Attachment_2,_SPAR,_Specification,_Rev_3.pdf

USCGC SPAR (WLB 206)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2019

Developed By: Bronson L Suyat

(Rev-03, 12 October 2018)

USCGC SPAR (WLB-225B) DOCKSIDE AVAILABILITY FY2019

ii (Rev-03)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References ................................................................................................................... vi Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ............................................................................................ xx Principal Characteristics ............................................................................................................................. xxi General Requirements WORK ITEM 1: Tanks (Hydraulic Oil Stowage And Service), Clean And Inspect WORK ITEM 2: Tanks (Potable Water), Clean and Inspect WORK ITEM 3: Tanks (Lube Oil), Clean and Inspect WORK ITEM 4: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 5: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 6: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 7: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 8: Crossdeck Winches, Inspect and Service WORK ITEM 9: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 10: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 11: Warping Capstan, Inspect and Service WORK ITEM 12: Single Point Davit, Inspect and Service WORK ITEM 13: Twin Pivot Arm Davit, Inspect and Service WORK ITEM 14: Buoy Crane, Appleton EB4806040, Inspect and Service WORK ITEM 15: Tanks (Potable Water), Preserve “100%” WORK ITEM 16: Tanks (Potable Water), Preserve “Partial” WORK ITEM 17: Superstructure, Preserve “100%” WORK ITEM 18: Superstructure, Preserve “Partial” WORK ITEM 19: Temporary Services, Provide - Cutter WORK ITEM 20: Buoy Deck Auxiliary Cleat & Snubbing Winch Install WORK ITEM 21: Buoy Deck Led Flood Lights, Replace WORK ITEM 22: Links, Gripes, Binders and Jacks, Service, Inspect and Test WORK ITEM 23: Xdeck Inhaul Winch Foundation Repair WORK ITEM 24: Pad Eye Installation WORK ITEM 25: Deck Covering (Interior Wet/Dry), Renew (Various Compartments) WORK ITEM 26: Fuel Transfer Stations, Renew WORK ITEM 27: Air Service Stations, Renew WORK ITEM 28: Sewage Shore Tie Valves, Renew WORK ITEM 29: Auxiliary Sea Water (ASW) System Sea Bay Isolation Valve, Renew WORK ITEM 30: Potable Water Pump Room Deck, Preserve WORK ITEM 31: Water Supply Equipment Room Deck, Partial Preserve WORK ITEM 32: Ladder, Repair WORK ITEM 33: Escape Trunk Cover, Preserve & Repair WORK ITEM 34: Deck Covering, Carpeting, Renew WORK ITEM 35: Exhaust System and Fan Mounts, Renew WORK ITEM 36: Pilot House Windows Framing and Gaskets, Renew WORK ITEM 37: Welin Lambie David Electrical Kickpipes, Renew WORK ITEM 38: Oily Water Separator Oil Content Detector (OCD), Replace WORK ITEM 39: Hydraulic Oil Storage Tank, Blast to Bare Metal WORK ITEM 40: SORS Cargo Hatch, Inspect and Repair WORK ITEM 41: Main Reduction Gear, Repairs WORK ITEM 42: P-100 Heater Installation iii (Rev-03)

WORK ITEM 43: Deck Covering (Interior Wet/Dry), Renew (Various Compartments) WORK ITEM 44: Towing Services, Provide WORK ITEM 45: Drydock WORK ITEM 46: Strain Gage Alignment, Check iv (Rev-03)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

23AUG18 01 44 ADDED: TOWING SERVICES, PROVIDE

01OCT18 02 19 TABLE 1 – SERVICE SELECTION 3.3.6 & 3.3.10.3

01OCT18 02 41 2. REFERENCES, COAST GUARD DRAWINGS

01OCT18 02 41 2. REFERENCES, COAST GUARD PUBLICATIONS

01OCT18 02 41 2. REFERENCES, OTHER REFERENCES

01OCT18 02 41 Paragraph 3.1.2 Tech Rep

01OCT18 02 41 Paragraph 3.8.4 Drifting propulsion shaft aft.

01OCT18 02 41 Paragraph 3.8.4.1

01OCT18 02 41 Paragraph 3.8.4.2

01OCT18 02 41 Paragraph 3.8.4.3

01OCT18 02 41 Paragraph 3.8.4.3

01OCT18 02 41 Paragraph 3.8.4.4

01OCT18 02 41 Paragraph 3.8.4.5

01OCT18 02 41 Paragraph 3.8.4.6

01OCT18 02 41 Paragraph 3.8.4.7

01OCT18 02 41 Paragraph 3.8.4.8

01OCT18 02 41 Re-numbered paragraph 3.8.5 to 3.8.6.4

01OCT18 02 41 Paragraph 3.11.4 (TEP 2190)

01OCT18 02 41 Paragraph 3.11.7 TEP 2190

01OCT18 02 45 ADDED: DRYDOCK

v (Rev-03)

12OCT18 03 41 1.2 Government-furnished property

12OCT18 03 41 3.1.2 Tech Rep

12OCT18 03 41 Paragraph 3.8.4.2

12OCT18 03 41 Paragraph 3.8.4.3

12OCT18 03 41 Paragraph 3.8.4.3.1

12OCT18 03 41 Paragraph 3.8.4.3.2

12OCT18 03 41 Re-number paragraph 3.8.4.4

12OCT18 03 41 Paragraph 3.8.4.9

12OCT18 03 41 Table 1-List of GFE Bearings

12OCT18 03 41 Paragraph 3.8.5.6

12OCT18 03 46 ADDED: STRAIN GAGE ALIGNMENT, CHECK

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vi (Rev-03)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 167-001, Rev T, Structural Closures

Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225 WLB 549-001, Rev H, Onboard Lubrication Requirements

Coast Guard Drawing 225 WLB 601-002, Rev K, Booklet of General Drawings

Coast Guard Drawing 225 WLB 801-020, Rev A, Tank Capacity Curves (WLB 203, 204, and 205)

Coast Guard Drawing 225 WLB 801-020, Rev B, Tank CAPACITY - 95% Curves

Coast Guard Drawing 225B WLB 573-001, Rev P, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 201-001, Rev D, Machinery Spaces Arrangement

Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram

Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform

Coast Guard Drawing 225B WLB 528-002, Rev D, Weather Deck Drains Diagram

Coast Guard Drawing 225B WLB 549-001, Rev C, Onboard Lubrication Requirements

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 573-001, Rev P, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B WLB 573-009, Rev E, Bi-Dir Ch Stopper With Retractable Roller Stopper

Coast Guard Drawing 225B WLB 573-011, Rev -, ATON Tie Downs

Coast Guard Drawing 225B WLB 593-002, Rev C, Oily Bilge System Diagram

Coast Guard Drawing 225B WLB 601-001, Rev N, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-001, Rev T, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-001, Rev T; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225B WLB 601-002, Rev H, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev K, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev M, Booklet of General Drawings

Coast Guard Drawing 225B WLB 635-001, Rev E, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store Arrangement and Details

Coast Guard Drawing 225B WLB 801-005, Rev A Tank CAPACITY - 95% Curves

Coast Guard Drawing 225B-WLB 162-1, Rev D, Stack A & D vii (Rev-03)

Coast Guard Drawing 225B-WLB 259-1, Rev B, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225B-WLB 262-1, Rev E, Lube Oil System Diagram

Coast Guard Drawing 225B-WLB 262-2, Rev D, Waste Oil Diagram

Coast Guard Drawing 225B-WLB 541-1, Rev G, Fuel Oil System Diagram

Coast Guard Drawing 225B-WLB 551-1, Rev G, Compressed Air System Diagram

Coast Guard Drawing 225B-WLB 556-1, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 573-001, Rev P, Buoy Handling System Arrangement

Coast Guard Drawing 225B-WLB 573-2, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B-WLB 593-1, Rev D, Sewage and Waste Water System Diagram

Coast Guard Drawing 225B-WLB 601-1, Rev F, General Arrangements, Inboard and Outboard Profiles

Coast Guard Drawing 225B-WLB 180-012, Rev B, Foundations Buoy Deck

Coast Guard Drawing 225B-WLB 256-001, Rev P, Seawater System Cooling Diagram

Coast Guard Drawing 225B-WLB 549-001, Rev C, Onboard Lubrication Requirements

Coast Guard Drawing 225B-WLB 601-001, Rev J, Gen Arr, Inboard and Outboard Profiles

Coast Guard Drawing 225B-WLB 601-1, Rev N, General Arrangements – Inboard & Outboard Profiles

Coast Guard Drawing 225B-WLB 601-2, Rev M, Booklet of General Drawings

Coast Guard Drawing 225B-WLB 634-1, Rev F, Deck Covering Schedule

Coast Guard Drawing 225B-WLB 635-001, Rev -, Hull, Thermal, Acoustic Insulation Schedule

Coast Guard Drawing 225B-WLB 635-1, Rev E, Hull Thermal & Acoustic Insulation Schedule

Coast Guard Drawing 225B-WLB 801-015, Rev B, Scantlings, Decks and Platforms

Coast Guard Drawing 225B-WLB 910-002, Rev D, Hull Block 910 – Modules

Coast Guard Drawing 225B-WLB-320-001, Electrical One-Line Diagram, Revision AC

Coast Guard Drawing 225B-WLB-320-1, Rev AC, Electrical One-Line Wiring Diagram

Coast Guard Drawing 225B-WLB-320-7, Rev J, Power Sys. Deck Plan, 02 Level & Above, Hull BLK 960B, 975 & 970

Coast Guard Drawing 225B-WLB-437-7, Rev. N, DK MCHRY Control Sys. Block WRG PLAN &

ELEM WRG DIAG

Coast Guard Drawing 225B-WLB-623-001, Rev H, Ladders, Vertical

Coast Guard Drawing 225B-WLB-625-1, Rev C, Windows & Portlights

Coast Guard Drawing 225-WLB 243-001, Rev B; PROPULSION SHAFTING ARRANGEMENT

Coast Guard Drawing 225-WLB 597-15, Rev C, SORS Structural Detail

Coast Guard Drawing 225-WLB 601-001, Rev T, Gen Arrangements Inbd & Outboard Profiles

Coast Guard Drawing 225-WLB 601-01, Rev T, Gen Arrangements Inboard & Outboard Profiles

Coast Guard Drawing 225-WLB_330_002, Rev H, Lighting System Forward of FR. 30 Hill Block 910/901

Coast Guard Drawing 225-WLB_330_007, Rev R, Lighting System 02 Level & Above Hull Block 960B/975 & 970 Partial

Coast Guard Drawing 225-WLB-320-001, Electrical One-Line Diagram, Revision AC

Coast Guard Drawing 225-WLB-573-001, Rev P, Buoy Handling System

Coast Guard Drawing FL 1602-90, Rev -, Flush Cargo Hatch with Scupper Drains

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain viii (Rev-03)

Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1- 1/4"

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves

Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly

NAVSEA Drawing 2803-980209, Plates, Label

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3762, 15-OCT-04, Dual Point Davit - ATON Workboat - Model

TWPIV5-0A 5

\General Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3523-241-A&B, 225 WLB MIB, VOL 5, SWBS 241, GEAR, REDUCTION, MMC PN 241-01-01

Coast Guard Technical Publication (TP) 3557, Section 573-C, Feb 2010, Manufacturer's Instruction Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)

Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS Group(s) 573, Section B, Cross Deck Winch – Model BMD-471

Coast Guard Technical Publication (TP) 3559, Section 582B, Apr 2009, Aft Capstan, 21” - Model BMD-

Coast Guard Technical Publication (TP) 3562, Sep 2013, Manufacturer's Instruction Book - SWBS Group(s) 583-589, Section B, Davit, RHIB P/S – Model RAD30-15.5

Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch

Coast Guard Technical Publication (TP) 3749, 26-APR-05, 1-7/8 Inch ATON Mechanical Chain Stopper

Coast Guard Technical Publication (TP) 3750, SWBS 573-A, Dec 2012, Rising Sheave Chain Stopper

Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60 (13’-4”)

Coast Guard Technical Publication (TP) 4937, SWBS 593, Oct 2009, Oil Content Detector Bilge Alarm – Model OCD

Coast Guard Technical Publication (TP) 5458, SWBS 573, Oct 2012, Winch, Radial – Model 50.2PT

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Dwg 2803-980209, Plates, Label

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation ix (Rev-03)

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0000(SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Surface Forces Logistics Center Standard Specification 0740(SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems Installation Details

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Preserve Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

United States Coast Guard Commandant Instruction (COMDIST) M10360.3D, 2014

Welding and Allied Processes

OTHER REFERENCES

A-A-59323, Rev -; CLOTHS, CLEANING, LOW-LINT , 6/30/99

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End x (Rev-03)

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component Adhesives (AN)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Coast Guard P100 Plate HPN Cord Literature & Instructions 2017

Coffin World Water Systems, Installation, Operation, and Maintenance Manual – Oil Content Detector – Bilge Alarm Model OCD-CM, Manual No. BAMNOCD CM

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Harken Installation and Maintenance Manual for Radial Winch 50.2PT, MRW-01

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-I-3064, Mar 1991, Insulation, Electrical, Plastic-Sealer

Military Standard MIL-S-19622/17D, Dec 1992, Stuffing Tube, Nylon, and Packing Assemblies, General Specification for

Military Standard MIL-STD-2003/3A (SH), Sep 2009, Electrical Plant Installation Standard Methods for Surface Ships and Submarines

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-9000, Rev H; Lubricating Oil, Shipboard Internal Combustion Engine, High Output Diesel, 9/16/87

Mil-S-24235/9E, Dec 1992, Stuffing Tubes, Metal, And Packing Assemblies For Electric Cables, Brass and Steel, for Decks and Bulkhead With Pipe Protection

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2003-3A, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships & Submarines (Penetrations)

Naval Ships' Technical Manual, Chapter 241, Propulsion Reduction Gears, Couplings, Clutches, and Associated Components

P100 Portable Pump Unit Technical Manual

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal xi (Rev-03)

The Society for Protective Coatings (SSPC), SSPC-SP 1/No. SP-1, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xii (Rev-03)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

4 N Cargo Hatch Gasket Walz & Krenzer P/N D-

WK-837-1-4 or equivalent 2 $200

7 N Repair Kit, HYD Chain Stopper

Rising Sheave (for Para. 3.2, Tasks #2 and #3)

NSN: 2040-01-483-3947 2 ea. 2,631.46

8 N Hand Pump SS NSN: 4320-01-517-1444 1 ea 1,499.66 8 N Pressure Gauge -

Model BMD-471 NSN: 6685-01-437-2519 4 ea 43.79

8 N Wire rope Assembly NSN: 4010-01-643-2077 4 ea 900.00 8 N Hydraulic brake repair kit - Model

BMD-471

NSN: 3950-01-526-9090 4 ea. 913.00

8 N Counter balance valve - Model BMD-

NSN: 4810-01-353-0586 4 ea. 150.00

8 N **Shuttle valve - Model BMD-471

NSN: 4820-01-317-2748 4 ea. 35.00

8 N Needle valve - Model BMD-471

NSN: 4820-01-329-0051 4 ea. 82.00

8 N Hydraulic motor seal kit - Model BMD-

NSN: 5330-01-475-4566 8 ea. 84.00

8 N Clutch shoe - Model

BMD-471

NSN: 4910-01-475-4125 4 ea. 56.90

8 N Drum bushing - Model BMD-471

NSN: 3950-01-631-0884 8 ea. 272.00

8 N Shaft bushing - Model BMD-471

NSN: 3950-01-631-0771 4 ea. 298.00

8 N ** Gear boxSeal kit(for Winch

Gearbox Assemblies) - Model

BMD-471

NIIN: XFC343225 PN:

YMD-8194-R

4 ea. 70.00

8 N Control Station Repair Parts. Kit

NSN: 6110-01-644-9898 4 ea. 438.00

8 N Flag Block Bearing Kit

NSN: 3940-01-526-5592 2 ea. 180.00

8 N Valve, Safety Relief NSN: 4820-01-324-4269 4 ea. 69.19 xiii (Rev-03)

(Included as a Component of Manifold Replacement Parts

Kit (PN: YMD-8192-R)) 8 N Plug, Pipe NSN: 4730-01-426-7736

(Included as a Component of Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 17.15

8 N Valve, Globe NSN: 4820-01-329-0051 (Included as a Component of Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 37.14

8 N O-Ring NSN: 5331- 00-165-1941 (Included as a Component of Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 0.34

8 N Valve, Shuttle NSN: 4820-01-317-2748 (Included as a Component of Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 18.51

8 N Flag Block Bearing Cup, Sheave

NSN: 3110-01-644-9670 2 ea. 231.00

8 N Flag Block Bearing Cone, Sheave

NSN: 3110-01-013-4036 2 ea. 182.00

8 N Seal NSN: 5330-01-287-2826 2 ea. 104.00 8 N Valve, Globe NSN: 4820-01-329-0051 4 ea. 38.11 9 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00 9 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25 9 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. 1,139.00

9 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

9 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29 9 N Rexroth Sandwich

Flow Control NSN: 4810-01-505-9289 1 ea. 250.00

9 N Sun Sandwich Relief Valves

NSN: 4820-01-439-2451 2 ea. 900.00

9 N Rexroth Tandem Center Proportional Directional Valve

NSN: 4810-01-506-3841 1 ea. 300.00

9 Y Level Wind Hydraulic Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

9 N 3:1 Pilot Ratio, Vented

Counterbalance Valve Assembly

NSN: 4820-01-563-5841 1 ea 98.70

9 N Fully Adjustable Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75

9 N Wire Rope Assembly

NSN: 4010-01-646-6972 1 ea. 500.00

9 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998 xiv (Rev-03)

9 N **Pump, Hydraulic Ram, Hand Driven

NSN: 4320-01-286-4065 1 ea. 419.77

9 N Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00 9 N Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00

10 N Hardware Kit NSN: 5430-01-494-2479 2 ea. 618.54 10 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 784.35

12 N Swing Brake Seal Kit

NSN: 5330-01-390-3514

PN: 90-016-2011

2 ea 68.45

12 N Swing Brake Disc & Bearing Kit

NSN: 3010-01-464-1040

PN: 90-016-2131

2 ea 187.20

12 N Swing Holding Valve

NSN: 4820-01-466-4918

PN: CBEA-LHV-YHL (Sun

Hydraulics)

1 ea 251.50

12 N Shuttle Valve NSN: 4820-01-417-1911

PN: YMD-1288

1 ea 35.00

12 N Accumulator Assembly

NSN: 3040-01-F16-4868

PN: YMD-6840

1 ea 1,200.00

12 N Wire Rope Assembly

NSN: 4010-01-620-9604

PN: JWCG062100PL

1 ea 660.00

13 N Wire Rope Renewal Kit

NSN: 3950-01-F13-3314

PN: 892-02060

1 ea. 5,302.00

13 N Check Winch Gearbox Oil Kit

NSN: 5330-01-F13-3315

PN: 892-02061

1 ea. 64.00

13 N Hydraulic Fluid Filter Renewal Kit

NSN: 3950-01-F13-3316

PN: 892-02063

1 ea. 2,108.00

13 N Main Winch Brake and Centrifugal

Brake Inspection Kit

NSN: 3950-01-F13-3299

PN: 892-02064

1 ea. 908.00

13 N Hydraulic Breather Replacement Kit

NSN: 4310-01-F13-3300

PN: 892-02065

1 ea. 228.00

13 N Hydraulic Hose Replacement Kit

NSN: 4720-99-553-9143

PN: 892-02066

1 ea. 1,600.00

14 N Swing Gear Gearbox Seal Kit

NSN: 5330-01-434-3776

PN: YMD-6847-R

5 ea 3,250.00

14 N Swing Gear Brake O-Ring Kit

NSN: 5330-01-315-7384

PN: 12-501-002 (Mico Inc)

5 ea 1,235.00

14 N Swing Gear Brake Lining Kit

NSN: 2530-01-315-3927

PN: 12-501-004 (Mico Inc)

5 ea 3,085.00

14 N Swing Gear Brake Bearing Kit

NSN: 3120-01-320-9669

PN: 12-501-006 (Mico Inc)

5 ea 1,190.00

14 N Swing Gear Brake Spring Kit

NSN: 5360-01-316-4410

PN: 12-501-008 (Mico Inc)

5 ea 1,635.00

14 N Swing Brake, Wet Type

NSN: 3040-01-536-3596

PN: YMD-9629

5 ea 3,432.65

14 N Parts Kit, Hydraulic Motor

NSN: 4320-01-475-1857

PN: YMD-6847-R

5 ea 845.00

14 N Valve, Counterbalance

NSN: 4820-01-478-5117

PN: CBIH-LJN (Sun

Hydraulics)

2 ea 260.93 xv (Rev-03)

14 N Valve, Shuttle NSN: 4820-01-317-2748 PN: CSAD-XXN (Sun

Hydraulics)

2 ea 18.51

14 N Valve, Logic (DCV) NSN: 4820-01-478-5149 PN: DKFC-XHN (Sun

Hydraulics)

1 ea 143.29

14 N Counterbalance Valve Cartridge

(Luff & Extension Cylinder)

NSN: 01-527-2750 PN:

MBGA-LHN (Sun

Hydraulics) YMD9612 (Appleton

Marine)

4 ea 694.00

14 N Seal Kit, Luff Cylinder

NSN: 5330-01-F16-4854

PN: SK-8690 (HSI Corp)

2 ea 1756.00

14 N Luff Cylinder Pin NSN: 5315-01-632-8114

PN: MMD-3214

4 ea 740.00

14 N Luff Cylinder Bushing

NSN: 3120-01-424-1044

PN: MMD-2020

8 ea 344.00

14 N Seal Kit, Extension Cylinder

NSN: 5330-01-475-1975

PN: YMD-8261-R

1 ea 169.00

14 N Extension Cylinder Bushing

NSN: 5365-01-632-8144

PN: MMD-2875

4 ea 620.00

14 N Extension Cylinder Pin

NSN: 5315-01-632-7973

PN: MMD-3216

2 ea 655.00

14 N Heel Pin NSN: 5315-01-631-1699

PN: MMD-2873

2 ea 1,1410.00

14 Y Main Hoist Block Repair Kit

NSN: 3940-01-543-9872

PN: YMD-8267-R

1 ea 2,144.00

14 N Overhaul Ball Swivel Assembly

NSN: 2020-01-F16-4853

PN: 2009246 (Crosby

Group)

1 ea 100.00

14 N Sheave Bearings NSN: 3020-01-507-3247

PN: YMD-8269-R

3 ea 1,896.75

14 N Sheave, 24” OD- M/F

NSN: 3020-01-506-8814

PN: YMD-8370

1 ea 2,086.00

14 N Sheave, 18” OD-A/F NSN: 3020-01-506-9078

PN: YMD-8371

1 ea 1,949.50

14 N Replacement Filter Elements

NSN: 4330-01-346-4729

PN: KZ3 (Schroeder)

12 ea 44.30

14 N Anti-Two Block Limit Switch

NSN: 5930-01-527-7845

PN: YMD-7378

2 ea 394.00

14 N Grease Fitting NSN: 4730-00-367-6890

PN: YMD-6033

18 ea 9.26

14 N Clamp Seal NSN: 5330-01-640-7138

PN: MMD-3280

1 ea 30.00

14 N Clamp Seal NSN: 5330-01-640-7077

PN: MMD-3279

1 ea 30.00

14 N Slide Pad/Shim Set Kit

NSN: 5365-01-506-8728

PN: YMD-8956

1 ea 2,101.67

14 N Electrical Connector NSN: 5935-01-640-6747

PN: YMD-5956

1 ea 19.00 xvi (Rev-03)

14 N Emergency Release Manifold Cartridge

NSN: 4730-01-507-3516

PN: YMD-6895-R

3 ea 1,145.21

14 N Pressure Gauge NSN: 6685-01-437-2519

PN: YMD-6822

2 ea 58.96

14 N Cab Penetration Gasket

NSN: 5330-01-524-3389

PN: MMD-2753

3 ea 14.09

14 N Winch Seal Kit NSN: 5330-01-372-3524

PN: YMD-7038-R

1 ea 135.00

14 N Winch, Hydraulic Motor

NSN: 4320-01-440-6236

PN: YMD-8318

1 ea 1,394.68

14 N Hydraulic Swivel Repair Kit

NSN: 4320-01-651-9493

PN: YMD-8273-R

1 ea 2,424.00

14 N Load Pin (Main) NSN: 6670-01-516-0022

PN: YMD-8275

1 ea 6,434.00

14 N Load Pin (Aux Fall) NSN: 6670-01-516-0024

PN: YMD-8276

1 ea 3,837.25

14 N Turntable Bearing Bolt

NSN: 3950-01-516-5810

PN: YMD-8953

115 ea 35.00

14 N Thrust Washer NSN: 3120-01-216-4036

PN: WMD-1100

8 ea 96.00

14 N Thrust Washer NSN: 3120-01-632-7953

PN: MMD-1363

4 ea 504.00

14 N Snap Ring NSN: 5340-01-F16-4852

PN: WSM-700-S02

(Smalley Steel Ring Co)

4 ea 500.00

14 N Sealing Washers NSN: 5310-01-310-5968

PN: YMD-1828

8 ea 8.00

14 N Gauge Snubber NSN: 4820-01-193-7276

PN: YMD-6201

2 ea 33.01

14 N Shuttle Valve NSN: 4820-01-417-1911

PN: YMD-1288

2 ea 70.00

14 N Main Fall Wire Rope

NSN: 4010-01-486-0047

PN: JWCG13001919PL

1 ea 3,000.00

14 N Aux Fall Wire Rope NSN: 4010-01-594-2228

PN: JWCG75200637PL

1 ea 2,500.00

20 N Winch, Radial NSN: 3950-01-623-8912

PN: 50.2 PTA

6 ea. $2,181.60

20 N Cleat, 15 in.; Steel NSN: 2040-01-614-2587

PN: 7254

8 ea. $135

21 N Floodlight, LED*** NSN: 6120-01-661-5675

PN: STL-HI-45-UNIV-

10CG

8 $619.00

24 Y 20,000LB WLL

ATON D-Ring & Hold Down Strap

NSN 5365-01-612-1273 PN

AJ12A00-DS110

2 $40.55

24 Y 2,000LB WLL

ATON Flush Deck Padeye (Buoy Tie-down)

NSN/PN Schoellhorn- Albrecht S299

5 $125

24 Y D-Ring, (Tie-down) Peck-Hale F187-2/5340-01- 2 $40.00 xvii (Rev-03)

Rated Load 6,000 lbs.

614-1511

35 N Christie Grey Mounts For AMR ventilation

Manufactured by

FABREEKA PN:CRM2.45

8 ea.

35 N Christie Grey Mounts For MMR ventilation

Manufactured by

FABREEKA PN:CRM2.55

8 ea.

38 N OCD-CM NSN: 6630-01-530-9508

PN: BARK0520-CMR

1 ea. 4,652.72

40 N SORS Cargo Hatch Gasket

Walz & Krenzer P/N D- WK-837-1-4 or equivalent

2 $200

41 N HS pinion bearing, DWG 01070-0353 item 04

Philadelphia Gear Corporation P/N 31000-

2 ea. 3880

41 N HS pinion bearing, DWG 01070-0353 item 05

Philadelphia Gear Corporation P/N 31000-

2 ea. 1781

41 N HS pinion bearing, DWG 01070-0353 item 06

Philadelphia Gear Corporation P/N 31000-

2 ea. 1438

41 N HS pinion bearing, DWG 01070-

0353item 07

Philadelphia Gear Corporation P/N 31000-

2 ea. 1129

41 N HS pinion bearing, , DWG 01070-0353 item 15

Philadelphia Gear Corporation P/N 31000-

2 ea. 1001

41 N PTO CPP bearing, DWG 01070-0353 item 63

Philadelphia Gear Corporation P/N 31000-

2 154

41 N ALOP bearing, DWG 01070-0353 item 63

Philadelphia Gear Corporation P/N 31000-

2 154

41 N LS shaft bearing

DWG 01070-0353

Item 33

Philadelphia Gear Corporation P/N 31000-

1 13552

41 N LS shaft bearing

DWG 01070-0353

Item 59

Philadelphia Gear Corporation P/N 31000-

1 6856

41 N Clutch end quill shaft bearing DWG 01070-0353 Item 27

Philadelphia Gear Corporation P/N 31000-

2 198

41 N Turning Gear/Generator Pinion Bearing

DWG 01070-0353

Item 74

Philadelphia Gear Corporation P/N 31000-

1 1471

41 N Turning Gear/Generator Pinion Bearing

Philadelphia Gear Corporation P/N 31000-

1 616 xviii (Rev-03)

DWG 01070-0353

Item 75

41 N Turning Gear/Generator Pinion Bearing

DWG 01070-0353

Item 76

Philadelphia Gear Corporation P/N 31000-

1 964

41 N Turning Gear/Generator Pinion Bearing

DWG 01070-0353

Item 77

Philadelphia Gear Corporation P/N 31000-

1 803

41 N Turning gear internal bearing cone

DWG 01070-0317

Item 21

Philadelphia Gear Corporation P/N 31000-

2 591

41 N Turning gear internal bearing cup

DWG 01070-0317

Item 21

Philadelphia Gear Corporation P/N 31000-

2 312

41 N Oil Seal Dwg 010170-0317; 408

P/N 36000-0409 2 78

41 N Plate, Seal Dwg 010170-0317;426

DH1259K-4

P/N 34000-8834 1 400

41 N Oil Seal Dwg 010170-0317; 431

P/N 36000-2344 1 29

41 N Gasket Dwg 010170-0317; 449

DH25K

P/N 34000-8742 1 11

41 N Oil Seal Dwg 010170-0317; 450

P/N 36000-1279 1 13

41 N Seal, Oil Dwg 010170-0353; 11

P/N 36000-0049 4 104

41 N Seal, Oil Dwg 010170-0353; 12

P/N 36000-2541 2 126

41 N Spacer, Oil Dwg 010170-0353; 14

P/N 50315-9672 2 591

41 N Retainer, Seal Dwg 010170-0353; 16

P/N 50085-3146 2 385

41 N Seal, Oil Dwg 010170-0353; 20

P/N 36000-2277 2 60

41 N Spacer, Seal Dwg 010170-0353; 21

P/N 50315-9030 2 1199

41 N Seal, Oil Dwg 010170-0353; 22

P/N 36000-1752 2 368

41 N Spacer, Seal Dwg 010170-0353; 35

P/N 50315-9031 1 1185

41 N Oil Seal Dwg 010170-0353; 36

P/N 3600-1231 2 368 xix (Rev-03)

41 N Retainer, Seal Dwg 010170-0353; 47

P/N 50085-3186 1 400

41 N Retainer, Seal Dwg 010170-0353; 49

P/N 50085-2850 1 400

41 N Oil Seal Dwg 010170-0353; 55

P/N 36000-1531 2 104

41 N Spacer, Seal Dwg 010170-0353; 56

P/N 50315-9032 1 934

41 N Oil Seal Dwg 010170-0353; 80

P/N 36000-0739 2 35

41 N Spacer, Seal DWG 010170-0353; 81

P/N 50315-9033 1 471

41 N O-Ring DWG 010170-0353; 96

P/N 36000-1760 1 2

41 N Gasket DWG 010170-0353; 98

P/N 40225-0562 2 29

41 N Seal DWG 010170- 0353; 307

P/N 36000-0030 1 40

41 N Seal DWG 010170- 0353; 311

P/N 50085-2865 1 330

41 N Gasket DWG 010170-0109; 609

P/N 36000-1788 3 30

41 N Gasket DWG 010170-0131; 277

P/N 36000-1957 3 33

41 N Gasket DWG 010170-0131; 516

P/N 36000-1786 4 25

41 N DWG 010170-0131;

P/N 36000-1958 2 45

41 N Gasket DWG 010170-0131; 546

P/N 36000-2662 1 25

41 N Gasket DWG 010170-0131; 556

P/N 36000-1787 1 25

41 N Gasket DWG 010170-0131; 565

P/N 36000-1788 1 30

41 N Gasket DWG 010170-0131; 501

P/N 36000-1956 6 167

42 N **P100 Universal PreHeater

NSN: 4320 01-LG8-3815 Or

PN: UN-42.5 SLWD

1 ea. 150.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xx (Rev-03)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

4 Hydraulically Operated Cargo Hatch, Inspect and Service

7 Hydraulic Chain Stoppers, Inspect And Service

8 Crossdeck Winches, Inspect and Service

9 Hydraulic Inhaul Winch, Inspect And Service

10 Mechanical Chain Stoppers, Inspect and Service

11 Warping Capstan, Inspect and Service

12 Single Point Davit, Inspect and Service

13 Twin Pivot Arm Davit, Inspect and Service

14 Buoy Crane, Appleton EB4806040, Inspect and Service

22 Links, Gripes, Binders and Jacks, Service, Inspect and Test

30 Potable Water Pump Room Deck, Preserve

31 Water Supply Equipment Room Deck, Partial Preserve xxi (Rev-03)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1905.6 Long Tons SW Light ship displacement 1500.7 Long Tons SW Minimum operating displacement 1869.2 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-03)

00000_0917_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-03)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-03) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.1.5 SFLC Std Spec 6310, page Appendix C-8, Under "Epoxy/Primer/Mid-Coat", add line Column 2:

International Intergard 264. Column 3: Various. Under "Polysiloxane", add line Column 2: International Interfine

979. Column 3: Various.

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4 (Rev-03)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-03)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-03)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-03)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

8 (Rev-03)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE…