The COR or KO may waive the 24 requirement for notification upon request.

3.11.1 Weekend/Federal Holliday Operational Tests. Operational tests or work requiring a Coast Guard operator that will occur on a Saturday, Sunday, or Federal Holiday shall be submitted no later than 1600 the working day prior. This requirement may be waived by the COR upon request.

3.12 Call Out Process. All QA inspections/check points shall be called out by email 24 hours in advance to an email list designated by the COR. The COR may waive the 24 requirement for notification upon request.

3.12.1 Weekend/Federal Holliday Call Outs. Call outs for inspections that will occur on a Saturday, Sunday, or Federal Holiday shall be submitted no later than 1600 the working day prior. This requirement may be waived by the COR upon request.

3.13 CFR Submission. The Contractor is not required to sign CFRs.

3.13.1 All CFRs that include a recommended repair shall include proposed change language to the specification.

4 (Rev-1)

3.13.2 The Contractor shall maintain a spreadsheet tracking all CFR deliverables required by the contractor. The spreadsheet shall be provided to the COR weekly.

3.14. Critical Inspection Report (CIR) Deadline.

3.14.1 All CIRs are due within the first 25 percent of the contract period in accordance with SFLC Std Spec 0000 paragraph 1.3.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating manufacturer.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating manufacturer.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15.