SLEDGE_(WLIC_75B)_DD_FQ2_DBB_19R4.pdf

USCGC SLEDGE (WLIC 75303)

USCG 84 BARGE (84001)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: Jordan Rank

(Rev-4, 16 November 2018)

USCGC SLEDGE (WLIC-75B) DRYDOCK AVAILABILITY FY2019

ii (Rev-4)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics - Tender ............................................................................................................... xv Principal Characteristics - Barge ................................................................................................................ xvi General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect - Tender WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing - Tender WORK ITEM 3: Hull Plating (Freeboard), Ultrasonic Testing - Tender WORK ITEM 4: U/W Body, Preserve (100%) - Tender WORK ITEM 5: U/W Body, Preserve (Partial - Condition A) WORK ITEM 6: U/W Body, Preserve (Partial - Condition B) - Tender WORK ITEM 7: U/W Body, Preserve (Partial - Condition C) - Tender WORK ITEM 8: Hull Plating Freeboard, Preserve – Partial - Tender WORK ITEM 9: Hull Plating Freeboard, Preserve “100%” - Tender WORK ITEM 10: Hull and Structural Plating (General) -10.2-Pound Steel, Renew - Tender WORK ITEM 11: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew - Tender WORK ITEM 12: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Renew - Tender50 WORK ITEM 13: Hull And Structural Plating (General) - Cracked Steel Welds, Repairs - Tender WORK ITEM 14: Hull And Structural Plating (General) - Degraded Weld (Steel), Repair - Tender WORK ITEM 15: Propulsion Shaft Rope Guards, Inspect WORK ITEM 16: Voids (Non-Accessible), Leak Test - Tender WORK ITEM 17: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 18: Tanks (Mp Fuel Service), Clean And Inspect - Tender WORK ITEM 19: Propellers, Clean And Inspect WORK ITEM 20: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 21: Fathometer Transducer, Renew – Tender WORK ITEM 22: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift -

Tender WORK ITEM 23: Rudder(s), Preserve (“100%”) WORK ITEM 24: Rudder Stock Bearings Clearances, Check WORK ITEM 25: Rudder Stock Housing (Lower), Renew WORK ITEM 26: Rudder Stock Housing (Upper), Renew WORK ITEM 27: Traction Winches, Inspect and Service - Tender WORK ITEM 28: Boat Boom, Inspect and Service - Tender WORK ITEM 29: Tanks (Fuel), Preserve “100%” - Tender WORK ITEM 30: Tanks (Fuel), Preserve “Partial” - Tender WORK ITEM 31: Superstructure, Preserve “100%” WORK ITEM 32: Cathodic Protection / Zinc Anodes, Renew - Tender WORK ITEM 33: Drydock - Tender WORK ITEM 34: Temporary Services, Provide - Tender WORK ITEM 35: Sea Trial Performance, Support, Provide WORK ITEM 36: Hull Plating (U/W Body), Inspect - Barge WORK ITEM 37: Hull Plating (U/W Body), Ultrasonic Testing - Barge WORK ITEM 38: Hull Plating (Freeboard), Ultrasonic Testing - Barge WORK ITEM 39: U/W Body, Preserve (100%) - Barge WORK ITEM 40: U/W Body, Preserve (Partial - Condition A) iii (Rev-4)

WORK ITEM 41: U/W Body, Preserve (Partial - Condition B) - Barge WORK ITEM 42: U/W Body, Preserve (Partial - Condition C) - Barge WORK ITEM 43: Hull Plating Freeboard, Preserve – Partial - Barge WORK ITEM 44: Hull Plating Freeboard, Preserve “100%” - Barge WORK ITEM 45: Hull and Structural Plating (General) -10.2-Pound Steel, Renew - Barge WORK ITEM 46: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Renew - Barge WORK ITEM 47: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Renew - Barge157 WORK ITEM 48: Hull And Structural Plating (General) - Cracked Steel Welds, Repairs - Barge WORK ITEM 49: Hull And Structural Plating (General) - Degraded Weld (Steel), Repair - Barge WORK ITEM 50: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift -

Barge WORK ITEM 51: Crossdeck Winch, Inspect & Service- Barge WORK ITEM 52: Spud Wells, Preserve - Barge WORK ITEM 53: Spud Winches, Inspect & Service - Barge WORK ITEM 54: Spud Wells, Inspect - Barge WORK ITEM 55: Tanks (Fuel), Preserve “100%” - Barge WORK ITEM 56: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 57: Cathodic Protection / Zinc Anodes, Renew - Barge WORK ITEM 58: Drydock - Barge WORK ITEM 59: Temporary Services, Provide - Barge WORK ITEM 60: Lead Dust, Clean WORK ITEM 61: Lead-Based Paint and Asbestos-Containing Material, Perform Spot Abatement WORK ITEM 62: Winches’ Protective Guards , Renew WORK ITEM 63: Barge, Fuel Day Tank, Renew WORK ITEM 64: Lead-Based Paint and Asbestos-Containing Material, 100% Abatement, Perform WORK ITEM 65: Fuel Oil Tank Valves, Renew WORK ITEM 66: Firemain Piping, Renew WORK ITEM 67: Sea Strainers, Overhaul WORK ITEM 68: Lead-Based Paint and Asbestos-Containing Material, Perform Partial Abatement WORK ITEM 69: Rudder Angle Indicator, Renew WORK ITEM 70: Propeller, Minor Repairs and Reconditioning, Perform WORK ITEM 71: Sewage Holding Tank(s), Clean and Inspect - Tender WORK ITEM 72: Sewage Piping, Clean And Flush WORK ITEM 73: Voids (Non-Accessible), Leak Test WORK ITEM 74: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 75: Sewage Piping, Renew WORK ITEM 76: 01 Level Deck Bulwark, Repair WORK ITEM 77: Hull Repair, Barge WORK ITEM 78: Life Rail Stanchion Renew, Barge WORK ITEM 79: BARGE Potable Water Piping, Renew WORK ITEM 80: Hull Plate Lap Weld Repair WORK ITEM 81: Potable Water Piping, Renew WORK ITEM 82: Rudder Assembly; Remove, Inspect And Reinstall WORK ITEM 83: Piping, Remove WORK ITEM 84: Hull Plating Barge (Construction Deck), Ultrasonic Testing WORK ITEM 85: Internal Structural Members, Renew (Barge) WORK ITEM 86: Lead-Based Paint and Asbestos-Containing Material, 100% Abatement, Perform WORK ITEM 87: Propellers, Remove, Inspect, and Reinstall iv (Rev-4)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

08 Nov 2018 1 87 Added work item 87 Propellers, Remove, Inspect, and

Reinstall

13 Nov 2018 2 69 Removed CIR for paragraph 3.6 Commissioning Test.

15 Nov 2018 3 80 Deleted paragraph 3.1.4.1

16 Nov 2018 4 85 Added 3.3.3 to list of CIR’s under 3.1.1

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-4)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

75 WAGL 2200-010, -Rev D, Main Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System

75 WAGL 2200-011, Rev D, Flanking Rudder Stock And Fittings For Jastram S2-16-2-35 Steering

System

Coast Guard Drawing 75 WAGL 0103-2, Rev 1, Outboard Profile and Inboard Profile

Coast Guard Drawing 75 WAGL 0103-4, Rev A, Booklet of General Plans

Coast Guard Drawing 75 WAGL 0700-004, Rev A, Docking Plan

Coast Guard Drawing 75 WAGL 2901-004, Rev -, Curves of Form

Coast Guard Drawing 75 WAGL 633-001, Rev A, Cathodic Protection

Coast Guard Drawing 75 WLIC 85-1, Rev-, Booklet of General Plans

Coast Guard Drawing 75 WLIC 123-2, Rev-, Sewage Tank

Coast Guard Drawing 75 WLIC 261-1, Rev A, Diagram – FO Service Systems

Coast Guard Drawing 75 WLIC 261-2, Rev B, Arrangement – FO Service Systems

Coast Guard Drawing 75 WLIC 593-2, Rev B, Arrangement Vacuum Flush System

Coast Guard Drawing 75B WAGL 0500-001, Rev -, Lines and Offsets

Coast Guard Drawing 75B WAGL 0700-003, Rev -, 75FT “B” Class Towboat Docking Block

Arrangement

Coast Guard Drawing 75B WAGL 103-6 (75304 and 75305), Rev -, Outboard Profile and Inboard Profile

Coast Guard Drawing 75B WAGL 1101-001, Rev 1, Shell Expansion

Coast Guard Drawing 75B WAGL 1101-003, Rev C, New Grid Cooler Pocket P/S to Suit 80MDDCD

SSDG (MALLET & VISE)

Coast Guard Drawing 75B WAGL 1101-004, Rev A, New Grid Cooler Pocket P/S to Suit IF1312 MDE

& 80MDDCD SSDG (SLEDGE)

Coast Guard Drawing 75B WAGL 1103-002, Rev 6, Framing Plating

Coast Guard Drawing 75B WAGL 1103-003, Rev 1, Frames 4, 12, 16, 21, 31, & 36

Coast Guard Drawing 75B WAGL 2200-010, Rev F, RUDDER POST INSTALLATION FOR

JASTRAM S2-16-2-35 STEERING SYSTEM (SLEDGE, MALLET & VISE)

Coast Guard Drawing 75B WAGL 2200-1, Rev 2, Rudders & Steering Gear Arrangement

Coast Guard Drawing 75B WAGL 4103-012, Rev D, Jacket Water Mods to Suit 80MDDCD SSDG

(MALLET & VISE)

vi (Rev-4)

Coast Guard Drawing 75B WAGL 4103-016, Rev B, Jacket Water Mods to Suit IF1312 MDE (MALLET

& VISE)

Coast Guard Drawing 75B WAGL 4103-019, Rev A, Jacket Water Mods to Suit IF1312 MDE &

80MDDCD SSDG (SLEDGE)

Coast Guard Drawing 75B WAGL 4804-1, Rev 2, Flow Diag Fresh Water

Coast Guard Drawing 75B WAGL 4804-2, Rev 1, Plan FW & Waste

Coast Guard Drawing 75B WAGL 4804-3, Rev 1, Piping Sects FW & Waste

Coast Guard Drawing 75B WAGL 4901-001, Rev 3, Flow Diagram Compressed Air

Coast Guard Drawing 75B WAGL 4901-002, Rev 2, Piping Plan Compressed Air

Coast Guard Drawing 75B WAGL 700-003, Rev-, 75FT “B” Class Towboat Docking Block Arrangement

Coast Guard Drawing 75B WD 2200-006, Rev C, STEERING SYSTEM ARRANGEMENT FOR

JASTRAM S2-16-2-35 (SLEDGE, MALLET & VISE)

Coast Guard Drawing 75B-WAGL 2200-10, Rev F, Rudder Post Installation for Jastram S2-16-2-35

Steering System (SLEDGE, MALLET & VISE)

Coast Guard Drawing 75B-WAGL 2200-6, Rev C, Steering System Arrangement for Jastram S2-16-2-35

(SLEDGE, MALLET & VISE)

Coast Guard Drawing 75B-WAGL 2200-7, Rev C, Flanking Steering System Arrangement for Jastram

S2-16-2-35 (SLEDGE, MALLET & VISE)

Coast Guard Drawing 75B-WAGL 4301-6, Rev -, Shafting Installation to Suit If 1312 MDE (Sledge)

Coast Guard Drawing 75B-WAGL 4803-2, Rev 3, Firemain Plan

Coast Guard Drawing 75B-WAGL 103-008, Rev C, Booklet of General Plans (75303)

Coast Guard Drawing 75B-WAGL 103-08, Rev C, Booklet of General Plans (75303)

Coast Guard Drawing 75B-WAGL 103-4, Rev 19, General Arrangement Main Deck & Hold

Coast Guard Drawing 75B-WAGL 103-8, Rev D, Booklet of General Plans (75303)

Coast Guard Drawing 75B-WAGL 1101-01, Rev 1, Shell Expansion

Coast Guard Drawing 75B-WAGL 1103-02, Rev 6, Hull Framing Plan

Coast Guard Drawing 75B-WAGL 1105-07, Rev 5, Misc Bhds & Frames

Coast Guard Drawing 75B-WAGL 1604-02, Rev 2, Bulwark Ext Handrail & Grabrail Layout

Coast Guard Drawing 75B-WAGL 1604-03, Rev 1, Bulwark Ext Handrail & Grabrail Dets

Coast Guard Drawing 75B-WAGL 4103-4, Rev 3, Plan Cooling Water

Coast Guard Drawing 75B-WAGL 4803-1, Rev 4, Firemain & Bilge Fl

Coast Guard Drawing 75B-WAGL 4803-3, Rev 3, Firemain Sections

Coast Guard Drawing 75B-WAGL 5501-1, Rev 2, Plan Fuel Oil Piping

Coast Guard Drawing 75B-WAGL 5501-8, Rev -, Diagram-Fuel Oil Service System

Coast Guard Drawing 75B-WAGL-1112-20, Rev -, Pilot House Console/FNDS to Suit IRESS Effort

(SLEDGE)

Coast Guard Drawing 75B-WAGL-2200-007, Rev C, Flanking Steering System Arrangement For Jastram

S2-16-2-35 (SLEDGE, MALLET & VISE)

Coast Guard Drawing 75B-WAGL-2202-001, Rev A, Steering System Control & Alarms to Suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75B-WAGL-6201-012, Rev M, Electrical Distribution One Line Diagram

Coast Guard Drawing 75-WAGL 2200-11, Rev D, Flanking Rudder Stock and Fittings for Jastram S2-

16-2-35 Steering System vii (Rev-4)

Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE

Coast guard drawing 75-WAGL-1103-2 Boat Davit and Pedestal Assembly

Coast Guard Drawing 75WLIC 593-003, Rev A, Diagram Sewage Treatment & Dischg System

Coast Guard Drawing 75WLIC 593-004, Rev B, Arrg't Sewage Treatment & Disch System

Coast Guard Drawing 84 CGB 0103-2, Rev 4, General Arrangement Plan, and Outboard Profile

Coast Guard Drawing 84 CGB 2602-1, Rev 2, Spud Wells and Stern Logs

Coast Guard Drawing 84 CGB 4901-001, Rev 3, Plan Compressed Air

Coast Guard Drawing 84 CGB-0700-003, Rev -, 84’ Barge Docking Block Arrangement

Coast Guard Drawing 84 CGB-1103-001, Rev 3, 84’ CGB Deck & Bottom Framing Plans

Coast Guard Drawing 84 CGB-1103-003, Rev 3, Deck & Bottom Framing Plans

Coast Guard Drawing 84-CGB 101-01, Rev -, Construction Barge CGB 84000 ARR & STR

Coast Guard Drawing 84-CGB 101-1 Construction Barge CGB 84000 ARRGT & Structure

Coast Guard Drawing 84-CGB 103-002, Rev 4, Gen Arrangement Plan & Outboard Profile

Coast Guard Drawing 84-CGB 103-04, Rev 3, Inboard Profile

Coast Guard Drawing 84-CGB 103-2, Rev 4, General Arrangement Plan & Outboard Profile

Coast Guard Drawing 84-CGB 1103-01, Rev 3, Deck & Bottom Framing Plans

Coast Guard Drawing 84-CGB 1105-01, Rev 2, 84’ Barge Bulkheads

Coast Guard Drawing 84-CGB 1111-01, Rev 1, Profiles & Transv Trusses

Coast Guard Drawing 84-CGB 1111-1,Rev 1, Profile and Transverse Trusses

Coast Guard Drawing 84-CGB 1201-001, Rev -, Deck Fitting Plan & Details

Coast Guard Drawing 84-CGB, Rev- ; 84’ Barge

Coast Guard Drawing 84-CGB-0103-2. Rev 4. General Arrangement, Plan and Outboard Profile

Coast Guard Drawing 84-CGB-0700-003, Rev -, 84’ Barge Docking Block Arrangement

Coast Guard Drawing 84-CGB-0700-003, Rev-, 84’ Barge Docking Block Arrangement

Coast Guard Drawing 84-CGB-103-2, Rev_, General Arr. Plan and Outboard Profile

Coast Guard Drawing 84-CGB-5501-1, Rev 2, Plan & Details- Fuel Oil and Exhaust Systems

Coast Guard Drawing Drawing 75B-WAGL-2200-006, Rev C, Steering System Arrangement For Jastram

S2-16-2-35 (SLEDGE, MALLET & VISE)

Coast Guard Drawing Drawing 75B-WAGL-2200-010, Rev F, Rudder Post Installation For Jastram S2-

16-2-35 Steering System (SLEDGE, MALLET & VISE)

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Coast Guard Fleet Drawing FL-1112-18, Rev -, HU40 Series Spud Winch Foundation

Guard Drawing 75-WAGL 2200-10, Rev D, Main Rudder Stock and Fittings for Jastram S2-16-2-35

Steering System

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), 2014, Coatings and Color

Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual viii (Rev-4)

Coast Guard Technical Publication (TP) 1797, SWBS 589, Section A, Nov 2009, Winch, 20-Ton

Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock

Seal Type EL

Coast Guard Technical Publication (TP) 4958, Section A, Amendment 1; Mar 2011, Utility Air Winch

Model HU-40 Series

Coast Guard Technical Publication (TP) 5491, SWBS 256, Apr 2013, Keel Grid Cooler (Duramax)

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2014, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0000), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec), 2014, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Preserve Ship

Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014,Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services ix (Rev-4)

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

Surface Forces Logistics Center Technical Specification 245-2 (SFLC TS 245-2), 2014, CPP Propellers and Blades

Welding and Allied Processes

OTHER REFERENCES

«OTHERREF»

American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2014, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American Society for Testing and Materials (ASTM) B61-08, 2008, Standard Specification for Steam or

Valve Bronze Castings

American Society for Testing and Materials (ASTM) International F1508, 2016, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) B62, 2002, Standard Specification for Composition Bronze or Ounce Metal

Castings

ASTM International (ASTM) B75M, 1999, Standard Specification for Seamless Copper Tube

ASTM International (ASTM) B88M, 2005, Standard Specification for Seamless Copper Water Tube

(Metric)

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D3951, Reapproved 2010, Standard Practice for Commercial Packaging

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F683, 2010, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE

Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum x (Rev-4)

Commercial Item Description (CID) M-A-11019 (MDE) A-A-9783 (SSDG), Nov 2008, Antifreeze, Multi

Engine Type, Ethylene Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-

Mix coolant.)

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Environmental Protection Agency (EPA) 600/4-85-049, Nov 1985, Measuring Airborne Asbestos

Following an Abatement Action

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

Jastram MAN01101, Rev F, Jun 2008, Rudder Angle Indicator & Rudder Order Indicator, Component

Manual

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe

Hangers and Supports - Materials, Design, Manufacture, Selection, Application, And Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-F-1183, May 1987, Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for

MIL-P-21035, Paint, High Zinc Dust Content, Galvanizing Repair

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited)

MIL-T-24107, Oct 1987, Tube, Copper (Seamless) (Copper Alloy Numbers C10100, C10200, C10300, C10800, C12000, C12200, And C14200) xi (Rev-4)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard

Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning xii (Rev-4)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

20 Y **MDE Keel Cooler NSN 2040-01-F11-2291

(P/N: SC-418DP-114)

2 ea. 10,640.00

20 Y **SSDG Keel Cooler NSN 2040-01-F11-2290

(P/N: SC-216DP-63)

2 ea. 4,270.51

21 N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS555)

NSN: 5845-01-465-9723 1 ea. 334.95

33 Y *Transducer Cover

Plate

N/A 1 ea. 50.00

69 Y ***Rudder Angle

Indicator, Jastram

RAI 300

NSN: 6320-219-14-4365

PN: JA-950034-1 (OEM)

3 ea. $254.40

82 Y **Rudder - Steering NSN: 2040-01-530-9095 2 ea. 28,675.25

82 Y **Rudder - Flanking NSN: 2040-01-531-4393 2 ea. 37,850.50

82 Y **Upper Rudder bearing (SKF PN

23222CC/W33)

NSN: 3110-01-F11-2241 4 ea. 547.88

82 N Rudder EL Seal, Major Overhaul Kit

(WLP-001427001)

NSN: 5330-01-646-5935 4 ea. 4,000.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-4)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plating (U/W Body), Inspect - Tender

2 Hull Plating (U/W Body), Ultrasonic Testing - Tender

3 Hull Plating (Freeboard), Ultrasonic Testing - Tender

4 U/W Body, Preserve (100%) - Tender

9 Hull Plating Freeboard, Preserve “100%” - Tender

16 Voids (Non-Accessible), Leak Test - Tender

18 Tanks (Mp Fuel Service), Clean And Inspect - Tender

19 Propellers, Clean And Inspect

20 Keel Coolers, Clean, Inspect and Hydro

27 Traction Winches, Inspect and Service - Tender

28 Boat Boom, Inspect and Service - Tender

36 Hull Plating (U/W Body), Inspect - Barge

37 Hull Plating (U/W Body), Ultrasonic Testing - Barge

38 Hull Plating (Freeboard), Ultrasonic Testing - Barge

39 U/W Body, Preserve (100%) - Barge

51 Crossdeck Winch, Inspect & Service- Barge

53 Spud Winches, Inspect & Service - Barge

56 Decks – Exterior (Buoy or Construction Deck), Preserve 100%

67 Sea Strainers, Overhaul

69 Rudder Angle Indicator, Renew xiv (Rev-4)

71 Sewage Holding Tank(s), Clean and Inspect - Tender

73 Voids (Non-Accessible), Leak Test

82 Rudder Assembly; Remove, Inspect And Reinstall

84 Hull Plating Barge (Construction Deck), Ultrasonic Testing

85 Internal Structural Members, Renew (Barge) xv (Rev-4)

PRINCIPAL CHARACTERISTICS - TENDER

75' WLIC (B-CLASS), TENDER

PHYSICAL

Length overall 75' 0"

Depth 7' 7-3/4"

Maximum beam 22' 0"

Height of highest projection 32' 0"

Full load draft 4' 8 3/4" LCF Draft

Full load displacement 158.21 Long Tons Fresh Water

Shore tie voltage requirements N/A

Frame spacing 1' 6"

HULL

Hull material Steel

MACHINERY

Number of propellers 2

Number of blades 4

Diameter of propeller 48"

Pitch 40" fixed

RPM 400

Shaft diameter 4.5”

TANK CAPACITIES

Fuel tanks

Fresh water tanks

Lube oil xvi (Rev-4)

PRINCIPAL CHARACTERISTICS - BARGE

84' CGB, BARGE

PHYSICAL

Length overall 84' 0"

Depth 7' 7-3/4"

Maximum beam 28' 0"

Full load draft 3' 0"

Full load displacement 169.5 Long Tons

Shore tie voltage requirements N/A

Frame spacing 1' 0"

1 (Rev-4)

00000_0518_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-4)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-4) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

none

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-4)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-4)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-4)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

7 (Rev-4)

TIME

8 (Rev-4)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-4)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-4)

11 (Rev-4)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

12 (Rev-4)

11000_1016_FLT

REC_11000_UWHIB_FLT_75’ WLIC (‘B’ Class: Hulls 75303-75305) (1211)

WORK ITEM 1: Hull Plating (U/W Body), Inspect - Tender

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s Under Water (U/W) hull plating, including U/W appendages and coating system.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 75B WAGL 0700-003, Rev -, 75FT “B” Class Towboat Docking

Block Arrangement

Coast Guard Drawing 75B WAGL 1101-001, Rev 1, Shell Expansion

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry

Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning

Means

The Society for Protective Coatings (SSPC), January 2015, Paint Application

Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating

Thickness Requirements

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

13 (Rev-4)

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std

Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Inspection. The Contractor shall accompany the Underwater Hull Inspection Board

(UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2 (References) as guidance. The Contractor shall provide the following, to facilitate the UWHIB in assessing the condition of the designated U/W hull components and systems:

A hull repair supervisor and a marker.

Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.

NOTES

1. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

2. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.

3.2.1 Hull plating. Inspect the condition of the hull plating (including thruster tunnel plating, as applicable), for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.

3.2.1.2 Inspect the hull and keel areas, report on the condition of butt-welded seams, doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.

3.2.2 Sea chests and all other cooling system intake components. Inspect all sea chests, sea beam arrays, tunnels, hull openings, and grates for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.

3.2.3 Rudders. Check general condition, condition around the drain plugs, and check for pitting, if any, on the leading and trailing edges.

3.2.4 Propeller and shaft associated components. Inspect the condition of propellers for signs of corrosion, pitting, erosion, fouling, cracks, dings, and nicks by side and blade; inspect fairwaters, rope guards, shafts, and mechanical seals - look for missing screws, physical damage to the blades, pitting, condition of dunce caps, and condition of securing devices.

14 (Rev-4)

3.2.5 Transducers. Check general condition for cuts, cracks, corrosion, and surface defects around the openings. Check transducer securing nuts for tightness, and inspect cables for chafing and other damage.

3.2.6 Zinc anodes. Remove all marine growth and oxide coating from all hull, rudder, shaft strut, sea chest, sea beam array, z-drive, and thruster tunnel zinc anodes, or water jet drives anodes, as applicable, using a light-wire brush.

3.2.6.1 Visually inspect all zinc anodes; check the soundness of mounting strap and stud welds, missing fasteners, and percentage of remaining material.

3.2.7 Coating system inspections.