ANTHONY_PETIT_(WLM_175)_DD_SPEC_Rev1_25Feb19.pdf

USCGC ANTHONY PETIT (WLM 558)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: Alexander J Norton

(Rev-1, 25 February 2019)

USCGC ANTHONY PETIT (WLM-175) DRYDOCK AVAILABILITY FY2019

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ........................................................................................... xvi Principal Characteristics - TENDER ....................................................................................................... xviii General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: Hull Plating (U/W Body), Inspect WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Chain Locker(s), Clean and Inspect WORK ITEM 5: Voids (Non-Accessible), Leak Test WORK ITEM 6: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 7: Tanks (Mp Fuel Service), Clean And Inspect WORK ITEM 8: Tanks (Ballast), Clean and Inspect WORK ITEM 9: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 10: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 11: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 12: Fathometer Transducer, Renew WORK ITEM 13: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 14: Vent Ducts (Engine And Motor Room All), Commercial Cleaning WORK ITEM 15: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 16: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 17: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 18: Sea Strainers (All Sizes), Renew WORK ITEM 19: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 20: Sea Bay, Clean and Inspect WORK ITEM 21: Sea Bay, Preserve 100% WORK ITEM 22: Thruster Unit (General), Overhaul WORK ITEM 23: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 24: Hydraulic Crossdeck Winches, Inspect And Service WORK ITEM 25: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 26: Anchor Windlass, Inspect And Service WORK ITEM 27: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 28: Warping Capstan (Aft), Inspect and Service WORK ITEM 29: Buoy Crane, Inspect And Service WORK ITEM 30: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 31: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 32: Drydock WORK ITEM 33: Temporary Services, Provide - Cutter WORK ITEM 34: Sea Trial Performance, Support, Provide WORK ITEM 35: Watertight Doors and Scuttles (Internal, DC Deck and Below), Renew WORK ITEM 36: H2S Gas Detector Control System, Replacement WORK ITEM 37: Slip Resistant Sheets, Exterior Decks, Renew WORK ITEM 38: Oily Bilge Water Pump, Overhaul & Renew WORK ITEM 39: Pump Room Deck Preservation WORK ITEM 40: Quick Acting Watertight Door Panel, Renew WORK ITEM 41: Bridge Wing Doors, Renew WORK ITEM 42: Sewage Tank Vent Piping, Renew iii (Rev-1)

WORK ITEM 43: PW Tank 2-36-1-W, Preserve WORK ITEM 44: PW Tank 1-94-0-W, Preserve WORK ITEM 45: FO Tank 3-24-1-F, Preserve WORK ITEM 46: FO Tank 3-24-2-F, Preserve WORK ITEM 47: FO Tank 3-79-1-F, Preserve WORK ITEM 48: FO Tank 3-79-2-F, Preserve WORK ITEM 49: ECC Void 3-52-0-V, Preserve WORK ITEM 50: PW Bilge 3-42-1-E, Preserve WORK ITEM 51: Z-Drive Bilge 3-8-0-E, Preserve WORK ITEM 52: Cargo Hold Bilge 3-24-0, Preserve WORK ITEM 53: Potable Water Hot Water Tank, Renew WORK ITEM 54: FO Transfer Pump, Overhaul WORK ITEM 55: Drop Ceiling Tiles and Framing, Repair WORK ITEM 56: Chart Room Overhead Wire Run Seal WORK ITEM 57: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 58: Buoy Crane Main Winch, CT Function, Remove WORK ITEM 59: Z-Drive Propulsion Units, Overhaul WORK ITEM 60: Deck Plates, Remove Paint WORK ITEM 61: Single Point Davit Foundation, Crop Plating WORK ITEM 62: Hydraulic Power Unit Check Valves and Piping, Install WORK ITEM 63: U/W Body, Preserve (100%) WORK ITEM 64: U/W Body, Preserve (Partial - Condition A) WORK ITEM 65: U/W Body, Preserve (Partial - Condition B) WORK ITEM 66: U/W Body, Preserve (Partial - Condition C) iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

2/25/19 1 63 Added Optional Work Item

2/25/19 1 64 Added Optional Work Item

2/25/19 1 65 Added Optional Work Item

2/25/19 1 66 Added Optional Work Item

2/25/19 1 7 Clarified Quantity of Fuel to Dispose of in Par 3.1.4.1

2/25/19 1 33 Removed Hot Circulating Water Requirement in Par

3.3.10.2

2/25/19 1 43 Clarified Par 3.1.4.2 to allow for KTR to provide new fluids to refill tank

2/25/19 1 44 Clarified Par 3.1.4.2 to allow for KTR to provide new fluids to refill tank

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages

Coast Guard Drawing 175 WLM 130-001, Rev -Mods to Buoy Deck Incidental to Hawser Pipe Cover

Coast Guard Drawing 175 WLM 180-007, Rev J, Foundations Hull Block 960

Coast Guard Drawing 175 WLM 184-001, Rev A, V850 Transducer Adaptor Ring

Coast Guard Drawing 175 WLM 243-2, Rev F, Propulsion Shaft Arrangement

Coast Guard Drawing 175 WLM 245-1, Rev A, Propeller

Coast Guard Drawing 175 WLM 256-004, Rev J, Sea Water Cooling System Arrangements and Details

Coast Guard Drawing 175 WLM 256-004, Rev J, Sheets 5 and 13, Seawater Cooling System A & D, Hull

Blocks 940-970

Coast Guard Drawing 175 WLM 256-013, Rev -, Sea Bay Thermometer Installation

Coast Guard Drawing 175 WLM 259-001, Rev A, Combustion Exhaust Diagram

Coast Guard Drawing 175 WLM 259-005, Rev C, Combustion Exhaust A&D, Hull Block 970

Coast Guard Drawing 175 WLM 505-003, Rev A, Sea Connection Arrangements

Coast Guard Drawing 175 WLM 512-001, Rev E, HVAC Diagram

Coast Guard Drawing 175 WLM 533-001, Rev G, Potable Water System Diagram

Coast Guard Drawing 175 WLM 541-001, Rev H, Fuel Oil System Diagram

Coast Guard Drawing 175 WLM 541-006, Rev C, Independent Tanks, Emergency Generator Day Tank

IIP:7-1

Coast Guard Drawing 175 WLM 549-1, Rev E, Onboard Lubrication Requirements

Coast Guard Drawing 175 WLM 556-008, Rev-, Isolation Valves for Deck Machinery Hydraulic Power

Unit

Coast Guard Drawing 175 WLM 573-001, Rev T, Buoy Deck Arrangement

Coast Guard Drawing 175 WLM 573-050, Rev A, Hydraulic Piping Installation for Chain Stopper

Coast Guard Drawing 175 WLM 573-051, Rev B, Chain Stopper Structural Modifications for Hydraulic

Roller Assembly

Coast Guard Drawing 175 WLM 581-001, Rev E, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrangement

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System

Coast Guard Drawing 175 WLM 601-001, Rev L, General Arrangement and Inboard and Outboard

Profiles vi (Rev-1)

Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings (552-564)

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Drawings 552-564

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet of General Plans

Coast Guard Drawing 175 WLM 601-003, Rev F, Booklet Of General Plans

Coast Guard Drawing 175 WLM 601-1, Rev N, Arrangement, Inboard And Outboard Profiles

Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection

Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines

Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form

Coast Guard Drawing 175 WLM 801-006, Rev H, Docking Plan

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Drawing

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Plan

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175 WLM 801-19, Rev C; Shell Expansion

Coast Guard Drawing 175 WLM 801-6, Rev H; Docking Plan

Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels

Coast Guard Drawing 175-WLM 437-7, Rev L, Buoy Dk Control Sys Block, ISO & Elem Wrg Diag

Coast Guard Drawing 175-WLM 541-1, Rev H, Fuel Oil System Diagram

Coast Guard Drawing 175-WLM 568-001, Rev B, Bow Thruster Arrangement & Detail

Coast Guard Drawing 175-WLM 593-2, Rev H, Oily Bilge System Diagram

Coast Guard Drawing 175-WLM 601-1, Rev G, General Arrangement, Inboard and Outboard Profiles

Coast Guard Drawing 175-WLM 622-001, Rev C, Floor Plates and Handrails, Machinery Spaces

Coast Guard Drawing 175-WLM 167-001, Rev L, Structural Closures

Coast Guard Drawing 175-WLM 256-001, Rev H, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-001, Rev J, Seawater Cooling System Diagram

Coast Guard Drawing 175-WLM 256-003, Rev A, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-003, Rev D, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175-WLM 256-004, Rev J, Seawater Cooling System A & D, Hull Blks 940-970

Coast Guard Drawing 175-WLM 506-001, Rev G, Overflows, Air Escapes, and Sounding Tubes Diagram

Coast Guard Drawing 175-WLM 506-006, Rev G, Vents and Sounding Tubes System A/D, Hull Block

940, 950

Coast Guard Drawing 175-WLM 506-009, Rev A, Sewage Tank Vent Mods

Coast Guard Drawing 175-WLM 533-06, Rev D, Independent Tank Potable Water HB 950

Coast Guard Drawing 175-WLM 549-001, Rev E, Onboard Lubrication Requirements

Coast Guard Drawing 175-WLM 549-1, Rev C, Onboard Lubrication Requirements

Coast Guard Drawing 175-WLM 568-002, Rev K, Bow Thruster Detail

Coast Guard Drawing 175-WLM 573-001, Rev R, Buoy Deck Arrangement

Coast Guard Drawing 175-WLM 593-09, Rev E, Independent Tanks, Sewage Holding Tank

Coast Guard Drawing 175-WLM 601-003, Rev N, Booklet of General Plans

Coast Guard Drawing 175-WLM 601-01, Rev N, Gen Arr, Inbd and Outbd Profiles vii (Rev-1)

Coast Guard Drawing 175-WLM 601-01, Rev N, General ARR, Inboard and Outboard Profiles

Coast Guard Drawing 175-WLM 801-15, Rev C, Scantlings, Decks & Platforms

Coast Guard Drawing 175-WLM 910-02, Rev G, Hull Block 910 Modules

Coast Guard Drawing 175-WLM 920-01, Rev K, Hull Block 920 Panels

Coast Guard Drawing 175-WLM 920-02, Rev L, Hull Block 920 Modules

Coast Guard Drawing 175-WLM 930-02, Rev F, Hull Block 930 Modules

Coast Guard Drawing 175-WLM 940-01, Rev J, Hull Block 940 Panels

Coast Guard Drawing 175-WLM-167-001, Rev L, Structural Closures

Coast Guard Drawing 175-WLM-436-004, Rev E, C02 RELEASE & H2S ALARM SYSTEM BLOCK, ISO & ELEMENTARY WIRING DIAGRAM

Coast Guard Drawing 175-WLM-505-002 Rev F Mechanical Remote Valve Operators Arrangement and

Details

Coast Guard Drawing 175-WLM-529-002 Rev G Main Drainage System Diagram

Coast Guard Drawing 175-WLM-601-003, Rev N, Booklet of General Plans

Coast Guard Drawing 175-WLM-637-001, Rev H, Joiner, Sheathing,& Ceilings Arrngement & Details

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

Coast Guard Drawing FL-1602-89, Rev -, Fleet 26” x 66”, Weathertight Door

Coast Guard Fleet Drawing FL-2605-29, Rev L, Chain Stopper System – Rising Sheave Assembly

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction Manual (COMDINST M) 4500.5, Rev D, Property Management

Manual

Coast Guard Maintenance Procedure Card (MPC) E-S-1755, 06 Feb 2013, HYDROGEN SULFIDE

SENSOR CALIBRATE AND TEST

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3622, SWBS 436, Section C, Jan 1997, H2S Alarm System

Coast Guard Technical Publication (TP) 3627, SWBS 556, HPU Deck Machinery – Model 7D3-05575

Coast Guard Technical Publication (TP) 3628, 1/1/1999; Vol 4 of 9, Instruction Manual, Bow Thruster

Coast Guard Technical Publication (TP) 3630, 07-JAN-97, Manufacturers Instruction Book-SWBS

Group(s) 573

Coast Guard Technical Publication (TP) 3630, SWBS 573, Section A (573A), Jun 2015, Manufacturer's

Instruction Book-SWBS Group 573, Buoy Crane

Coast Guard Technical Publication (TP) 3631, Mar 2007, Manufacturer’s Instruction Book-SWBS

Group(s) 573-581, Section B, Cross Deck Winch – Appleton Marine Model BMD-463

Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction

Book-SWBS Groups 573-581, Anchor Windlass

Coast Guard Technical Publication (TP) 3632, Section 582-A, March 2014, Manufacturer's Instruction

Book-SWBS Groups 582-583, Aft Capstan

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-Drive - Model 1350-H

Coast Guard Technical Publication (TP) 3939, SWBS 573-A, Apr 2007, Rising Sheave Chain Stopper viii (Rev-1)

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 5000, Jan 2012, Inspect, Repair, And Test Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0714 (SFLC Std Spec 0000), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors in-Shop

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, And Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014 Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Temporary

Hull Accesses

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

American Bureau of Shipping (ABS) Approved Chain, Accessory and Bar Manufacturing Facilities List, Oct 2016

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing ix (Rev-1)

American Society for Testing and Materials (ASTM), F1508, 2010, Standard Specification for Angle

Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN)

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint

Department of Defense Standard Practice (MIL-STD-2003-3A), 2009, Electric Plant Installation Standard

Methods for Surface Ships and Submarines

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) RR-C-271, Rev E, Mar 2016, Chains and Attachments, Carbon and

Alloy Steel

IEEE-STD-45, 11 Oct 2002, Recommended Practice for Electrical Installations on Shipboard

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Oct 2014, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-23549, Sep 2016, Grease, General Purpose

MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential

Pressure Indicators, General Specification x (Rev-1)

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams

Naval Ships Technical Manual (NSTM) Chapter 074 Volume 3, 01 Aug 2011, Gas Free Engineering, Appendix G, PERMISSIBLE EXPOSURE LIMITS (PEL)

NAVSEA Drawing 805-1400050, Rev G, DOORS, WTQA, 26X66 MED STEEL, 10 DOG, ARRANGEMENT

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning xi (Rev-1)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SP WJ-1/NACE WJ-1, 2017, Waterjet Cleaning of Metals – Clean to Bare Substrate

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 5, 2007, Near-White Blast Cleaning xii (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

12 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

13 Y ***Sperry SRD 500

Doppler speed log

NSN: 5999-01-472-7499 1 ea. 16504.43

22 N Seal Kit, Bow Thruster NSN: 2010-01-555-9048 1 ea. 3,634.00

22 N Anode, Zinc NSN: 5365-01-495-5350 9 ea. 113.75

23 N Repair Kit Assembly NSN: 2040-01-496-9418 2 ea. 1,968.67

23 N Rod Seal Repair Kit

(FL-2605-29 PC#37)

NSN: 2040-01-496-9422 2 ea. 3,030.07

23 N Repair Kit, Cable

Chain (Includes Pads)

(FL-2605-29 PC#36)

NSN: 3020-01-538-0684 16 ea. 257.99

23 N Cylinder Assembly

Actuating, Linear

NSN: 3040-01-496-9424 2 ea. 1,969.24

24 Y Hydraulic Brake

Assembly

NSN: 2530-01-550-7474 4 ea. 399.00

24 N Winch Gear Box

Assembly

NSN: 3010-01-F16-4570 PN:

SK9052AZ-SAEB-31.4-H1

(Nord Gear Corp) or YMD-

7914 (Appleton Marine Inc)

4 ea. 1,000.00

24 Y Hydraulic Motor NSN: 4320-01-470-8467 4 ea. 900.00

24 N Wire Rope NSN: 4010-01-620-9604 4 ea. 577.95

24 N Counter Balance Valve NSN: 4820-01-324-4269 8 ea. 107.50

24 N Shuttle Valve NSN: 4820-01-317-2748 8 ea. 34.78

24 N Needle Valve NSN: 4820-01-329-0051 4 ea. 38.00

24 Y **Directional Control

Valve

NSN: 4810-01-543-3252 4 ea. 3,465.17

24 N Electrical Connector, Hirshmann

NSN: 5935-01-640-6747 8 ea. 32.00

25 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00

25 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25

25 N Level wind pivot bushing

NSN: 3120-01-621-2293 1 ea. 1,139.00

25 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

25 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29

25 N Rexroth Sandwich

Flow Control

NSN: 4810-01-505-9289 1 ea. 250.00 xiii (Rev-1)

25 N Sun Sandwich Relief

Valves

NSN: 4820-01-439-2451 2 ea. 900.00

25 N Rexroth Tandem

Center Proportional

Directional Valve

NSN: 4810-01-506-3841 1 ea. 300.00

25 Y Level Wind Hydraulic

Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

25 N 3:1 Pilot Ratio, Vented

Counterbalance Valve

Assembly

NSN: 4820-01-563-5841 1 ea 98.70

25 N Fully Adjustable

Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75

25 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00

25 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998

25 N **Pump, Hydraulic

Ram, Hand Driven

NSN: 4320-01-286-4065 1 ea. 419.77

25 N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00

25 N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00

26 N Anchor Windlass

Overhaul kit

NSN: 5430-01-546-4684 1 ea. 12,474.00

26 N Ball Valve NSN: 4820-01-013-3430 1 ea. 87.36

26 N Valve, Counterbalance NSN: 4820-01-F16-4571 PN:

CBEH-LKN-BCL Sun

Hydraulics Corp

1 ea. 354.00

26 N ** Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 1,811.00

26 N ** Valve, Linear, Directional Control

NSN: 4810-01-511-3173 1 ea. 983.14

26 N Hydraulic Brake NSN: 2530-01-F14-4033 P/N:

90B3C4G087

1 ea 2000.00

29 N Wire Rope, Crane Aux

Fall

NSN: 3950-01-617-1692 1 ea 629.00

29 N Wire Rope, Crane

Main Fall

NSN: 3950-01-617-1700 1 ea 1,425.00

29 N Luff Cylinder Seal kit NSN: 5330-01-433-6307 1 ea 380.00

29 N Holding Valve NSN: 4810-01-353-0586 2 ea 84.88

29 N Shuttle Valve NSN: 4820-01-317-2748 2 ea 18.97

29 N Needle Valve NSN: 4820-01-329-0051 1 ea 36.17

29 Y Luff Cylinder Control

Valve

NSN: 4820-01-602-7668 1 ea 5,259.00

29 N Bushing, Heel NSN: 5365-01-F12-2920 4 ea 81.00

29 N Snap ring NSN: 5325-00-005-5768 4 ea 274.99

29 N Hydraulic swivel seal kit

NSN: 4730-01-566-2864 1 ea 1,125.00

29 N **Pin, Heel NSN: 5315-01-500-6931 2 ea 1006.60

29 N **Hand pump w/

Stainless Steel Option, P18

NSN: 4320-01-517-1444 1 ea 473.00

29 N **Plate, Backing, Brake (Item 231)

NSN: 3040-00-119-9848 1 ea 1,575.00 xiv (Rev-1)

29 N **Plate, Brake (Item

232)

NSN: 3040-01-068-7647 1 ea. 377.00

29 N **Driver Plate (Item

233)

NSN: 3040-01-F14-3994 1 ea. 197.00

29 N **Plate, Backing, Brake (Item 234)

NSN: 3040-00-119-9848 1 ea 1,575.00

29 N **Packing Assortment, Preformed

NSN: 5330-01-191-2622 1 ea. 10.94

29 N **GH30 seal kit NSN: 2590-01-398-5741 1 ea. 165.23

29 N **Disc-Friction, Brake NSN: 3040-01-051-3606 1 ea. 24.42

29 N **Spring, Helical, Comp

NSN: 5360-01-268-0044 12 ea 13.13

29 N **PD12C Seal kit NSN: 2590-01-398-5741 1 ea 60.73

29 N **Disc, Steel NSN: 2530-01-066-9585 1 ea

29 Y **Master brake rebuild kit

NSN: 5330-01-F16-4572 PN:

98-015-3001 (Eskridge Inc)

3 ea 1,758.00

29 Y **Hydraulic Control

Valve Assembly

(winch)

NSN: 4810-01-566-2663 1 ea. 9,222.00

29 N **Hydraulic Control

Valve Assembly

(Swing/Luff)

NSN: 4820-01-602-7668 1 ea. 5.259.00

29 Y **Aux Hoist Hook

(Overhaul Ball)

NSN: 4030-01-572-3945 1 ea 629.31

29 N Block, Tackle NSN: 3940-01-566-2929 1 ea 1,425.45

29 N **Relief Valve

Cartridge

NSN: 4820-01-481-7116 PN:

RPIC-LAN (Sun Hydraulics

Inc)

1 ea 425.00

29 N **Control Stand

Selector Valve

Assembly

NSN: 4730-01-507-3516 1 ea 1,145.21

29 N **Bushing, Luff

Cylinder

NSN: 3120-01-363-7629 4 ea 105.91

29 N **Pin, Luff Cylinder NSN: 5315-01-F12-2922 PN:

MMD-2232

2 ea 1,576.00

32 Y *Transducer Cover

Plate

N/A 2 ea. 50.00

35 N 18― Diameter

Quick-Acting

Watertight Flush

Scuttle, Steel, 3-Dog, Fwd Hinge (including associated coaming)

MMC P/N: 0216701-7 1 ea. $7500.00

35 N 26� x 66� Quick-

Acting Watertight

Door, Steel, 10-Dog, LH Swing (including associated coaming

MMC P/N 0216701-11 2 ea. $7500.00

36 Y Model X40-8-N4X, DETCON Inc PN: 954- 1 ea. 1,250.00 xv (Rev-1)

Gas Detection &

Alarm Control System

X08000-000

36 Y Electraray® rotating warning light, amber, 120VAC

NSN: 6210-01-454-4748

Federal Signal PN: 225-120A

1 ea. 176.69

36 Y SONALERT 120VAC

80 – 95dB, D Case

Style, Type SC110N

NSN: 6350-01-196-0142

Newark PN: 64F276

1.ea. 48.77

40 N Panel, Watertight Door

Left Hand Steel 26x66 inches (See NAVSEA

Drawing 805-1400050)

N/A 2 ea 1,000.00

41 N Weathertight Door 02

1/2-59-1

FL-1602-89 1 ea. $4500

41 N Weathertight Door 02

1/2-59-2

FL-1602-89 1 ea. $4500

53 Y Hubbell 90 Gallon

Marine Electric Water

Heater; Model #

MSH90-0-24CNT4

4520-01-658-3339 1 34969.00

58 Y Main CT Winch NSN: 3950-01-419-1845 1 ea. 26,000.00

58 N Joystick Controller, Winch

NSN: 3950-01-603-1550 1 ea 500.00

59 N Prop Shaft Seal NSN: 5330-20-009-3957 2 ea. 22,837.80

59 N **Seal Ring, MN

Bronze

NSN: 5330-01-F15-4225 2 ea. 2,206.00

59 N Clutch Overhaul Kit

(Original Clutch)

NSN: 2010-01-551-1161 2 ea. 7,959.62

59 N Clutch Overhaul Kit

(New Clutch)

NSN: 2520-01-645-8279 2 ea. 7,959.62

59 N **O-Ring NSN: 5331-21-912-4287 2 ea. 7,007.00

59 N **Lantern Ring NSN: 4320-21-912-4285 2 ea. 1,017.00

62 N Check Valve, In-line PN: 123A-6 PL4354 (CPV

MFG, Inc)

3 ea. 400.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plating (Side Scan), Ultrasonic Testing

3 Appendages (U/W), Leak Test

5 Voids (Non-Accessible), Leak Test

19 Sea Strainers - Duplex (All Sizes), Overhaul

20 Sea Bay, Clean and Inspect

23 Hydraulic Chain Stoppers, Inspect And Service

24 Hydraulic Crossdeck Winches, Inspect And Service

25 Hydraulic Inhaul Winch, Inspect And Service

26 Anchor Windlass, Inspect And Service

27 Anchor Chain(s) and Ground Tackle, Inspect and Repair

28 Warping Capstan (Aft), Inspect and Service

29 Buoy Crane, Inspect And Service

43 PW Tank 2-36-1-W, Preserve

44 PW Tank 1-94-0-W, Preserve

45 FO Tank 3-24-1-F, Preserve

46 FO Tank 3-24-2-F, Preserve

47 FO Tank 3-79-1-F, Preserve

48 FO Tank 3-79-2-F, Preserve

49 ECC Void 3-52-0-V, Preserve

50 PW Bilge 3-42-1-E, Preserve

51 Z-Drive Bilge 3-8-0-E, Preserve xvii (Rev-1)

52 Cargo Hold Bilge 3-24-0, Preserve

58 Buoy Crane Main Winch, CT Function, Remove

59 Z-Drive Propulsion Units, Overhaul

63 U/W Body, Preserve (100%) xviii (Rev-1)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8"

Length between perpendiculars 155' 1"

Depth 14' 8"

Maximum beam 36' 0"

Designed draft 8' 0"

Mast height (above 8' waterline) 58' 8"

Frame spacing 20"

Full load displacement 855.15 Long Tons SW

Light load displacement 719.78 Long Tons SW

Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM

Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio

Shaft seal John Crane Type ND

Shaft bearings Five pedestal mounted, Cooper split roller bearings

Number of propellers 2

Number of blades 4

Diameter 57.1"

Rudders None; Z-drive

Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal

Fresh water capacity (100%) 7,339 gal

Lubricating oil (100%) 86 gal

1 (Rev-1)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide fire watch personnel and fire extinguishers for the duration of the availability period.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

3 (Rev-1)

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing

Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of

SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

7 (Rev-1)

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-1)

11 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge

Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

12 (Rev-1)

11000_SideScan_0617_FLT

REC_11000_Side_Scan_FLT_175 WLM- ALL (1211)

WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform thickness measurements of underwater (u/w) hull plating by ultrasonic side scan method.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 801-6, Rev H; Docking Plan

Coast Guard Drawing 175 WLM 801-19, Rev C; Shell Expansion

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended

Practice for Personal Qualification and Certification in Nondestructive Testing

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.2 Side scan requirements and procedures.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and

13 (Rev-1) protect…