Attach_2_to_Amend_03-HICKORY_(WLB_225B)_DD_SPEC_Rev1_26Jul19.pdf

USCGC HICKORY (WLB 212)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2020

Developed By: Bronson L. Suyat

(Rev-1, 26 Jul 2019)

USCGC HICKORY (WLB-225B) DRYDOCK AVAILABILITY FY2020

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ........................................................................................................................................... v Consolidated List of References ................................................................................................................... vi Consolidated List of Government-furnished Property ............................................................................... xiv Consolidated List of Critical Inspection Items ......................................................................................... xvii Principal Characteristics ............................................................................................................................. xix General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: Hull Plating (U/W Body), Inspect WORK ITEM 3: Buoy Cargo Hold Deck, Preserve 100% WORK ITEM 4: U/W Body, Preserve (100%) WORK ITEM 5: Hull Plating Freeboard, Preserve – Partial WORK ITEM 6: Hull Plating Freeboard, Preserve “100%” WORK ITEM 7: Hull and Structural Plating (General) -10.2-Pound Steel, Renew WORK ITEM 8: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Renew WORK ITEM 9: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew WORK ITEM 10: Hull And Structural Plating (General) - 20.4-Pound Steel Plate, Renew WORK ITEM 11: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Renew WORK ITEM 12: Hull and Structural Plating (General) - 7.65- Pound Steel Plate, Renew WORK ITEM 13: Hull And Structural Plating (General) - Cracked Steel Welds, Repairs WORK ITEM 14: Hull And Structural Plating (General) - Degraded Weld (Steel), Repair WORK ITEM 15: Appendages (U/W), Leak Test WORK ITEM 16: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 17: Appendages (U/W) - Internal, Preserve WORK ITEM 18: Chain Locker(s), Clean and Inspect WORK ITEM 19: Voids (Non-Accessible), Leak Test WORK ITEM 20: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 21: Tanks (MP Fuel Service), Clean And Inspect WORK ITEM 22: Tanks (Potable Water), Clean and Inspect WORK ITEM 23: Tanks (Ballast), Clean and Inspect WORK ITEM 24: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 25: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 26: Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal WORK ITEM 27: Propulsion Tail Shaft Sleeve, Skim Cut WORK ITEM 28: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 29: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 30: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 31: Controllable Pitch Propeller, System Maintenance WORK ITEM 32: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 33: Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 34: Fathometer Transducer, Renew WORK ITEM 35: Fwd Scan Sonar Transducer, General Maintenance, Perform WORK ITEM 36: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 37: Sea Strainers (All Sizes), Renew WORK ITEM 38: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 39: Sea Strainers - Simplex (All Sizes), Clean and Inspect WORK ITEM 40: Sea Bay, Clean and Inspect WORK ITEM 41: Sea Bay, Preserve 100% WORK ITEM 42: Fixed CO2 FF Bottles, Inspect and Hydrostatic Test iii (Rev-1)

WORK ITEM 43: Rudder(s), Preserve (“100%”) WORK ITEM 44: Rudder, Inspect And Repair WORK ITEM 45: Rudder and Rudder Stock, Remove and Inspect WORK ITEM 46: Rudder Bearings, Renewal WORK ITEM 47: Thruster Units (Bow And Stern), Overhaul WORK ITEM 48: Anchor Windlass, Inspect and Service WORK ITEM 49: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 50: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 51: Accessible Void(s), Preserve “100%” WORK ITEM 52: Tanks (Ballast), Preserve “100%” WORK ITEM 53: Tanks (Ballast), Preserve “Partial” WORK ITEM 54: Chain Locker, Preserve 100% WORK ITEM 55: Chain Lockers, Preserve – Partial WORK ITEM 56: Tanks (Dirty Oil and Waste), Preserve “100%” WORK ITEM 57: Tanks (Dirty Oil and Waste), Preserve “Partial” WORK ITEM 58: Accessible Void(s), Preserve “Partial” WORK ITEM 59: Tanks (Potable Water), Preserve “100%” WORK ITEM 60: Tanks (Potable Water), Preserve “Partial” WORK ITEM 61: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 62: Hull Plating Freeboard (Buoy Port Areas), Preserve WORK ITEM 63: Superstructure, Preserve “100%” WORK ITEM 64: Superstructure, Preserve “Partial” WORK ITEM 65: Exhaust Stacks (Exterior), Preserve WORK ITEM 66: Exhaust Stacks (Exterior), Preserve - Partial WORK ITEM 67: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 68: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 69: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 70: Drydock WORK ITEM 71: Temporary Services, Provide - Cutter WORK ITEM 72: Sea Trial Performance, Support, Provide WORK ITEM 73: Buoy Deck Auxiliary Cleat & Snubbing Winch Install WORK ITEM 74: Buoy Deck Led Flood Lights, Replace WORK ITEM 75: Oily Water Separator, Overhaul WORK ITEM 76: Fuel Oil Purifier (FOP) and Lube Oil Purifier (LOP) Depot-Level Four Year

Maintenance, Accomplish WORK ITEM 77: Propulsion Shaft Bearing Shell, Renewal WORK ITEM 78: Jack Staff, Preserve, 100% WORK ITEM 79: Foc’sle Weather Deck, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 80: Hawse Pipe Repair WORK ITEM 81: Fire Pumps, Renew WORK ITEM 82: Pilothouse Windows, Renew WORK ITEM 83: Sea Water System Piping, Clean and Flush WORK ITEM 84: Fuel Transfer Stations, Renew WORK ITEM 85: Oily Waste Piping, Renew WORK ITEM 86: Watertight Doors and Scuttles (External), Renew WORK ITEM 87: Flex Hose Assemblies, Renew WORK ITEM 88: Sewage Piping, Clean Flush and Repair WORK ITEM 89: Bilges, Partial Preserve WORK ITEM 90: Superstructure Surfaces (Buoy Deck Area), Preserve WORK ITEM 91: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 92: Main Diesel Engine (MDE) Governors, Renew iv (Rev-1)

WORK ITEM 93: Controllable Pitch Propeller Hub, Remove and Reinstall v (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

26JUL19 1 47 1.2 Government-furnished property UPDATE QTY

26JUL19 1 47 3.4 Fluid disposal UPDATE QTY

26JUL19 1 61 3.6.1 Inhaul winch/Hydraulic Chain Stopper

26JUL19 1 75 3.5 Restoration and Cleaning DELETE

26JUL19 1 93 Controllable Pitch Propeller Hub, Remove and Reinstall

26JUL19 1 47 Consolidated list of Government-furnished Property

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vi (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

APM: If editing a WI's References, change the same reference in the Spec's Consolidated List of

References and send feedback to the WI's Developer.

Coast Guard Drawing 225B WLB 633-002, Rev A, Cathodic Protection Passive

Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram

Coast Guard Drawing 225 WLB 424-001, Rev G, Acoustic Navigation System Block & Isometric

Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 225 WLB 601-001, Rev M, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225 WLB 801-020, Rev B, Tank CAPACITY - 95% Curves

Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages

Coast Guard Drawing 225B WLB 114-002, Rev, Flow Accelerating Fin

Coast Guard Drawing 225B WLB 541-007, Rev D; Incinerator Fuel Oil Service Tank

Coast Guard Drawing 225B WLB 568-001, Rev A, Bow Thruster A & D

Coast Guard Drawing 225B WLB 801-006, Rev E, Docking Drawing

Coast Guard Drawing 225B WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B WLB 114-001, Rev C, Shell Appendages

Coast Guard Drawing 225B WLB 162-1, Rev G, Stacks and Updates

Coast Guard Drawing 225B WLB 201-001, Rev D, Machinery Spaces Arrangement

Coast Guard Drawing 225B WLB 243-001, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B WLB 243-002, Rev G, Stern Tube and Bearings A&D

Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains

Coast Guard Drawing 225B WLB 541-001, Rev J, Fuel Oil System Diagram

Coast Guard Drawing 225B WLB 555-005, Rev D, CO2 System A/D, Fr 48 Aft, Block 930, 940, 950, 960A

Coast Guard Drawing 225B WLB 555-006, Rev A, CO2 System, A/D, Flammable Liquid Storeroom, Blk

901, 910

Coast Guard Drawing 225B WLB 555-007, Rev B, CO2 System, A/D, Emergency Generator Rm, Block

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 568-002, Rev A, Stern Thruster Arrangement and Detail vii (Rev-1)

Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 582-001, Rev -, Mooring and Towing A & D

Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System

Coast Guard Drawing 225B WLB 601-001, Rev N, General Arrangements, Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-002. Rev M, Booklet of General Drawings

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Drawing 225B WLB 635-001, Rev E, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 225B WLB 801-001, Rev A, Lines and Offsets

Coast Guard Drawing 225B WLB 801-003, Rev, Curves of Forms and Cross Curves of Stability

Coast Guard Drawing 225B WLB 801-005, Rev A Tank CAPACITY - 95% Curves

Coast Guard Drawing 225B WLB 901-003, Rev A, Hull Block 901 Block Assembly

Coast Guard Drawing 225B WLB 940-001, Rev E; Hull Block 940 - Modules

Coast Guard Drawing 225B-WLB 233-001, Rev D, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 521-001, Rev E, Firemain System Diagram

Coast Guard Drawing 225B-WLB 541-001, Rev G, Fuel Oil System Diagram

Coast Guard Drawing 225B-WLB 556-008, Rev C, CPP Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 593-002, Rev C, Oily Bilge Water System Diagram

Coast Guard Drawing 225B-WLB 593-008, Rev, Oily Bilge Water System A/D, FR 48 Aft Block

930,940

Coast Guard Drawing 225B-WLB 601-001, Rev F, General Arrangements, Inboard and Outboard Profiles

Coast Guard Drawing 225B-WLB 601-002, Rev M, Booklet of General Drawings

Coast Guard Drawing 225B-WLB 611-001, Rev D, Lifting Pads - Main and Aux Machinery Room

Coast Guard Drawing 225B-WLB 111-001, Rev A, Shell Expansion

Coast Guard Drawing 225B-WLB 167-001, Rev M; Structural Closures

Coast Guard Drawing 225B-WLB 170-001, Rev J; Mast A & D

Coast Guard Drawing 225B-WLB 201-001, Rev C, Machinery Spaces Arrangement

Coast Guard Drawing 225B-WLB 243-001, Rev J, Propulsion Shafting Arrangement

Coast Guard Drawing 225B-WLB 243-002, Rev G; Stern Tube and Bearing A & D

Coast Guard Drawing 225B-WLB 541-001, Rev G, Fuel Oil System Diagram

Coast Guard Drawing 225B-WLB 556-008, Rev C, CPP Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 561-003, Rev B; Steering Gear Arrangement

Coast Guard Drawing 225B-WLB 562-001, Rev G; Steering Components A/D

Coast Guard Drawing 225B-WLB 562-002, Rev D; Rudder - Struct A & D

Coast Guard Drawing 225B-WLB 562-003, Rev; Thordon Lower Rudder Stock Bearing

Coast Guard Drawing 225B-WLB 562-004, Rev; Pintle Bearing

Coast Guard Drawing 225B-WLB 581-001, Rev C, Anchor Handling System Arrgt

Coast Guard Drawing 225B-WLB 601-001, Rev J, General Arrangements, Inbd & Outbd Profiles

Coast Guard Drawing 225B-WLB 601-002, Rev M, Booklet of General Drawings

Coast Guard Drawing 225B-WLB 625-001, Rev C, Windows and Portlights

Coast Guard Drawing 225B-WLB 631-001, Rev G, Painting Schedule

Coast Guard Drawing 225B-WLB 635-001, Rev E, Hull Thermal & Acoustic Insulation Schedule viii (Rev-1)

Coast Guard Drawing 225B-WLB 801-013, Rev B, Midship Section & Typical Sections

Coast Guard Drawing 225B-WLB 801-015, Rev B, Scantling, Decks, & Platforms

Coast Guard Drawing 225B-WLB 801-016, Rev, Scantlings, Watertight Bulkheads

Coast Guard Drawing 225B-WLB 801-006, Rev C; Docking Drawing

Coast Guard Drawing 225B-WLB 901-002, Rev D, Hull Block 901 Modules

Coast Guard Drawing 225-WLB 244-203, Rev E, Stern Tube Split Dovetail Carrier Casting

Coast Guard Drawing 225-WLB 601-001, Rev T, Gen Arrangements Inbd & Outboard Profiles

Coast Guard Drawing 225-WLB 330-002, Rev H, Lighting System Forward of FR. 30 Hill Block 910/901

Coast Guard Drawing 225-WLB 330-007, Rev R, Lighting System 02 Level & Above Hull Block

960B/975 & 970 Partial

Coast Guard Drawing 225-WLB 573-001, Rev P, Buoy Handling System

Coast Guard Drawing FL 1204-003. Rev A, Welded Padeyes and Links

Coast Guard Drawing FL-1602-89, Rev -, 26” x 66” Weathertight Door

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

NAVSEA Drawing 2803-980209, Plates, Label

NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals

NAVSEA Dwg 803-1385664, Bearings, Stern Tube & Strut

NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Drawing 225B WLB 633-001, Rev B, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams

Coast Guard Technical Publication (TP) 2718, SWBS 555, Jun 2006, Fire Extinguishing Systems (270

WMEC A-Class)

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3518, Oct 2007, MDE Model 3608/1

Coast Guard Technical Publication (TP) 3523, Apr 2002, SWBS 241-A, Reduction Gear - Model

96DHCMG-Cp

Coast Guard Technical Publication (TP) 3523, SWBS 241-B, Nov 2007, Reduction Gear - Model

96DHCMGH-CP

Coast Guard Technical Publication (TP) 3524, 2013, Manufacturer's Instruction Book-SWBS Group(s)

243-262

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 243-262

Coast Guard Technical Publication (TP) 3524, SWBS 245-B, Aug 2005, Instruction Manual for the

Model 102 B Class Controllable Pitch Propeller and Shafting System

Coast Guard Technical Publication (TP) 3524, SWBS 245-B, May 2009, Propeller System, CPP - Model

110251007

Coast Guard Technical Publication (TP) 3525, Section 262-A, Nov 2001, Purifier, Lube/CPP Oil – Model

MMPX-303

ix (Rev-1)

Coast Guard Technical Publication (TP) 3550, 21-MAY-96, Manufacturer's Instruction Book-SWBS

Group(s) 521-531

Coast Guard Technical Publication (TP) 3552, Section 541-A, Aug 2004, Purifier, Fuel Oil (FOP) –

Model WHPX-405

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS

Group(s) 568, Bow and Stern Thruster – Model 125/3 STAY/FP

Coast Guard Technical Publication (TP) 3559, SWBS 581B, Jan 1997, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3564, 21-APR-97, Manufacturer's Instruction Book-SWBS

Group(s) 593

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638

Coast Guard Technical Publication (TP) 3574, May 1996, Manufacturer's Instruction Book-SWBS

Group(s) 633-638

Coast Guard Technical Publication (TP) 5458, SWBS 573, Oct 2012, Winch, Radial – Model 50.2PT

Coast Guard Technical Publication (TP) E-424-006, Version WLB97-1, Wesmar 3060-08/M-8/AC

Forward Scan Sonar

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 20114, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0000(SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740(SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Installation Details

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Preserve Ship

Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

«OTHERREF»

x (Rev-1)

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (An)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Commercial Item Description (CID), A-A-59323, Mar 2005, Cloths, Cleaning, Low-Lint

Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and

Alloy Steel

Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Harken Installation and Maintenance Manual for Radial Winch 50.2PT, MRW-01

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves xi (Rev-1)

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, Rtv, One-Component

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-23549, Sep 2016, Grease, General Purpose

Military Standard MIL-S-19622/17D, Dec 1992, Stuffing Tube, Nylon, and Packing Assemblies, General

Specification for

Military Standard MIL-STD-2003/3A (SH), Sep 2009, Electrical Plant Installation Standard Methods for

Surface Ships and Submarines

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24176, 2004, Cement, Epoxy, Metal Repair and Hull Smoothing (Metric)

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-22473, Rev E(8); Sealing, Locking, and Retaining Compounds: (Single Component), 01/21/04

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting

Refurbishment Procedures, Volume I, Part 1

Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting

Examination, Test and Repair Action Record, Volume 1, Part 2

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams

NAVSEA Drawing 803-1401892, Rev H, Scuttle, WT Quick Acting, 21” Diameter

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning xii (Rev-1)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP

10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning xiii (Rev-1)

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of

Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings (SSPC)-SP 3, Power Tool Cleaning, 11-1-2004 xiv (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

25 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. $165,000.00

25 N **Grounding Silver

Strip

NSN: 5340-01-126-4569 1ea. $1,889.00

25 N **SST Straps NSN: 5340-01-126-4570 4ea. $28.00

25 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. $6.00

26 N 225' WLB Major

Overhaul Kit

NSN: 5330-01-520-5284 1 ea. $35,249.00

26 N **225' WLB Seat

(Split)

NSN: 5330-01-645-3665 1 ea. $12,500.00

26 Y *Seal Compression

Tool

Onboard Tool 1 ea. $200.00

31 N Stat-O-Seal Washers NSN: 5310-01-212-5987

PN: 0-4-3-5

12 ea. $55.61

31 N O-Ring, Hub Flange

Bolt Cover

NSN: 5331-00-983-9878

PN: 0-2-2-5

12 ea. $50.00

32 Y **Blade Bolts NSN: 5306-01-410-6893 4 ea. $1,854.12

32 N Blade Bolt O-rings NSN: 5330-01-408-7251 (0-

3-2-11)

48 ea. $2.25

32 N Blade Seal NSN: 5331-01-623-0621 (2-

472 KA174-75)

4 ea. $55.00

32 Y *Lifting Device, Propeller Blade

NSN: 2020-01-F02-6825 1 ea. $100.00

34 N *** Fathometer

Transducer, shallow water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-518-7231

PN: SS505

2 ea. $343.63

34 Y ***Fathometer

Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770

PN: TH28/20-41-516CG

1 ea. $7,709.21

45 N Upper bearing NSN: 3110-01-466-9924 1 ea. $5,002.41

45 N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea. $2,000.00

46 N Lower bearing NSN: 3120-21-912-7635 1 ea. $5,478.00

46 N Pintle bearing NSN: 3120-21-912-7634 1 ea. $2,610.00

47 N Seal Kit, Bow

Thruster

NSN: 2010-01-555-9048 2 ea. $3,634.00

47 N Seal Spacer PN: B125SM44178 2 ea. $2,014.50

47 N Sleeve, propulsion shaft, ship

NSN: 01-495-2638

PN: C125SM44185

4 ea. $3,965.28 xv (Rev-1)

69 N Reference electrode, silver & silver chloride Siemens

Water Technologies

W3T105012

(Electrocatalytic

32622)

NSN: 5977-01-346-0750 2 ea. $1,300.02

70 Y *Transducer Cover

Plate

N/A 4 ea. $50.00

73 N Winch, Radial NSN: 3950-01-623-8912

PN: 50.2 PTA

6 ea. $2,181.60

73 N Cleat, 15 in.; Steel NSN: 2040-01-614-2587

PN: 7254

8 ea. $135.00

74 N Floodlight, LED*** NSN: 6120-01-661-5675

PN: STL-HI-45-UNIV-

10CG

8 $619.00

76 N WHPX-405

Intermediate Service

Kit; 547037-01

NSN: 01-415-8426 2 ea. $971.00

76 N WHPX-405 Major

Service Kit; 548542-

NSN: 4330-01-447-2972 2 ea. $1,123.00

76 N WHPX-405

Reconditioning

Service Kit; 47040-

NSN: 4330-01-415-9704 2 ea. $13,006.00

76 N MMPX-303

Intermediate Service

Kit; 546669-01

NSN: 4330-01-414-8878 1 ea. $210.00

76 N MMPX-303 Major

Service Kit; 546670-

NSN: 4330-01-414-3820 1 ea. $1,288.00

76 N Friction Coupling

Ball Bearings;

233211-06

NSN: 3110-01-233-2327 2 ea. $219.00

76 N Frame Feet; 545892-

NSN: 5342-01-441-9787 4 ea. $67.00

77 Y 225 Propulsion

Shafting Bearing

Shell

3120-01-561-3151 1 ea. $115,000.00

81 Y Fire Pumps NSN:01-467-6631 Pump, Fire – Model 60066187

2 ea. $3000.00

82 Y Window, Heated, Sliding, 52 5/16”W x

34 7/8”H, bronze, heat treated clear. 03-

56-0-C 6 Port

ES Marine Type 101SS or equivalent

1 ea. $3000.00

82 Y Window, Heated, Sliding, 52 5/16”W x

34 7/8”H, bronze, ES Marine Type 101SS or equivalent

1 ea. $3000.00 xvi (Rev-1) heat treated clear. 03-

56-0-C 6 Starboard

82 Y Window, Heated, Fixed, 42 1/4”W x

28”H, bronze, heat treated clear. 03-56-

0-C 8 Port

ES Marine Type K-325-F or equivalent

1 ea. $3000.00

82 Y Window, Heated, Fixed, 42 1/4”W x

28”H, bronze, heat treated clear. 03-56-

0-C 8 Starboard

ES Marine Type K-325-F or equivalent

1 ea. $3000.00

86 N 21” Diameter Quick-

Acting Watertight

Scuttle, Steel, 3-Dog, Fwd Hinge

(including associated coaming)

1 ea. $6,000.00

86 N 26” x 66” C.O., WEAT, LH W/ 14”

X 18” C.O.

WINDOW

W/LEVER TYPE

KNOBS AND

MORTISE

1 ea. $6,000.00

86 N 26” x 66” C.O., WEAT, RH W/ 14”

X 18” C.O.

WINDOW

W/LEVER TYPE

KNOBS AND

MORTISE LOCKS

1 ea. $6,000.00

92 Y Woodward EGB-13P

Governor

NSN: 2910-01-424-1185

PN: 8241-685 (Woodward), 6I-1837 (CAT)

2 ea. $50,173.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT Service Center xvii (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plating (Side Scan), Ultrasonic Testing

4 U/W Body, Preserve (100%)

15 Appendages (U/W), Leak Test

19 Voids (Non-Accessible), Leak Test

21 Tanks (MP Fuel Service), Clean And Inspect

23 Tanks (Ballast), Clean and Inspect

25 Propulsion Shafting; Remove, Inspect, and Reinstall

26 Propulsion Shaft Seals, Mechanical Overhaul And Inflatable Renewal

28 Propulsion Shaft Bearings (External), Check Clearances

30 Controllable Pitch Propellers, Clean and Inspect

31 Controllable Pitch Propeller, System Maintenance

32 Controllable Pitch Propeller Hub, General Maintenance, Perform

38 Sea Strainers - Duplex (All Sizes), Overhaul

39 Sea Strainers - Simplex (All Sizes), Clean and Inspect

40 Sea Bay, Clean and Inspect

44 Rudder, Inspect And Repair

45 Rudder and Rudder Stock, Remove and Inspect

48 Anchor Windlass, Inspect and Service

49 Anchor Chain(s) and Ground Tackle, Inspect and Repair

51 Accessible Void(s), Preserve “100%” xviii (Rev-1)

58 Accessible Void(s), Preserve “Partial”

61 Decks-Exterior (Buoy or Construction Deck), Preserve 100%

68 Impressed Current Cathodic Protection System, Inspect and Maintain

Fuel Oil Purifier (FOP) and Lube Oil Purifier (LOP) Depot-Level Four Year Maintenance, Accomplish

89 Bilges, Partial Preserve xix (Rev-1)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0"

Length between perpendiculars 206' 0"

Maximum beam 46'

Designed draft 13' 0"

Full load displacement 1905.6 Long Tons SW

Light ship displacement 1500.7 Long Tons SW

Minimum operating displacement 1869.2 Long Tons SW

Mast height (above 12' waterline) 67' 5"

Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79

Frame spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction

Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of propellers 1

Number of blades 4

Diameter 10'

Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW

Emergency diesel generator One Caterpillar 3406 DITA, 280 KW

Shore tie Two 450 VAC, 400 Amp, 3-wire

Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL

Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-1)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-1) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint

Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of

SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay

(RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

7 (Rev-1)

TIME

8 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD…