SITKINAK_(WPB_110B)_DD_FQ2_TKO_19R1.pdf

USCGC SITKINAK (WPB 1329)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2019

Developed By: Tim O’Brien

(Rev-1, 12 October 2018)

USCGC SITKINAK (WPB-110B) DRYDOCK AVAILABILITY FY2019

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics ............................................................................................................................. xvi General Requirements WORK ITEM 1: Structural Analysis, 3D Laser Scan, Perform WORK ITEM 2: Hull Plating (U/W Body), Inspect WORK ITEM 3: U/W Body, Preserve (100%) WORK ITEM 4: Hull Plating Freeboard, Preserve “100%” WORK ITEM 5: Bilges (Machinery Space), Preserve (Partial) WORK ITEM 6: Appendages (U/W), Leak Test WORK ITEM 7: Appendages (U/W) - Internal, Preserve WORK ITEM 8: Tanks (MP Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 9: Tanks (Potable Water), Clean and Inspect WORK ITEM 10: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 11: Tanks (Dirty Oil), Preserve “100%” WORK ITEM 12: Main Mast, Preserve, Partial WORK ITEM 13: Propulsion Shafting, Remove, Inspect, And Reinstall WORK ITEM 14: Mechanical Shaft Seal Assemblies, Overhaul WORK ITEM 15: Propulsion Shaft Bearings (External), Renew WORK ITEM 16: Propulsion Shaft, Stern Tube Forward Bearing, Renew WORK ITEM 17: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 18: Propellers; Remove, Inspect, and Reinstall WORK ITEM 19: Exhaust Piping System, Inspect WORK ITEM 20: SW Heat Exchangers; Clean, Inspect And Hydro WORK ITEM 21: Fathometer Transducer, Renew WORK ITEM 22: Speed Doppler, Remove, Inspect, and Reinstall - Doppler Valve, Overhaul WORK ITEM 23: Sea Strainers (All Sizes), Renew WORK ITEM 24: Rudder Assembly, Remove, Inspect and Reinstall WORK ITEM 25: Fin Stabilizers (General), Overhaul WORK ITEM 26: Aft Steering Compartment, Preserve and Insulate WORK ITEM 27: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 28: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 29: Grey Water Piping, Clean And Flush WORK ITEM 30: Sewage Piping, Clean And Flush WORK ITEM 31: Battery Space, Preserve and Insulate WORK ITEM 32: Decks - Exterior, Preserve (“Mil-Spec/Flight Deck” System) WORK ITEM 33: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 34: Insulation, Bulkhead/Overhead, Renew WORK ITEM 35: Drydock WORK ITEM 36: Temporary Services, Provide – Cutter WORK ITEM 37: Sea Trial Performance, Support, Provide WORK ITEM 38: Deck Covering, Carpeting, Renew WORK ITEM 39: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 40: Electro-Hydraulic Crane, Renew WORK ITEM 41: Floating Deck System (Galley and Mess Deck), Renew WORK ITEM 42: Return Fuel Oil Service Piping, Renew iii (Rev-1)

WORK ITEM 43: Galley, Cabinet Draws, and Sink Faucet, Renew WORK ITEM 44: Hatch, Drain Line, Renew WORK ITEM 45: Hull, Structural Repairs, QAWTD WORK ITEM 46: Hull, Structural, Stern Deck Plating, Renew WORK ITEM 47: Piping, MDE, Jacket Water, Renew WORK ITEM 48: HVAC Handler and Ventilation System, Commercial Cleaning WORK ITEM 49: Small Boat Cradle Block Soft Caps, Renew WORK ITEM 50: Stanchions, Renew WORK ITEM 51: Tank, Potable Water, Repair WORK ITEM 52: Tow Reel Locking mechanism, Renew WORK ITEM 53: Ventilation System, Renew WORK ITEM 54: Tanks (MP Fuel Service), Clean And Inspect WORK ITEM 55: Tanks (Potable Water), Preserve “100%” WORK ITEM 56: Cable Transit and Raceway, Repair WORK ITEM 57: Forward Auxiliary Space, Preserve WORK ITEM 58: Forward Peak Compartment, Preserve WORK ITEM 59: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 60: Fire Alarm, Electrical Junction Box, Renew WORK ITEM 61: RHI Deck Crane, Electrical Motor Starter, Renew WORK ITEM 62: Steering Gear (General), Overhaul WORK ITEM 63: Superstructure, Preserve “100%” WORK ITEM 64: Vents, Gooseneck/Box, Inspect WORK ITEM 65: Voids (Non-Accessible), Leak Test WORK ITEM 66: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 67: Alignment Survey, Conduct WORK ITEM 68: Sea Valves, Overhaul or Renew WORK ITEM 69: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 70: Tanks (Sewage Holding), Preserve “100%” WORK ITEM 71: Tanks (Grey Water Holding), Preserve “100%” WORK ITEM 72: Main Reduction Gear Assembly, Renew iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

10/12/18 1 72 Added Main Reduction Gear Assembly, Renew

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

“B Class”

Coast Guard Drawing 110 WPB 074-002, Rev -, Welding Details Handbook

Coast Guard Drawing 110 WPB 085-002, Rev 1, Docking Plan

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB), Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)/Lifting Cradle (110-WPB,110B-WPB,110C-WPB)

Coast Guard Drawing 110 WPB 111-003, Rev H, Shell Expansion (Supercedes 110B-WPB 111-001)

Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap

Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail

Coast Guard Drawing 110 WPB 161-006, Rev -, Intermediate Shaft Strut Manufacturing Details

(Supercedes 110, 110B, 110C-WPB-161-003)

Coast Guard Drawing 110 WPB 171-001, Rev B, Mast Details

Coast Guard Drawing 110 WPB 171-002, Rev E, Mast Details

Coast Guard Drawing 110 WPB 185-001, Rev -, Equipment Foundations-Auxiliary Foundations

Coast Guard Drawing 110 WPB 201-003, Rev B, Machinery Arrangement

Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details

Coast Guard Drawing 110 WPB 245-004, Rev A, Propeller Details

Coast Guard Drawing 110 WPB 259-005, Rev C, 18” Raw Water Discharge Spray Ring Assembly w/

Companion Flanges & Gaskets

Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly

(w/Companion Flanges & Gaskets)

Coast Guard Drawing 110 WPB 514-004, Rev -, Aft Berthing Ventilation Mods

Coast Guard Drawing 110 WPB 558-001, Rev B, Vents, Fills, and Sound Tube Details

Coast Guard Drawing 110 WPB 558-002, Rev -, Replacement Gooseneck Assemblies for Compartment and Tank Vents

Coast Guard Drawing 110 WPB 583-006, Rev A, RHI Crane Electrical Controls

Coast Guard Drawing 110 WPB 583-015, Rev B, Modifications to Boat Cradle for Zodiac H450 vi (Rev-1)

Coast Guard Drawing 110 WPB 635-001, Rev -, Linings And Insulation Plan And Details

Coast Guard Drawing 110B WPB 085-001, Rev A, Tank Capacity Curves

Coast Guard Drawing 110B WPB 085-002, Rev B, Docking Plan

Coast Guard Drawing 110B WPB 085-009, Rev A, Master Material/Equipment List

Coast Guard Drawing 110B WPB 085-010, Rev, Docking Plan (Supercedes 110B-WPB 085-002)

Coast Guard Drawing 110B WPB 085-012, Rev A, Booklet of General Drawings (Supersedes 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 085-012, Rev B, Booklet of General Drawings (Supersedes 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion

Coast Guard Drawing 110B WPB 113-001, Rev K, Inner Bottom Plating

Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections (FRAMES 0 THRU 4)

(FRAMES 0 THRU 4)

Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections (FRAMES 0 THRU 4)

Coast Guard Drawing 110B WPB 121-001, Rev D, Longitudinal Bulkheads

Coast Guard Drawing 110B WPB 121-002, Rev C, Water Tanks Bulkhead Repairs and Modification

Coast Guard Drawing 110B WPB 131-001, Rev J, Deck Construction Plan

Coast Guard Drawing 110B WPB 161-001, Rev C, Main Shaft Strut Details

Coast Guard Drawing 110B WPB 161-002, Rev D, Main Shaft Strut Installation

Coast Guard Drawing 110B WPB 161-003, Rev C, Intermediate Shaft Strut Details

Coast Guard Drawing 110B WPB 161-004, Rev C, Intermediate Shaft Strut Installation

Coast Guard Drawing 110B WPB 201-002, Rev A, Propulsion Configuration

Coast Guard Drawing 110B WPB 241-001, Rev A, Reduction Gear Bolting & Chocking

Coast Guard Drawing 110B WPB 243-002, Rev F, Propulsion Shafting Details

Coast Guard Drawing 110B WPB 243-005, Rev B, Shaft Locking Device

Coast Guard Drawing 110B WPB 245-002, Rev B, Assembly of Oil Injection Equipment

Coast Guard Drawing 110B WPB 256-001, Rev G, Main Engine SW Cooling System A&D

Coast Guard Drawing 110B WPB 256-003, Rev -, Main Engine Sea Water Cooling

Coast Guard Drawing 110B WPB 256-004, Rev -, Mods to SW Cooling Incidental to Install of Charge

Air Cooler Diverter

Coast Guard Drawing 110B WPB 259-001, Rev D, Main Engine Exhaust Piping System

Coast Guard Drawing 110B WPB 259-002, Rev D, Genset Exhaust Piping System

Coast Guard Drawing 110B WPB 261-001, Rev C, Fuel Oil Service Piping (A&D)

Coast Guard Drawing 110B WPB 321-003, Rev -, Main Wireways

Coast Guard Drawing 110B WPB 436-002, Rev E, Fire Alarm System Elem Wrg, Dets and Deck Layout

Coast Guard Drawing 110B WPB 501-001, Rev H, Piping System Schematics

Coast Guard Drawing 110B WPB 514-001, Rev F, Air Conditioning/Heating System (Schematics)

Coast Guard Drawing 110B WPB 521-001, Rev H, Firemain Piping Arrg’t & Details

Coast Guard Drawing 110B WPB 526-001, Rev M; Scuppers & Deck Drains Piping Arrangement

Coast Guard Drawing 110B WPB 526-003, Rev A, Hatch Drains

Coast Guard Drawing 110B WPB 528-002, Rev E, Sewage Piping Arrangement & Details

Coast Guard Drawing 110B WPB 561-001, Rev A, Steering System Details vii (Rev-1)

Coast Guard Drawing 110B WPB 561-004, Rev B, Steering System Details – Piping

Coast Guard Drawing 110B WPB 565-002, Rev B, Fin Stabilization Dets - Piping

Coast Guard Drawing 110B WPB 601-027, Rev F, Outboard Profile and Weather Decks

Coast Guard Drawing 110B WPB 612-001, Rev G, Handrail & Grabrail Details

Coast Guard Drawing 110B WPB 635-001, Rev C, Lining and Insulation Plan & Details

Coast Guard Drawing 110B WPB 636-001, Rev C, Noise Damping Details

Coast Guard Drawing 110B WPB 651-001, Rev G, Galley Equip Details

Coast Guard Drawing 110B WPB 651-002, Rev-, Mess Deck Arrangement and Installation Details

Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet Of General Plans (SUPERCEDES 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet of General Plans (Supersedes 110B-WPB-085-

7)

Coast Guard Drawing 110B WPB 85-012, Rev B, Booklet of General Plans (Supersedes 110B-WPB-085-

7)

Coast Guard Drawing 110B-WPB 633-1, Rev A, Cathodic Protection Plan & Detail

Coast Guard Drawing 110B-WPB 633-2, Rev C, Cathodic Protection Install Schematic & Layout

Coast Guard Drawing 110B-WPB-602-2, Rev D, Visual Identification

Coast Guard Drawing 110C WPB 085-007, Rev B; Booklet of Gen Drawings (List of Particulars)

Coast Guard Drawing 110C WPB 161-005, Rev G, Stern Tube Installation Details

Coast Guard Drawing 110C WPB 167-006, Rev A, 25" X 57" 6 Dog, Quick Acting Steel Door

Coast Guard Drawing 110C WPB 243-002, Rev B, Propulsion Shafting & Details

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details)

Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets)

Coast Guard Drawing 110C WPB 581-002, Rev B, Anchor HDLG and Hawse Pipe Details

Coast Guard Drawing 110C WPB 601-027, Rev D, Outboard Profile & Weather Deck

Coast Guard Drawing 110C WPB 621-005, Rev B, Joiner Work Details Galley Mess Deck And Aft

Crew's

Coast Guard Drawing 110C WPB 635-001, Rev D, Linings And Insulation Plan And Details

Coast Guard Drawing 110C WPB 636-001, Rev-, Noise Damping Details

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850, SST XDCR (SS505) Adapter Assembly

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual

Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating

Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure

Coast Guard Technical Publication (TP) 2930, Jun 2009, Doppler Speed Log – Model SRD-331 –

Operation, Service & Installation Manuals viii (Rev-1)

Coast Guard Technical Publication (TP) 3094, Jan 2002, Manufacturer’s O&M Instruction Book, Paxman

Diesels Limited

Coast Guard Technical Publication (TP) 3095, Jul 2005, Manufacturer’s O&M Instruction Book, Paxman

Diesels Limited

Coast Guard Technical Publication (TP) 3096, Jan 2001, Main Diesel Engine and Reduction Gear

Coast Guard Technical Publication (TP) 3108, Jan 2010, Chapter 583, Section F, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane

Coast Guard Technical Publication (TP) 3495 – Shaft Seal System – Duramax Installation Manual

Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal

System

Coast Guard Technical Publication (TP) 3495, May 2002, Duramax Shaft Seal System Installation

Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System

Coast Guard Technical Publication (TP) 4655, Sep 2007, Cathodic Protection System

Coast Guard Technical Publication (TP)-3906, Oct 2002, Ship’s Steering Gear System

Coast Guard Technical Publication (TP)-4666, Feb 2008, Steering System

Coast Guard Technical Publications (TP) 4613, Manufacturer’s Instruction Book – SWBS GROUP(S)

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-

1967, (reaffirmed 2009), Preferred Limits and Fits for Cylindrical Parts

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities ix (Rev-1)

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) B209, 2004, Standard Specification for Aluminum and Aluminum-Alloy

Sheet and Plate

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems

ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component

Adhesives

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM), D3951, Re-approved 2004, Standard Practice for Commercial Packaging

Commercial Item Description (CID) A-A-59316, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Commercial Item Descriptions (CID) A-A-59323 A, 2005, Cloths, Cleaning, Low-Lint

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Federal Specification (Fed Spec), MMM-A-121, Oct 1999, Adhesive Bonding Vulcanized Synthetic

Rubber to Steel

Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement

Furuno Operators Manual RDP-139/148/149

International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service x (Rev-1)

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-24456, Jun 1979, Adhesive for Plastic-Vibration Damping Tile

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-S-8660C(2), Silicone Compound, NATO Code # S-736

MIL-STD-2148, Oct 1989, Vibration Damping Materials, Procedures for Installation, Maintenance, and

Repairs

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2011, Chapter 16, Cofferdams

QPL-24667, May 2008, Qualified Product List (Military) of Products Qualified Under Detail

Specification MIL-PRF-24667, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering

Application

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) 4348, Core, 1995, Honeycomb, Aluminum Alloy, Corrosion Inhibited for Sandwich Construction 5052, 350 (177)

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) A 25463, 1999, Adhesive, Film Form, Metallic Structural Sandwich Construction

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal xi (Rev-1)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

Vosper Thornycroft Technical Bulletin No. 49, Jul 1992, Procedure for Fitting New Tiller Rod Eye

Bearings to Actuators and Removing Redundant Grease Hose On BMS Island Class USCG Cutters xii (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

13 N **4" Diameter x 28'

Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea. 8,700.00

13 N *Oil Injection

Equipment Kit

01-F15-4088 1 kt 6,000.00

14 N Shaft seal assembly kit

NSN: 5330-01-497-8095 2 ea. 859.48

14 N **Shaft seal assembly

NSN: 4320-01-497-8057 2 ea. 3,111.84

14 N Emergency Shaft

Seal Inflator Kit

NSN: 5330-01-497-9866 2 ea. 175.00

15 N Main Shaft Strut

Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

15 N Intermediate Shaft

Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

16 N Stern Tube Bearing, Bronze and Rubber cutlass bearing, 4" ID x 5" OD x 8”

Long

NSN: 3120-01-238-0689 2 ea. 150.00

18 Y **Propeller, LH NSN: 2010-01-222-2440 1 ea. 23,445.00

18 Y **Propeller, RH NSN: 2010-01-222-2441 1 ea. 22,800.00

19 N **Port spray ring NSN: 2990-01-475-9621 1 ea. 1,584.00

19 N **Starboard spray ring

NSN: 2990-01-475-9620 1 ea. 1,584.00

19 N **Port 8” flapper valve

NSN: 4810-01-475-8648 1 ea. 2,072.00

19 N **Starboard 8” flapper valve

NSN: 4810-01-475-8415 1 ea. 2,072.00

19 N MDE gasket kit NSN: 5330-01-475-8157 2 ea. 389.45

19 N MDE gasket kit NSN: 5330-01-475-8169 2 ea. 312.52

19 N Exhaust gasket kit NSN: 5330-01-475-8804 4 ea. 128.24

19 N Turbo Charger gasket NSN: 5330-01-424-6806 2 ea 283.01 xiii (Rev-1)

19 N Expansion bellows and flower pot to bellows

NSN 5330-01-394-8528 6 ea 96.84

19 N Softpatch Kit NSN: 2040-01-469-1629 1 kit 1812.37

19 N Exhaust Blankets NSN: 2990-01-599-6743 1 set 20000.00

21 Y ***V850 Color Echo

Sounder

NSN: 5845-01-518-7245 1 ea. 1,423.41

22 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

23 Y **Kraissl 1 ½”

Duplex strainer for

RO

NSN: 4730-01-600-

9049/72-38F

1 600.00

23 Y **Kraissl 1 ½”

Duplex strainer for

A/C

NSN: 4730-01-600-

9049/72-38F

1 ea 600.00

23 Y 2 ½” Duplex Strainer NSN: 4730-01-394-

9731/72-42F

2 ea. 3817.00

23 Y 4” Duplex Strainer NSN: 4730-01-173-1413/

72-48F

2 ea. 7088.27

24 Y **Rudder NSN: 2040-01-223-2674 2 ea. 25,000.00

24 N **Lower Rudder

Bearing

NSN 3120-01-477-8696 2 ea. 1,364.00

25 N Spherical Roller

Bearing

NSN: 3110-00-902-7288 2 ea. 314.80

25 N Spherical Roller

Bearing

NSN: 3120-99-806-7289 4 ea. 221.07

25 N Bolt, Trunnion, Special

NSN: 5325-01-394-7933 4 ea. 367.67

25 N Tiller Pin (Bolt) NSN: 5306-99-538-1451 4 ea. 145.44

25 N Tiller Spacer Flange

Bush

NSN: 5365-99-807-4040 4 ea. 163.73

25 N Trunnion Spacer

Flange Bush

NSN: 3120-01-396-1724 4 ea. 159.25

25 N Circlip NSN: 5365-99-902-2593 8 ea. 2.76

25 N Fin 25/32 Washer NSN: 5310-99-538-1450 4 ea. 4.44

25 N Actuator seals NSN: 5330-99-729-7570 4 ea. 128.87

25 N Fin Rod Eye

Bearings (Assy)

NSN: 3120-01-377-1940 4 ea. 1,190.95

25 N Rod Eye Lock nut NSN: 5310-01-468-7665 4 ea. 23.76

25 N Tiller Pin nylock nut NSN: 5315-01-485-3148 4 ea. 20.86

25 Y **Fin Stabilizer assembly

NSN: 2040-99-726-4768 2 ea. 19,987.00

25 N **Fin Stabilizer

Lower

Bearing/Bushing

NSN: 3120-99-726-2345 2 ea. 1,091.25

25 N Fin Stabilizer Cooler NSN: 4420-99-820-3141 2 ea. 706.71

25 N Fin Stabilizer Sealing

Kit consists of (5) pre-cut rings of Slade

3300 packing

NSN: 2040-01-566-3198 2 ea. 499.80 xiv (Rev-1) material

(DELAMAR)

26 N Sound Damping Tiles NSN: 9330-01-249-8427 4 boxes 446.00

28 N Transmitter, Liquid

Quantity

NSN: 6680-01-233-9518 1 ea. 1,458.91

28 N Non-Return Flapper

Valve

NSN: 4820-01-217-8241 1 ea. 40.54

31 N Sound Damping Tiles NSN: 9330-01-249-8427 4 boxes 446.00

35 Y *Transducer Cover

Plate

N/A 1 ea. 50.00

39 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

40 Y Appleton 1750#

Crane

NSN:3810-01-465-3334 1 ea 44,360.00

40 Y Hydraulic Pump

Assy.

NSN:4320-01-224-6029 1 ea 784.79

40 Y Motor, Electric NSN:6105-01-220-5963 1 ea 837.00

40 N Coupling NSN:3010-01-117-0886 1 ea 153.31

40 N Filter Element NSN:4330-01-278-3850 1 ea 29.21

40 N **Swivel NSN:4030-01-499-2951 1 ea 452.93

40 N **Hook NSN:4030-01-467-0978 1 ea 4,182.30

69 Y **Kraissl 2 ½”

Duplex strainer

NSN: 4730-01-394-9731 4 ea. 3,900.00

69 Y **Kraissl 4” duplex strainer

NSN: 4730-01-173-1413 2 ea. 4,700.00

69 Y **Kraissl 1 ½”

Duplex strainer for

RO

PN:72-38F 1 ea. 600.00

72 Y Reduction gear assembly – ZF Model

BW 1500

NSN: 3010-99-741-9566 1 ea. 79,179.00

72 Y Flex coupling –

American Vulkan

NSN: 3010-99-735-6322 1 ea. 11,337.00

72 N Soft Patch Kit (Aft

Half) - Shuster

P/N: 110-SPKB 1 ea. 659.78

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

13 Propulsion Shafting, Remove, Inspect, And Reinstall

25 Fin Stabilizers (General), Overhaul

26 Aft Steering Compartment, Preserve and Insulate

31 Battery Space, Preserve and Insulate

33 Impressed Current Cathodic Protection System, Inspect and Maintain

46 Hull, Structural, Stern Deck Plating, Renew

65 Voids (Non-Accessible), Leak Test

69 Sea Strainers - Duplex (All Sizes), Overhaul xvi (Rev-1)

PRINCIPAL CHARACTERISTICS

110’ WPB (B-CLASS)

PHYSICAL

Length overall 110' 0" or 113' if stern flap present

Length between perpendiculars 104' 1/2"

Depth 10' 1/2"

Beam, molded 21' 3"

Depth, molded N/A

Full load draft 6' 5-3/4"

Height of highest projection 55'

Full load displacement 165 long tons

Anchor 150 lb Danforth with 450 ft. 3" nylon rope

Shore tie voltage requirements 450VAC 400A 3PH, 60Hz ungrounded

HULL

Hull BS-4360, GR 43A Steel

Main weatherdeck & superstructure 5086 Aluminum Alloy

Frame spacing Various

Bulkheads Seven watertight transverse

Fin stabilizers Frame 22-1/2

MACHINERY

Main propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @ 1500

RPM (max)

Reduction gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio

Number of propellers 2

Number of blades 5

Diameter of propeller 49.6"

Pitch 61.4"

Rpm N/A

Shaft AQUAMET 17

Shaft diameter 4"

Shaft seal Johnson Duramax split face seal

Shaft bearings Rubber Cutless or Thordon

Rudders Twin underslung type, 5 sq ft each

Ship's service generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK

Fuel oil (95%) 9,306 gal.

Fresh water (100%) 940 gal.

Lubricating oil (95%) 109 gal.

1 (Rev-1)

00000_0518_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

3 (Rev-1)

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

none

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

5 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

7 (Rev-1)

TIME

8 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-1)

11 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

12 (Rev-1)

10000_ENV_0415_110WPB

WORK ITEM 1: Structural Analysis, 3D Laser Scan, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform a 3D laser scan of the cutter’s exterior hull shell, deck and dock floor locations/deformations and provide results in 3D CAD format.

1.2 Government-furnished property.

None

2. REFERENCES

COAST GUARD DRAWINGS

“B Class”

Coast Guard Drawing 110B WPB 085-010, Rev, Docking Plan (Supercedes 110B-WPB

085-002)

Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet Of General Plans

(SUPERCEDES 110B-WPB-085-7)

Coast Guard Drawing 110 WPB 111-003, Rev H, Shell Expansion (Supercedes 110B-

WPB 111-001)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

None3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

13 (Rev-1)

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the

Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std

Spec 0000, paragraph 3.3.5 (Interferences).

NOTE

The USCG conducts structural analysis efforts requiring accurate measurement of the hull shape including both global and local deformations. Measurements of hull global and local deformations are evaluated relative to the design hull lines is a key part of this hull strength analysis and implications on shafting alignment .

3.2 Three dimensional laser scan. The Contractor shall perform a 3D laser scan of the cutter’s hull (sides, bottom and transom) deck, shaft struts (and shafting if in place) and the dock floor to obtain the 3D point cloud and provide a registered, reduced point cloud data set. Provide the services of qualified personnel with the experience and knowledge to conduct a three-dimensional laser scan model identifying hull and deck deformations in 3D CAD format.

3.2.1 The 3D laser scan point cloud accuracy shall be within +/- 2 mm local scans and 5mm global scan alignment for the hull and deck surfaces. A point cloud reduction process shall be conducted to determine the shell plating deformations including an average of the deck nonskid covering to show the underlying plate deformations by averaging points over a 20mm grid on the hull. The point cloud of hull appendages shall be reduced over a 1mm grid.

3.2.1.1 The Contractor shall convert the 3D laser scan (3D Point cloud) to a point cloud format that can be used in Rhino 3D version 5.0. The Contractor shall digitally remove staging interferences located around the hull of the Cutter.

3.2.1.2 The Contractor shall compare the measured 3D point cloud and meshed surfaces to the hull lines based NURBS surface developed by US Coast Guard SFLC to determine dimensional deviations from the lines based NURBS surface.